CENT 112 PROJECT 1 Variable Power Supply (CK400)

For your first project, you will build a variable DC power supply using two LM7805 Regulator chips. You will
use the CK-400 Power Supply Kit with some additional components. There are two outputs; one regulated at
5 VDC, and the other one is variable.

Your project will require a type-written report which includes:

1. A block diagram of the power supply and an explanation of the overall operation of the circuit. (You can
copy the block diagram of the power supply from the class notes and paste it into your report.)
2. An explanation of each component in the circuit.
3. A complete schematic diagram of the circuit. (You can copy the diagram below and paste it into your
report).
4. The design for the component layout on the prototyping board. You can draw simple diagrams using the
drawing tools in Microsoft Word, or you could draw your component layout diagram by hand and attach
it to your report.

Your project grade will be based on your written report and the workmanship and operation of your
circuit. Neatness counts in both the report and in your circuit.
Circuit Diagram

Note: This is the circuit shown in the CK-400 Hobby Power Supply instructions provided with the Power
Supply Kit. Key differences are (1) the kit does not include a transformer, (2) the kit does not include a switch
and fuse assembly, and (3) the kit does not include a power cord. I will provide the transformer and switch and
fuse assembly. All the components shown above are included in the kit. You will need to provide a power cord
with a plug (you can take a power cord of an old appliance or cut the extension end from an extension cord).
Test the transformer to determine the output voltage, using the
information provided in Lab 11. Then, determine the voltage input
of the LM 7805 based on the expected voltage output of the
transformer and the effects of the rectifying circuit. The diagram
identifies the pin layout for the LM7805 regulator. When flat-
mounted on a conductive surface, the top will be the same voltage as
the ground pin, as shown.

The capacitors in the circuit are used for filtering, and it works best with the larger capacitor on the final output
and the smaller value for the bridge rectifier.

Steps for assembling project:

1. Read the assembly instructions for the power supply kit carefully.
2. Test the transformer (using Lab 11) to determine what voltage output to expect.
3. Lay out the components on the Panel Assembly according to the kit diagram:

4. Refer to the circuit diagram and decide how to lay out the components on the project board. You also
need to figure out how to connect the power cord, transformer, switch and fuse assembly (refer to the
diagram for the XP-15K project).
5. Once you have the circuit board design worked out, make a written copy of the printed circuit board
design, and mark where all of the components go, so you have a readable copy of the design. The circuit
design will be submitted with your project report.
6. Using the copy of your circuit board component layout, lay out the components on the board and verify
that your component layout is what you want. The components should be mounted on the side of the
board without copper and the conductors should be on the side of the board with the copper pads for
soldering.
7. After you have verified the circuit layout, solder the components into place.
8. Check all of the solder joints to make sure you have a good seal at each joint.
9. Finish assembling the kit and test the circuit. Once you have verified that the circuit works correctly, you
can use a wire cutter to trim the leads from the bottom side of your board.
10. Demonstrate to the instructor that your project circuit works. Be sure to clearly label your kit with your
name, so it won’t be confused with someone else’s kit.