2014
Monitoring audit
Audit date:
1 GENERAL
1.1 Number of fabrication areas with One area
welding technology: Several areas
In the case of repair according to Single-purpose fabrication
DIN 27201-6: Remarks:
- Locations for workshops
- Locations for mobile repair
1.2 Fabrication programme planned for
checking (presented components)
according to EN 15085-2, Appendix A
1.3 What materials are utilised (group 1.1
according to CEN ISO/TR 15608)? 1.2
2.2
8.1
X120Mn12
22
23
1.5 How are the max. dimensions of the Wall thickness (welded):
components?
Diameter:
Remark:
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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(T2, A1, FB40), Stand 24.11.2014
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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3 SUBCONTRACTING
3.1 Are any subcontracting measures • Subcontracting of the welding
taken? coordinator
Yes / No
• Contracting of welding work
Yes / No
• Contracting of NDT
Yes / No
• Contracting of heat
treatments
Yes / No
Miscellaneous:
Remarks:
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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(T2, A1, FB40), Stand 24.11.2014
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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(T2, A1, FB40), Stand 24.11.2014
Testing
Classification according to
DIN EN ISO 14731:
C: S: B:
4.2.5 Do the welding coordinators have the Yes Documentation of the work
expert competence to evaluate test No specimen:
pieces and was this proven (work
specimen)? Remarks:
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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(T2, A1, FB40), Stand 24.11.2014
6 FACILITIES
6.1 Is an up-to-date list of the fabrication Yes
and testing facilities essential for the No
production by means of welding Submit a list or present it in the
technology available? audit with information about:
Welding power sources and other Max. capacity of the hoists
machines Dimensions of the components
Facilities for weld and surface which can be handled in the
preparation and for cutting, including workshop
thermal cutting Suitability of the mechanical and
Facilities for preheating and for post- automatic welding facilities
weld heat treatment, including Dimensions and temperatures of
temperature display devices annealing ovens for the heat
Clamping and welding jigs treatment
Cranes and handling facilities which are Capacity of the facilities for
used for the fabrication rolling, bending and cutting
Personal occupational health and safety
facilities and miscellaneous safety
facilties which are directly connected
with the applied fabrication processes
Drying ovens, electrode quivers etc. for
the welding filler materials
Facilities for surface cleaning
Facilities for destructive and non-
destructive tests
6.2 Are the facilities suitable for the Yes
planned welding technology No
application? (e.g. rotating/clamping (Proof of qualification only if
jigs) stipulated)
6.3 What measures are taken during the
installation of new or overhauled
facilities?
(Only in the case of EN ISO 3834-2)
6.4 Are maintenance plans available for Yes
the fabrication and testing facilities? No
(Only in the case of EN ISO 3834-2)
6.5 Calibration, verification and validation: Yes
Are welding devices and measuring, No
monitoring and testing facilities Submit a list or present it in the
calibrated, verified and validated? How audit
is this carried out?
e.g. responsibilities and procedures
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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(T2, A1, FB40), Stand 24.11.2014
7.3 How are the welding procedures Accredited laboratory EN ISO 15614
qualified? In house EN ISO 15613
According to what standards is this Remarks: EN ISO 15610
carried out? Miscellaneous
Present a list of the WPQRs
7.4 Are work procedure specifications / Yes
instructions also common in addition to No
welding procedure specifications? Remarks:
8 WELDING FILLERS
8.1 Have procedures been elaborated and Yes
introduced for the storage, handling No
and use of the welding fillers? Remarks:
Moisture
Oxidation
Damage
Recommendations of the supplier
9 BASE MATERIALS
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
Fb40rev1_Audit-Checkliste_EN15085_ENG.docx Page 8 of 14 pages
(T2, A1, FB40), Stand 24.11.2014
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
Fb40rev1_Audit-Checkliste_EN15085_ENG.docx Page 9 of 14 pages
(T2, A1, FB40), Stand 24.11.2014
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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14 QUALITY REPORTS
14.1 Are quality reports elaborated and how Yes
long are they stored? No
Storage period ≥ 5 years Remarks:
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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(T2, A1, FB40), Stand 24.11.2014
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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(T2, A1, FB40), Stand 24.11.2014
Field Contents (terms and examples of standards which are Respon- Repre- Additional
also applicable) sible sentative repre-
welding sentative
coordin-
ator
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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(T2, A1, FB40), Stand 24.11.2014
Field Contents (terms and examples of standards which are Respon- Repre- Additional
also applicable) sible sentative repre-
welding sentative
coordin-
ator
1) R = result, 0 = not applicable, 1 = fulfilled, 2 = partially fulfilled, still acceptable, 3 = partially fulfilled, not acceptable, 4 = not fulfilled
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