GEHO Positive Displacement Pumps Introduction

Technical Learning Program GEHO Positive Displacement
Mill Circuit University Pumps Introduction
Mill Circuit University

GEHO Positive Displacement Pumps
Introduction
Version 1.0
Developed by
Weir Minerals Netherlands b. v.
Presented by
Learning and Development
Weir Minerals Division
Positive displacement pump work principles 2
• PD Pump, Reciprocating and Rotary
Source: https://www.michael-smith-engineers.co.uk/resources/useful-info/positive-displacement-pumps
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Version 1.0 20 September, 2018 IP Category: Confidential Page 1

Triplex single acting piston pump 3
1. Frame
2. Crank Shaft 8
3. Connecting Rod
4. Cross Head
5. Piston
6. Suction Valve
7. Discharge Valve
8. Dampener
1
2
7
5
4 3
Duplex double acting piston pump 4
1. Frame
8
2. Crank Shaft
3. Connecting Rod
4. Cross Head
5. Piston
6. Suction Valves
7. Discharge Valves
2 1
8. Dampener 7a 7b 3
9. Piston Rod
6b 4
6a
5 9

Triplex single acting piston diaphragm pump 5
1. Frame
2. Crank Shaft
3. Connecting Rod 8
4. Cross Head
5. Piston
6. Suction Valve 6
7. Discharge Valve 10 5 9 4 3 2 1
8. Dampener
9. Piston Rod
10. Propelling Liquid
11. Diaphragm 7
11
Power end rod load reduction by GLORES
GLORES piston rod loading
FPiston
100
FRod
FBalance
Load, [%Fmax]
50
-50
-100 0 100 200 300

Crank angle, [deg]
GLORES: Geho LOad REduction System

Mining Industry 7
 Mine desludging
 Mine dewatering
 Mine backfilling
 Hydraulic ore hoisting
 Tailings disposal
Pipeline Transportation 8
 Ore, minerals and tailings

 lead
 zinc
 phosphate
 limestone
 iron ore
 copper
 red mud
 bauxite
 kaolin
 gold
 sand and others

Minerals processing industry 9
 Autoclave and reactor feed

 Digester feed
 Tailings disposal
Power Industry 10
 Coal combustion residue disposal/backfill

 fly ash, bottom ash, bed ash, flue gas desulphurisation by-product (FGD)
 Coal slurry transport
 Coal gasifier feed
 Fluidized bed combustion
feed

Hydraulic driven piston pump with actuated valves 11
DHC
Double Hydraulic with Cone-valve
Hydraulic driven piston pump with actuated valves 12
DHC
Norwich, Backfill application
Tarong power station, Fly-ash disposal

Accelerated suction stroke 13
DHC-VZ
Advantages:
- Low flow and pressure fluctuations
- Less fluctuating load on main drive motors
Working principle animation:

https://www.youtube.com/watch?v=xCHZ2W08p-0
Hydraulic driven piston pump with transfer tube 14
DHT
Double Hydraulic with Transfer tube

Hydraulic driven piston pump with transfer tube 15
DHT
Additional features:
- Non-Return valve (NRV)
- Screwfeeder(SF)
DHT with non return valve
DHT with screwfeeder
Active pulsation dampening 16
DHT with active dampening

patent pending

Performance envelope 17
17
• Flow 0.5-200 m³/h • Temperature 0-90°C

• Pressure 160 bar max • Solids conc. max 90%
DHT – Transfer tube operated hydraulic piston pump
• Flow 1-300 m³/h • Temperature 0-90°C

• Pressure 300 bar max • Solids conc. max 90%
DHC – Valves operated hydraulic piston pump
• Flow 10-700 m³/h • Temperature 0-200°C (HB)

• Pressure 250 bar max• Solids conc. max 75%
TZPM - Crankshaft driven piston
diaphragm pump
Positive displacement versus centrifugal pumps 18
Property Centrifugal PD
Effective viscosity range Efficiency decreases with Efficiency increases with
increasing viscosity increasing viscosity?
(check)
Pressure Tolerance Flow varies with changing Flow insensitive to

pressure changing pressure
Efficiency decreases at Efficiency increases with

both higher and lower increasing pressure?
pressure at BEP CHECK
Priming Required Not Required

Flow Constant Pulsing
Shearing High Speed motor Low internal velocity. Ideal
damages shear-sensitive for pumps shear sensitive
mediums fluids

Advantages ZPM & TZPM 19
Advantages:
• Low wear du to low operating stroke rate
• Low operating costs due to low number of wear parts (i.e. only the valves)
• Diaphragm isolates working cylinders from abrasive slurry
• No need for flush water - no slurry dilution
• Low energy consumption du to high mechanical efficiencies (up to 96%)
• Guaranteed high availability (over 98%)
• Suitable for automatic and unattended operation with PLC control
• Handles abrasive, aggressive, high temperature slurries economically
Advantages DH Pumps 20
Advantages:
• Compact design
• Highly wear resistant components
• High particle size up to 150mm
• Low stroke rates
• Low maintenance
• Maximum solids concentration/viscosity of the slurry
• 0-100% flow control

Forward-looking Statements
This information includes ‘forward-looking statements’. All statements other than statements of
historical fact included in this presentation, including, without limitation, those regarding The Weir
Group’s (“the Company”) financial position, business strategy, plans (including development plans
and objectives relating to the Company’s products and services) and objectives of management for
future operations, are forward-looking statements. These statements contain the words “anticipate”,
“believe”, “intend”, “estimate”, “expect” and words of similar meaning. Such forward-looking
statements involve known and unknown risks, uncertainties and other important factors that could
cause the actual results, performance or achievements of the Company to be materially different
from future results, performance or achievements expressed or implied by such forward-looking
statements. Such forward-looking statements are based on numerous assumptions regarding the
Company’s present and future business strategies and the environment in which the Company will
operate in the future. These forward-looking statements speak only as at the date of this document.
The Company expressly disclaims any obligation or undertaking to disseminate any updates or
revisions to any forward-looking statements contained herein to reflect any change in the
Company’s expectations with regard thereto or any change in events, conditions or circumstances
on which any such statement is based. Past business and financial performance cannot be relied on
as an indication of future performance.
21
Weir Minerals Netherlands b.v.

Egtenrayseweg 9, 5928 PH Venlo, the Netherlands
P.O. Box 249, 5900 AE Venlo, the Netherlands
T 31 (0) 77 3895200
F 31 (0) 77 3824844
weirminerals.com
weir@weirminerals.com

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GEHO Positive Displacement Pumps Introduction

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Technical Learning Program GEHO Positive Displacement

Mill Circuit University Pumps Introduction

Mill Circuit University

Positive displacement pump work principles 2

• PD Pump, Reciprocating and Rotary

Version 1.0 20 September, 2018 IP Category: Confidential Page 1

Triplex single acting piston pump 3

Duplex double acting piston pump 4

Version 1.0 20 September, 2018 IP Category: Confidential Page 2

Triplex single acting piston diaphragm pump 5

Power end rod load reduction by GLORES

GLORES piston rod loading

-100 0 100 200 300

GLORES: Geho LOad REduction System

Version 1.0 20 September, 2018 IP Category: Confidential Page 3

 Ore, minerals and tailings

Version 1.0 20 September, 2018 IP Category: Confidential Page 4

Minerals processing industry 9

 Autoclave and reactor feed

 Coal combustion residue disposal/backfill

Version 1.0 20 September, 2018 IP Category: Confidential Page 5

Hydraulic driven piston pump with actuated valves 11

Hydraulic driven piston pump with actuated valves 12

Norwich, Backfill application

Tarong power station, Fly-ash disposal

Version 1.0 20 September, 2018 IP Category: Confidential Page 6

Accelerated suction stroke 13

Working principle animation:

Hydraulic driven piston pump with transfer tube 14

Version 1.0 20 September, 2018 IP Category: Confidential Page 7

Hydraulic driven piston pump with transfer tube 15

DHT with non return valve

DHT with screwfeeder

Active pulsation dampening 16

DHT with active dampening

Version 1.0 20 September, 2018 IP Category: Confidential Page 8

• Flow 0.5-200 m³/h • Temperature 0-90°C

DHT – Transfer tube operated hydraulic piston pump

• Flow 1-300 m³/h • Temperature 0-90°C

DHC – Valves operated hydraulic piston pump

• Flow 10-700 m³/h • Temperature 0-200°C (HB)

Positive displacement versus centrifugal pumps 18

Pressure Tolerance Flow varies with changing Flow insensitive to

Efficiency decreases at Efficiency increases with

Priming Required Not Required

Version 1.0 20 September, 2018 IP Category: Confidential Page 9

Advantages ZPM & TZPM 19

Version 1.0 20 September, 2018 IP Category: Confidential Page 10

Weir Minerals Netherlands b.v.

Version 1.0 20 September, 2018 IP Category: Confidential Page 11

Version 1.0 20 September, 2018 IP Category: Confidential Page 12

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