on
BACHELOR OF TECHNOLOGY
in
MRS. Y .JEYASHREE
Associate Professor, EEE
Certified that this project report titled “DESIGN AND REAL TIME MONITORING
OF SOLAR PV AND THERMO-ELECTRIC GENERATOR HYBRID SYSTEM
USING IoT” is the bonafide work of ARIHANT VAKIL (Reg. No.: 1511005010238), MD
TUFAIL SAFDAR (Reg. No.: 1511005010308) and ARYAMAN NIGAM (Reg. No.:
1511005010282) who carried out the project work under my supervision. Certified further, that
to the best of my knowledge the work reported herein does not form part of any other project
report or dissertation on the basis of which a degree or award was conferred on an earlier
occasion on this or any other candidate.
Date:
ABSTRACT
Hybrid system with its monitoring system using IoT. The project involved focusses on using
the waste heat of the PV panel in order to decrease its temperature by using a thermo-electric
generator (TEG) which also leads to increase in the photovoltaic module conversion efficiency.
In addition a real time monitoring system is needed to check the viability and performance of
the system. Internet of Things (IoT) technology is used for supervising hybrid power generation
which enhances the monitoring, maintenance and performance of the system or plant. It
increases the ease of implementation too since it gives output without manual handling of the
multi-meters.
4
TABLE OF CONTENTS
ABSTRACT 3
LIST OF TABLES 6
LIST OF FIGURES 7
1 INTRODUCTION
1.1 HISTORY OF PHOTOVOLTAIC SYSTEMS 8
1.2 EARLIER WORK ON THE SYSTEM 9
1.3 AIM AND OBJECTIVES 9
2 LITERATURE REVIEW
2.1 INTRODUCTION 10
2.2 OVERVIEW OF SOLAR ENERGY 10
2.3 METHODS OF HARVESTING SOLAR 11
ENERGY
2.3.1 Photovoltaic (PV) Cell
2.3.2 Thermoelectric (TE) Device
2.3.2.1 Thermoelectric Effects
2.3.2.2 Solar Thermoelectric System
2.4 COMBINED SYSTEMS 17
2.4.1 Photovoltaic/Thermal (PV/T) Hybrid System
2.4.2 Photovoltaic/Thermoelectric (PV/TE) Hybrid
System
2.4.3 Use of Nanofluid in PV/T Hybrid Systems
3 PV-TEG HYBRID EXPERIMENTAL SETUP
3.1 INTRODUCTION 21
3.2 GENERATING SYSTEM 23
3.2.1 Thermo-Electric Generator
3.2.2 PV Cells
3.2.3 PV-TEG Hybrid System
3.2.4 Comsol Multiphysics
3.3 MONITORING SYSTEM 27
5
LIST OF TABLES
LIST OF FIGURES
2.1 Global energy production prediction. Largest energy source will be Solar 10
energy in next three decades.
2.2 The construction of Dye Sentisized Cell (DSC) 11
2.3 A snapshot of 5 cm x 10 cm elastic PV cell 12
2.4 P-V and I-V curves of a PV cell 12
2.5 The output power as a function of voltage at different temperatures for a 13
solar cell
2.6 The relation between temperature and cell conversion efficiency 13
2.7 The Seebeck effect: voltage generated due to difference in temperature 14
2.8 Concentrator with hybrid TEG-PV system 15
2.9 Diagram of the PV-TEG with a enlarged view of evacuated tubular 16
2.10 Diagram of the solar TE system 16
2.11 Diagram of the hybrid Solar TEG system 17
2.12 Diagram for a hybrid PV-TEG generation system 18
2.13 Diagram of the hybrid solar panel 18
2.14 Diagram of the solar cell (Polymer) and TEG 19
2.15 Diagram of the hybrid PV/TE system 19
2.16 Diagram for the hybrid Photovoltaic Thermoelectric system 20
3.1 Block Diagram of hybrid PV/TE system 21
3.2 Experimental setup of hybrid PV/TE system with its monitoring part 22
3.3 Circuit diagram of the hybrid PV/TEG system 22
3.4 A Circuit diagram of hybrid PV/TE system 26
3.5 Comsol simulation of TEG system 27
3.6 Comsol simulation of PV system 27
3.7 Monitoring System 28
3.8 Current Sensor Circuit 29
3.9 Work flow of the system 30
3.10 Sample screenshot of Blynk App 31
8
Chapter 1
INTRODUCTION
manner which would benefit the consumers as well as the suppliers. The other important
aspect one fails to recognize is the implementation of future technologies in a much cost
effective way. Now considering the demands and the limitations of the fossil fuel energy
resources, the focus is now getting shifted towards renewable energy resources.
Renewable energy resources not only cater to the demands of the consumers but also turn
Photovoltaics, defined as the conversion of light energy to electrical energy with the
help of appropriate semiconducting materials has garnered much positive response as the
taken care of by incorporating the required tools and mechanisms which would assist
semiconducting materials which forms n layer and p layer required for converting solar
energy to electrical energy. As the transfer of electrons and holes increases, the
temperature of the system rises too. This temperature rise of PV Cell causes the decrease
in output of the cell. Therefore, a percentage of solar energy gets converted to heat
(usually termed as waste heat) and techniques to utilize this waste heat are devised. There
has been considerable interest in cooling techniques and the use of Thermo-electric
Generators.
Thermo-electric Generator helps in utilizing the waste heat of the PV Cell and thus
reducing the PV Cell temperature, all of this will result in enhanced output. Different
9
types of PV Cells such as cadmium Telluride (CdTe), Amorphous Si etc. have been
incorporated and studied further. Also in electrical vehicles, hybrid renewable energy
source can be used. Compared to single cell, hybrid system has recorded 10% increase
in efficiency.
Solar cells can be integrated with TEG to transfer excess waste heat and decrease
cold side and hot side could generate extra electric power due to seebeck effect. Hot side
being the solar cells and cold side being the heat sink.
Various thermo-elements and PV cells were tried to optimize the efficiency of PV cell
performance.
Experimental study was conducted and under fixed irradiation level and different
power output (Pmax) and conversion efficiency of the PV cells were observed. Various
studies on incorporation of TEG with PV cells, in particular Dye Sentisized cell (DSC),
The main problem faced during this project was to increase the efficiency of the PV
system. The second problem Statement is to how to use the waste heat of the PV panel
Also we need to find the right amount of Phase Change Material (PCM) material so
that it can be sufficient to run the TEG for around 8 hours. A monitoring system is
needed to check the viability of the system. It increases the ease of implementation
Chapter 2
LITERATURE REVIEW
2.1 INTRODUCTION
In literature review section, solar energy and techniques and methods of harvesting solar
power are observed and overviewed. As solar radiations can be utilized in two ways-
Various studies have been discussed on increasing the efficiency of this PV/T (PV-
generator) systems. Using nanofluid as coolant in PV-TEG can optimize the efficiency
and effectiveness.
Now-a-days solar energy is in demand due to increased price of fossil fuels as well as
growing energy demands. Also since it is renewable, clean, environmental friendly, low
noise, low cost etc., therefore it has a great future prospect. It is known fact that the
excessive use of fossil fuels all over the world have caused Global Warming and
There are two general methods of harvesting solar energy- Direct and Indirect.
Indirect methods include hydro-electric, wind energy etc. While in direct methods,
Photo-voltaic cell, Thermo-electric generator (TEG), combined PV-TEG System etc. are
being used.
PV cell converts solar energy into electricity using Photo-electric effect. Its efficiency is
the semiconductor materials used, Solar PV cells are classified in many types. Mono-
Gallium Arsenide( GaAs) and Dye-Sentisized Cell(DSC). DSC is a thin film cell usually
PV cells are characterised by its PV and IV curves. Maximum power is obtained at the
point where Vmp(Voltage at maximum point) and Imp( maximum current) are observed
where, 𝐴𝑃𝑉 (m2) is the PV cell area and G (W.m-2) is the solar insolation( irradiation).
Constraint which determines cell quality is the Fill Factor which is given as:
where, ISC is the short circuit current and VOC is the open circuit voltage ( see Figure 2.4).
In various papers, the effect of temperature on solar cell was reviewed. It is observed
Fig 2. 5 The output power as a function of voltage at different temperatures for a solar cell
Thermo-electric generator converts heat into electricity using semiconductor solid state
device.
Same like PV power generation, it also environmental friendly, low noise, clean etc.
where, and ∆T is the temperature difference between the cold junction and hot junction.
Solar Thermo-electric system using TEG is additional method of utilizing sun energy
and converting it into electric energy. Gao, a scientist, proposed a formula to directly
calculate the power generated from TEG based on difference in temperature and solar
radiation data. He had used solar concentrator setup utilizing six hybrid TEGs.
Now, hot side of TEG was exposed to sun’s irradiation and cold side was provided with
circulation of water. The temperature of hot side reached to almost 180 °C midday while
cold side to 45-50 °C. The overall power generated was around 200 W.
In addition, evacuated tubular solar collector (ETSC) design was constructed in which
parabolic concentrator and TEGs are present to generate power as well as hot water.
Here cold side was connected to the heat sink while hot side was exposed to Solar
Selective Absorber (SSA). The whole setup was running under vacuum conditions as in
fig.2.11
16
Modelling of HSTE (Hybrid Solar Thermoelectric) was also studied. Components of the
Here thermosyphon enhanced the heat transfer from thermoelectric to condenser while
concentrator increased the radiation level in order to give heat to the TEG. The study has
The electric conversion efficiency has been improved to almost 5% under 1 KW m-2
which was around 8 times higher than other STEGs reported earlier.
Combined PV-TEG system utilizes both photo-electric and thermo-electric aspects of the
solar radiation. Shorter wavelengths of spectrum are generally used for photo-electric
effect while longer wavelengths for thermo-electric effect. The heat generated in PV
This combined hybrid system increases the efficiency of PV system by utilising the waste
heat into TEG. Also thermal power added to solar electric power will increase the total
system power.
The cooling approach of the cold side of TEG will determine the type of hybrid system.
For example heat extraction from cold side can be done by air, heat pipe, water, PCM
PV/T system is used to generate both electricity and heat. PV panel absorbs solar
radiation and produces electricity while heat is absorbed by thermal collector from solar
cells and transfering it to the fluid thus produces heat. In the whole process, the
In last 10-20 years, PV-TEG hybrid system has been investigated as TEG can utilise
waste heat from solar cells as by-product and generate electricity in next stage. The heat
collector is generally deployed to give the heat from solar cells to the TEG hot side.
Also the solar spectrum splitter could be used in which shorter wavelenghts are to be
focused on solar cells while longer wavelengths could be used to heat the fluid and thus
used by TEG in later stage. The results obtained from the experiment indicate that Voc
has been increased by 3%. Also this experimental study suggested the application of
nanofluid to recover the efficiency of TEG materials thus increasing the electric output
power.
Due to incorporation of TEG with solar PV panel, circuitry increased due to which power
losses occurred. The study recommended the use of low internal resistance in both
After the discovery of Dye-sentisised Cell (DSC) in 1991, the conversion efficiency
gradually increased .Since DSC utilizes the solar spectrum efficiently, short wavelength
was focused on cell while longer wavelengths of spectrum were converted to heat inside
DSC.
Also copper oxide (CuO) thin film was spread on TEG to improve the convection and
transfer of heat in the hybrid setup. This coating caused a rise in the efficiency of hybrid
Nanotechnology was also involved in the experiment. Nanofluid acted as coolant which
decreases the temperature of the cold side of the TEG, also it retained the heat for longer
Nanotechnology was also involved in the experiment. Nanofluid acted as coolant which
reduces temperature of TEG cold side, also it retained the heat for longer period of time.
Thus eventually it increased the efficiency of PV-TEG system. Figure 2.17 shows a
diagram for a PV/T hybrid system with the use of nanofluid as coolant.
Nanofluid optical filter (fabricated from thin film or solid material) is used to filter the
solar spectrum wavelengths and allow only the useful solar energy for PV cell to go
through it.
21
CHAPTER 3
3.1 INTRODUCTION
The proposed system consists of hybrid PV-TE generation system connected to
generator which are giving DC supply to the battery and load. This generating system is
connected to the Arduino through current and voltage sensors. Arduino UNO is used to
read the sensor values. It is connected to the Wi-Fi module NodeMCU. The sensed data
from the Arduino is demonstrated on the Blynk app through the Wi-Fi module
Fig 3. 2 Experimental setup of hybrid PV/TE system with its monitoring part
system.
CALCULATIONS
=9W
Q = IS THE ENERGY
L= Latent heat
Q= m [CPS (ΔT) + L]
9 = m [2570(10) + 197000]
9 = m [25700+197000]
9/222700 = m
9*8*3600/222700 = m
m = 1.16 Kg
VOLUME REQUIRED
ρ = m/v
900 = 1.16/v
V = 1.16/900
V = 1.28*10-3
V = 1.28 m3
3.2.2 PV CELLS
Table 3.3 shows their specifications including VOC, ISC, FF, ηPV, the module area, active
area.
Parameters Time
Unit 8.00 9.00 10.00 11.00 12.00 1.00 2.00 3.00 4.00 5.00
Global m/volt 6.01 10.6 12.01 12.3 12.96 11.9 12.2 11.2 9.15 6.15
Radiation
Diffuse m/volt 1.15 4.4 3.56 1.73 1.23 0 0 0 2.15 0
Radiation
Ambient ℃ 35.5 36.6 37.5 37.6 39.1 39.1 38.9 39.1 37.9 36.5
Temperature
Suppose for global radiation, the mV reading is 10, then to convert it in W/m2, calculation is
Suppose for diffuse radiation, the mV reading is 2, then to convert it to W/m2, calculation is
COMSOL Multiphysics is a simulation software which is used to study and examine the
effects without using the real hardware. Real world applications and its effects could be
observed and simulated using this software. The objective of all these simulations is to copy,
as nearly possible, effects that are observed and viewed in reality. Some of these are:
electromagnetics, heat transfer and fluid flow etc. Since the real world incultates all these
Monitoring System has been integrated with the PV-TEG Hybrid System to enhance its
productivity and lifeline. There have been instances where incorporating a monitoring system
with the existing generation system resulted in improved results and at the same time this
helps the consumer to continuously have a record of the parameters such as current, voltage
and power. Monitoring of PV-TEG System was implemented using Internet of Things (IoT).
communication network and internet technology. In particular, Current sensor of range 20A
and a voltage sensor of 25V range was used. Arduino was the interface that received the
sensor values which were further transferred serially to the Wi-Fi module Node MCU. The
28
values were stored on real time basis which were accessed using an android application
named “Blynk”.
Arduino requires a supply voltage of 5V. Therefore voltage divider circuit is used using 1k and
10k ohm resistors so that any voltage surge could be avoided. Voltage value will be given by
the analog pin of Arduino. The equation involved for calculating values in a potential divider
is:
If the divider for the Arduino voltmeter is operating properly, then Vout will be a maximum of
For current measurement we have used a current sensor ACS712 (20A). ACS712 measures
positive and negative 20Amps. The proposed Current sensor provides the values of the current.
These values are used in the proposed system for calculating power.
3.3.2 ARDUINO
In this project, Arduino board used is Arduino UNO. It is based on Atmega 328
microcontroller and has an operating voltage of 5V. It consists of 20 pins out of which 6 pins
can be operated as analog pins. These analog pins are connected to the current and voltage
sensors which has been discussed earlier. The Arduino UNO board was interfaced with these
sensors. Arduino sketch was compiled and loaded using Arduino IDE with the help of
programming. These values are monitored so as to calculate the power of the system. The
measured and calculated sensor data has been transferred serially to an IoT platform through
The IoT platform used in the project was Node MCU. Node MCU is an IoT platform which is
open source and programmable in Arduino IDE. It has built-in output and input ports which
are similar to the Arduino. Its firmware runs on the ESP8266 SoC (System on Chip). This
Wi-Fi module is connected to an internet connection and is responsible for storing data
30
received serially from the Arduino. A micro USB port was used to upload the program onto
the Wi-Fi module. This platform helps in real time monitoring of the parameters and display
Step 1: PV Panel along with TE Generator feeds the input as current and voltage to their
respective sensors.
Step 2: Arduino receives the obtained sensor values through its respective pins.
Step 3: Node MCU acts as a Wi-Fi Module which is connected to an internet connection.
Step 4: Serial Transmission takes place between Arduino and Node MCU.
representations.
Blynk is a service platform to connect the Node MCU and the android app. In this project, the
data from the PV-TEG Hybrid System and from Node MCU was monitored in real-time on
the android app. Its cloud service was used to access the stored data and can be retrieved
using a CSV file. Blynk app is provided with the library to connect the Node MCU and the
sensors and Blynk app (on android). The app displays the data in the form of graphs which
current, load voltage, open circuit voltage (Voc), short circuit current(Isc) of
Corresponding Graphs
30
Load Current
20
10
0
45 46 56 65
Temperature (Hot Side)
Load Current
30
Load Current
20
10
0
37 37 37 37
Temperature (Cold Side)
Load Current
30
Load Current
20
10
0
37 36 36 36
Temperature (PCM)
Load Current
33
30
25
Load Voltage
20
15
10
5
0
45 46 56 65
Temperature (Hot Side)
Load Voltage
0.35
0.3
Load Voltage
0.25
0.2
0.15
0.1
0.05
0
37 37 37 65
Temperature (Cold Side)
Load Voltage
0.4
Load Voltage
0.3
0.2
0.1
0
37 36 36 65
Temperature (PCM)
Load Voltage
PV Panel TEG
Voc = 19.9 V Voc = 0.189 V
Isc = 0.5 A Isc = 3.6 Ma
34
Corresponding Graphs
0.3
Load Current
0.2
0.1
0
36 41 44 47 48 40
Temperature (Hot Side)
Load Current
0.3
Load Current
0.2
0.1
0
34 38 40 41 42 40
Temperature (Cold Side)
Load Current
0.3
Load Current
0.2
0.1
0
34 37 40 41 42 40
Temperature (PCM)
Load Current
35
6
5
Load Voltage
4
3
2
1
0
36 41 44 47 48 40
Temperature (Hot Side)
Load Voltage
6
5
Load Voltage
4
3
2
1
0
34 38 40 41 42 40
Temperature (Cold Side)
Load Voltage
6
5
Load Voltage
4
3
2
1
0
34 37 40 41 42 40
Temperature (PCM)
Load Voltage
COMSOL SIMULATION :
In this simulation, study of effect of variation in temperature and irradiance has been done to
In Blynk Application, corresponding graphs of power, current and voltage are displayed with
CHAPTER 4
CONCLUSION
Now-a-days solar energy is in demand due to increased price of fossil fuels as well as
growing energy demands. Also it is renewable, clean, environmental friendly, low noise, low
cost etc., therefore it has a great future prospect and it’s crucial to use renewable energy and
monitor it. Analysis of renewable energy usage could be monitored by the user at a remote
location using Wifi Module and Internet using IoT. This system is cost effective. This enables
Also Thermo-electric generator in PV-TEG system acts as a heat pump. Heat Pump as
coolant can recover the PV cell efficiency by 25–35% for the PV/TE system. It could be
shown by experimental values that PV cell power increases by almost 35% when used with
The project can be further improved by utilizing the results and values of the project itself,
i.e, data values received here can easily predict the future values of the upcoming
experimental parameters, varaiables and events. The data fed in cloud could be analysed
using MATLAB. End user can interact with web application as well as android application.
Also single and dual axis tracker can be implemented to increase the efficiency of PV system.
On a massive industrial scale, monitoring system can be integrated with PLC software and
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