By
Esteleydes, Roby A.
Lopez, Bryan Alllan C.
Mariño, Cyrus Fearl M.
October 2018
TECHNOLOGICAL INSITUTE OF THE PHILIPPINES
1338 Arlegui St., Quiapo, Manila
Approval Sheet
The proposed system entitled “Design of Additional 35 MW Power Plant in Calatagan, Batangas” which
has been presented on October 2018, 1st Semester, S.Y. 2018-2019 by the proponent:
Esteleydes, Roby A.
Lopez, Bryan Alllan C.
Mariño, Cyrus Fearl M.
I hereby approved by the following committee for Power Plant Engineering and Substation Design and
Electrical Transmission and Distribution System Design
ii
TECHNOLOGICAL INSITUTE OF THE PHILIPPINES
1338 Arlegui St., Quiapo, Manila
Acceptance Sheet
The proposed system entitled “Design of Additional 35 MW Power Plant in Calatagan, Batangas” has
been prepared and submitted by the proponents:
Esteleydes, Roby A.
Lopez, Bryan Alllan C.
Mariño, Cyrus Fearl M.
And for the approval to the committee for Power Plant Engineering and Substation Design and Electrical
Transmission and Distribution System Design
After thorough reviews and evaluations of the proposed system, the committee has accepted the presented
proposed design based on the required criteria. The acceptance is valid to the information being presented.
Accepted this October 2018, 1st Semester, S.Y. 2018-2019
iii
Dedication
First and foremost, we whole – heartedly dedicate this design project to the Lord our God, for without Him,
we're nothing. Second, to our loving parents who never get tired and old enough to work for our education,
we appreciate the unbiased, unconditional love and moral support. To our batch mates, classmates, and
iv
Acknowledgement
We wish to thank our mentor, Engr. Gerard Francesco DG. Apolinario, Engr. John C. Placente, and Engr.
Ulysses Paguio for teaching us, guiding us, and answering our questions about our design and also for
encouraging us in times of confusion, answering all the countless questions about the study, for you had
been a very vital part for the success of this design project.
We also want to give our thanks to our family for their accommodation and providing our financial needs.
To our program chair Engr. Marianne L. Yumul, for the formal approval of our thesis and extending a helping
hand throughout the documentation. Their guidance helped us in all the time of research and writing of this
thesis.
v
List of Tables
vi
List of Figures
xi
Table of Contents
xii
Stage 3: Transmission Line Design ..................................................................................................... 88
Stage 4: Step Up Transmission Substation Design ............................................................................. 96
Stage 5: Solar Power Plant Design.................................................................................................... 103
Design 3: Hydro Power Plant ................................................................................................................. 139
Stage 1: Load Forecasting ................................................................................................................. 140
Stage 2: Step Down Transmission Substation Design ....................................................................... 141
Stage 3: Transmission Line Design ................................................................................................... 149
Stage 4: Step Up Transmission Substation Design ........................................................................... 157
Stage 5: Hydro Power Plant Design .................................................................................................. 163
Chapter 4. Design Constraints, Trade-Offs and Standards ....................................................................... 206
Design Constraints ................................................................................................................................ 206
Design Trade-Offs ................................................................................................................................. 206
Ranking Score ..................................................................................................................................... 207
Design Criteria ..................................................................................................................................... 207
Trade-off Design between Two Constraints ........................................................................................... 214
Sensitivity Analysis ................................................................................................................................ 220
Design Standards .................................................................................................................................. 223
Chapter 5. Final Design ............................................................................................................................. 226
Wind Power Plant .................................................................................................................................. 226
Stage 1: Load Forecasting................................................................................................................. 230
Stage 2: Step Down Transmission Substation Design ....................................................................... 231
Stage 3: Transmission Line Design ................................................................................................... 239
Stage 4: Step Up Transmission Substation Design ........................................................................... 248
Stage 5: Wind Power Plant Design .................................................................................................... 255
Conclusion ......................................................................................................................................... 288
References ................................................................................................................................................ 289
Appendices ................................................................................................................................................ 291
Appendix A. Trade Offs Computations ...................................................................................................... 291
OPTION 1: Horizontal-Axis Wind Turbine (Free Standing) ................................................................ 293
OPTION 2: Horizontal-Axis Wind Turbine (Lattice) ............................................................................ 293
OPTION 3: Darrieus Wind Turbine .................................................................................................... 293
OPTION 4: Savonius Wind Turbine ................................................................................................... 294
SOLAR POWER PLANT ....................................................................................................................... 294
OPTION 1: Central Inverter ............................................................................................................... 296
OPTION 2: Micro Inverter .................................................................................................................. 296
OPTION 3: String Inverter ................................................................................................................. 297
HYDRO POWER PLANT....................................................................................................................... 297
OPTION 1: Tubular Turbine ............................................................................................................... 299
OPTION 2: Kaplan Turbine ................................................................................................................ 300
OPTION 3: Kaplan Axial Flow Turbine .............................................................................................. 300
OPTION 4: Bulb Turbine.................................................................................................................... 300
OPTION 5: Pelton Turbine ................................................................................................................. 301
xiii
OPTION 6: Turgo Impulse Turbine .................................................................................................... 301
Appendix B. Normalization of Data ............................................................................................................ 302
Appendix C. Pareto Optimization ............................................................................................................... 312
Appendix D. Design Standards .................................................................................................................. 313
Appendix E. Arc Flash Computations ........................................................................................................ 320
Appendix F. Plagiarism Checker................................................................................................................ 324
Appendix G. Grammarly ............................................................................................................................ 329
Appendix H. Rubrics .................................................................................................................................. 341
xiv
Chapter 1. Project Background
The Project
The project is about the additional power generation for the electric distribution company of Batangas known
as BATELEC I, Batangas I Electric Cooperative, Inc., which covers its Franchise Areas from Nasugbu to Taal
with a total of 364 Barangays [1]. According to the electric distribution utility known as BATELEC I, the supply
of energy is still sufficient to meet the load demand in the area but due to the increased of demand in the
towns of Balayan and Nasugbu, the supply will not be able to sustain the load demand of the said electric
distribution utility [2]. According to BATELEC I, Balayan and Nasugbu has a growth of 7 - 9 % of energy
demand per year, thus, needing additional energy supply. Balayan and Nasugbu is growing in economic
status and majority of their livelihoods runs by electricity and as a result of that, demand of power supply is
far needed. Also, the growing population as well as the households increases the need of electricity
drastically. The design power generation will not only solve the problem in the said areas, but it will also solve
the possible depletion of fossil fuel reserves and lessen the emissions of carbon dioxide and mercury which
are considered the main reason behind the global warming [3].
Project Objectives
This project aims to design an additional power generation of 35 MW to provide power for the town of Balayan
and Nasugbu for the next ten (10) years.
Specific Objectives
To design an efficient, cheap and reliable source of energy by means of solar energy that will last for
the next 10 years or more.
To provide proper size of substation to properly size the loads.
To be able to choose the best solar energy design that will meet the requirement by the client.
The Client
The client of this Project is the (BATELEC I) Batangas I Electric Cooperative, Inc.
The design focus only on Electrical Engineer work, the other will disregard the duty of Civil, Mechanical and
Electronics, that will not consider in the designing the system. At the end, the design project will benefit the
consumers the most. That is because the project aims to improve the power system for the towns of
1 BUENAVENTURA, J. U. (2014, August 20). Retrieved from Service Reliability of BATELEC I www.ejournals.ph/article.php?id=5768
2 SANTOS, I. A. (2014, JUNE 20). [Online]. Available https://apjmr.com>APJMR-2014-0-097
3 CUEVAS, A.E. (2015, JULY 15). [Online] Available. https://www.erc.gov.ph/files/render/application
1
Balayan and Nasugbu. It can be expected that there shall be no more rotating or unexpected blackouts
because the supply will meet the power demand of the consumers.
START
Load Study
Geographical Study
Multiple Designs
Design Optimization
Final Design
Design Simulation
Transient Stability Load Flow Study Short Circuit Study Arc Flash
END
Project Development
The figure 1-1 shows the whole process of the design from load growth study to design simulation. The First
step is to define some load study that will set the project boundaries. The next step is geographical study it is
a field of science devoted to the study of the lands, the features, the inhabitants, and the phenomena of
2
Earth. Multiple designs are composed of Solar, Wind and a Hydro power plant so that we can choose a
design that is perfect to our project and also to choose which is the best one that will suit our chosen area
and has a good standard. Design Optimization is a problem in which certain parameters (design variables)
needed to be determined to achieve the best measurable performance (objective function) under given
constraints. Design trade-off is a situational decision that involves diminishing or losing one quality, quantity
or property of a set or design in return for gains in other aspects. In simple terms, a trade-off is where one
thing increases and another must decrease to produce a good output. Final design is if we meet the given
standard we have the solution to our problems we can now precede to the preparation of final construction
plans. Design Simulation is the imitation of the operation of a real-world process or system over time. The
type of generation is finalized and the project will design a solar power plant generation wherein the existing
system will design a new power generation that will benefit the towns of Nasugbu, Balayan and Lian in the
province of Batangas. The design project involves a continuous development after the implementation of the
design to cope up with the latest technologies used in the field of electrical engineering to have a better
system which can give a sufficient and reliable operation. Project design will be simulated for us to be
prepared on how to have solutions on problems that might occur during operation of the solar generating
power plant.
3
Chapter 2. Design Inputs
Load Study
This project forecasts the power deficit of Nasugbu and Balayan in 10 years to design the power plant to be
installed in Batangas from the proposed design from Solar Power Plant using appropriate analytical approach
to arrive at the data shown. Power loss is mostly considered in the design of the power generation, using the
reverse or back solution of power analysis to arrive at the real capacity of the power plant. The distance from
the transmission lines coming from the generation to substation and substation to feeders or load are
determined [4].
(10 MVA)
Nasugbu1
8.57 8.575 8.478 9.802 7.2 7.349 8.202 8.801
(10 MVA)
Table 2-1 shows the data of load demand of the Balayan, Nasugbu 1 and 2 substations from 2010 – 2017.
Each substation has a capacity of 10 MVA. This data was given by Batangas I Electric Cooperative
(BATELEC 1).
Table 2-2 shows the data from 2018 – 2028 of total consumption forecasted per year. This data was given
by Batangas I Electric Cooperative (BATELEC 1) [5].
4
Calatagan, Batangas
Figure 2-1 shows the location of Calatagan, it will be the location of the solar power plant that will supply the
power needed for its neighbor towns which is Balayan and Nasugbu. Balayan becoming the center of
commercials in the west part of Batangas, and Nasugbu as one of the fastest industrial locations in Batangas,
as well as hotels and resorts for tourists [7].
Figure 2-2 shows the location of the solar power plant and the loads. The Solar Power Plant is located in
Brgy. Sambungan, Calatagan, the municipality has a land area of 112.00 km 2 (43.24 sq mi) constituting
3.59% of the 3,119.75 km2 (1,204.54 sq mi) total area of Batangas. The power generated is to be feed on
6 https://www.googlemaps.com
7 P.G. ARROYO, "PHILIPPINE STATISTIC AUTHORITY," 20 JUNE 2009. [Online]. Available: https://psa.gov.ph/content/population-batangas-city
8 https://www.googlemaps.com
5
new additional substations in Balayan and Nasugbu. The distance of the feeders to the generation is 8.8 km
and 16.4 km respectively.
Figure 2-3 shows the Direct Normal Irradiance map in West Batangas, in which the Calatagan has the most
DNI of all the towns and has the most measure of sunlight available in whole Batangas.
9 https://globalsolaratlas.org
10 https://globalatlas.org
6
Figure 2-4 shows the DHI map of Batangas, Calatagan gives at least 2.4 kWh/m 2 per day and the highest
among towns and cities in whole Batangas.
Climate Summary
Figure 2-5 shows the climate summary in Calatagan, Batangas the wet season is overcast, the dry season
is windy and partly cloudy, and it is hot and oppressive year round. Over the course of the year, the
temperature typically varies from 76°F to 91°F and is rarely below 73°F or above 94°F.
Figure 2-6 gives a compact characterization of the entire year of hourly average temperatures. The horizontal
axis is the day of the year, the vertical axis is the hour of the day, and the color is the average temperature
11 https://accuweather.com
12 https://accuweather.com
7
for that hour and day. The daily average high (red line) and low (blue line) temperature, with 25th to 75th and
10th to 90th percentile bands. The thin dotted lines are the corresponding average perceived temperatures.
Cloud Cover Categories
The Figure 2-7 shows that in Calatagan, the average percentage of the sky covered by clouds
experiences significant seasonal variation over the course of the year. The clearer part of the year in
Calatagan begins around November 22 and lasts for 5.1 months, ending around April 24. On February 28,
the clearest day of the year, the sky is clear, mostly clear, or partly cloudy 52% of the time,
and overcast or mostly cloudy 48% of the time. The cloudier part of the year begins around April 24 and lasts
for 6.9 months, ending around November 22. On August 23, the cloudiest day of the year, the sky
is overcast or mostly cloudy 93% of the time, and clear, mostly clear, or partly cloudy 7% of the time.
Hours of Daylight
The Figure 2-8 shows the number of hours during which the Sun is visible (black line). From bottom (most
yellow) to top (most gray), the color bands indicate: full daylight, twilight (civil, nautical, and astronomical),
13 https://accuweather.com
14 https://accuweather.com
8
and full night. The length of the day in Calatagan varies over the course of the year. In 2018, the shortest day
is December 22, with 11 hours, 19 minutes of daylight; the longest day is June 21, with 12 hours, 57
minutes of daylight.
Figure 2-9 Sunrise & Sunset with Twilight the year 2018. From bottom to top, the black lines are the previous
solar midnight, sunrise, solar noon, sunset, and the next solar midnight. The day, twilights (civil, nautical, and
astronomical), and night are indicated by the color bands from yellow to gray.
The earliest sunrise of the month in Calatagan is 5:28 AM on June 2 and the latest sunrise is 4 minutes later
at 5:33 AM on June 30. The earliest sunset is 6:21 PM on June 1 and the latest sunset is 7 minutes later
at 6:29 PM on June 30. Daylight saving time is not observed in Calatagan during 2018 [16].
Figure 2-10. Location of Wind Power Plant and the Loads [17]
15 https://accuweather.com
16 https://accuweather.com
17 https://googlemaps.com
9
Figure 2-10 shows the exact location of the Wind Power Plant which is to be located in Brgy. Biga, Calatagan.
The turbines are to be installed to capture efficiently the energy that is to be converted and supplied in the
Island. The annual average wind speed based on NREL data is 9.88 m/s, a decent wind for energy projects.
The power produced is to be fed on two feeders in Balayan and Nasugbu. The distance of the feeders load
from the generation is 10.70 km, and 15.70 km.
Figure 2-11 shows the behavior of wind within the whole province of Batangas. It is obvious that the common
areas in the province of Batangas experience 8.7 m/s - 9.88 m/s of wind speed.
The figure 2-12 shows the average of mean hourly wind speeds (dark gray line), with 25th to 75th and 10th
to 90th percentile bands. The average hourly wind speed in Calatagan is increasing during
18 https://globalwindatlas.org
19 https://accuweather.com
10
June, increasing from 7.0 miles per hour to 8.2 mil es per hour over the course of the month. For reference,
on December 19, the windiest day of the year, the daily average wind speed is 12.5 miles per hour, while
on May 16, the calmest day of the year, the daily average wind speed is 6.8 miles per hour.
The figure 2-13 discusses the wide-area hourly average wind vector (speed and direction) at 10 meters above
the ground. The wind experienced at any given location is highly dependent on local topography and other
factors, and instantaneous wind speed and direction vary more widely than hourly averages. The hourly
average wind direction in Calatagan throughout June is predominantly from the west, with a peak proportion
of 41% on June 29.
20 https://accuweather.com
21 https://globalwindatlas.org
11
The figure 2-14 shows the wind power density of 553 W/m2 in Calatagan, the highest wind power density
among towns and cities in whole Batangas. The data is based on The Weather Research & Forecasting
(WRF) mesoscale model uses a linear flow model.
Wind Speed
The wind speed is extremely important for the amount of energy a wind turbine can convert to electricity. The
potential power output over the course of a day is directly related to the amount of wind velocity at a certain
site. Wind speed in any site is naturally highly variable and although we cannot see the air moving, we can
still feel it. So any wind energy device capable of slowing down this mass of moving air can extract some of
its energy and convert it into useful work but there is actually a fine line between enough wind speed and too
much.
Figure 2-15 shows the wind speed in Calatagan Batangas which is around 8 m/s – 9 m/s. A typical turbine
requires wind speeds of about 3 – 4 m/s to start generating. This minimum wind velocity is generally referred
to as the wind turbines cut-in speed. So for best results, a wind turbine should be positioned in an area where
there is a consistent wind speed greater than this minimum cut-in speed before power starts being produced.
22 https://globalwindatlas.org
12
Location of the Hydro Power Plant and the Loads
Figure 2-16. Location of the Hydro Power Plant and the Loads [23]
Figure 2-16 shows the exact location of the Hydro Power Plant and the loads. The Hydro Power Plant is
located in Lian, Batangas near Palico River. The Palico River is a stream and is located in Province of Lian,
Batangas. The estimate terrain elevation above sea level is 9 meters. The Municipality of Lian is a third class
municipality in the province of Batangas, Philippines. According to the 2015 census, it has a population of
52,660 people. According to the Philippine Statistics Authority, the municipality has a land area of 76.80
square kilometers (29.65 sq. mi) constituting 2.46% of the total area of Batangas. While the power is to be
feed on the two feeders namely Gimalas (one of the Barangays of Balayan), and Wawa (one of the Barangays
of Nasugbu). It is subdivided by two loads so that it can supply the community of Balayan and Nasugbu. And
It is assumed that Balayan and Nasugbu can be covered with this proposed project to help the people from
shortage of power. The yellow circle represents the Hydro Power Plant, the yellow triangles represent the
two loads, and the red lines represent the connections from the Hydro Power Plant to the loads.
Design Criteria
23 https://googlemaps.com
13
Plant Efficiency - The design should have the least amount of percentage of loss in the power plant itself,
to have the highest value of efficiency. These constraints will choose the best option among the proposed
designs that accord to the percentage of power output over the power input in the power plant. And also, this
characteristic of the performance will conclude the efficiency of the power plant that will expose how small or
large the losses that could affect the power plant.
Capital Cost - The amount of money that the investor will spend to build the proposed power plant. It includes
the installation of equipment and the construction of the power plant. This will determine the best design that
will have the least amount of expenditures as it gives a solution to the current problem in Balayan and
Nasugbu, Batangas.
Physical Life - In which the length of years that will take the power plant to become fully depreciated, in
which it will not provide an additional use. Choosing among the proposed power plant that will give a longer
time of service than to other proposed designs.
Land Area - Proposed designs should have a possible size in which the province can provide that will respect
to the target allocation of the project. It will only cover the land area in covers.
14
Chapter 3. Project Design
Methodology
The design of an additional power plant for an existing electrical grid requires backward computation starting
from the load to the proposed additional generating unit.
Figure 3-1 shows the flow of the design project. Load forecasting estimates the future power demand which
can be based on several factors including time, weather, customer’s classes, historical load, economic and
demographic data, and etc. The second stage of the project is the design of the step-down transmission
substation. Step-down transmission substation connects the transmission line to the distribution system and
transforms the transmission voltage to a suitable distribution voltage. The third stage is the design of
transmission line connecting the step-up and the step-down transmission substation. The fourth stage of the
project is the design of the step-up transmission substation. A step-up transmission substation obtains the
power from the generation side and a large power transformer is utilized to increase the voltage before
sending to long transmission lines. The fifth and final stage of the project is the design of a power plant that
can supply the forecasted deficiency in the year 2028.
15
Design 1: Wind Power Plant
Wind power plant is a type of power plant that utilizes electric energy by the use of wind energy. It transforms
kinetic energy of wind into kinetic energy (rotational force) with wind turbine and mobilize generator with the
force to gain electric energy. A wind power plant is one of the designs considered in the proposed
development of the 35 MW power requirement of the client. The wind turbine will be an alternative source for
the area of western part of Batangas specifically Balayan and Nasugbu as the two towns are expected to
bloom into a full blown cities in the province in the years to come. Based on the location of the client, a wind
power plant will be a suitable option because of the weather on the town of Calatagan in Batangas. Last year,
an average of 8.9 meter per second wind speed measured at 10 meters above the ground in Calatagan, a
neighbor town of Balayan and Nasugbu. The highest wind speed measured is 9.88 meter per second and
the direction of the wind is West. Another reason why Calatagan is considered to be the location of the wind
power plant is because of few natural obstacles that will block the path of wind.
Figure 3-2 shows the design options of the wind power plant. The design will revolve on the which orientation
is the best suitable for the location. Horizontal – axis wind turbine is further divided into two which is the free
standing type and the lattice type. Vertical – axis wind turbine has savonius and darrieus types.
16
Design Options of Wind Power Plant
The diagram above shows the different wind turbine design options. There are two types of wind turbines
according to the rotor axis orientation-horizontal and vertical. Under each category fall more subtypes. In this
design project, two horizontal axis wind turbine and two vertical axis wind turbines. Wind turbines use the
energy of the wind to drive a generator which generates the electricity. Wind power can be extracted with the
use of wind turbines. They could be grouped together on a wind farm to produce a desired output. Oftentimes
they are on land but now, there are also offshore wind turbines. Wind turbine generators differ in size from
small ones which generate enough power for a small application or establishment to utility size ones which
can generate power for hundreds of users.
The figure 3-3 shows the AC voltage output from the wind farm shall be step-up by a transformer before
transmitting it via a transmission line to the substation. Then from the substation, the voltage shall be stepped
down to a suitable voltage for consumer loads supplied by feeders. Different turbines have different efficiency.
Specifically, this refers to the ability of the blades to capture the mechanical power from the wind referred to
as the coefficient of power. Almost all generators have similar gearbox and generator efficiencies. The
formula for power coefficient is:
P
Cp = IEC 61400-12-1 Sec. 8.4 Power
1 3 coefficient of Wind Turbines
ρAV
2
where,
Cp = power coefficient
P = mechanical power harnessed by the blades from the wind
ρ = 1.225 density of air (kg/m3)
A = area swept by the blades (m2)
V = 9.88 in the Calatagan wind farm site velocity of wind (m/s)
From the above equation, the general formula for estimating the power in watts that can be harnessed by the
blades from wind energy can be obtained:
IEC 61400-12-1 Power Performance
1 Measurements of Electricity
Pblades = ρAV3 Cp
2 Producing Wind Turbines
17
To get the raw power of the wind only, omit the power coefficient. Note that input power mentioned above is
the mechanical power produced in the blades, not the power of the wind itself. Therefore, the total input
power is:
IEC 61400-12-1 Power Performance
1 Measurements of Electricity
Pin = ρAV3
2 Producing Wind Turbines.
In the above formula, the air density, area swept by the blades, and the wind speed in the locality would be
considered in the selection of the wind turbine rating to be selected by the designer.
The figure 3-4 shows the Glauert ideal Cp, which is the result of a more detailed analysis that explicitly
involves the advance ratio. Lying below and to the right of the Glauert ideal are the expected Cp values for
different wind turbine configurations.
To make the selection process of wind turbines easier, IEC has provided a standardized means of describing
the output power characteristics of wind turbines. This is through the provisions of power curves on the turbine
datasheets. These power curves are manufactured based on careful measurements as prescribed in IEC
61400-12-1 Sec. 8.1.
18
Figure 3-5. Power Curve of Wind Turbine
Figure 3-5 shows that by only having the wind speed as an input, the designer can easily determine if a wind
turbine fits the air conditions in the locality. In the site where the wind farm is to be situated in Calatagan, the
average annual wind speed is 9.88 m/s. It is a high wind area thus it is a great spot for harnessing wind
energy.
The figure 3-6 shows the distances between turbines varies per design options, as it depends on rotor
diameter. Regarding wake losses, the general recommendation of the wind turbine manufacturers is that if
the turbines are to be placed in a cluster, the minimum separation distance between the turbines should be
4 to 6 times the rotor diameter to reduce wake losses. We decided to keep a minimum separation distance
of 5 times the rotor diameter. The distance requirement is based on the assessment as prescribed in IEC
61400-12-1 A.1.
19
Thus, Distance between Turbines = 5(D)
IEC 2005 (E) 61400-12-1 A.1:
where: Requirements regarding neighboring
D = Rotor Diameter and operating wind turbines
Requirements regarding neighbouring
The physical constraints of the chosen site can play a decisive roleand
in operating
designing wind turbines
a wind farm layout. The
nature of the terrain and surrounding developments need to be considered. A wind farm layout should aim at
reducing wake losses caused by interaction of wind turbines in a cluster. A general rule is that as the
separation distance between the turbines increases, the wake losses decrease. With very large separation
distance, the number of turbines that can be placed in a given area reduces. For example, if turbines are to
be placed in a row, these should be preferentially placed, perpendicular to the predominant wind direction.
This will reduce wake losses as well as loss of energy due to yaw operations.
The figure 3-7 shows the single line diagram of the power system and the stages where each component is
designed.
20
Computation of Rate of Increase (g)
Using the growth equation from Electric Power Distribution
IEEE Std. 1013 (2000). Load
System Engineering by TuranGönen:
Computation, Average Demand, Section
6, p.236
where:
Pm = P2018 (1+g)m
Pm = Peak demand after 'm' years
P2018 = Peak demand in year 2018
m = Elapsed Time in Years
20.76 (1+g)2
34.944 MW
PF =
3
PF = 11.648 MW
Rating
10,000 kVA, 3-phase, 69/13.8 kV
21
Power Losses IEEEC.57.12.00-2010 IEEE Standard
NLL = 11.6 kW General Requirements for Liquid-
LL = 47.6 kW Immersed Distribution, Power, and
Regulating Transformers
where:
NLL = No Load Losses
LL = Load Loss
TL = 177.6 kW
*Note: Transformer rating, losses, and short-circuit impedance are according to manufacturer
specifications: https://www.alibaba.com/product-detail/69kv-10mva-Power-Transformer-for-
Electric_60696507750.html?spm=a2700.7724857.normalList.30.18a4f9d2RWOnFO
22
At Secondary Side IEEE Standard C57.12.00-2010,
MVA Rating Standard General Requirements for
I=
√3 × V Power and Regulation Transformers.
10 MVA
I=
√3 (13.8 kV)
I = 418.3698A
Circuit Breaker
Primary Circuit Breaker NEC Section 450.3 – Computation for
16.7348 A × 3 = 50.2043 A Overcurrent Protection of Transformer
Use: 60AT CB
Grounding Conductor
Primary Grounding Conductor PEC Part 2, Article 1.4.4.3(b) or
1 System Grounding Conductors for
IGROUNDING = (Current)
5 Multi-Grounded Alternating Current
1
IGROUNDING = (83.6739) Systems.
5
IGROUNDING = 16.7348 A
Use: Turkey 6 (KCM or AWG)
The size of conductor should be 16.7348 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
The size of conductor should be 83.6740 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
23
Neutral Conductor PEC Part I(2009), Sec. 2.20.3.22 page
INEUTRAL = (IFLSecondary) 320: Feeder or Service Neutral Ground
INEUTRAL = 522.9622 A
Use: Finch 1113.0 (KCM or AWG)
IEC standards assume that peak value of making current disconnectors is to be 2.5 times the RMS value
of rated short circuit current for MV (13.8 kV) switches and between 1.7-2.2 times for LV switches.
Use: 12 – 100 A – Medium Split-Core 1.25” (32mm) Opening
Disconnector Rating
Voltage Transformer IEC 62271-102(2001) High-voltage
69 kV switchgear and control gear - Part
VT- Primary Voltage =
√3 102: Alternating current disconnectors
VT- Primary Voltage = 39.8372 kV and earthing switches
13.8 kV
VT-Secondary Voltage = IEC 60099-8(2011) Part 8/IEEE C62.22
√3
VT- Secondary Voltage = 7.9674 kV page 8 – 16; Standard for Lightning
Arrester and Ground Voltage Fault
Type: Disconnector Material: Porcelain
Rated Voltage: 13.2 kV Application
Current Transformer
IGROUNDING = 43. 7386 A
IEC 60099-8(2011) Part 8/IEEE C62.22
Use: Primary Current = 100 A
page 8 – 16; Standard for Lightning
Secondary Current = 5 A
Arrester and Ground Voltage Fault
Accuracy Power = 30 VA
Accuracy Class = 0.5
Lighting Arrester
Voltage ×1.05 NEC (2001) Article 310, Table 310.60
VLA = (C) (67) and 310.60(C) (69), page 226;
√3
Highest Voltage Conductor for general wiring
69 kV × 1.05
VLA =
√3
VLA = 41.829 kV
Use: RP1 Primary Side Normal Duty Distribution Class (ZnO)
24
Nominal Voltage Philippine Grid Code PP. (32) Section 3.2.3 – the
13.8 kV × 1.05 system owner must ensure that the voltage variation
VLA = must be not more or less than +-5% of the nominal
√3 voltage at any point during normal operation.
VLA = 11.9512 kV
Use: RP1 Load Side Normal Duty Distribution Class (ZnO)
25
1
Xc =
2π (6) (5937610×10-24 )
Xc = 1.6644 × 1020 Ω/m
Impedance
ZBUS = [√(3 9875×10-9) × (5 9376×10-2)] Copper Development Association
ZBUS = 2.5209 × 10-16 Ω/m (2014), Article 5.2, page 79: Conductor
1.5042×10-9 ×5.9376×10-2 for general wiring.
Φ = tan
7.5825×10-6
Φ = 90∘
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
Derating Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
26
100
0.09 (1 - 100 ×100) IEEE Std 80 (2000), Guide for safety in
CD = 1 -
2 × 0.1 + 0.09 AC substation grounding: Calculation
CD = 0.6928 of Potential Difference
Decrement Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
X 1
Ta = × ( )
R 2 TF IEEE Std 80 (2000), Guide for safety in
1 AC substation grounding: Calculation
Ta = 15 × ( ) of Potential Difference
2 T(60)
Ta = 0.0398
-2 × Tf
Ta
DF = √1+ ( Tf ) (1 - e Ta ) IEEE Std 80 (2000), Guide for safety in
-2 × 0.15
AC substation grounding: Calculation
Ta
DF = √1+ ( Tf ) (1 - e 0.0398 ) of Potential Difference
DF = 1.1248
I = IGDF
IEEE Std 80 (2000), Guide for safety in
I = 3.1 (1.1248)
AC substation grounding: Calculation
I = 3.4869 A
of Potential Difference
Ground Potential
0.157
VTOUCH POTENTIAL MAX = 1.5 CDρs ( ) IEEE Std 80 (2000), Guide for safety in
√0.15 AC substation grounding: Calculation
VTOUCH POTENTIAL MAX = 45 V
of Potential Difference
Buried Length
Lr
L = LC+ [1.55 + 1.22 ( )] LR
√L2X + L2Y IEEE Std 80 (2000), Guide for safety
in AC substation grounding:
3
L = LC+ [1.55 + 1.22 ( )] LR Calculation of Potential Difference
√90 + 502 2
L = 994 m
1 1 1 1
KS = π [2h + D+h + D (1 – 0.5n-2)] IEEE Std 80 (2000), Guide for safety
1 1 1 1 in AC substation grounding:
KS = π [2 (0.6) + 12.5+0.6 + 12.5 (1 – 0.5n-2)]
Calculation of Potential Difference
KS = 0.314
27
Figure 3-8. Substation Grid Layout
The figure 3-8 shows the grid consists of 20 integrated rods at each corners. Buried length of 994 m and
ground potential of 45 V.
Figure 3-9. Single Line Diagram of the New Substation (Wind Power Plant)
28
New Substation Layout
The figure 3-10 shows the layout design of the new substation that will be deployed in Balayan and Nasugbu,
both are rated 10 MVA.
The figure 3-11 shows the location of the Wind Power Plant is at Calatagan, Batangas (yellow pinpoint). The
power generated is to be transmitted on two feeders namely Balayan (blue pinpoint) and Nasugbu (white
29
pinpoint). The distances of the two feeders from the generation to substation is 9.8 km and 16.4 km
respectively.
11.648 MW + 177.6 kW
IL =
√3 69 kV
IL = 97.9588 A
Conductor Specifications
The size of conductor 97.9588 × 1.25 = 122.4485 A
PEC Part I (2017) Sec 4.30.2.4 page
As indicated that the 80% ampacity of the conductor
580: General Requirements for Full
shall be the full load current.
Load Branch Circuit, Feeder and Other
Use: ACSR Turkey, AWG 6
Conductors.
For the grounding conductor,
1 Philippine Electrical Code Part 2
IGROUNDING CONDUCTOR = ( ) (IL )
5 Article 1.4.4.3 (b): “System Grounding
1 Conductors for Multi-Grounded
IGROUNDING CONDUCTOR = ( ) (97.9588 )
5 Alternating Current Systems”
IGROUNDING CONDUCTOR = 19.5918 A
Use: ACSR Turkey, AWG 6
Conductor Specification
Code = Turkey
Area = 6 AWG IEC 60826 (2003) – DESIGN CRITERIA
Copper Area = 8 AWG ~ 8.39 mm2 FOR OVERHEAD TRANSMISSION
Strand = 6/1.68 mm LINE, Chapter 6.2.1, and Section:
Diameter = 5.04 mm Specification for Aluminum Conductors
Weight = 54 kg/km ~ 0.054 kg/m for Overhead Power Transmission Line,
Rated Strength = 5.28 kN p43
Maximum Resistance @ 20˚C = 2.1499 Ω/km
Elevation: 0m
30
Sag and Tension Calculation
1 kt = 1.852 km/hr ~ 1.15708 mph NESC C2(2007) – Strength
km Requirements and wind loading, Section
1.852
Wind Speed = (9 kt) × ( hr ) × ( 1000 m ) × ( 1 hr ) 26 for installations and maintenance,
1 kt 1 km 3600 sec p43
Wind Speed = 4.63 m/s
0.5 × ρ × v2 × d
WW =
g
where:
ρ = density of air ~ 1.2 kg/m3
v = wind velocity ~4.63 m/s
g = earth’s gravity ~ 9.8066 m/s2
d = diameter of conductor ~ 9.00 mm
WW = Wind Speed in Terms of kg/m
1kg
T= (5.28kN) × ( )
4.8066N
T = 1098.4896 kg
L h×T
X1 = –[ ]
2 WT × L
360m (0) × (1098.4896kg)
X1 = –[ ]
2 (27kg/m) × (360m)
X1 = 180 m
WT × X1 2
S1 =
2×T
2
(0.0540kg/m) × (180)
S1 =
(2) × (1098.4896kg)
S1 = 0.7964 m
WW
Θ = tan-1 ( )
WC
31
0.0014kg/m
Θ = tan-1 ( )
0.054kg/m
Θ = 0.0259˚
Vertical Sag:
Vsag1 = (S1) × (cos Θ) NESC 235C2B (2007) –Sag Related
Vsag1 = (0.7964m) cos (3.9383˚) Clearances, Section: Clearances to
Vsag1 = 0.7691 m other structure, p142
2
Wt (L)
YMAX =
8(T)
2
(0.0540kg/m) × (360)
YMAX = NESC C2 (2007) – For Clearances
(8)(1098.48963kg) Computation, Section 23, p81
YMAX = 0.7964 m
8 × YMAX 2
Lconductor = L + [ ]
3L
2
(8) × (0.7964m)
Lconductor = 360 + [ ]
(3) × (360)
Lconductor = 360.0047 m
Clearance = H – S
Clearance = 28m – 0.7964m NESC C2 (2007) – For Clearances
Clearance = 27.2036 m Computation, Section 23, p81
Line Voltage = 69 kV
No. of Disc Insulator = 5 disc
V2 = (V1) × (1+k)
V2 = (V1) × (1+0.12)
V2 = 1.12V
32
V4 = (V1) × k + (V2) × k + (V3) × (1+k)
V4 = 0.12V1 + (1.12) × (0.12) + (1.3744V1) (1.12)
V4 = 1.7937V1
69kV
= V1 + 1.12V1 + 1.3744V1 + 1.7937V1
√3
69kV
V1 = √3
4.2881
V1 = 9.2902 kV
V5 = (1.7937) × (9.2902)
V5 = 16.6638 kV
69kV
( )
√3
ηSTRING = [ ] × 100
(9) × (16.6638)
ηSTRING = 59.7660%
Conductor Calculation
At Balayan = 9.8 km
Calculation for Total Resistance of Conductor
Ω IEC 60287-1-1 Calculation of Current
R = (0.06712 ) 9.8km
km Ratings, Section 2.4.3, Table 2, Page
R = 0.6578 Ω 31, 2006
where:
Deq = Equivalent spacing of conductors or Geometric Mean Distance(GMD) of conductors
GMR = Geometric Mean Radius of conductor
L = Inductance of the conductor
33
where:
National Electrical Code (NEC), Rated
r = Radius of The Conductor
60-Hz withstand voltage, Article 370,
.680 in page 461, 2011
r= = 0.34 in = 0.008636 m
2
GMR = 0.7788 (0.008636 m)
GMR = 6.7257 × 10-3
Using a Single Circuit Tower
The figure 3-12 above shows the appearance of a single circuit tower for a transmission line.
3
Deq = √(7.7492m)(8.4119m)(5.2469m)
Deq = 6.9933 m BULLETIN 1724E-2003 Horizontal
Separation Recommendations Section
6.9933 1000m 6.b.(2), page 6-1
L = 2 x 10-7 ln ( -3
)( ) ( 9.8km )
6.7257 x 10 1km
L = 13.6157 mH
National Electrical Code (NEC), Rated
XL = 2π f L = 2π (60) (13.6157 mH)
60-Hz withstand voltage, Article 370,
XL = j5.133 Ω/phase
page 461, 2011
34
Total Impedance of Transmission Line
ZCONDUCTOR = 0.6578 + j5.133 Ω/phase
ZT = ZCONDUCTOR × 3 phase
ZT = (0.6578+ j5.133 Ω/phase) × 3 phase
ZT = 1.9734 + j6.9147 Ω
where:
Deq = Equivalent spacing of conductors or Geometric Mean Distance(GMD) of conductors
GMR = Geometric Mean Radius of conductor
L = Inductance of the conductor
where:
r = radius of the conductor
0.680 in
r= = 0.34 in = 0.008636 m
2
GMR = 0.7788 (0.008636m)
GMR = 6.7257 × 10-3 m
35
Using a Single Circuit Tower
The figure 3-13 shows the appearance of a single circuit tower for a transmission line.
3
Deq = √(7.7492 m)(8.4119 m)(5.2469 m) BULLETIN 1724E - 2003 Horizontal
Deq = 6.9933 m Separation Recommendations Section
6.9933 1000 m 6.b.(2), page 6-1
L = 2 x 10-7 ln ( -3
)( ) (10.34 km)
6.7257 x 10 1 km
L = 14.3659 mH
RF1 = LF1 x R
IEC 60228, 3rd Edition 2004 – 11
RF1 = 9.8 km x 0.641Ω⁄0.3048 km International Standard on Conductors
RF1 = 20.6096 Ω of Insulated Cables.
RF2 = LF2 x R
RF2 = 16.4 km x 0.641Ω⁄0.3048 km
RF2 = 34.4895 Ω
37
69kV 5MVA
VSN = A[ <0] + B[ <-cos-1(0.8)]
√3 √3×69kV
VSN = 36831.9699 < 0.0529 V
VS = (√3) × (36.8319kV)
VS = 63.7947 kV
69kV 5MVA
IS = ( <0) × (1.227x10-3< 90) + ( <-cos-10.8) × (0.9537 < 0.0029)
√3 √3×69kV
IS = 22.2695 < 1.1006 A
Efficiency
(5MVA) × (0.8)
η =[ 2
] × 100
(5MVA) × (0.8) + (3) × (22.2695) × (3.2772)
η = 99.8783%
Voltage Regulation
63.7947–69
VR =( ) × 100
69
VR = 7.5439%
Rating
25,000 kVA, 3-phase, 13.8 kV/69 kV
Power Losses
NLL = 19.2 kW IEEEC.57.12.00-2010 IEEE Standard
LL = 84.2 kW General Requirements for Liquid-
Immersed Distribution, Power, and
where: Regulating Transformers
NLL = No Load Losses
LL = Load Loss
where:
TL = Total Loss for the Step-up Transformer
NLL = No Load Losses
LL = Load Loss
TL = 103.4 kW
38
*Note: Transformer rating, losses, and short-circuit impedance are according to manufacturer
specifications: https://www.alibaba.com/product-detail/69kv-10mva-Power-Transformer-for-
Electric_60696507750.html?spm=a2700.7724857.normalList.30.18a4f9d2RWOnFO
Primary Winding
MVA Rating
I=
√3× V
25 MVA
I=
√3 (13.8 kV)
I = 836.7395 A
At Secondary Winding
MVA Rating IEEE Standard C57.12.00-2010,
I= Standard General Requirements for
√3 × V
25 MVA Power and Regulation Transformers.
I=
√3 (69 V)
I = 167.3479 A
Secondary Winding Conductor
The size of conductor for secondary winding should NEC Section 240-3: General
be 167.3479 A. As indicated that the 80% ampacity Requirements for Branch Circuit,
of the conductor shall be the full load current. Feeder and Other Conductors.
IF = 167.3479 A x 1.25
IF = 209.1849 A
Use: Finch 1113.0 (KCM or AWG)
39
Grounding Conductor
PEC Part 2, Article 1.4.4.3(b) or
Primary Grounding Conductor
1 System Grounding Conductors for
IGROUNDING CONDUCTOR = (Current) Multi-Grounded Alternating Current
5
1 Systems.
IGROUNDING CONDUCTOR = (836.7395 A)
5
IGROUNDING CONDUCTOR = 167.3479 A
Use: Turkey 6 (KCM or AWG)
The size of conductor should be 167.3479 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
Neutral Conductor
INEUTRAL = (IFLSecondary) PEC Part I(2009), Sec. 2.20.3.22 page
INEUTRAL = 522.9622 A 320: Feeder or Service Neutral Ground
Use: Finch 1113.0 (KCM or AWG)
IEC standards assume that peak value of making current disconnectors is to be 2.5 times the RMS value
of rated short circuit current for MV (13.8 kV) switches and between 1.7-2.2 times for LV switches.
Use: 12 – 100 A – Medium Split-Core 1.25” (32mm) Opening
Disconnector Rating
Voltage Transformer IEC 62271-102(2001) High-voltage
69 kV switchgear and control gear - Part
VT- Primary Voltage = 102: Alternating current disconnectors
√3
VT- Primary Voltage = 39.8372 kV and earthing switches
13.8 kV
VT-Secondary Voltage =
√3 IEC 60099-8(2011) Part 8/IEEE C62.22
VT- Secondary Voltage = 7.9674 kV page 8 – 16; Standard for Lightning
Arrester and Ground Voltage Fault
Type: Disconnector Material: Porcelain
40
Rated Voltage: 13.8 kV Application
Current Transformer
IGROUNDING = 43. 7386 A IEC 60099-8(2011) Part 8/IEEE C62.22
Use: Primary Current = 100 A page 8 – 16; Standard for Lightning
Secondary Current = 5 A Arrester and Ground Voltage Fault
Accuracy Power = 30 VA
Accuracy Class = 0.5
Lighting Arrester
Voltage ×1.05 NEC (2001) Article 310, Table 310.60
VLA = (C) (67) and 310.60(C) (69), page 226;
√3
Conductor for general wiring
Highest Voltage
69 kV × 1.05
VLA =
√3
VLA = 41.829 kV
Use: RP1 Primary Side Normal Duty Distribution Class (ZnO)
Philippine Grid Code PP. (32) Section 3.2.3 – the
Nominal Voltage system owner must ensure that the voltage variation
13.8 kV × 1.05 must be not more or less than +-5% of the nominal
VLA =
√3 voltage at any point during normal operation.
VLA = 11.9512 kV
Use: RP1 Load Side Normal Duty Distribution Class (ZnO)
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
41
R = 10.2 (0.8950) = 9.1290 Ω National Electric Code (1999), Article 210,
X = 10.2 (0.6404) = j6.5321 Ω page 19: Where the maximum total voltage drop
VD = 167.3479 √(9.12902 + 6.53212) on both feeders and branch circuits to the
VD = 1.8795 kV farthest outlet does not exceed 5 percent.
1.878.5275 kV
VD % =
69 kV
VD % = 2.7225 %
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
Derating Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
100
0.09 (1 - 100 ×100) IEEE Std 80 (2000), Guide for safety in
CD = 1 -
2 × 0.1 + 0.09 AC substation grounding: Calculation
CD = 0.6928 of Potential Difference
Decrement Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
X 1
Ta = × ( )
R 2 TF
1 IEEE Std 80 (2000), Guide for safety
Ta = 15 × ( )
2 T(60) in AC substation grounding:
Ta = 0.0398 Calculation of Potential Difference
-2 × Tf
Ta
DF = √1+ ( Tf ) (1 - e Ta ) IEEE Std 80 (2000), Guide for safety in
Ta -2 × 0.15 AC substation grounding: Calculation
DF = √1+ ( Tf ) (1 - e 0.0398 ) of Potential Difference
DF = 1.1248
0.157
VTOUCH POTENTIAL MAX = 1.5 CDρs ( )
√0.15
42
VTOUCH POTENTIAL MAX = 45 V IEEE Std 80 (2000), Guide for safety
in AC substation grounding:
Buried Length Calculation of Potential Difference
Lr
L = LC+ [1.55 + 1.22 ( )] LR
√L2X + L2Y
3
L = LC+ [1.55 + 1.22 ( )] LR
√(902 + 502)
L = 994 m
1 1 1 1
KS = π [2h + D+h + D (1 – 0.5n-2)] IEEE Std 80 (2000), Guide for safety in
1 1 1 1
AC substation grounding: Calculation
KS = π [2 (0.6) + 12.5+0.6 + 12.5 (1 – 0.5n-2)] of Potential Difference
KS = 0.314
Figure 3-14. Single Line with Double Bus Double Breaker Bus Scheme
43
The figure 3-14 shows the type of a single line using a double bus double breaker bus scheme.
Switchyard Layout
The figure 3-15 shows a switchyard, consisting of large breakers and towers, is usually located in an area
close to the plant. The substation is used as the distribution center where electrical power is supplied to the
plant from the outside, and electrical power is sent from the plant
44
The figure 3-16 shows the sections and details of the wind farm switchyard.
The figure 3-17 shows the site in Calatagan has a flat terrain and does not have any tall structures in the
vicinity, which may have a significant effect on the wind farm layout.
Required kW Output
2
where:
Pout = Required kW Output of the Transformer
PDeficient = Power Deficiency in Balayan & Nasugbu in the year 2028
PTL = Total Losses in the Transformers
2
45
Number of Wind Turbines to be Used
Target Power Output
Number of Turbines =
Output of Each Unit
This wind turbine is characterized by blades which are perpendicular to the ground. Most of them which are
built nowadays are two or three-bladed. Meanwhile, there are some which use single blade only or even
more than three. The following is the wind turbine to be used.
General Data
Manufacturer: Vestas (Denmark)
Model: V117
46
Nominal power: 4.2 MW
Rotor diameter: 57.2 m
Number of blades: 3
Start-up wind speed: 4 m/s
Maximum wind speed: 25 m/s
Generator output voltage: 690 V
52
PAVAIL = Pin = (0.5) (1.225) (9.88)3 π ( )2
2
PAVAIL = Pin = 3.0359 MW
Note: Pin is the mechanical power produce by the rotational movement of the wind turbine.
57.2
PMAX = (0.5) (1.225) (9.88)3 (0.5926) π ( )2
2
PMAX = 1.7990 MW
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
47
Pout = 0.90307% (1.6697) = 1.5079 MW per turbine
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Losses Calculation
Power Input - losses IEEE Trans Power Apparatus Syst PAS-
Efficiency =
Power Input 102(12):3791–3795. Stability Simulation
1.5079 MW - losses of Wind Turbine Systems.
92.15 % =
1.5079 MW
Losses = 1.5079 MW – 0.9215 (1.5079 MW)
Losses = 118.3702 kW per turbine
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind turbine
and the efficiency of the generator.
Note: To compute for the total losses in the wind turbines, multiply the total losses in each turbine to the
number of turbines.
48
Power Plant Layout
The figure 3-19 shows the layout of the wind farm consisting of 23 wind turbines with a distance of 286 m
between each of them.
49
Option 2: Horizontal-Axis Upwind Turbine (Lattice)
Horizontal-axis wind turbine in lattice configuration turbines are delivered with steel towers, which are
manufactured in sections of 20-30 meters with flanges at either end, and bolted together on the site. The
towers are conical (i.e. with their diameter increasing towards the base) in order to increase their strength
and to save materials at the same time.
General Data
Manufacturer: Siemens Gamesa
Model: SG 4.5-145 DD
Nominal power: 6 MW
Rotor diameter: 102 m
Number of blades: 3
Start-up wind speed: 3 m/s
Maximum wind speed: 34 m/s
Generator output voltage: 690 V
50
Wind Velocity = 9.88 m / s
Rotor Diameter = 102 Dm
102
PAVAIL = Pin = (0.5) (1.225) (9.88)3 π ( )2
2
PAVAIL = Pin = 9.654 MW
Note: Pin is the mechanical power produce by the rotational movement of the wind turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944 MW:
Losses Calculation
Power Input - losses
Efficiency = IEEE Trans Power Apparatus Syst PAS-
Power Input 102(12):3791–3795. Stability Simulation
1.3799 MW - losses of Wind Turbine Systems.
92.15 % =
1.3799 MW
51
Losses = 1.3799 MW – 0.9215 (1.3799 MW)
Losses = 108.3222 kW per turbine
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind turbine
and the efficiency of the generator.
Note: To compute for the total losses in the wind turbines, multiply the total losses in each turbine to the
number of turbines.
The figure 3-22 shows the layout of turbines which is a box type with 510 meters between each turbines.
52
Single Line Diagram
The figure above shows the single line diagram of the wind farm. The numbers of the wind turbine and its
corresponding connections.
53
Option 3: Vertical-Axis Wind Turbine (Darrieus)
Figure 3-24 is a type of vertical axis wind turbine (VAWT) used to generate electricity from the energy carried
in the wind. The turbine consists of a number of curved aero foil blades mounted on a vertical rotating shaft
or framework. The curvature of the blades allows the blade to be stressed only in tension at high rotating
speeds. A Darrieus wind turbines appear to be more suitable in different fields such as building integration,
the extreme zones (mountain refuge, observatories) than the classic wind turbines. It is less efficient
compared with the three-bladed wind turbines, this kind of wind turbine can overcome the limits due to the
sizes of blades and their rotation speed. The main advantage of this type of turbines is that the generator can
be easily set up in the ground.
General data
Manufacturer: Ropatec (Italy)
Model: TS30pro
Nominal power: 50 kW
Rotor Diameter: 12 m
Number of blades: 3
54
Start-up wind speed: 4 m/s
Maximum wind speed: 17 m/s
Generator Output voltage: 400 V
12
PAVAIL = Pin = (0.5) (1.225) (9.88)3 π ( )2
2
PAVAIL = Pin = 133.6163 kW
Note: Pin is the mechanical power produce by the rotational movement of the wind turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
55
Pout = 0.90307% (53.4465 kW) = 48.2660 kW per turbine
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Losses Calculation
Power Input - losses
Efficiency = IEEE Trans Power Apparatus Syst PAS-
Power Input 102(12):3791–3795. Stability Simulation
32.1776 kW - losses of Wind Turbine Systems.
92.15 % =
32.1776 MW
Losses = 32.1776 kW – 0.9215 (32.1776 kW)
Losses = 2.5259 kW per turbine
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind turbine
and the efficiency of the generator.
Note: To compute for the total losses in the wind turbines, multiply the total losses in each turbine to the
number of turbines.
56
Power Plant Layout
The figure 3-25 shows the first 4 clusters are comprised of 100 wind turbines while the other 4 comprises a
total number of 101 wind turbines.
57
The figure 3-26 shows the layout of the wind farm consisting of 6 clusters of wind turbines with each clusters
comprising 100 and 101 wind turbines.
Figure 3-27 shows the single line diagram of the wind farm. Wind turbines are connected to breakers to
collector bus and goes through the collector feeder breakers. The local wind turbine grid can be AC or DC
and is the grid connecting the wind turbines together and to the collecting point. It is then connected to switch
gear or open substation which converts the voltage to a desired output. The collecting point is the substation,
including the transformer and power electronics used for the respective transmission technology that is
chosen. The transmission system is the connection to shore, where the power is transmitted to the wind farm
grid interface.
58
Option 4: Vertical-Axis Wind Turbine (Savonius)
Figure 3-28 is a savonius vertical-axis wind turbine is a slow rotating, high torque machine with two or more
scoops and are used in high-reliability low-efficiency power turbines. Most wind turbines use lift generated
by airfoil-shaped blades to drive a rotor, the Savonius uses drag and therefore cannot rotate faster than the
approaching wind speed.
General Data:
Manufacturer: Arborwind (Michigan, USA)
Model: PT-180
Nominal power: 60 kW
Rotor Diameter: 18 m
Number of blades: 3
59
Start-up wind speed: 3.129 m/s
Maximum wind speed: 11.176 m/s
Generator Output voltage: 480 V
Note: Pin is the mechanical power produce by the rotational movement of the wind turbine.
18
PMAX = (0.5) (1.225) (9.88)3 (0.5926) π ( )2
2
PMAX = 178.1523 kW
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
60
Number of Wind Turbines
34.944 MW
Number of Wind Turbines = = 724 wind turbines
48.2665 kW
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944 MW:
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind turbine
and the efficiency of the generator.
Note: To compute for the total losses in the wind turbines, multiply the total losses in each turbine to the
number of turbines.
61
Power Plant Layout
62
The figure 3-30 shows the layout of the wind farm consisting of 6 clusters of wind turbines with each clusters
comprising 100 and 101 wind turbines.
Figure 3-31 shows the single line diagram of the wind farm. Wind turbines are connected to breakers to
collector bus and goes through the collector feeder breakers. The local wind turbine grid can be AC or DC
and is the grid connecting the wind turbines together and to the collecting point. It is then connected to switch
gear or open substation which converts the voltage to a desired output. The collecting point is the substation,
including the transformer and power electronics used for the respective transmission technology that is
chosen. The transmission system is the connection to shore, where the power is transmitted to the wind farm
grid interface.
63
Design Simulation
The figure 3-32 shows the Power flow using Newton Rhapson Method result in Paladin DesignBase.
The figure 3-33 shows the 3-phase fault short circuit of the system.
64
Figure 3-34. 3- Line-Line(L-L) Fault Short-Circuit
The figure 3-34 shows the Line-Line(L-L) Fault Short-Circuit is recorded data for 3-Phase Fault for the whole
system during ½ cycle, 3 cycle and during steady-state. The data recorded that the short circuit current for
all substations are supported by the calculation in the chapter 3.
The figure 3-35, Line-Line(L-L) Fault Short-Circuit is recorded data for 3-Phase Fault for the whole system
during ½ cycle, 3 cycle and during steady-state. The data recorded that the short circuit current for all
substations are supported by the calculation in the chapter 3.
65
Figure 3-36. 3- Double Line – Ground(LLG) Fault Short-Circuit
The figure 3-36, 3-Phase Fault Short-Circuit is recorded data for 3-Phase Fault for the whole system during
½ cycle, 3 cycle and during steady-state. The data recorded that the short circuit current for all substations
are supported by the calculation in Chapter 3.
66
The figure 3-37 shows the Time Current Characteristics (TCC) curve showed the coordination between the
breakers and load of the substations. As shown in the figure, all of the breakers will not trip unless there will
be over-current in the system.
Figure 3-38 shows the working distance at 12inches from the equipment. The distance is already outside the
safety green zone.
67
Figure 3-39 shows that at least PPE Category 3 is needed for 12 inches working distance for the workers.
The required clothes are at class 3, gloves at class 2, insulated tools, suit hood, eye protection and a non-
melting AR hair/beard nets.
Figure 3-40 shows the graphical representation of the working distance which is still within the red zone at
24inches away from the equipment.
68
Figure 3-41 indicates that PPE Category 2 is needed for a 24inches working distance away from the
equipment. Category 2 needs at least clothing at level 2, gloves at class 2, insulated tools, face shield, eye
protection, non-melting AR
The figure 3-42 shows the Shows the working distance at green zone which means less protective
equipment required for the workers.
Figure 3-43 shows PPE Category 0, which includes clothing at level 0, gloves at class 2, insulated tools but
not required, face shield but not required, an eye protection and a non-melting AR hair/beard nets.
69
Substation Grid Layout
The figure 3-44 shows the Substation Grid Layout is the footprint of the transformer’s substations. This grids
consists of integrated rods at each corners. Grounding is a major importance to increase the reliability of the
transformer to provide stability of voltage conditions, preventing excessive voltage peaks during
disturbances. It also means a measure of protection against lighting.
70
The figure 3-45 Substation Grid Potential Lines shows the touch potential of the transformer. The touch
potential is the voltage difference between the energized object and the soil where the transformer is located.
As shown in the figure, the highest potential of the grid is located in the corners. The potentials measured is
45 V in both of the corners. The lowest potential of the substation occurs at the center part of the transformer.
Turbine Simulation
The figure 3-46 shows the designing of the rotor with its technical specifications. Setting the foil and its curve,
the width and thickness of the blades.
71
The figure 3-47 shows the wind fields will be simulated for the sectors given in this list. Any wind direction
can be given, but if climatology data is then introduced, it is recommended to simulate the same sectors as
those found in the climatology data.
Using non-linear lifting simulation with the rotor technical specifications provided and the wind field having
9.88 m/s mean speed, the designed wind turbine produces 2.9845 MW of power with betz limit of 0.52. All
output is on the same magnitude as the computed output.
HAWT (Lattice)
Using QBlade Simulation program for designing turbines.
Depending on the stability of the atmosphere the wind profile in the higher elevations differs considerably. It
is therefore more convenient to prescribe a “reference speed” in a “reference height” near the surface.
72
Figure 3-50. Rotor Specifications
The designed rotor is in line with the technical specification of the rotor to be used in the final design.
Specification of a file with geometry used for visualization. For Turbine objects it is recommended to use
turbin_nn (nn is a height), which automatically generates simple scalable geometries in accordance with the
legend in the report section.
The blade element momentum (BEM) method is a popular tool for predicting the performance of wind turbine
rotors. This study investigated the impact of including factors such as tip loss, hub loss and drag coefficients
in BEM simulations
73
Figure 3-52. Non-linear Lifting Simulation
Using non-linear lifting simulation with the rotor technical specifications provided and the wind field having
9.88 m/s mean speed, the designed wind turbine produces 9.5932 MW of power with betz limit of 0.45. All
output is on the same magnitude as the computed output.
VAWT (Darrieus)
QBlade Simulation also provides designs on vertical-axis wind turbines. Same with HAWT, setting the
thickness, length and curve of the blades is the first step. The distance of the blades is also a factor since
the blades are on a vertical configuration it is important to note that rotational speed varies depending on the
distance of the blades with each other.
74
Figure 3-54. Wind Field Set at 9.88 m/s Mean Speed
Since VAWT has lower height than HAWT, the wind field is set on a lower stand point. The hub of the turbine
is also lower. The mean speed is still at 9.88 m/s.
Figure 3-55. Simulation of the designed Darrieus Turbine set at the simulated wind field
Using non-linear lifting simulation with the rotor technical specifications provided and the wind field having
9.88 m/s mean speed, the designed wind turbine produces 132.6771 kW of power with betz limit of 0.39. All
output is on the same magnitude as the computed output.
75
VAWT (Savonius)
Figure 3-56. Design of the Savonius Rotor Using the Specified Technical Data
QBlade Simulation also provides designs on vertical-axis wind turbines. Same with HAWT, setting the
thickness, length and curve of the blades is the first step. The distance of the blades is also a factor since
the blades are on a vertical configuration it is important to note that rotational speed varies depending on the
distance of the blades with each other.
Figure 3-57. The Simulation of the Wind Field Set at 30 m Vertical Height
Since VAWT has lower height than HAWT, the wind field is set on a lower stand point. The hub of the turbine
is also lower which set at 12 m. It is important to note that the height of the hub should be higher than the
diameter of the turbine. The mean speed is still at 9.88 m/s.
76
Figure 3-58. Simulation of the Savonius Wind Turbine
Using non-linear lifting simulation with the rotor technical specifications provided and the wind field having
9.88 m/s mean speed, the designed wind turbine produces 50.6541 kW of power with betz limit of 0.31. All
output is on the same magnitude as the computed output. Before running the Wind Resource module at least
one climatology must exist and all sectors defined in that climatology must exist in the wind database.
77
Design 2: Solar Power Plant
Solar power is the conversion of sunlight into electricity, either directly using photovoltaic (PV), or indirectly
using concentrated solar power (CSP). Concentrated solar power systems use lenses or mirrors and
tracking systems to focus a large area of sunlight into a small beam. Photovoltaics convert light into an
electric current using the photovoltaic effect.
Figure 3-59 shows the design options of solar power generation. The design is Grid-Tied and all of them
have back up batteries for the storage of the generated electricity of the solar power plant this design is used
by polycrystalline consisting of different types of inverter like Micro-inverter, Central inverter, and String
inverter with the use of Lithium-ion and Lead acid. The final design will be chosen and will undergo the
constraints and trade-off analysis for further evaluation and analyzation of the best solar panel appropriate in
the location of the solar generating power plant and the consumer’s benefits. To provide the long-term service
needed by the clients and low-cost electricity for the community and industrial power plants to help the
economy. The solar power generating power plant helps reduced the emission of the carbon dioxide from
diesel power plants in the air because it uses the sun light as the main source of the renewable energy.
78
Design Stages of Solar Power Plant
The figure 3-60 shows the single line diagram of the power system and the stages where each component
is designed.
20.76 (1+g)2
79
Computing Future Peak Demand for the year 2028
P2028 = P2018 (1+g)10 IEEE Std. 1013 (2000). Load
P2028 = 20.76 (1+0.0821)10 Computation, Future Maximum
P2028 = 34.944 MW Demand, Section 6, p.236
34.944 MW
PF =
3
PF = 11.648 MW
where:
NLL = No Load Losses
LL = Load Loss
80
Total Power Losses IEEE Standard C57.12.00-2010,
TLF = NLL + LL Standard General Requirements for
TL = 3TLF Power and Regulation Transformers
where:
TLF = Total Loss in the Transformer per Feeder
TL = Total Loss for the Two Transformers
NLL = No Load Losses
LL = Load Loss
*Note: Transformer rating, losses, and short-circuit impedance are according to manufacturer
specifications: https://www.alibaba.com/product-detail/69kv-10mva-Power-Transformer-for-
Electric_60696507750.html?spm=a2700.7724857.normalList.30.18a4f9d2RWOnFO
At Primary Side
MVA Rating IEEE Standard C57.12.00-2010,
I= Standard General Requirements for
√3 × V
10 MVA Power and Regulation Transformers.
I=
√3 (69 kV)
I = 83.6739 A
At Secondary Side
MVA Rating IEEE Standard C57.12.00-2010,
I= Standard General Requirements for
√3 × V
10 MVA Power and Regulation Transformers.
I=
√3 (13.8 kV)
I = 418.3698A
81
IFL = 522.9622 A
Use: Finch 1113.0 (KCM or AWG)
Circuit Breaker
Primary Circuit Breaker
16.7348 A × 3 = 50.2043 A NEC Section 450.3 – Computation for
Use: 60AT CB Overcurrent Protection of Transformer
Grounding Conductor
Primary Grounding Conductor
1
IGROUNDING = (Current) PEC Part 2, Article 1.4.4.3(b) or
5 System Grounding Conductors for
1
IGROUNDING = (83.6739) Multi-Grounded Alternating Current
5
IGROUNDING = 16.7348 A Systems.
Use: Turkey 6 (KCM or AWG)
The size of conductor should be 16.7348 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
The size of conductor should be 83.6740 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
Neutral Conductor
INEUTRAL = (IFLSecondary) PEC Part I(2009), Sec. 2.20.3.22 page
INEUTRAL = 522.9622 A 320: Feeder or Service Neutral Ground
Use: Finch 1113.0 (KCM or AWG)
82
IEC standards assume that peak value of making current disconnectors is to be 2.5 times the RMS value
of rated short circuit current for MV (13.8 kV) switches and between 1.7-2.2 times for LV switches.
Use: 12 – 100 A – Medium Split-Core 1.25” (32mm) Opening
Disconnector Rating
Voltage Transformer IEC 62271-102(2001) High-voltage
69 kV switchgear and control gear - Part
VT- Primary Voltage =
√3 102: Alternating current disconnectors
VT- Primary Voltage = 39.8372 kV and earthing switches
13.8 kV
VT-Secondary Voltage = IEC 60099-8(2011) Part 8/IEEE C62.22
√3 page 8 – 16; Standard for Lightning
VT- Secondary Voltage = 7.9674 kV
Arrester and Ground Voltage Fault
Type: Disconnector Material: Porcelain
Rated Voltage: 13.2 kV Application
Current Transformer
IGROUNDING = 43. 7386 A IEC 60099-8(2011) Part 8/IEEE C62.22
Use: Primary Current = 100 A page 8 – 16; Standard for Lightning
Secondary Current = 5 A Arrester and Ground Voltage Fault
Accuracy Power = 30 VA
Accuracy Class = 0.5
Lighting Arrester
Voltage ×1.05 NEC (2001) Article 310, Table 310.60
VLA =
√3 (C) (67) and 310.60(C) (69), page 226;
Highest Voltage Conductor for general wiring
69 kV × 1.05
VLA =
√3
VLA = 41.829 kV
Use: RP1 Primary Side Normal Duty Distribution Class (ZnO)
83
IBUS = 1255.1091 A
Use: 750 MCM or 375 mm2
Impedance
ZBUS = [√(3 9875×10-9) × (5 9376×10-2)] Copper Development Association
ZBUS = 2.5209 × 10-16 Ω/m (2014), Article 5.2, page 79: Conductor
1.5042×10-9 ×5.9376×10-2 for general wiring.
Φ = tan
7.5825×10-6
Φ = 90∘
ZTOTAL = 2.5209 × 10-6 Ω/m × (10 m) IEEE Std Gray Book C8.3.3 page 231:
ZTOTAL = 2.5209 × 10-15∠-90 Basic insulating materials are either
Use: Dimensions in meter: 6.35 mm × 152 mm organic or inorganic.
84
Skin Effect Ratio at 70°C: 1.18
Area in CM: 1910CM
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
Derating Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
100
0.09 (1 - 100 ×100) IEEE Std 80 (2000), Guide for safety in
CD = 1 - AC substation grounding: Calculation
2 × 0.1 + 0.09
CD = 0.6928 of Potential Difference
Decrement Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
X 1
Ta = × ( ) IEEE Std 80 (2000), Guide for safety in
R 2 TF
1 AC substation grounding: Calculation
Ta = 15 × ( ) of Potential Difference
2 T(60)
Ta = 0.0398
85
DF = 1.1248
1 1
KS = [ +
1 1
+ (1 – 0.5n-2)] IEEE Std 80 (2000), Guide for safety
π 2h D+h
1 1
D
1 1
in AC substation grounding:
KS = π [2 (0.6) + 12.5+0.6 + 12.5 (1 – 0.5n-2)] Calculation of Potential Difference
KS = 0.314
86
The figure 3-61 shows the grid consists of 20 integrated rods at each corners. Buried length of 994 m and
ground potential of 45 V.
Figure 3-62. Single Line Diagram of the New Sub Station (Solar Power Plant)
87
The figure 3-63 shows the layout design of the new substation that will be deployed in Balayan and Nasugbu,
both are rated 10 MVA.
The figure 3-64 shows the location of the Wind Power Plant is at Calatagan, Batangas (yellow pinpoint). The
power generated is to be transmitted on two feeders namely Balayan (blue pinpoint) and Nasugbu (white
pinpoint). The distances of the two feeders from the generation to substation is 9.8 km and 16.4 km
respectively.
11.648 MW + 177.6 kW
IL =
√3 69 kV
IL = 97.9588 A
Conductor Specifications
The size of conductor 97.9588 × 1.25 = 122.4485 A
PEC Part I (2009) Sec 4.30.2.4 page
As indicated that the 80% ampacity of the conductor
580: General Requirements for Full
shall be the full load current.
Load Branch Circuit, Feeder and Other
Use: ACSR Turkey, AWG 6
Conductors.
88
For the grounding conductor,
1 Philippine Electrical Code Part 2
IGROUNDING CONDUCTOR = ( ) (IL )
5 Article 1.4.4.3 (b): “System Grounding
1 Conductors for Multi-Grounded
IGROUNDING CONDUCTOR = ( ) (97.9588 )
5 Alternating Current Systems”
IGROUNDING CONDUCTOR = 19.5918 A
Use: ACSR Turkey, AWG 6
Conductor Specification
Code = Turkey
Area = 6 AWG IEC 60826 (2003) – DESIGN CRITERIA
Copper Area = 8 AWG ~ 8.39 mm2 FOR OVERHEAD TRANSMISSION
Strand = 6/1.68 mm LINE, Chapter 6.2.1, and Section:
Diameter = 5.04 mm Specification for Aluminum Conductors
Weight = 54 kg/km ~ 0.054 kg/m for Overhead Power Transmission Line,
Rated Strength = 5.28 kN p43
Maximum Resistance @ 20˚C = 2.1499 Ω/km
Elevation: 0m
0.5 × ρ × v2 × d
WW =
g
where:
ρ = density of air ~ 1.2 kg/m3
v = wind velocity ~4.63 m/s
g = earth’s gravity ~ 9.8066 m/s2
d = diameter of conductor ~ 9.00 mm
WW = Wind Speed in Terms of kg/m
Wt = √(WC)2 + (WW)2
Wt = √(0.054 kg/m)2 + (0.0014 kg/m)2 IEC 60826(2003) –Design Criteria for
Wt = 0.0540 kg/m Overhead Transmission Line, Chapter
6.2.6.4 Wind Loads, p54-55
89
1kg
T= (5.28kN) × ( )
4.8066N
T = 1098.4896 kg
L h×T
X1 = –[ ]
2 WT × L IEC 60826(2003) –Design Criteria for
360m (0) × (1098.4896kg) Overhead Transmission Line, Chapter
X1 = –[ ]
2 (27kg/m) × (360m) 6.2.6.4 Wind Loads, p54-55
X1 = 180 m
WT × X1 2
S1 =
2×T
2
(0.0540kg/m) × (180)
S1 =
(2) × (1098.4896kg)
S1 = 0.7964 m
WW
Θ = tan-1 ( )
WC
0.0014kg/m
Θ = tan-1 ( )
0.054kg/m
Θ = 0.0259˚
2
Wt (L)
YMAX =
8(T)
2
(0.0540kg/m) × (360)
YMAX = NESC C2 (2007) – For Clearances
(8)(1098.48963kg) Computation, Section 23, p81
YMAX = 0.7964 m
8 × YMAX 2
Lconductor = L + [ ]
3L
2
(8) × (0.7964m)
Lconductor = 360 + [ ]
(3) × (360)
Lconductor = 360.0047 m
Clearance = H – S
Clearance = 28m – 0.7964m NESC C2 (2007) – For Clearances
Clearance = 27.2036 m Computation, Section 23, p81
90
Total Length of Conductor (Balayan) = 16.4 km
Line Voltage = 69 kV
No. of disc insulator = 5 disc
Potential Difference Across Insulators
VM = (V) × [2 × sinh(1/2√k) × cosh (n × 1/2) (√k)/sinh (n × √k)]
V2 = (V1) × (1+k)
V2 = (V1) × (1+0.12)
V2 = 1.12V1
Standard Handbook for Electrical
V3 = (V1) × k + (V2) × (1+k) Engineers (2009) – Voltage levels,
V3 = 0.12V1 + (V2) × (1.12) p14 -3
V3 = 1.3744V1
69kV
= V1 + 1.12V1 + 1.3744V1 + 1.7937V1
√3
69kV
V1 = √3
4.2881
V1 = 9.2902 kV
V5 = (1.7937) × (9.2902)
V5 = 16.6638 kV
69kV
( )
√3
ηSTRING = [ ] × 100
(9) × (16.6638)
ηSTRING = 59.7660%
91
Conductor Calculation
At Balayan = 9.8 km IEC 60287-1-1 Calculation of Current
Calculation for Total Resistance of Conductor Ratings, Section 2.4.3, Table 2, Page
Ω 31, 2006
R = (0.06712 ) 9.8km
km
R = 0.6578 Ω
where:
Deq = Equivalent spacing of conductors or Geometric Mean Distance(GMD) of conductors
GMR = Geometric Mean Radius of conductor
L = Inductance of the conductor
.680 in
r= = 0.34 in = 0.008636 m
2
GMR = 0.7788 (0.008636 m)
GMR = 6.7257 × 10-3
92
The figure 3-65 shows the appearance of a single circuit tower for a transmission line.
3
Deq = √(7.7492m)(8.4119m)(5.2469m) BULLETIN 1724E-2003 Horizontal
Deq = 6.9933 m Separation Recommendations Section
6.b.(2), page 6-1
6.9933 1000m
L = 2 x 10-7 ln ( -3
) ( ) ( 9.8km )
6.7257 x 10 1km
L = 13.6157 mH
National Electrical Code (NEC), Rated
XL = 2π f L = 2π (60) (13.6157 mH) 60-Hz withstand voltage, Article 370,
XL = j5.133 Ω/phase page 461, 2011
Total Impedance of Transmission Line
ZCONDUCTOR = 0.6578 + j5.133 Ω/phase
ZT = ZCONDUCTOR × 3 phase
ZT = (0.6578+ j5.133 Ω/phase) × 3 phase
ZT = 1.9734 + j6.9147 Ω
where:
Deq = Equivalent spacing of conductors or Geometric Mean Distance (GMD) of conductors
GMR = Geometric Mean Radius of conductor
L = Inductance of the conductor
0.680 in
r= = 0.34 in = 0.008636 m
2
GMR = 0.7788 (0.008636m)
GMR = 6.7257 × 10-3 m
93
Using a Single Circuit Tower
The figure 3-66 shows the appearance of a single circuit tower for a transmission line.
3
Deq = √(7.7492 m)(8.4119 m)(5.2469 m) BULLETIN 1724E - 2003 Horizontal
Deq = 6.9933 m Separation Recommendations Section
6.9933 1000 m 6.b.(2), page 6-1
L = 2 x 10-7 ln ( -3
)( ) (10.34 km)
6.7257 x 10 1 km
L = 14.3659 mH
ZT = ZCONDUCTOR × 3 phase
ZT = (0.5262 + j5.4158 Ω/phase) × 3 phase
ZT = 1.5786 + j16.2474 Ω
RF1 = LF1 x R
94
RF1 = 9.8 km x 0.641Ω⁄0.3048 km IEC 60228, 3rd Edition 2004 – 11
RF1 = 20.6096 Ω International Standard on Conductors
of Insulated Cables.
RF2 = LF2 x R
RF2 = 16.4 km x 0.641Ω⁄0.3048 km
RF2 = 34.4895 Ω
69kV 5MVA
VSN = A[ <0] + B[ <-cos-1(0.8)]
√3 √3×69kV
VSN = 36831.9699 < 0.0529 V
VS = (√3) × (36.8319kV)
VS = 63.7947 kV
95
69kV 5MVA
IS = ( <0) × (1.227x10-3< 90) + ( <-cos-10.8) × (0.9537 < 0.0029)
√3 √3×69kV
IS = 22.2695 < 1.1006 A
Efficiency
(5MVA) × (0.8)
η =[ 2
] × 100
(5MVA) × (0.8) + (3) × (22.2695) × (3.2772)
η = 99.8783%
Voltage Regulation
63.7947–69
VR =( ) × 100
69
VR = 7.5439%
Rating
25,000 kVA, 3-phase, 13.8 kV/69 kV IEEEC.57.12.00-2010 IEEE Standard
General Requirements for Liquid-
Power Losses Immersed Distribution, Power, and
NLL = 19.2 kW Regulating Transformers
LL = 84.2 kW
where:
NLL = No Load Losses
LL = Load Loss
where:
TL = Total Loss for the Step-up Transformer
NLL = No Load Losses
LL = Load Loss
TL = 103.4 kW
*Note: Transformer rating, losses, and short-circuit impedance are according to manufacturer
specifications: https://www.alibaba.com/product-detail/69kv-10mva-Power-Transformer-for-
Electric_60696507750.html?spm=a2700.7724857.normalList.30.18a4f9d2RWOnFO
96
Primary Winding
MVA Rating
I=
√3× V
20 MVA
I=
√3 (13.8 kV)
I = 836.7395 A
At Secondary Winding
MVA Rating
I= IEEE Standard C57.12.00-2010,
√3 × V
20 MVA Standard General Requirements for
I= Power and Regulation Transformers.
√3 (69 V)
I = 167.3479 A
Circuit Breaker
Primary Circuit Breaker NEC Section 450.3 – Computation for
167.3479 A x 3 = 502.0437 A Overcurrent Protection of Transformer
Use: 600 AT CB
Grounding Conductor
Primary Grounding Conductor PEC Part 2, Article 1.4.4.3(b) or
1
IGROUNDING CONDUCTOR = (Current) System Grounding Conductors for
5 Multi-Grounded Alternating Current
Systems.
97
1
IGROUNDING CONDUCTOR = (836.7395 A)
5
IGROUNDING CONDUCTOR = 167.3479 A
Use: Turkey 6 (KCM or AWG)
The size of conductor should be 167.3479 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
Neutral Conductor
INEUTRAL = (IFLSecondary) PEC Part I(2009), Sec. 2.20.3.22 page
INEUTRAL = 522.9622 A 320: Feeder or Service Neutral Ground
Use: Finch 1113.0 (KCM or AWG)
IEC standards assume that peak value of making current disconnectors is to be 2.5 times the RMS value
of rated short circuit current for MV (13.8 kV) switches and between 1.7-2.2 times for LV switches.
Use: 12 – 100 A – Medium Split-Core 1.25” (32mm) Opening
Disconnector Rating
Voltage Transformer IEC 62271-102(2001) High-voltage
69 kV switchgear and control gear - Part
VT- Primary Voltage =
√3 102: Alternating current disconnectors
VT- Primary Voltage = 39.8372 kV and earthing switches
13.8 kV
VT-Secondary Voltage = IEC 60099-8(2011) Part 8/IEEE C62.22
√3
VT- Secondary Voltage = 7.9674 kV page 8 – 16; Standard for Lightning
Arrester and Ground Voltage Fault
Type: Disconnector Material: Porcelain
Rated Voltage: 13.8 kV Application
Current Transformer
IGROUNDING = 43. 7386 A
98
Use: Primary Current = 100 A IEC 60099-8(2011) Part 8/IEEE C62.22
Secondary Current = 5 A page 8 – 16; Standard for Lightning
Accuracy Power = 30 VA Arrester and Ground Voltage Fault
Accuracy Class = 0.5
Lighting Arrester
Voltage ×1.05 NEC (2001) Article 310, Table 310.60
VLA =
√3 (C) (67) and 310.60(C) (69), page 226;
Conductor for general wiring
Highest Voltage
69 kV × 1.05
VLA =
√3
VLA = 41.829 kV
Use: RP1 Primary Side Normal Duty Distribution Class (ZnO)
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
99
VD = 167.3479 √(9.12902 + 6.53212)
VD = 1.8795 kV National Electric Code (1999), Article 210,
1.878.5275 kV page 19: Where the maximum total voltage drop
VD % =
69 kV on both feeders and branch circuits to the
VD % = 2.7225 % farthest outlet does not exceed 5 percent.
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
Derating Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
100
0.09 (1 - 100 ×100) IEEE Std 80 (2000), Guide for safety in
CD = 1 - AC substation grounding: Calculation
2 × 0.1 + 0.09
CD = 0.6928 of Potential Difference
Decrement Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
X 1
Ta = × ( ) IEEE Std 80 (2000), Guide for safety in
R 2 TF
1 AC substation grounding: Calculation
Ta = 15 × ( ) of Potential Difference
2 T(60)
Ta = 0.0398
-2 × Tf
Ta
DF = √1+ ( Tf ) (1 - e Ta )
Ta -2 × 0.15
IEEE Std 80 (2000), Guide for safety in
DF = √1+ ( Tf ) (1 - e 0.0398 )
AC substation grounding: Calculation
DF = 1.1248 of Potential Difference
100
Buried Length
Lr
L = LC+ [1.55 + 1.22 ( )] LR IEEE Std 80 (2000), Guide for safety in
√L2X + L2Y AC substation grounding: Calculation
3 of Potential Difference
L = LC+ [1.55 + 1.22 ( )] LR
√902 +502
L = 994 m
1 1 1 1
KS = π [2h + D+h + D (1 – 0.5n-2)] IEEE Std 80 (2000), Guide for safety in
1 1 1 1
KS = π [2 (0.6) + 12.5+0.6 + 12.5 (1 – 0.5n-2)] AC substation grounding: Calculation
of Potential Difference
KS = 0.314
Figure 3-67. Single Line with Double Bus Double Breaker Bus Scheme
Figure 3.67 above shows a single line diagram with a double bus breaker scheme.
101
Switchyard Layout
The figure 3-68 shows a switchyard, consisting of large breakers and towers, is usually located in an area
close to the plant. The substation is used as the distribution center where electrical power is supplied to the
plant from the outside, and electrical power is sent from the plant
The figure 3-69 shows the sections and details of the wind farm switchyard.
102
Stage 5: Solar Power Plant Design
Figure 3-70 shows the connection of the solar generation in the system along with its components.
Figure 3-72 shows the polycrystalline photovoltaic solar panel is the newer technology and vary in the
manufacturing process. It is identifying as one of the most common choice of consumers because of its lower
cost compared with its counterpart, the monocrystalline solar panels. Polycrystalline solar panel have a lower
efficiency compared to other photovoltaic technologies such as monocrystalline yet it still manages to be the
best alternative from monocrystalline. Polycrystalline starts a silicon crystal seed placed in a vat of molten
silicon, its purpose is simply allowed it to be cool. It is also being referred to multi-crystalline or many crystal
silicon.
103
Figure 3-72. Polycrystalline Silicon Solar Cells
Array Size
Maximum No. of PV Module =
Desired Capacity of PV Module
40.078MW
Maximum No. of PV Module =
260W
Maximum No. of PV module = 184,915 pcs
kWh
5.0 2 1day
Pin = daym × × 1.6269m2
6hrs
Pin = 1617 W per PV module
104
Losses in the polycrystalline solar panel = 1356 W – 260 W
Losses in the polycrystalline solar panel = 1,096W
The total solar power not utilized by the solar panels can be computed as shown below:
Solar power losses (polycrystalline) = losses × no. of PV modules
Solar power losses (polycrystalline) = 1,096 W × 184,915
Solar power losses (polycrystalline) = 202.6668MW
Load Computation
105
Inverter Specification
Brand Name: ABB
Model: MICRO-0.25-I-OUTD
Rated Grid AC voltage: 240 V
Max. Efficiency: 96.5%
European Efficiency: 96%
Dimension: 266 × 246 × 35 mm
Input
Max. Dc Usable Power 265 Wp
Maximum Pv Panel Rating (Stc) 300 W
Absolute Maximum Voltage (Vmax) 65 V
Start-Up Voltage (Vstart) 25 V
Full Power Mmpt Voltage Range 25 V ~ 60 V
Mmpt Operating Voltage Range 12 V ~ 60 V
Maximum Usable Current (Idcmax) 10.5 A
Maximum Short Circuit Current Limit 12.5 A
Output
Grid Connection Type 1Ø/2 W
Adjustable Voltage Range 183 - 228 V
Nominal Grid Frequency 60Hz
Adjustable Grid Frequency Range 57- 60.5Hz
Maximum Output Current 1.20 A
Power Factor 0.95
Design of Inverters
Peak Demand IEC 62109-2 (2011). Particular
No. of Micro Inverters =
Desired Rating of Inverter requirements for inverters use in
34.944MW photovoltaic systems, p.60
No. of Micro Inverters =
300W
No. of Micro Inverters = 116,480 inverters
106
Max Discharge Current: 2000(5sec)
Depth of Discharge: 70%
Battery Efficiency: 90%
Battery Sizing
Average Demand × 24 IEEE Std. 1013 (2009). IEEE Guide
Average Daily Watt-Hoursbattery = for Array and Battery Sizing in Grid-
Inverter Efficiency
33.0662 MW × 24 Tie Photovoltaic (PV) Systems 9,
Average Daily Watt-Hoursbattery = p.157
0.965
Average Daily Watt-Hoursbattery = 822.3718 MW/hr
Ah of Battery
Minimum No. of Batteries =
Desired Ah rating of Battery IEEE Std. 1013 (2009). IEEE Guide
195.8029 MAh for Array and Battery Sizing in Grid-Tie
Minimum No. of Batteries =
3000 Ah Photovoltaic (PV) Systems 9, p.157
Minimum No. of Batteries = 65267.6333≌65268
107
No. of Batteries in Parallel = 10.3 ≌ 10
Total No. of Batteries = No. of Battery in Series × No. Of Battery in Parallel × No. of Inverters
Total No. of Batteries = 10 × 10 × 437
Total No. of Batteries = 43700
PV Module Computation
Peak Demand × Operating Hourspv NEC Article 690.8(A) (2010).
Average Daily Energy = Calculation of Maximum Circuit
Inverter Efficiency Current and Wire Selection, p.216
34.944 MW × 5hr
Average Daily Energy =
0.98
Average Daily Energy = 178.2857 MW/hr
Voltage Correction
Voc of Inverter
No. of PV per String =
Solar PV Module Open Circuit Voltage × Deration Factor
600 V
No. of PV per String =
38 V × 0.0085
No. of PV per String = 1774.0982
108
Option 2: Lithium Ion Battery
Battery Specifications:
Brand: LG Chem Lithium Ion Battery
Model: RESU10
Nominal Voltage: 51.8V
Capacity: 189 Ah IEC 60086-4: Primary Batteries –
Max Discharge Current: 2000(5sec) Part 2: Physical and Electrical
Depth of Discharge: 80% Specification
Battery Efficiency: 95%
Battery Sizing
Average Demand × 24
Average Daily Watt-Hoursbattery = IEC 60086-4: Primary Batteries –
Inverter Efficiency
33.0662 MW × 24 Part 2: Physical and Electrical
Average Daily Watt-Hoursbattery = Specification
0.98
Average Daily Watt-Hoursbattery = 809.7844 MW/hr
Ah of Battery
Minimum No. of Batteries = IEC 60086-4: Primary Batteries –
Desired Ah Rating of Battery
39.08225 MAh Part 2: Physical and Electrical
Minimum No. of Batteries = Specification
1890 Ah
Minimum No. of Batteries = 20678.4392≌20678
109
240 V
No. of Batteries in Series =
51.8 V
No. of Batteries in Series = 4.6332= 5
Total No. of Batteries = No. of Battery In Series × No. of Battery In Parallel × No. of Inverters
Total No. of Batteries = 5 × 9.4 × 437
Total No. of Batteries = 20539
PV Module Computation
NEC Article 690.8(A) (2010).
Peak Demand × Operating Hourspv
Average Daily Energy = Calculation of Maximum Circuit
Inverter Efficiency Current and Wire Selection, p.216
34.944 MW × 5hr
Average Daily Energy =
0.98
Average Daily Energy = 178.2857 MW/hr
110
184915
No. of String in Parallel =
1774.0982
No. of String in Parallel = 104.2304
PV Module to PV Module
NEC Article 690.8 (A) (1). The
Iwire= Isc × 1.25
maximum current shall be the sum of
Iwire = 9.27 A × 1.25
parallel module rated short circuit
Iwire = 11.5875 A
currents multiplied by 125 percent
Use: 1-3.5 mm2 THHN + 1-2.0 mm2
Ifuse = Isc × 3
Ifuse = 9.27 A × 3
Ifuse = 29.07 A
Use: 30 A fuse
Ifuse = Isc × 3
Ifuse = 9.27 A × 3
Ifuse = 29.07 A
Use: 30 A fuse
111
Batteries to Combiner Box
PEC Article 4.30.6.3 requires that OCPD
Combine Box to Inverter
No. of String in Parallel rating not exceed 30A when protecting a
Iwire = Isc × × 1.25 Copper 10 AWG conductor.
No. of Phase × No. of Inverters
135
Iwire = 9.69 × × 1.25
3 × 662 NEC Article100. The continuous current
Iwire = 82.34 A for this circuit is equal to the current
Use: 1-#30 THHN + 1-8.0 THHN multiplied by 1.25
No. of String in Parallel
Ifuse= Isc × ×3
No. of Phase × No. of Inverters
104.2304
Ifuse = 9.27 × × 3 = 193.61 A
3 × 437
Use: 200 A fuse
Inverter to Transformer
Transformer to busbar A NEC Article 110.114(C) The lowest
Iwire = Irating × 1.25 terminal temperature rating for this
Iwire = 606.06 A × 1.25 segment is 125°C. The base ampacity of
Iwire = 757.58 A this conductor at 125°C is 200 A.
Transformer Rating
Solar PV system voltage = 480 V NEC Article100. The current rating for this
Bus voltage = 13,200 V circuit is equal to the current multiplied by
S= √3 × 606.06 A × 13 200 V 2.50
S = 13.86 MVA
Use: 14 MVA, 480 V (wye) / 13,200 V (wye) transformer
Load Computation
112
Preserve = 32MW - 34.944 MW
Preserve = -2.944 MW
Note: Negative sign indicates insufficient supply.
Inverter Specifications
Brand Name: ABB
Model: PVS800
Max. Efficiency: 98.8%
European Efficiency: 98.6%
Dimension: 2630 ×2130 ×708 mm
Input
113
Output
Nominal Power 500kW
Maximum output Power 600kW
Nominal AC current 965A
Nominal output voltage 300 V
Output Frequency 50 – 60hz
Design of Inverters
Peak Demand
No. of Central Inverters = IEC 62109-2 (2011). Particular
Desired Rating of Inverter
34.944MW requirements for inverters use
No. of Central Inverters = in photovoltaic systems, p.60
500kW
No. of Central Inverters = 69.89 ≌ 70 inverters
Battery Specifications:
Brand: Ritar
Model: RA12-100
Voltage: 12V
Capacity: 200 Ah
Max Discharge Current: 2000(5sec)
Depth of Discharge: 70%
Battery Efficiency: 90%
Battery Sizing
Average Demand × 24
Average Daily Watt-Hoursbattery =
Inverter Efficiency
33.0662 MW × 24
Average Daily Watt-Hoursbattery =
0.988
Average Daily Watt-Hoursbattery = 803.2275 MW/hr
IEEEStd. 1013 (2009). Battery
Average Daily Energy Sizing Stationary Lead-Acid
Total Ah of Batteries = Batteries-General
Nominal Battery Voltage
803.2275 MW/hr Requirements, Section 9, p.157
Total Ah of Batteries =
12 V
Total Ah of Batteries = 66.9356 MAh
114
Total Ah of Batteries × No. of Days of Autonomy
Adjusted Total Ah of Batteries =
Depth of Discharge
66.9356 Mah × 2 days
Adjusted Total Ah of Batteries =
0.70
Adjusted Total Ah of Batteries = 191.2446 MAh
Computation for Batteries
Ah of Battery
Minimum No. of Batteries = IEEEStd. 1013 (2009). Battery
Desired Ah Rating of Battery Sizing Stationary Lead-Acid
191.2446 MAh
Minimum No. of Batteries = Batteries - General Requirements,
2000 Ah Section 9, p.157
Minimum No. of Batteries = 95622.3 ≌ 95622
Total No. of Batteries = No. of Battery in Series × No. of Battery in Parallel × No. of Inverters
Total No. of Batteries = 20 × 11 × 437
Total No. of Batteries = 96140
PV Module Computation
Peak Demand × Operating Hourspv NEC Article 690.8(A) (2010).
Average Daily Energy =
Inverter Efficiency Calculation of Maximum Circuit
34.944 MW × 5hr Current and Wire Selection, p.216
Average Daily Energy =
0.988
Average Daily Energy = 176.8421 MW/hr
115
176.8421 MW/hr
Adjusted Daily Energy = 0.90 × 0.80
Adjusted Daily Energy = 245.6140 MW/hr IEEE Std 1562-2007. PV Array
sizing, Section 9. IEEE Guide for
Adjusted Daily Energy Array and Battery (PV) Systems,
Array Size = pp.5-7, 2008.
Average Sun Hours Per Day
245.6140 MW/hr
Array Size =
5hr
Array Size = 49.1228 MW
Voltage Correction
Voc of Inverter
No. of PV per String =
Solar PV Module Open Circuit Voltage × Deration Factor
580 V
No. of PV per String =
38 V × 0.0085
No. of PV per String = 1775.6656
Battery Specifications:
Brand: LG Chem Lithium Ion Battery
Model: RESU10
Nominal Voltage: 51.8V
Capacity: 189 Ah
Max Discharge Current: 2000(5sec)
Depth of Discharge: 80%
Battery Efficiency: 95%
Battery Sizing
Average Demand × 24
Average Daily Watt-Hoursbattery =
Inverter Efficiency
33.0662 MW × 24
Average Daily Watt-Hoursbattery =
0.988
Average Daily Watt-Hoursbattery = 803.2275 MW/hr
116
Average Daily Energy IEEE Std 1562-2007. PV Array sizing,
Total Ah of Batteries =
Nominal Battery Voltage Section 9. IEEE Guide for Array and
803.2275 MW/hr Battery Sizing in Photovoltaic (PV)
Total Ah of Batteries =
51.8 V Systems, pp.5-7, 2008
Total Ah of Batteries = 15.5063MAh
Total Ah of Batteries × No. of Days of Autonomy
Adjusted Total Ah of Batteries =
Depth of Discharge
15.5063 mAh × 2 days
Adjusted Total Ah of Batteries =
0.80
Adjusted Total Ah of Batteries = 38.7658 mAh
Ah of Battery
Minimum No. of Batteries =
Desired Ah Rating of Battery
38.7658 mAh
Minimum No. of Batteries =
1890 Ah
Minimum No. of Batteries = 20511.0053≌20511
Total No. of Batteries = No. of Battery in Series × No. of Battery in Parallel × No. of Inverters
Total No. of Batteries = 5 × 9 × 437
Total No. of Batteries = 19665
PV Module Computation
Peak Demand × Operating Hourspv NEC Article 690.8(A) (2010).
Average Daily Energy =
Inverter Efficiency Calculation of Maximum Circuit
34.944 MW × 5hr Current and Wire Selection,
Average Daily Energy = p.216
0.98
Average Daily Energy = 178.2857 MW/hr
117
Average Daily Energy
Adjusted Daily Energy =
Efficiencybattery × Total Solar Resource Factor
178.2857 MW/hr
Adjusted Daily Energy =
0.95 × 0.80
Adjusted Daily Energy = 234.5864 MW/hr
IEEE Std 1562-2007. PV Array sizing,
Adjusted Daily Energy
Array Size = Section 9. IEEE Guide for Array and
Average Sun hours per day Battery Sizing Photovoltaic (PV)
234.5864 MW/hr Systems, pp.5-7, 2008
Array Size =
5hr
Array Size = 49.9173 MW
Voltage Correction
Voc of inverter
No. of PV per String =
Solar PV Module Open Circuit Voltage × Deration Factor
600 V
No. of PV per String =
38 V × 0.0085
No. of PV per String = 1774.0982
Voc of Inverter
No. of PV per String =
Solar PV Module Open Circuit Voltage × Deration Factor
580 V
No. of PV per String =
38 V × 0.0085
No. of PV per String = 1775.6656
118
Charge Controller Current = 16.8397 kA
PV Module to PV Module
NEC Article 690.8 (A) (1). The maximum
Iwire= Isc × 1.25
current shall be the sum of parallel module
Iwire = 9.27 A × 1.25
rated short circuit currents multiplied by
Iwire = 11.5875 A
125 percent.
Use: 1-3.5 mm2 THHN + 1-2.0 mm2
119
No. of String in Parallel
Ifuse= Isc × ×3 A NEC Article 110.114 (C). The lowest
No. of Phase × No. of Inverters
104.2304 terminal temperature rating for this
Ifuse = 9.27 × × 3 = 193.61 A segment is 125°C. The base ampacity of
3 × 437
Use: 200 A fuse this conductor at 125°C is 200 A.
Inverter to Transformer
Transformer to Busbar NEC Article 100: The continuous current
for this circuit is equal to the current
Iwire = Irating × 1.25 multiplied by 1.25
Iwire = 606.06 A × 1.25
Iwire = 757.58 A
Use: 2 - #250 THHN + 1 - #50 THHN
Transformer Rating
NEC Article 100: The current rating for
Solar PV System Voltage = 480 V this circuit is equal to the current multiplied
Bus Voltage = 13,200 V by 2.50
120
Inverter Specifications
Input
Max. Power of modules 10kW
Min/Max MPPT Voltage 350/850 V
Max. Input Voltage 1000 V
Working Voltage 250-1000 V
Max Current of Modules 2x16A
No. MPPT 2
Output
Nominal Power 10kW
Max Power AC 10KVA
Nominal Voltage 400 V
Power factor 0.95
Design of Inverters
Peak Demand IEC 62109-2 (2011). Particular
No. of String Inverters = requirements for inverters use in
Desired Rating of Inverter
34.944 MW photovoltaic systems, p.60
No. of String Inverters =
10 kW
No. of String Inverters = 3494.4 ≌ 3494 inverters
Battery Specifications:
Brand: Ritar
Model: RA12-100
Voltage: 12V
Capacity: 200 Ah
Max Discharge Current: 2000(5sec)
Depth of Discharge: 70%
Battery Efficiency: 90%
121
Battery Sizing
Average Demand × 24
Average Daily Watt-Hoursbattery =
Inverter Efficiency
33.0662 MW × 24
Average Daily Watt-Hoursbattery =
0.96
Average Daily Watt-Hoursbattery = 826.655 MW/hr
Ah of Battery
Minimum No. of Batteries =
Desired Ah Rating of Battery
181.9497 MAh
Minimum No. of Batteries =
2000 Ah
Minimum No. of Batteries = 90974.85≌90975
Total No. of Batteries = No. of Battery in Series × No. of Battery in Parallel × No. of Inverters
Total No. of Batteries = 10 × 20 × 437
122
Total No. of Batteries = 87400
PV Module Computation
Peak Demand × Operating Hourspv NEC Article 690.8 (A) (2010).
Average Daily Energy = Calculation of Maximum Circuit
Inverter Efficiency
34.944 MW × 5hr Current and Wire Selection,
Average Daily Energy = p.216
0.96
Average Daily Energy = 182 MW/hr
Voltage Correction
Voc of Inverter
No. of PV per String =
Solar PV Module Open Circuit Voltage × Deration Factor
1000 V
No. of PV per String =
38 V × 0.0085
No. of PV per String = 3095.9752
Battery Specifications:
Brand: LG Chem Lithium Ion Battery
Model: RESU10
Nominal Voltage: 51.8V
123
Capacity: 189 Ah
Max Discharge Current: 2000 (5sec)
Depth of Discharge: 80%
Battery Efficiency: 95%
Ah of Battery
Minimum No. of Batteries =
Desired Ah Rating of Battery IEC 60086-4: Primary Batteries – Part
39.8965 mAh 2: Physical and Electrical
Minimum No. of Batteries =
1890 Ah Specifications
Minimum No. of Batteries = 21109.2592 ≌ 21109
124
48
No. of Batteries in Parallel =
5
No. of Batteries in Parallel = 9.6 ≌ 10
Total No. of Batteries = No. of Battery In Series × No. of Battery In Parallel × No. of Inverters
Total No. of Batteries = 5 × 10 × 437
Total No. of Batteries = 21850 NEC Article 690.8 (A) (2010).
Calculation of Maximum Circuit
PV Module Computation Current and Wire Selection, p.216
Peak Demand × Operating Hourspv
Average Daily Energy =
Inverter Efficiency
34.944 MW × 5hr
Average Daily Energy =
0.9
Average Daily Energy = 194.1333 MW/hr
Average Daily Energy
Adjusted Daily Energy =
Efficiencybattery × Total Solar Resource Factor IEC 60086-4: Primary
194.1333 MW/hr Batteries – Part 2: Physical
Adjusted Daily Energy = and Electrical
0.95 × 0.80
Adjusted Daily Energy = 255.4386 MW/hr Specifications
Voltage Correction
Voc of Inverter
No. of PV per String =
Solar PV Module Open Circuit Voltage × Deration Factor
1000 V
No. of PV per String =
38 V × 0.0085
No. of PV per String = 3095.9752
125
Peak Power per String
Charge Controller Current =
Operating Voltage
355 W × 1774.0982
Charge Controller Current =
37.4 V
Charge Controller Current = 16.8397 kA
PV Module to PV Module
NEC Article 690.8 (A) (1). The
Iwire= Isc × 1.25
maximum current shall be the sum
Iwire = 9.27 A × 1.25
of parallel module rated short circuit
Iwire = 11.5875 A
currents multiplied by 125 percent
Use: 1-3.5 mm2 THHN + 1-2.0 mm2
Ifuse = Isc × 3
Ifuse = 9.27 A × 3 PEC Article 4.30.6.3: Requires that
Ifuse = 29.07 A OCPD rating not exceed 30 A when
Use: 30 A fuse protecting a Copper 10 AWG
conductor.
Batteries to Combiner Box
Combine Box to Inverter
No. of String in Parallel NEC Article 100: The continuous
Iwire = Isc × × 1.25 current for this circuit is equal to the
No. of Phase × No. of Inverters
135 current multiplied by 1.25
Iwire = 9.69 × × 1.25
3 × 662
Iwire = 82.34 A
Use: 1- #30 THHN + 1-8.0 THHN
126
No. of String In Parallel NEC Article 110.114 (C): The
Ifuse= Isc × ×3
No. of Phase × No. of Inverters lowest terminal temperature rating
104.2304 for this segment is 125°C. The base
Ifuse = 9.27 × × 3 = 193.61 A
3 × 437 ampacity of this conductor at 125°C
Use: 200 A fuse is 200 A.
Inverter to Transformer
Transformer to Bus Bar
Iwire = Irating × 1.25 NEC Article 100: The continuous
Iwire = 606.06 A × 1.25 current for this circuit is equal to the
Iwire = 757.58 A current multiplied by 1.25.
Use: 2 - #250 THHN + 1 - #50 THHN
Transformer Rating
Solar PV System Voltage = 480 V NEC Article 100: The current rating
Bus voltage = 13,200 V for this circuit is equal to the current
multiplied by 2.50.
S= √3 × 606.06 A × 13 200 V
S = 13.86 MVA
Use: 14 MVA, 480 V (wye) / 13,200 V (wye) Transformer
127
Figure 3-76 shows the location of the solar generating power plant is on Calatagan, Batangas shown in the
figure with geographical coordinates and site parameters of Calatagan.
Figure 3-77 shows the sun path of Calatagan, Batangas within the whole year, with the latitude of 13.86 N
and longitude of 120.63 E
128
Figure 3-78 shows the parameters for the simulation using PVSyst.
Figure 3-79 shows the main results and balances of the simulated design using PVSyst.
Figure 3-80 shows the loss diagram of the simulated design in PVSyst.
129
Figure 3-81. PVSyst Horizon Line in Calatagan
Figure 3-82 shows the probability forecast of the power production in Calatagan,Batangas.
130
Figure 3-83. Simulation Variants for the Solar Farm
Figure 3-83 shows the variants needed for the simulation of the designed solar farm.
Figure 3-78 shows the generation of synthetic hourly meteo values based on the PVSyst that applies the
synthetic generation and used the monthly diffuse to re-normalize the hourly output values of diffuse.
131
Simulation of String Inverter
Figure 3-85. PVSyst Simulation Parameters for the Solar Farm with String Inverter
Figure 3-85 shows the parameters for the simulation using PVSyst for the string inverter designed solar farm.
Figure 3-86 shows the main results and balances of the simulated design using PVSyst.
132
Figure 3-87. PVSyst Loss Diagram for the Solar Farm with String Inveter
Figure 3-87 shows the loss diagram of the simulated design in PVSyst.
Figure 3-88. Production Probability Forecast for the Solar Farm with String Inverter
Figure 3-88 shows the probability forecast of the power production in Calatagan,Batangas.
133
Figure 3-89. PVSyst Horizon Line in Calatagan
The figure 3-90 shows the generation of synthetic hourly meteo values based on the PVSyst that applies
the synthetic generation and used the monthly diffuse to re-normalize the hourly output values of diffuse.
134
Simulation for Central Inverter
Figure 3-91. PVSyst Simulation Parameters for the Solar Farm with Central Inverter
Figure 3-91 shows the parameters for the simulation using PVSyst for the string inverter designed solar farm.
Figure 3-92 shows the main results and balances of the simulated design using PVSyst.
135
Figure 3-93. PVSyst Loss Diagram for the Solar Farm with Central Inverter
Figure 3-93 shows the loss diagram of the simulated design in PVSyst.
Figure 3-94. Production Probability Forecast for the Solar Farm with Central Inverter
Figure 3-94 shows the probability forecast of the power production in Calatagan,Batangas.
136
Figure 3-95. PVSyst Loss Diagram for the Solar Farm with Central Inveter
Figure 3-95 shows the loss diagram of the simulated design in PVSyst.
Figure 3-96. PVSyst Horizon Line in Calatagan for the Central Inverter
137
Figure 3-97. PVSyst Simulation Parameters for the Solar Farm with Central Inverter
Figure 3-97 shows the parameters for the simulation using PVSyst for the central inverter designed solar
farm.
Figure 3-98 shows the generation of synthetic hourly meteo values based on the PVSyst that applies the
synthetic generation and used the monthly diffuse to re-normalize the hourly output values of diffuse.
138
Design 3: Hydro Power Plant
A hydropower system is a series of interconnected components. Hydropower is based on simple concepts.
Flowing water spins a turbine, the turbine spins a generator and electricity is produced in the generator. Many
other components may be in a system, but it all begins with the energy already within the flowing water. For
maximum efficiency, the turbine should be designed to match specific head and flow. The following is the
hydro turbine to be used.
Figure 3-99 shows the design options of the hydro power plant. The design will revolve on the availability of
water flow and water head is the best suitable for the location. Run off river without pondage is further divided
into two which is the Tubular Turbine and Kaplan Turbine. Low Head Hydro Power have Kaplan Axial Flow
Turbine and Bulb Turbine and for High Head Hydro Power have Pelton Turbine and Turgo Impulse Turbine.
139
water as and when available. Based on the water head we have the Low head hydro power which generally
utilize heads of only a few meters or less and the High head hydro power which utilize a dam to store water
at an increased elevation.
The figure 3-100 shows the single line diagram of the power system and the stages where each component
is designed.
140
Pm = Peak demand after 'm' years
P2018 = Peak demand in year 2018
m = Elapsed Time in Years
20.76 (1+g)2
34.944 MW
PF =
3
PF = 11.648 MW
Rating
10,000 kVA, 3-phase, 69/13.8 kV
At Primary Side
MVA Rating IEEE Standard C57.12.00-2010,
I=
√3 × V Standard General Requirements for
10 MVA Power and Regulation Transformers.
I=
√3 (69 kV)
I = 83.6739 A
141
Primary Winding Conductor
The size of conductor for primary winding should be NEC Section 240-3: General
167.3479 A. As indicated that the 80% ampacity of Requirements for Branch Circuit,
the conductor shall be the full load current. Feeder and Other Conductors.
At Secondary Side
MVA Rating IEEE Standard C57.12.00-2010,
I=
√3 × V Standard General Requirements for
10 MVA Power and Regulation Transformers.
I=
√3 (13.8 kV)
I = 418.3698A
Circuit Breaker
Primary Circuit Breaker NEC Section 450.3 – Computation for
16.7348 A × 3 = 50.2043 A Overcurrent Protection of Transformer
Use: 60AT CB
Grounding Conductor
Primary Grounding Conductor PEC Part 2, Article 1.4.4.3(b) or
1 System Grounding Conductors for
IGROUNDING = (Current)
5 Multi-Grounded Alternating Current
1 Systems.
IGROUNDING = (83.6739)
5
IGROUNDING = 16.7348 A
Use: Turkey 6 (KCM or AWG)
The size of conductor should be 16.7348 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
142
Secondary Grounding Conductor
1 PEC Part 2, Article 1.4.4.3(b) or
IGROUNDING = (Current)
5 System Grounding Conductors for
1
IGROUNDING = (418.3698 A) Multi-Grounded Alternating Current
5 Systems.
IGROUNDING = 83.6740 A
Use: Raven 1/0 (KCM or AWG)
The size of conductor should be 83.6740 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
Neutral Conductor
INEUTRAL = (IFLSecondary) PEC Part I(2009), Sec. 2.20.3.22 page
INEUTRAL = 522.9622 A 320: Feeder or Service Neutral Ground
Use: Finch 1113.0 (KCM or AWG)
IEC standards assume that peak value of making current disconnectors is to be 2.5 times the RMS value
of rated short circuit current for MV (13.8 kV) switches and between 1.7-2.2 times for LV switches.
Use: 12 – 100 A – Medium Split-Core 1.25” (32mm) Opening
Disconnector Rating
Voltage Transformer IEC 62271-102(2001) High-voltage
69 kV switchgear and control gear - Part
VT- Primary Voltage =
√3 102: Alternating current disconnectors
VT- Primary Voltage = 39.8372 kV and earthing switches
13.8 kV
VT-Secondary Voltage =
√3 IEC 60099-8(2011) Part 8/IEEE C62.22
VT- Secondary Voltage = 7.9674 kV page 8 – 16; Standard for Lightning
Arrester and Ground Voltage Fault
Type: Disconnector Material: Porcelain
Rated Voltage: 13.2 kV Application
Current Transformer
IEC 60099-8 (2011) Part 8/IEEE C62.22
IGROUNDING = 43. 7386 A
page 8 – 16; Standard for Lightning
Use: Primary Current = 100 A
Arrester and Ground Voltage Fault
Secondary Current = 5 A
Accuracy Power = 30 VA
Accuracy Class = 0.5
143
Lighting Arrester
Voltage ×1.05 NEC (2001) Article 310, Table 310.60
VLA =
√3 (C) (67) and 310.60(C) (69), page 226;
Highest Voltage Conductor For General Wiring
69 kV × 1.05
VLA =
√3
VLA = 41.829 kV
Use: RP1 Primary Side Normal Duty Distribution Class (ZnO)
Nominal Voltage Philippine Grid Code PP. (32) Section 3.2.3 – The
13.8 kV × 1.05 system owner must ensure that the voltage variation
VLA = must be not more or less than +-5% of the nominal
√3 voltage at any point during normal operation.
VLA = 11.9512 kV
Use: RP1 Load Side Normal Duty Distribution Class (ZnO)
144
XL = 2π (60) (3.99×10−9)
XL = 1.5042 Ω/m
Impedance
ZBUS = [√ (3 9875×10−9) × (5 9376×10−2)]
ZBUS = 2.5209 × 10-16 Ω/m Copper Development Association
(2014), Article 5.2, page 79: Conductor
1.5042×10-9 ×5.9376×10-2
Φ = tan for general Wiring
7.5825×10-6
Φ = 90 ∘
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
145
Touch Potential Calculation
Using clay as soil which is 100 Ω
The metal is 100 mm thick
Derating Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
100
0.09 (1 - 100 ×100) IEEE Std 80 (2000), Guide for Safety
CD = 1 - in AC Substation Grounding:
2 × 0.1 + 0.09
CD = 0.6928 Calculation of Potential Difference
Decrement Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
X 1
Ta = × ( ) IEEE Std 80 (2000), Guide for Safety
R 2 TF
1 in AC Substation Grounding:
Ta = 15 × ( ) Calculation of Potential Difference
2 T(60)
Ta = 0.0398
-2 × Tf
Ta
DF = √1+ ( Tf ) (1 - e Ta ) IEEE Std 80 (2000), Guide for Safety
Ta -2 × 0.15 in AC Substation Grounding:
DF = √1+ ( Tf ) (1 - e 0.0398 ) Calculation of Potential Difference
DF = 1.1248
L = 994 m
146
1 1 1 1
KS = π [2h + D+h + D (1 – 0.5n-2)] IEEE Std 80 (2000), Guide for Safety
1 1 1 1
KS = π [2 (0.6) + 12.5+0.6 + 12.5 (1 – 0.5n-2)] in AC Substation Grounding:
Calculation of Potential Difference
KS = 0.314
Power Losses
NLL = 11.6 kW IEEEC.57.12.00-2010: IEEE Standard
LL = 47.6 kW General Requirements for Liquid-
Immersed Distribution, Power, and
where: Regulating Transformers
NLL = No Load Losses
LL = Load Loss
*Note: Transformer rating, losses, and short-circuit impedance are according to manufacturer
specifications: https://www.alibaba.com/product-detail/69kv-10mva-Power-Transformer-for-
Electric_60696507750.html?spm=a2700.7724857.normalList.30.18a4f9d2RWOnFO
147
New Substation Single Line Diagram
Figure 3-101. Single Line Diagram of the New Sub Station (Hydro Power Plant)
148
The figure 3-102 shows the layout design of the new substation that will be deployed in Balayan and
Nasugbu, both are rated 10 MVA.
The location of the Wind Power Plant is at Calatagan, Batangas (yellow pinpoint). The power generated is to
be transmitted on two feeders namely Balayan (blue pinpoint) and Nasugbu (white pinpoint). The distances
of the two feeders from the generation to substation is 9.8 km and 16.4 km respectively.
11.648 MW + 177.6 kW
IL =
√3 69 kV
IL = 97.9588 A
Conductor Specifications
The size of conductor 97.9588 × 1.25 = 122.4485 A PEC Part I (2009) Sec 4.30.2.4 page
As indicated that the 80% ampacity of the conductor 580: General Requirements for Full
shall be the full load current. Load Branch Circuit, Feeder and Other
Use: ACSR Turkey, AWG 6 Conductors.
For the Grounding Conductor
149
1 Philippine Electrical Code Part 2
IGROUNDING CONDUCTOR = ( ) (IL )
5 Article 1.4.4.3 (b): “System Grounding
1 Conductors for Multi-Grounded
IGROUNDING CONDUCTOR = ( ) (97.9588 )
5 Alternating Current Systems”
IGROUNDING CONDUCTOR = 19.5918 A
Use: ACSR Turkey, AWG 6
Conductor Specification
Code = Turkey
Area = 6 AWG IEC 60826 (2003) – Design Criteria for
Copper Area = 8 AWG ~ 8.39 mm2 Overhead Transmission Line, Chapter
Strand = 6/1.68 mm 6.2.1, and Section: Specification for
Diameter = 5.04 mm Aluminum Conductors for Overhead
Weight = 54 kg/km ~ 0.054 kg/m Power Transmission Line, p43
Rated Strength = 5.28 kN
Maximum Resistance @ 20˚C = 2.1499 Ω/km
Elevation: 0m
0.5 × ρ × v2 × d
WW =
g
where:
ρ = density of air ~ 1.2 kg/m3
v = wind velocity ~4.63 m/s
g = earth’s gravity ~ 9.8066 m/s2
d = diameter of conductor ~ 9.00 mm
WW = Wind Speed in Terms of kg/m
Wt = √(WC)2 + (WW)2
Wt = √(0.054 kg/m)2 + (0.0014 kg/m)2
Wt = 0.0540 kg/m
IEC 60826(2003) – Design Criteria for
1kg Overhead Transmission Line, Chapter
T= (5.28kN) × ( ) 6.2.6.4 Wind Loads, p54-55
4.8066N
150
T = 1098.4896 kg
L h×T
X1 = –[ ]
2 WT × L
360m (0) × (1098.4896kg)
X1 = –[ ]
2 (27kg/m) × (360m)
X1 = 180 m
WT × X1 2
S1 =
2×T
2
(0.0540kg/m) × (180)
S1 =
(2) × (1098.4896kg)
S1 = 0.7964 m
WW
Θ = tan-1 ( )
WC
0.0014kg/m
Θ = tan-1 ( )
0.054kg/m
Θ = 0.0259˚
2
Wt (L)
YMAX =
8(T) NESC C2 (2007) – For Clearances
2
(0.0540kg/m) × (360) Computation, Section 23, p81
YMAX =
(8)(1098.48963kg)
YMAX = 0.7964 m
8 × YMAX 2
Lconductor = L + [ ]
3L
2
(8) × (0.7964m)
Lconductor = 360 + [ ]
(3) × (360)
Lconductor = 360.0047 m
Clearance = H – S
Clearance = 28m – 0.7964m
Clearance = 27.2036 m
Total Length of Conductor (Balayan) = 9.8 km
Total Length of Conductor (Balayan) = 16.4 km
Line Voltage = 69 kV
151
No. of disc insulator = 5 disc
V2 = (V1) × (1+k)
V2 = (V1) × (1+0.12)
V2 = 1.12V1 Standard Handbook for Electrical
Engineers (2009) – Voltage Levels,
V3 = (V1) × k + (V2) × (1+k) p14 -3
V3 = 0.12V1 + (V2) × (1.12)
V3 = 1.3744V1
69kV
= V1 + 1.12V1 + 1.3744V1 + 1.7937V1
√3
69kV
V1 = √3
4.2881
V1 = 9.2902 kV
V5 = (1.7937) × (9.2902)
V5 = 16.6638 kV
69kV
( )
√3
ηSTRING = [ ] × 100
(9) × (16.6638)
ηSTRING = 59.7660%
152
Ω
R = (0.06712 ) 9.8km
km
R = 0.6578 Ω
where:
Deq = Equivalent spacing of conductors or Geometric Mean Distance(GMD) of conductors
GMR = Geometric Mean Radius of conductor
L = Inductance of the conductor
.680 in
r= = 0.34 in = 0.008636 m
2
GMR = 0.7788 (0.008636 m)
GMR = 6.7257 × 10-3
The figure 3-104 above shows the appearance of a single circuit tower for a transmission line.
153
3
Deq = √(7.7492m)(8.4119m)(5.2469m) BULLETIN 1724E-2003 Horizontal
Deq = 6.9933 m Separation Recommendations Section
6.b.(2), page 6-1
6.9933 1000m
L = 2 x 10-7 ln ( -3
)( ) ( 9.8km )
6.7257 x 10 1km
L = 13.6157 mH
ZT = ZCONDUCTOR × 3 phase
ZT = (0.6578+ j5.133 Ω/phase) × 3 phase
ZT = 1.9734 + j6.9147 Ω
At Nasugbu = 16.4 km
where:
Deq = Equivalent spacing of conductors or Geometric Mean Distance(GMD) of conductors
GMR = Geometric Mean Radius of conductor
L = Inductance of the conductor
0.680 in
r= = 0.34 in = 0.008636 m
2
GMR = 0.7788 (0.008636m)
GMR = 6.7257 × 10-3 m
154
Using a Single Circuit Tower
The figure 3-105 shows the appearance of a single circuit tower for a transmission line.
3
Deq = √(7.7492 m)(8.4119 m)(5.2469 m) Bulletin 1724E – 2003: Horizontal
Deq = 6.9933 m Separation Recommendations Section
6.9933 1000 m 6.b.(2), page 6-1
L = 2 x 10-7 ln ( -3
)( ) (10.34 km)
6.7257 x 10 1 km
L = 14.3659 mH
ZT = ZCONDUCTOR × 3 phase
ZT = (0.5262 + j5.4158 Ω/phase) × 3 phase
ZT = 1.5786 + j16.2474 Ω
155
R = Conductor Resistance per Unit Length
RF1 = LF1 x R
RF1 = 9.8 km x 0.641Ω⁄0.3048 km IEC 60228, 3rd Edition 2004 – 11:
RF1 = 20.6096 Ω International Standard on Conductors of
Insulated Cables.
RF2 = LF2 x R
RF2 = 16.4 km x 0.641Ω⁄0.3048 km
RF2 = 34.4895 Ω
69kV 5MVA
VSN = A[ <0] + B[ <-cos-1(0.8)]
√3 √3×69kV
156
VSN = 36831.9699 < 0.0529 V
VS = (√3) × (36.8319kV)
VS = 63.7947 kV
69kV 5MVA
IS = ( <0) × (1.227x10-3< 90) + ( <-cos-10.8) × (0.9537 < 0.0029)
√3 √3×69kV
IS = 22.2695 < 1.1006 A
Efficiency
(5MVA) × (0.8)
η =[ 2
] × 100
(5MVA) × (0.8) + (3) × (22.2695) × (3.2772)
η = 99.8783%
Voltage Regulation
63.7947–69 NEC Section 240-3: General
VR =( ) × 100 Requirements for Branch Circuit,
69 Feeder and Other Conductors.
VR = 7.5439%
Rating
25,000 kVA, 3-phase, 13.8 kV/69 kV
Primary Winding
MVA Rating
I=
√3 × V
20 MVA
I=
√3 (11 kV)
I = 836.7395 A
IF = 836.7395 A x 1.25
IF = 1045.9244 A
Use: Waxwing 266.8 (KCM or AWG)
At Secondary Winding
MVA Rating IEEE Standard C57.12.00-2010,
I=
√3 × V Standard General Requirements for
20 MVA Power and Regulation Transformers.
I=
√3 (69 V)
I = 167.3479 A
157
Secondary Winding Conductor
The size of conductor for secondary winding should be 167.3479 A. As indicated that the 80% ampacity of
the conductor shall be the full load current.
IF = 167.3479 A x 1.25
IF = 209.1849 A NEC Section 450.3 – Computation for
Use: Finch 1113.0 (KCM or AWG) Overcurrent Protection of Transformer
Circuit Breaker
Primary Circuit Breaker
167.3479 A x 3 = 502.0437 A
Use: 600 AT CB
Grounding Conductor
Primary Grounding Conductor
1 PEC Part 2, Article 1.4.4.3 (b) or
IGROUNDING CONDUCTOR = (Current) System Grounding Conductors for
5
1 Multi-Grounded Alternating Current
IGROUNDING CONDUCTOR = (836.7395 A) Systems.
5
IGROUNDING CONDUCTOR = 167.3479 A
Use: Turkey 6 (KCM or AWG)
The size of conductor should be 167.3479 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
Neutral Conductor
INEUTRAL = (IFLSecondary) PEC Part I(2009), Sec. 2.20.3.22 page
INEUTRAL = 522.9622 A 320: Feeder or Service Neutral Ground
Use: Finch 1113.0 (KCM or AWG)
158
IDSA = 1045.9244 A
IEC standards assume that peak value of making current disconnectors is to be 2.5 times the RMS value
of rated short circuit current for MV (13.8 kV) switches and between 1.7-2.2 times for LV switches.
Use: 12 – 100 A – Medium Split-Core 1.25” (32mm) Opening
Disconnector Rating
Voltage Transformer IEC 62271-102(2001) High-voltage
69 kV Switchgear And Control Gear - Part
VT- Primary Voltage = 102: Alternating Current Disconnectors
√3
VT- Primary Voltage = 39.8372 kV and Earthing Switches
13.8 kV
VT-Secondary Voltage =
√3 IEC 60099-8(2011) Part 8/IEEE C62.22
VT- Secondary Voltage = 7.9674 kV page 8 – 16; Standard for Lightning
Type: Disconnector Material: Porcelain Arrester and Ground Voltage Fault
Rated Voltage: 13.2 kV Application
Current Transformer
IGROUNDING = 43. 7386 A
Use: Primary Current = 100 A IEC 60099-8(2011) Part 8/IEEE C62.22
Secondary Current = 5 A page 8 – 16; Standard for Lightning
Accuracy Power = 30 VA Arrester and Ground Voltage Fault
Accuracy Class = 0.5
Lighting Arrester
Voltage ×1.05
VLA = NEC (2001) Article 310, Table 310.60
√3 (C) (67) and 310.60(C) (69), page 226;
Highest Voltage
69 kV × 1.05 Conductor for General Wiring
VLA =
√3
VLA = 41.829 kV
Use: RP1 Primary Side Normal Duty Distribution Class (ZnO)
Philippine Grid Code PP. (32) Section 3.2.3 – The
Nominal Voltage
system owner must ensure that the voltage variation
13.8 kV × 1.05
VLA = must be not more or less than +-5% of the nominal
√3 voltage at any point during normal operation.
VLA = 11.9512 kV
Use: RP1 Load Side Normal Duty Distribution Class (ZnO)
159
R = Resistance
X = Reactance
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
Derating Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
100
0.09 (1 - )
CD = 1 -
100 ×100 IEEE Std 80 (2000), Guide for Safety
2 × 0.1 + 0.09 in AC Substation Grounding:
CD = 0.6928 Calculation of Potential Difference
Decrement Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
X 1
Ta = × ( ) IEEE Std 80 (2000), Guide for Safety
R 2 TF
in AC Substation Grounding:
Calculation of Potential Difference
160
1
Ta = 15 × ( )
2 T(60)
Ta = 0.0398
-2 × Tf
Ta
DF = √1+ ( Tf ) (1 - e Ta ) IEEE Std 80 (2000), Guide for Safety
Ta -2 × 0.15 in AC Substation Grounding:
DF = √1+ ( Tf ) (1 - e 0.0398 ) Calculation of Potential Difference
DF = 1.1248
Buried Length
Lr
L = LC+ [1.55 + 1.22 ( )] LR
√L2X + L2Y
IEEE Std 80 (2000), Guide for Safety
in AC Substation Grounding:
3
L = LC+ [1.55 + 1.22 ( )] LR Calculation of Potential Difference
√902 + 502
L = 994 m
1 1 1 1
KS = π [2h + D+h + D (1 – 0.5n-2)] IEEE Std 80 (2000), Guide for Safety
1 1 1 1 in AC Substation Grounding:
KS = π [2 (0.6) + 12.5+0.6 + 12.5 (1 – 0.5n-2)]
Calculation of Potential Difference
KS = 0.314
Power Losses
NLL = 19.2 kW IEEEC.57.12.00-2010 IEEE Standard
LL = 84.2 kW General Requirements for Liquid-
Immersed Distribution, Power, and
where: Regulating Transformers
NLL = No Load Losses
LL = Load Loss
161
Short Circuit Impedance
%Z = 9%
IEEEC.57.12.00-2010 IEEE Standard
General Requirements for Liquid-
Total Power Losses
Immersed Distribution, Power, and
TL = NLL + LL
Regulating Transformers
where:
TL = Total Loss for the Step-up Transformer
NLL = No Load Losses
LL = Load Loss
TL = 103.4 kW
*Note: Transformer rating, losses, and short-circuit impedance are according to manufacturer
specifications: https://www.alibaba.com/product-detail/69kv-10mva-Power-Transformer-for-
Electric_60696507750.html?spm=a2700.7724857.normalList.30.18a4f9d2RWOnFO
Figure 3-106. Single Line with Double Bus Double Breaker Bus Scheme
The figure above shows the single line diagram of the system using double breaker bus scheme.
162
Switchyard Layout
The figure 3-107 shows a switchyard, consisting of large breakers and towers, is usually located in an area
close to the plant. The substation is used as the distribution center where electrical power is supplied to the
plant from the outside, and electrical power is sent from the plant
Required kW Output
2
163
Turbine Design
Selecting the type of turbines is affected by the generator’s kilowatt rating. Turbine kilowatt rating must be
compatible with the kilowatt rating of the generator. Application of different types of turbines to specific hydro
plants depends on the available heads.
IEC: 1116 – 1992: Electromechanical
Availability of Water Flow Equipment Guide for Small Hydroelectric
Installations
Case 1: Run of River Without Poundage
Option 1: Bhel - Standard Tubular Turbines
Figure 3.108 shows a tubular type turbine which is usually the best choice for exploitation of tidal power and
hydraulic power with extremely low heads and extremely large flow rates. This has the advantages such as
large discharge, high flow speed and high efficiency.
General Data:
Manufacturer: Bharat Heavy Electricals Limited
Power Output: 2475 kW
Runner Diameter: 1800mm
Design Head: 15m
Efficiency: 96%
164
Figure 3-109 shows a kaplan turbine which is an inward flow reaction turbine, which means that the working
fluid changes pressure as it moves through the turbine and gives up its energy. Its main parts usually include
Blades, hub, main shaft, runner cone, and rotating mechanism.
General Data:
Regulation
The regulation considered under turbine design is the pressure regulation and it is computed in terms of
percentage rise using
n√P IEC: 41–1991: Field acceptance tests to
ns = 5 determine the hydraulic performance of
H4 hydraulic turbines, storage pumps and
A=πd2 pump-turbines
P
Q=
hr ×9.804×.8
Q LV
V= n=
A gHT
∆H n
= {n±√n2 ÷4}
H 2
Wherein:
Ns = Specific Speed
Nr = Revolutions Per Minute
Pr = Power in Metric Horse Power at Full Gate Opening
ΔH = Change in Design Head
L = Length of The Penstock
V = Velocity
g = Gravity
T = Time
Q = Discharge
A = Area
P = Rated Power
hr = Rated Head or Design Head
d = Diameter
165
Regulation Computation
Assumptions:
Equal length of penstock in all turbine units = 100m
Equal closing time in all turbine units = 1 sec
Rated Power of the turbine output = 2475 kW IEC: 41–1991: Field acceptance tests to
Runner diameter =1800 mm determine the hydraulic performance of
Effective head = 14m hydraulic turbines, storage pumps and
Efficiency = 96% pump-turbines
Frequency= 60 HZ
Length of penstock = 100m
Design Speed
Head is expected to vary less than 10% from design head and h the next greater speed may be chosen. A
multiple of four poles is preferred, but standard generators are available in some multiples of two poles.
Rated Discharge vd
Rated head; discharge; unit size and runner diameter and configuration. Runner diameter may be used for
preliminary layout of the turbine for economic evaluation.
P 2475
Qr = = = 22.54 m3 ⁄s IEC:1116-1992-10: Electromechanical
hr ×9.804×0.8 14×9.804×0.8
Equipment Guide for Small Hydroelectric
Cross Sectional Area of Penstock Installation
A=πd2
2
A=πd2 =π(1.8) =10.1788 m2
Rated Velocity (Conduit Water Velocity for Full Gate at Hr, M/S)
166
Q 22.54 m3 ⁄s IEC:1116-1992-10: Electromechanical
V= = = 2.2144 m⁄s
A 10.1788 m2 Equipment Guide for Small Hydroelectric
Installation
Pressure Regulation
Pressure characteristics of turbine are required to be provided according to performance requirement of the
hydroelectric stations by optimizing pressure water system design.
LV (100m)(2.2144 m⁄s)
n= = = 1.6123
gHT (9.81 m⁄s2 )(14m)(1s)
Pressure Rise:
∆H n 0.16123 2
= {n±√n2 +4} = {0.16123 +√0.16123 +4} =0.1747 x 100% = 17.47%
H 2 2
Pressure Drop:
∆H n 0.16123
= {n±√n2 ÷4} = {0.16123-√0.161232 +4} =-0.1487 x100% = -14.87%
H 2 2
Rated Power of the turbine output = 3500 kW IEC: 41–1991: Field acceptance tests to
Runner diameter =2200 mm determine the hydraulic performance of
Design head = 16m hydraulic turbines, storage pumps and
Efficiency = 94% pump-turbines
Frequency= 60 HZ
Length of penstock = 100m
Speed Design
Head is expected to vary less than 10% from design head and h the next greater speed may be chosen.
167
Rated Discharge
Rated head; discharge; unit size and runner diameter and configuration. Runner diameter may be used for
preliminary layout of the turbine for economic evaluation.
P 3500
Q= = =27.8904 m3 ⁄s
hr ×9.804×.8 (16m)(9.804)(0.8)
Rated Velocity (Conduit Water Velocity for Full Gate at Hr, M/S)
LV (100m)(1.8402 m⁄s)
n= = =1.1724
gHT (9.81 m⁄s2 )(16m)(1s)
Pressure Rise:
∆H n .1172
= {n±√n2 ÷4} = {.1172+√.11722 +4} = 0.1243 × 100% = 12.43%
H 2 2
Pressure Drop:
∆H n .1172
= {n±√n2 ÷4} = {.1172-√.11722 +4} =-0.1105 × 100% = -11.05%
H 2 2
Stability
The stability of the turbine is called its speed regulation. The more important factors upon which the stability
of interconnected units depend are the flywheel effect of the unit, the hydraulic design of the
water passages and speed and capacity of the unit. It is expressed as the mechanical start up time of the
unit and it is computed using
GD2 × n2
Tm= 5
(metric units)
3.6×10 × P
120f
n=
p
Wherein:
Tm = Mechanical start up time
168
GD2 = WR2 = Flywheel Effect of the Revolving Parts
W = Weight of The Revolving Parts
R = Radius of The Revolving Parts
N = Rotational Speed
P = Turbine Full Gate Capacity in Metric Horse Power (1 Kw = .86 Metric Hp)
P = Number of Poles=4
f = Frequency
Tw = Water Start Up Time
Stability Computation
120f 120(60)
n= p = 24 = 300rpm
169
Water Start Up Time (Tw)
LV 100(2.2144)
Tw = = = 1.5048s
gH 9.81(15)
Maximum Head
IEC:1116-1992-10 Electromechanical
Hmax =125%(hr )=1.25(14m)=17.5 m
Equipment Guide for Small Hydroelectric
Installation
Minimum Head
Flywheel effect
Flywheel effect is expressed as starting up time of the unit (Tm). This is the time in seconds for torque to
accelerate the rotating masses from 0 to rotational speed.
170
GD2 ×n2 94960.8×3002 IEC:1116-1992-10: Electromechanical
Tm= (metric units)= = 5.0586 s
5
3.6×10 ×P
5
3.6×10 ×4693 Equipment Guide for Small Hydroelectric
Installation
Water Start Up Time (Tw)
LV 100(1.8402)
Tw = = = 1.1724 s
gH 9.81(16)
171
Figure 3-110 shows a hydraulic turbine which is an axial flow turbine with a vertical shaft, and its spiral case
is made of metal. The water flows through the channeling pipe, and then into the spiral case.
General Data:
Manufacturer: Hangzhou Hydrotu Eng’
Power Output: 1000 kW
Water Head: 2m to 30m
Runner Diameter: 1100 mm
Design Head: 40 m
Efficiency: 90%
Figure 3-111 shows a Bulb Turbines which is horizontal, and have propeller runners directly connected to
the generator. The generator is enclosed in a water-tight enclosure (bulb) located in the turbine water
passageway. These turbines are typically used at low heads and high discharges.
General Data:
172
Case 2: High Head Hydro Power
Option 1: Jyoti-Standard Pelton Turbine
Figure 3-112 shows a Pelton Turbine which is an impulse machine that transforms the potential energy of
water into kinetic energy in a form of a water jet, which impacts and drives a Pelton runner.
General Data:
Figure 3-113 shows a turgo turbine which is an impulse turbine and can handle flow rates that are higher
than those Pelton turbines can handle.
173
General Data:
Regulation
The regulation considered under turbine design is the pressure regulation and it is computed in terms of
percentage rise using
A=πd2
P
Q=
hr ×9.804×0.8
Q LV
V= n=
A gHT
∆H n
= {n±√n2 ÷4}
H 2
Wherein:
Regulation Computation
Assumptions:
Equal length of penstock in all turbine units = 100m
Equal closing time in all turbine units = 1 sec
The Kaplan Axial Flow turbine is designed using the following parameters:
174
Rated Power of the turbine output = 1000 kW IEC: 41–1991: Field acceptance tests to
Runner diameter =1100 mm determine the hydraulic performance of
Design head = 40m hydraulic turbines, storage pumps and
Efficiency = 94% pump-turbines
Frequency= 60 HZ
Length of penstock = 100m
Power required by the system = 35 MW (assuming that generator is lossless)
Design Speed
Head is expected to vary less than 10% from design head and h the next greater speed may be chosen.
Rated Discharge
Rated head; discharge; unit size and runner diameter and configuration. Runner diameter may be used for
preliminary layout of the turbine for economic evaluation.
P 1000
Qr = = = 3.1875 m3 ⁄s IS 12800 (Part 3) 1991 – Guide lines for
hr ×9.804×0.8 40×9.804×0.8 selection of hydraulic turbines,
preliminary dimensioning and Layout of
Cross Sectional Area of Penstock surface Small Mini and Micro
A=πd2 Hydroelectric Power Houses
2
A=π(1.1) =3.8013m2
Rated Velocity (Conduit Water Velocity for Full Gate at hr, m/s)
LV (100m)(0.8385 m⁄s)
n= = = 0.2137
gHT (9.81 m⁄s2 )(40m)(1s)
175
Pressure Rise:
∆H n 0.2137
= {n±√n2 ÷4} = {0.2137+√0.21372 +4} = 0.2377 × 100% = 23.77%
H 2 2
Pressure Drop:
∆H n 0.2137
= {n±√n2 ÷4} = {0.2137-√0.21372 +4} = -0.1921 × 100% = -19.201%
H 2 2
Rated Power of the turbine output = 2000 kW IEC: 41–1991: Field acceptance tests to
Runner diameter =3800 mm determine the hydraulic performance of
Design head = 18m hydraulic turbines, storage pumps and
Efficiency = 90% pump-turbines
Frequency= 60 HZ
Length of penstock = 100m
Power required by the system = 35 MW (assuming that generator is lossless)
Design Speed
Head is expected to vary less than 10% from design head and h the next greater speed may be chosen.
120f 120(60)
n= = =600 rpm IEC:1116-1992-10: Electromechanical
p 12 Equipment Guide for Small Hydroelectric
Installation
Design Specific Speed
The specific speed value defines the approximate head range application for each turbine type and size. Low
head units tend to have a high specific speed, and high-head units to have a low specific speed.
A=πd2
2
A= π(3.8) = 45.3646m2
176
Rated Velocity (Conduit Water Velocity for Full Gate at hr, m/s)
IEC:1116-1992-10: Electromechanical
Q 14.1665 m3 ⁄s
V= = =0.3123 m⁄s Equipment Guide for Small Hydroelectric
A 45.3646m2 Installation
Pressure Regulation
Pressure characteristics of turbine are required to be provided according to performance requirement of the
hydroelectric stations by optimizing pressure water system design.
Rated Power of the turbine output = 5000 kW IEC: 41–1991: Field acceptance tests to
Runner diameter =1100 mm determine the hydraulic performance of
Design head = 500m hydraulic turbines, storage pumps and
Efficiency = 94% pump-turbines
Frequency= 60 HZ
Length of penstock = 100m
Power required by the system = 35 MW (assuming that generator is lossless)
Design Speed
Head is expected to vary less than 10% from design head and h the next greater speed may be chosen.
Rated Discharge
Rated head; discharge; unit size and runner diameter and configuration. Runner diameter may be used for
preliminary layout of the turbine for economic evaluation.
177
P 5000 IEC:1116-1992-10: Electromechanical
Q= = = 1.2750 m3 ⁄s
hr ×9.804×.8 (500m)(9.804)(0.8) Equipment Guide for Small Hydroelectric
Installation
Cross Sectional Area of Penstock
A=πd2
2
A=π(1.1) =3.8013m2
Rated Velocity (Conduit Water Velocity for Full Gate at hr, m/s)
Q 1.2750 m3 ⁄s
V= = = 0.3354m⁄s
A 3.8013m2
Pressure Regulation
Pressure characteristics of turbine are required to be provided according to performance requirement of the
hydroelectric stations by optimizing pressure water system design.
IEC:1116-1992-10: Electromechanical
LV (100m)(0.3354 m⁄s)
n= = = 0.00694 Equipment Guide for Small Hydroelectric
gHT (9.81 m⁄s2 )(500m)(1s) Installation
∆H n 0.00694
= {n±√n2 ÷4} = {0.00694-√0.006942 +4} = 0.0070
H 2 2
Rated Power of the turbine output = 4450 kW IEC: 41–1991: Field acceptance tests to
Runner diameter =750 mm determine the hydraulic performance of
Design head = 300m hydraulic turbines, storage pumps and
Efficiency = 90% pump-turbines
Frequency= 60 HZ
Length of penstock = 100m
Power required by the system = 35 MW (assuming that generator is lossless)
Design Speed
Head is expected to vary less than 10% from design head and h the next greater speed may be chosen.
178
n√P 600√4450 IEC:1116-1992-10: Electromechanical
ns = = = 32.057 m-kW
5
300
5⁄4 Equipment Guide for Small Hydroelectric
H4 Installation
Rated Discharge
Rated head; discharge; unit size and runner diameter and configuration. Runner diameter may be used for
preliminary layout of the turbine for economic evaluation.
A=πd2
2
A=π(1.1) =3.8013m2
Rated Velocity (Conduit Water Velocity for Full Gate at hr, m/s)
Q 1.8912 m3 ⁄s
V= = = 0.4975 m⁄s
A 3.8013m2
Pressure Regulation
Pressure characteristics of turbine are required to be provided according to performance requirement of the
hydroelectric stations by optimizing pressure water system design.
LV (100m)(0.1621 m⁄s)
n= = = 5.5080×10-3
gHT (9.81 m⁄s2 )(300m)(1s)
∆H n 5.5080×10-3 2
2
= {n± n ÷4} =
√ {5.5080×10-3 -√5.5080×10-3 ÷4} = 7.5845×10-6
H 2 2
Stability
The stability of the turbine is called its speed regulation. The more important factors upon which the stability
of interconnected units depend are the flywheel effect of the unit, the hydraulic design of the
water passages and speed and capacity of the unit. It is expressed as the mechanical start up time of the
unit and it is computed using
Wherein:
Tm = Mechanical start up time
GD2 = WR2 = flywheel effect of the revolving parts
179
W = Weight of the Revolving Parts
R = Radius of the Revolving Parts
N = Rotational Speed
P = Turbine Full Gate Capacity in Metric Horse Power (1kw = .86 Metric HP)
P = Number of Poles=4
f = Frequency
Stability Computation
120f
n=
p
The Kaplan Axial Flow turbine is designed using the following parameters:
2 2 2.500 2
2
GD = WR = (26487Kgm⁄s ) (( ) ) = 41385.9375
2
Flywheel effect
Flywheel effect is expressed as starting up time of the unit (Tm). This is the time in seconds for torque to
accelerate the rotating masses from 0 to rotational speed.
180
GD2 ×n2 41385.9375×18002
Tm = 5
(metric units) = 5
= 188.3081s
3.6×10 ×P 3.6×10 ×1978
Maximum Head
Minimum Head
Flywheel Effect
Flywheel effect is expressed as starting up time of the unit (Tm). This is the time in seconds for torque to
accelerate the rotating masses from 0 to rotational speed.
181
GD2 ×n2 283312.8×18002
Tm = 5
(metric units) = 5
= 651.6267s
3.6×10 ×P 3.6×10 ×3913
Maximum Head
Minimum Head
Flywheel Effect
Flywheel effect is expressed as starting up time of the unit (Tm). This is the time in seconds for torque to
accelerate the rotating masses from 0 to rotational speed.
182
GD2 ×n2 1962×18002
Tm = 5
(metric units) = 5
= 4.5326s
3.6×10 ×P 3.6×10 ×3895.8
2 2
Velocity Ratio (ϕ) = 0.0211(ns )3 = 0.0211(54.89781)3 = 0.3048
84.47×ϕ×√hd 84.47×0.3048×√300
D3 = = = 0.2477 m3 ⁄s
n 1800rpm
Maximum Head
Minimum Head
Flywheel Effect
Flywheel effect is expressed as starting up time of the unit (Tm). This is the time in seconds for torque to
accelerate the rotating masses from 0 to rotational speed.
183
GD2 ×n2 4472.0602×18002
Tm = 5
(metric units) = 5
= 32.2763s
3.6×10 ×P 3.6×10 ×1247
Maximum Head
Minimum Head
Generator Design
It is in the generator where the electricity is produced. The shaft of the water turbine rotates in the generator,
which produces alternating current in the coils of the generator. It is the rotation of the shaft inside the
generator that produces magnetic field which is converted into electricity by electromagnetic field induction.
Turbo Generator
Efficiency
The efficiency of generator can be calculated using the typical values seen on Table J13. Considering the
armature resistance of a given generator copper loss is solved. Other losses like core loss, friction and wind
age loss, ventilation and field winding losses are neglected in the design.
The following equations are used to determine the efficiency of the alternator:
RDCP.U. VL 2
RDC =
1000KVA
RDC
Ra =
2
Srated
IL =
√3VL
IP = IL
Pcu(3∅) = 3Ip 2 Ra
Plosses = Pcu(3∅)
Pout(3∅) = √ 3VL IL cosθ
Pout
η=
Pout +Plosses
184
Wherein:
RDC = DC resistance
RDCP.U.= Per unit DC resistance
VL = Line to line voltage
KVA= KVA rating of the generator
Ra = Armature resistance
Il = Line current
Srated = Apparent rating of the generator
Ip = Phase current
Pcu(3ø) = Three phase cupper loss
Plosses = power losses
Pout = Power Output
p.f. = cosθ = power factor
𝜂 = efficiency
The type of generator to be used are Turbo generator, the typical average values of synchronous machine
constants are also given on Table 3. The actual value of the apparent rating of the generator is chosen as 4
MVA from which the turbine design on stage 5 is considered and has an approximate output up to 5MW.
Therefore 7-5MVA, 13.8 KV, 3ø, 60Hz generators are used in the design since the needed total output of the
generator must not less than 34.944 MW which is equal to 43.68MVA 80% power factor. The power factor is
assumed 80% from which most generators are designed to operate.
Efficiency computation
Turbo Generator
A turbo generator is the combination of a turbine directly connected to an electric generator for the
generation of electric power.
Refer to Appendix J13 for per unit DC Resistance of the Turbo generator
RDCP.U. = 0.003
IEC-34-2A-1972 - Rotating Electrical
RDCP.U. VL 2 0.003(13.8KV)2
RDC = = = 0.1428mΩ machines methods for determining
1000KVA 1000(4000KVA) losses and efficiency of electrical
RDC 0.1428mΩ machinery from tests
Ra = = = 0.0714mΩ
2 2
Srated 4MVA
IL = = =167.3479A
√3VL √3(13.8KV)
IP =IL =167.34791A
Pcu(3∅ ) = 3Ip 2 Ra = 3(167.3479A)2 (0.0714mΩ) = 5.9987W
Plosses =Pcu(3∅) =5.9987W
Pout(3∅) = √ 3VL IL cosθ = √3(13.8KV)(167.3479A)(0.80) = 3199999.9210
Pout 3199999.9210W
η= = = 0.999998=99.9998%
Pout +Plosses 3199999.9210W+5.9987W
185
Voltage Regulation
Turbo Generator
RDCP.U. = 0.003
XSP.U. = 1.1 IEC-34-1: 1983 – Rotating Electrical
Machines, Rating and Performance
XSP.U. VL 2 (1.1)(13.8kV)2
XS = = = 0.0524Ω
1000KVA 1000(4000KVA)
RDCP.U. VL 2 (0.003)(13.8kV)2
RDC = = = 0.1428mΩ
1000KVA 1000(4000KVA)
R 0.1428mΩ
Ra = DC = = 0.0714mΩ
2 2
Z = Ra +jXS = 0.0714+j52.4mΩ
S 4MVA
IL = rated = = 167.3479
√3V √3(13.8KV)
L
IP = IL = 167.3479
V 13.8kV
VP = L = = 7967.4337V
√3 √3
EP = 7967.4337+[(167.3479∠- cos-1 0.8)(0.0714+j52.4mΩ)] = 7972.7078∠0.0504
E -V 7972.7078-7967.4337
%VR = PV P (100) = (100) = 0.0662%
P 7967.4337
Voltage Stability
RDCP.U. VL 2
RDC =
1000KVA
186
RDC
Ra =
2 IEC-34-2A-1972 - Rotating electrical
XSP.U. VL 2 machines methods for determining losses
XS =
1000KVA and efficiency of electrical machinery from
Z = Ra +jXS tests.
ZS = Z+ZT-LINE +ZX-FORMER
|→|
ZS
∆W = 1-
|→|
ZL
W = 1-∆W
Wherein:
RDC= DC Resistance
RDCP.U.= Per Unit DC Resistance
VL = Line to Line Voltage
KVA= KVA Rating of the Generator
Ra = Armature Resistance
XSP.U.=Per Unit Reactance
Z= Equivalent Impedance of the Generator
ZT-LINE= Equivalent Impedance of the Transmission Line
ZX-FORMER= Equivalent Impedance of the Transformer
ZS = Magnitude of System Impedance
ZL = Magnitude of Load Impedance
ΔW= Change in Voltage Stability Margin
W= Stability Margin
The magnitude of load impedance used is similar to the load impedance used in the previous stage which is
|→| = 547.5121Ω
ZL
ZT-LINE = 22.2410∠10.2965 Ω
ZXFORMER = 0.1058+j1.6842Ω
Turbo Generator
Refer to Appendix J13 for per unit resistance and reactance
187
RDCP.U. VL 2 (0.003)(13.8KV)2
RDC = = = 0.1428mΩ
1000KVA 1000(4000KVA)
RDC 0.1428mΩ
Ra = = = 0.0714mΩ
2 2
Z = Ra +jXS = 0.0714+j52.4mΩ
ZS = Z+ZT-LINE +ZX-FORMER = 0.0714+j52.4mΩ+(22.2410∠10.2965)+0.1058+j1.6842=22.7561∠14.4010
|→ |
ZS 22.7561
∆W = 1- = 1- 547.5121 = 0.9584372656
|→|
ZL
W = 1-∆W = 0.04156
Figure 3-114 shows the distances between turbines varies per design options, as it depends on rotor
diameter. Regarding wake losses, the general recommendation of the hydro turbine manufacturers is that if
the turbines are to be placed in a cluster, the minimum separation distance between the turbines should be
4 to 6 times the rotor diameter to reduce wake losses.
188
Kaplan Axial Flow 1000 300 94.3075 3.1875 0.8385
Turbine
where:
P - Power at the generator terminal, in kilowatts (kW)
H - The gross head from the pipeline intake to the tail water in meters (m)
Q - Flow of water, in cubic meters per second (m3/s)
e -The efficiency of the plant, considering head loss in the penstock/ hydraulic system and the
efficiency of the turbine and generator.
9.81 is a constant and is the product of the density of water and the acceleration due to gravity (g)
Note: Pin is the mechanical power produce by the rotational movement of the hydro turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
189
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Target Power Output
Number of Turbines =
Capacity of Each Unit
34.944 MW
Number of Turbines = = 14.12 ≈ 14 Turbines
2475 kW
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944MW.
Power Input - losses IEC-34-2A-1972 - Rotating Electrical
Efficiency = machines methods for determining
Power Input
2.9718 MW - losses losses and efficiency of electrical
96 % = machinery from tests
2.9718 MW
Note: Pin is the mechanical power produce by the rotational movement of the hydro turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Target Power Output
Number of Turbines =
Capacity of Each Unit
34.944 MW
Number of Turbines = = 9.984 ≈ 10 Turbines
3500kW
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944MW.
190
IEC-34-2A-1972 - Rotating Electrical
Power Input - losses machines methods for determining
Efficiency =
Power Input losses and efficiency of electrical
4.1150 MW - losses machinery from tests.
94 % =
4.1150 MW
Note: Pin is the mechanical power produce by the rotational movement of the hydro turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Target Power Output
Number of Turbines =
Capacity of Each Unit
34.944 MW
Number of Turbines = = 34.944 ≈ 35 Turbines
1000kW
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944MW.
191
Losses = 70542 W per turbine
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind
turbine and the efficiency of the generator.
Total losses = losses × Number of Hydro Turbines IEC-34-2A-1972 - Rotating Electrical
Total losses = 70542W × 35 machines methods for determining
Total losses = 2.4690 MW losses and efficiency of electrical
machinery from tests.
For Bulb Turbine:
Power at the generator terminal = Q × H × e × 9.81(kW)
Power at the generator terminal = 14.1665 x 18 x 0.94 x 9.81 (kW)
Pin = 2.3514MW per turbine
Note: Pin is the mechanical power produce by the rotational movement of the hydro turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Target Power Output
Number of Turbines =
Capacity of Each Unit
34.944 MW
Number of Turbines = = 17.472≈ 17 Turbines
2000kW
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944MW.
192
Case 2: High Head Hydropower
Note: Pin is the mechanical power produce by the rotational movement of the hydro turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Target Power Output
Number of Turbines =
Capacity of Each Unit
34.944 MW
Number of Turbines = = 6.98≈ 7 Turbines
5000kW
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944MW.
193
Note: Pin is the mechanical power produce by the rotational movement of the hydro turbine.
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944MW.
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind
turbine and the efficiency of the generator.
IEC-34-2A-1972 - Rotating Electrical
Total losses = losses × Number of Hydro Turbines machines methods for determining
Total losses = 352716 W × 8 losses and efficiency of electrical
Total losses = 4.0074 MW machinery from tests.
194
Design Simulation
Power Flow using Paladin DesignBase
Figure 3-115 shows the result of the power flow of the hydropower plant using fast decoupled method.
195
Figure 3-116. Summary of Total Generation and Demand
Figure 3-116 above shows the summary of total generation and demand in simulation.
The figure 3-117 above shows the data of the busses and branches of the system.
196
Figure 3-118. Transformer and Line Voltage Regulator Data
Figure 3-118 shows the data for the transformer and line voltages of the regulator.
Figure 3-119 shows the power and current flow of the different branches for the system.
197
Figure 3-120. Transformer and Line Regulator Loading
Figure 3-120 shows the loading data for the transformers and line regulators.
Figure 3-121 shows the summary for the system and the options for the calculations.
198
Figure 3-122. Short Circuit Report of the Simulation
Figure 3-122 shows the short circuit report of the simulated design.
199
Francis Turbine Simulation
In this figure 3-123 it shows the particular case the Francis turbine model is split into three components. The
Spiral, the Impeller and the Drafttube. Each component has its own mesh. All the meshes are created
automatically for each component within snappyHexMesh. Any number of model components is allowed, for
example a typical Francis turbine might have a five component alternative: Spiral, Stay, Guide, Impeller and
Drafttube.
The figure 3-124 shows the component graph shows how the components are organized - the model
topology, what is the inlet, the outlet and how the components are connected via interfaces.
200
Figure 3-125. Running Francis Turbine CFD Simulation
Figure 3-125 above shows the CFD simulation of the francis turbine in running condition.
The figure 3-126 shows the simulation that can be run on any number of parallel processors. Immediately
after the simulation is started you can follow the progress of all the important quantities: flow rates, residuals,
efficiency, torque, or pressure difference. This run-time functions give the user valuable information of the
convergence and also the availability to stop the simulation before its standard end.
The graph shows the performance curves of the of blade under different operation condition, this indicate
that the efficiency of the turbine blade increased with increasing of N rpm until reach maximum point and
201
then decreased gradually (parabolic sharp) this valid only for N from 120 to 150 rpm out of this range the
efficiency is varying.
Figure 3-127. Performance Curve for Flow Rate and Head for Francis Turbine
The figure 3-127 above shows the flow rate is increasing when you will have a higher head for the turbine
using the CFD Simulation.
Figure 3-128. Performance Curve for Flow Rate and Efficiency for Francis Turbine
The figure 3-128 shows the flow rate in terms in efficiency and we can see that the efficiency of the turbine
is decreasing if the flow rate becomes higher. For Francis turbine we can see that it only has a maximum
flow rate of 9 m3/s.
202
Kaplan Turbine Simulation
The figure above shows a Kaplan turbine model is split into three components. The Spiral, the Impeller and
the Drafttube. Each component has its own mesh. All the meshes are created automatically for each
component within snappyHexMesh. Any number of model components is allowed, for example a typical
Kaplan turbine might have a five component alternative: Spiral, Stay, Guide, Impeller and Drafttube.
The figure 3-130 shows the technical specification of the Kaplan Turbine based on the CFD simulation result
203
Figure 3-131. Running Kaplan Turbine CFD Simulation
The figure 3-131 shows the simulation that can be run on any number of parallel processors. Immediately
after the simulation is started you can follow the progress of all the important quantities: flow rates, residuals,
efficiency, torque, or pressure difference. This run-time functions give the user valuable information of the
convergence and also the availability to stop the simulation before its standard end.
Figure 3-132. Performance Curve for Flow Rate and Head for Kaplan Turbine
The figure 3-132 shows the flow rate is increasing when you will have a higher head for the turbine using
the CFD Simulation.
204
Figure 3-133. Performance Curve for Flow Rate and Efficiency for Kaplan Turbine
The figure 3-133 shows the flow rate in terms in efficiency and we can see that the efficiency of the turbine
is slightly decreasing if the flow rate becomes higher and for the flow rate of Kaplan it can have a maximum
flow rate of 105 m3/s.
205
Chapter 4. Design Constraints, Trade-Offs and Standards
Design Constraints
It restricts the design project that underwent a detailed consideration of different constraints. Furthermore,
trade-offs were done to determine the outstanding design with standards for the final basis.
Area
The Area is an important factor on considering a wind power plant. The wind turbine sizes should be suitable
on which will take effect on the location. With respect with other criterions specially efficiency, the area of the
wind turbine must be at the minimum.
Efficiency
The design should achieve sustaining efficiency when custom-made as a whole system. In the case of wind
turbine, their different efficiency was taken into consideration so that there can be an appropriate selection
of wind turbine without much affecting the other factors considered such as the cost of materials or Return of
Investments (ROI).
Lifespan
The wind energy industry and the Government base all their calculations on turbines enjoying a lifespan of
20 to 25 years. The study estimates that routine wear and tear will more than double the cost of electricity
being produced by wind farms in the next decade.
Return of Investment
Economically, the design project main household tasks are the design costs, where in the information
gathering and research are considered, the main factors to be considered on this is labor, materials, and
maintenance. The demands of the client are also considered without affecting the design, so that in future
there will be a cost savings and profit.
Design Trade-Offs
The process where each design considers its respective constraints. Using the value for the factors of the
constraint, the computation will start for determining the best design. All constraint has a criterion of
importance which ranked in accordance to the level of how the researchers see the most important aspect
of the design. The criterion of importance will be multiplied to the respective score of the design, the result
will then be added for all the score of each design. The result of the analysis will determine the best design
that will be considered for the chapter 5 of the study [24].
24 J. B. C. a. E. M. R. ALMARIO, "PHILISCILETTERS.ORG," PHILIPPINE SCIENCE LETTER, 25 JULY 2018. [Online]. Available: https://www. philsciletters.org.ph
206
Computation of Ranking for Ability to Satisfy Criterion of Materials:
Ranking Score
The governing rank is the subjective choice of the designer. In assigning the value for the criterion’s
importance and the ability to satisfy the criterion, a desired value was chosen that will respond to the level of
importance of the constraints. The subjective value depends on the value initial computed.
The figure 4-1 shows the Criterion Rank Representation, on which it will vary only from 0 (as the lowest)
and 5 (as the highest). It is said to rank it, in order to know who won from the three options.
Design Criteria
207
Table 4-1 shows the project design criteria which indicate the range and constraint. The project has plant
efficiency, capital cost, physical life, and land area to have a guide for doing the project.
Table 4-2 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
economical constraint.
Table 4-3 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
environmental constraint.
208
Lattice 21 8.07
Table 4-4 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
sustainability constraint.
Table 4-5 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
manufacturability constraint.
Table 4-6 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
economical constraint.
209
String 10.82% 9.85
Table 4-7 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
environmental constraint.
Micro 20 7.75
String 20 7.75
Table 4-8 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
sustainability constraint.
Table 4-9 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
manufacturability constraint.
210
Bulb Turbine PHP 6.829 Billion 3.88
Table 4-10 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
economical constraint.
Table 4-11 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
environmental constraint.
211
Turgo Impulse
24 6.85
Turbine)
Table 4-12 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
sustainability constraint.
Table 4-13 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates the graphical illustration of the disparity between each design options in terms of
manufacturability constraint.
In Table 4-14 for raw values for performance criterion 1 in column 2, the normalized values are: Option 1,
9.98; Option 2, 9.99; Option 3, 9.91, as shown in column 2 of Table 4-14. The pairwise comparison of rows
in Table 4-14 will result in the same conclusion as the one in Table 4-2, whereby Option 2 dominates all of
the performance criterion compare to the other two options.
In Table 4-16 for raw values for performance criterion 1 in column 2, the normalized values are: Option 1,
9.98; Option 2, 9.99; Option 3, 9.91, as shown in column 2 of Table 4-16. The pairwise comparison of rows
in Table 4-16 will result in the same conclusion as the one in Table 4-10, whereby Option 2 dominates all of
the performance criterion compare to the other two options.
213
Trade-off Design between Two Constraints
Economical vs Efficiency
30
25
20
Efficiency
15
10
0
0 2,000,000,000 4,000,000,000 6,000,000,000 8,000,000,000 10,000,000,000
Economical
Figure 4-2 shows the different values in terms of Economical Constraints and Environmental Constraints.
The graph explains that the area bounded by design 1 option 2 and design 2 option 2 are the accepted design
options with respect to the Economical Constraints and Efficiency Constraints.
214
Table 4-11. Economical vs Degradation
Design Option Economical Degradation
Economical vs Degradation
50
45
40
35
Degradation
30
25
20
15
10
5
0
0 2,000,000,000 4,000,000,000 6,000,000,000 8,000,000,000 10,000,000,000
Economical
Figure 4-3 shows the different values in terms of Economical Constraints and Degradation Constraints. The
graph explains that the area bounded by design 1 option 2 and design 2 option 2 are the accepted design
options with respect to the Economical Constraints and Degradation Constraints.
215
Table 4-21. Economical vs Environmental
Design Option Economical Environmental
100,000,000
90,000,000
80,000,000
70,000,000
Environmental
60,000,000
50,000,000
40,000,000
30,000,000
20,000,000
10,000,000
0
0 2,000,000,000 4,000,000,000 6,000,000,000 8,000,000,000 10,000,000,000
Economical
Figure 4-4 shows the different values in terms of Economical Constraints and Environmental Constraints.
The graph explains that the area bounded by design 1 option 2, design 2 option 1 and design 2 option 2 are
the accepted design options with respect to the Economical Constraints and Environmental Constraints.
216
Table 4-23. Efficiency vs Environmental
Design Option Efficiency Environmental
Efficiency vs Environmental
100,000,000
90,000,000
80,000,000
70,000,000
Environmental
60,000,000
50,000,000
40,000,000
30,000,000
20,000,000
10,000,000
0
0 10 20 30 40 50 60
Efficiency
Figure 4-5 shows the different values in terms of Enviromnental Constraints and Sustainability Constraints.
The graph explains that the area bounded by design 1 option 2, design 2 option 1 and design 2 option 2 are
the accepted design options with respect to the Enviromnental Constraints and Sustainability Constraints.
217
Table 4-25. Efficiency vs Degradation
Design Option Efficiency Degradation
Efficiency vs Degradation
50
45
40
35
30
Degradation
25
20
15
10
5
0
0 10 20 30 40 50 60
Efficiency
Figure 4-6 shows the different values in terms of Efficiency Constraints and Degradation Constraints. The
graph explains that the area bounded by design 2 option 1 and design 2 option 2 are the accepted design
options with respect to the Efficiency Constraints and Degradation Constraints.
218
Table 4-27. Degradation vs Environmental
Design Option Degradation Environmental
Degradation vs Environmental
100,000,000
90,000,000
80,000,000
70,000,000
Environmental
60,000,000
50,000,000
40,000,000
30,000,000
20,000,000
10,000,000
0
0 5 10 15 20 25 30 35 40 45 50
Degradation
Figure 4-7 shows the different values in terms of Degradation Constraints and Environmental Constraints.
The graph explains that the area bounded by design 2 option 1 and design 2 option 2 are the accepted design
options with respect to the Degradation Constraints and Environmental Constraints.
Importance Level
Weighted Factor =
Total Importance Level
4
For Economical Constraint, x1 = 10 = 0.4
3
For Environmental Constraint, x2 = 10 = 0.3
219
2
For Sustainability Constraint x3 = 10 = 0.2
1
For Manufacturability Constraint x4 = 10 = 0.1
Sensitivity Analysis
Table 4-29 shows the results of the set-out values of the breakdown and construal of each design options.
This demonstrates that the design 2 option 2 has the highest in terms of ranking of all given constraints.
220
Pelton
Hydro 9.97 7.80 3.25 9.76 8.40
Turbine
221
Pelton
Hydro 9.97 7.80 3.25 9.76 8.62
Turbine
The proponent conducted 12 sensitivity analysis trials to determine the best design options. The result of
each sensitivity analysis trials shows that the Design 2 Option 2 Horizontal-Axis Wind Turbine (Lattice)
earned the highest points from the trials conducted. The formula stated above was used to prove that these
design options won the trade-offs based on their sensitivity analysis percentage which are the highest among
the other design options.
222
Design Standards
IEC: 1116 – 1992. Electromechanical Equipment Guide for Small Hydroelectric Installations
IEC – 34 – 2A – 1972. Rotating Electrical Machines Methods for Determining Losses and Efficiency
of Electrical Machinery from Tests
IEC: 41 – 1991. Field Acceptance Tests to Determine the Hydraulic Performance of Hydraulic
Turbines, Storage Pumps and Pump-Turbines
IEC 2005 (E) 61400 – 12 – 1 A.1. Requirements Regarding Neighboring and Operating Wind
Turbines
IEC 60287 – 1 – 1, Section 2.4.3, Table 2, Page 31, 2006. Calculation of Current Ratings
IEC 62271 – 102 (2001) High-Voltage Switchgear And Control Gear – Part 102
Alternating Current Disconnectors and Earthing Switches
IEC 60099 – 8 (2011) Part 8/IEEE C62.22 page 8 – 16. Standard for Lightning Arrester and Ground
Voltage Fault
IEEE Std. 1013 (2000). Load Computation, Future Maximum Demand, Section 6, p.236
IEEE Standard C57.12.00 – 2010. Standard General Requirements for Power and Regulation
Transformers.
IEEE Std Red Book C4 A4.5. Page 124 – 125. Solving 3 – Phase Current
IEEE Std Gray Book C8.3.3 page 231. Basic Insulating Materials Are Either Organic or Inorganic
IEEE Std 80 (2000), Guide for Safety in AC Substation Grounding. Calculation of Potential Difference
IEEE C.57.12.00 – 2010. General Requirements for Liquid-Immersed Distribution, Power, and
Regulating Transformers
IEEE Std 80 (2000), Guide for safety in AC substation grounding. Calculation of Potential Difference
223
IEEE Transactions on Power Delivery (Volume: 21, Issue: 3, July 2006). Power Loss Measurement
and Estimation Method
IEEE Std. 1013 (2000), Section 6, p.236. Load Computation, Future Maximum Demand
IEEE Trans Power Apparatus Syst PAS – 102 (12): 3791 – 3795. Stability Simulation of Wind Turbine
Systems.
IEEE C.57.12.00 – 2010. General Requirements for Liquid-Immersed Distribution, Power, and
Regulating Transformers
National Electric Code (NEC) Article 210, page 19. Where the maximum total voltage drop on both
feeders and branch circuits to the farthest outlet does not exceed 5 percent.
National Electrical Code (NEC), Article 370, page 461, 2011. Rated 60-Hz Withstand Voltage
National Electrical (NEC) Section 450.3. Computation for Overcurrent Protection of Transformer
National Electrical (NEC) (2001) Article 310, Table 310.60 (C) (67) and 310.60 (C) (69), page 226.
Conductor For General Wiring
Philippine Electrical Code Part 2 Article 1.4.4.3 (b). System Grounding Conductors for Multi-
Grounded Alternating Current Systems
Philippine Electrical Code (PEC) Part 2, Article 1.4.4.3 (b). System Grounding Conductors for Multi-
Grounded Alternating Current Systems.
Philippine Electrical Code (PEC) Part I (2009), Sec. 2.20.3.22 page 320. Feeder or Service Neutral
Ground
Philippine Grid Code PP. (32) Section 3.2.3. The system owner must ensure that the voltage variation
must be not more or less than +-5% of the nominal voltage at any point during normal operation.
Philippine Electrical Code (PEC) Part I (2009) Sec 4.30.2.4 page 580. General Requirements for Full
Load Branch Circuit, Feeder and Other Conductors.
Philippine Electrical Code (PEC) Part I (2009), Sec. 2.20.3.22 page 320. Feeder or Service Neutral
Ground
224
Proceedings of the American Institute of Electrical Engineers
Calculation of Iron Losses in Dynamo-Electric Machinery
225
Chapter 5. Final Design
Figure 5-1 shows the design options of the wind power plant. The design will revolve on the which orientation
is the best suitable for the location. Horizontal – axis wind turbine is further divided into two which is the free
standing type and the lattice type. Vertical – axis wind turbine has savonius and darrieus types.
226
Design Options of Wind Power Plant
The diagram above shows the different wind turbine design options. There are two types of wind turbines
according to the rotor axis orientation-horizontal and vertical. Under each category fall more subtypes. In this
design project, two horizontal axis wind turbine and two vertical axis wind turbines. Wind turbines use the
energy of the wind to drive a generator which generates the electricity. Wind power can be extracted with the
use of wind turbines. They could be grouped together on a wind farm to produce a desired output. Oftentimes
they are on land but now, there are also offshore wind turbines. Wind turbine generators differ in size from
small ones which generate enough power for a small application or establishment to utility size ones which
can generate power for hundreds of users.
The figure 5-2 shows the AC voltage output from the wind farm shall be step-up by a transformer before
transmitting it via a transmission line to the substation. Then from the substation, the voltage shall be stepped
down to a suitable voltage for consumer loads supplied by feeders. Different turbines have different efficiency.
Specifically, this refers to the ability of the blades to capture the mechanical power from the wind referred to
as the coefficient of power. Almost all generators have similar gearbox and generator efficiencies. The
formula for power coefficient is:
P
Cp = IEC 61400-12-1 Sec. 8.4 Power
1 3 coefficient of Wind Turbines
ρAV
2
where,
Cp = power coefficient
P = mechanical power harnessed by the blades from the wind
ρ = 1.225 density of air (kg/m3)
A = area swept by the blades (m2)
V = 9.88 in the Calatagan wind farm site velocity of wind (m/s)
From the above equation, the general formula for estimating the power in watts that can be harnessed by the
blades from wind energy can be obtained:
IEC 61400-12-1 Power Performance
1 Measurements of Electricity
Pblades = ρAV3 Cp
2 Producing Wind Turbines
227
To get the raw power of the wind only, omit the power coefficient. Note that input power mentioned above is
the mechanical power produced in the blades, not the power of the wind itself. Therefore, the total input
power is:
IEC 61400-12-1 Power Performance
1 Measurements of Electricity
Pin = ρAV3
2 Producing Wind Turbines.
In the above formula, the air density, area swept by the blades, and the wind speed in the locality would be
considered in the selection of the wind turbine rating to be selected by the designer.
The figure 5-3 shows the Glauert ideal Cp, which is the result of a more detailed analysis that explicitly
involves the advance ratio. Lying below and to the right of the Glauert ideal are the expected Cp values for
different wind turbine configurations.
To make the selection process of wind turbines easier, IEC has provided a standardized means of describing
the output power characteristics of wind turbines. This is through the provisions of power curves on the turbine
datasheets. These power curves are manufactured based on careful measurements as prescribed in IEC
61400-12-1 Sec. 8.1.
228
Figure 5-4. Power Curve of Wind Turbine
Figure 5-4 shows that by only having the wind speed as an input, the designer can easily determine if a wind
turbine fits the air conditions in the locality. In the site where the wind farm is to be situated in Calatagan, the
average annual wind speed is 9.88 m/s. It is a high wind area thus it is a great spot for harnessing wind
energy.
The figure 5-5 shows the distances between turbines varies per design options, as it depends on rotor
diameter. Regarding wake losses, the general recommendation of the wind turbine manufacturers is that if
the turbines are to be placed in a cluster, the minimum separation distance between the turbines should be
4 to 6 times the rotor diameter to reduce wake losses. We decided to keep a minimum separation distance
of 5 times the rotor diameter. The distance requirement is based on the assessment as prescribed in IEC
61400-12-1 A.1.
229
Thus, Distance between Turbines = 5(D)
IEC 2005 (E) 61400-12-1 A.1:
where: Requirements regarding neighboring
D = Rotor Diameter and operating wind turbines
Requirements regarding neighbouring
The physical constraints of the chosen site can play a decisive roleand
in operating
designing wind turbines
a wind farm layout. The
nature of the terrain and surrounding developments need to be considered. A wind farm layout should aim at
reducing wake losses caused by interaction of wind turbines in a cluster. A general rule is that as the
separation distance between the turbines increases, the wake losses decrease. With very large separation
distance, the number of turbines that can be placed in a given area reduces. For example, if turbines are to
be placed in a row, these should be preferentially placed, perpendicular to the predominant wind direction.
This will reduce wake losses as well as loss of energy due to yaw operations.
The figure 5-6 shows the single line diagram of the power system and the stages where each component is
designed.
230
Computation of Rate of Increase (g)
Using the growth equation from Electric Power Distribution
IEEE Std. 1013 (2000). Load
System Engineering by TuranGönen:
Computation, Average Demand, Section
6, p.236
where:
Pm = P2018 (1+g)m
Pm = Peak demand after 'm' years
P2018 = Peak demand in year 2018
m = Elapsed Time in Years
20.76 (1+g)2
34.944 MW
PF =
3
PF = 11.648 MW
231
Power Losses
NLL = 11.6 kW
LL = 47.6 kW
where:
NLL = No Load Losses
LL = Load Loss
TL = 177.6 kW
*Note: Transformer rating, losses, and short-circuit impedance are according to manufacturer
specifications: https://www.alibaba.com/product-detail/69kv-10mva-Power-Transformer-for-
Electric_60696507750.html?spm=a2700.7724857.normalList.30.18a4f9d2RWOnFO
232
At Secondary Side IEEE Standard C57.12.00-2010,
MVA Rating Standard General Requirements for
I=
√3 × V Power and Regulation Transformers.
10 MVA
I=
√3 (13.8 kV)
I = 418.3698A
Circuit Breaker
Primary Circuit Breaker NEC Section 450.3 – Computation for
16.7348 A × 3 = 50.2043 A Overcurrent Protection of Transformer
Use: 60AT CB
Grounding Conductor
Primary Grounding Conductor PEC Part 2, Article 1.4.4.3(b) or
1 System Grounding Conductors for
IGROUNDING = (Current)
5 Multi-Grounded Alternating Current
1
IGROUNDING = (83.6739) Systems.
5
IGROUNDING = 16.7348 A
Use: Turkey 6 (KCM or AWG)
The size of conductor should be 16.7348 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
The size of conductor should be 83.6740 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
233
Neutral Conductor PEC Part I(2009), Sec. 2.20.3.22 page
INEUTRAL = (IFLSecondary) 320: Feeder or Service Neutral Ground
INEUTRAL = 522.9622 A
Use: Finch 1113.0 (KCM or AWG)
IEC standards assume that peak value of making current disconnectors is to be 2.5 times the RMS value
of rated short circuit current for MV (13.8 kV) switches and between 1.7-2.2 times for LV switches.
Use: 12 – 100 A – Medium Split-Core 1.25” (32mm) Opening
Disconnector Rating
Voltage Transformer IEC 62271-102(2001) High-voltage
69 kV switchgear and control gear - Part
VT- Primary Voltage =
√3 102: Alternating current disconnectors
VT- Primary Voltage = 39.8372 kV and earthing switches
13.8 kV
VT-Secondary Voltage = IEC 60099-8(2011) Part 8/IEEE C62.22
√3
VT- Secondary Voltage = 7.9674 kV page 8 – 16; Standard for Lightning
Arrester and Ground Voltage Fault
Type: Disconnector Material: Porcelain
Rated Voltage: 13.2 kV Application
Current Transformer
IGROUNDING = 43. 7386 A
IEC 60099-8(2011) Part 8/IEEE C62.22
Use: Primary Current = 100 A
page 8 – 16; Standard for Lightning
Secondary Current = 5 A
Arrester and Ground Voltage Fault
Accuracy Power = 30 VA
Accuracy Class = 0.5
Lighting Arrester
Voltage ×1.05 NEC (2001) Article 310, Table 310.60
VLA = (C) (67) and 310.60(C) (69), page 226;
√3
Highest Voltage Conductor for general wiring
69 kV × 1.05
VLA =
√3
VLA = 41.829 kV
Use: RP1 Primary Side Normal Duty Distribution Class (ZnO)
234
Nominal Voltage Philippine Grid Code PP. (32) Section 3.2.3 – the
13.8 kV × 1.05 system owner must ensure that the voltage variation
VLA = must be not more or less than +-5% of the nominal
√3 voltage at any point during normal operation.
VLA = 11.9512 kV
Use: RP1 Load Side Normal Duty Distribution Class (ZnO)
235
1
Xc =
2π (6) (5937610×10-24 )
Xc = 1.6644 × 1020 Ω/m
Impedance
ZBUS = [√(3 9875×10-9) × (5 9376×10-2)] Copper Development Association
ZBUS = 2.5209 × 10-16 Ω/m (2014), Article 5.2, page 79: Conductor
1.5042×10-9 ×5.9376×10-2 for general wiring.
Φ = tan
7.5825×10-6
Φ = 90∘
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
Derating Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
236
100
0.09 (1 - 100 ×100) IEEE Std 80 (2000), Guide for safety in
CD = 1 -
2 × 0.1 + 0.09 AC substation grounding: Calculation
CD = 0.6928 of Potential Difference
Decrement Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
X 1
Ta = × ( )
R 2 TF IEEE Std 80 (2000), Guide for safety in
1 AC substation grounding: Calculation
Ta = 15 × ( ) of Potential Difference
2 T(60)
Ta = 0.0398
-2 × Tf
Ta
DF = √1+ ( Tf ) (1 - e Ta ) IEEE Std 80 (2000), Guide for safety in
-2 × 0.15
AC substation grounding: Calculation
Ta
DF = √1+ ( Tf ) (1 - e 0.0398 ) of Potential Difference
DF = 1.1248
I = IGDF
IEEE Std 80 (2000), Guide for safety in
I = 3.1 (1.1248)
AC substation grounding: Calculation
I = 3.4869 A
of Potential Difference
Ground Potential
0.157
VTOUCH POTENTIAL MAX = 1.5 CDρs ( ) IEEE Std 80 (2000), Guide for safety in
√0.15
VTOUCH POTENTIAL MAX = 45 V AC substation grounding: Calculation
of Potential Difference
Buried Length
Lr
L = LC+ [1.55 + 1.22 ( )] LR
√L2X 2 IEEE Std 80 (2000), Guide for safety
+ LY
in AC substation grounding:
3 Calculation of Potential Difference
L = LC+ [1.55 + 1.22 ( )] L R
√502 + 902
L = 994 m
1 1 1 1
KS = π [2h + D+h + D (1 – 0.5n-2)] IEEE Std 80 (2000), Guide for safety
1 1 1 1 in AC substation grounding:
KS = π [2 (0.6) + 12.5+0.6 + 12.5 (1 – 0.5n-2)]
Calculation of Potential Difference
KS = 0.314
237
Figure 5-7. Substation Grid Layout
The figure 5-7 shows the grid consists of 20 integrated rods at each corners. Buried length of 994 m and
ground potential of 45 V.
Figure 5-8. Single Line Diagram of the New Substation (Wind Power Plant)
238
New Substation Layout
The figure 5-9 shows the layout design of the new substation that will be deployed in Balayan and Nasugbu,
both are rated 10 MVA.
The figure 5-10 shows the location of the Wind Power Plant is at Calatagan, Batangas (yellow pinpoint). The
power generated is to be transmitted on two feeders namely Balayan (blue pinpoint) and Nasugbu (white
239
pinpoint). The distances of the two feeders from the generation to substation is 9.8 km and 16.4 km
respectively.
11.648 MW + 177.6 kW
IL =
√3 69 kV
IL = 97.9588 A
Conductor Specifications
The size of conductor 97.9588 × 1.25 = 122.4485 A
PEC Part I (2017) Sec 4.30.2.4 page
As indicated that the 80% ampacity of the conductor
580: General Requirements for Full
shall be the full load current.
Load Branch Circuit, Feeder and Other
Use: ACSR Turkey, AWG 6
Conductors.
For the grounding conductor,
1 Philippine Electrical Code Part 2
IGROUNDING CONDUCTOR = ( ) (IL )
5 Article 1.4.4.3 (b): “System Grounding
1 Conductors for Multi-Grounded
IGROUNDING CONDUCTOR = ( ) (97.9588 )
5 Alternating Current Systems”
IGROUNDING CONDUCTOR = 19.5918 A
Use: ACSR Turkey, AWG 6
Conductor Specification
Code = Turkey
Area = 6 AWG IEC 60826 (2003) – DESIGN CRITERIA
Copper Area = 8 AWG ~ 8.39 mm2 FOR OVERHEAD TRANSMISSION
Strand = 6/1.68 mm LINE, Chapter 6.2.1, and Section:
Diameter = 5.04 mm Specification for Aluminum Conductors
Weight = 54 kg/km ~ 0.054 kg/m for Overhead Power Transmission Line,
Rated Strength = 5.28 kN p43
Maximum Resistance @ 20˚C = 2.1499 Ω/km
Elevation: 0m
240
Sag and Tension Calculation
1 kt = 1.852 km/hr ~ 1.15708 mph NESC C2(2007) – Strength
km Requirements and wind loading, Section
1.852
Wind Speed = (9 kt) × ( hr ) × ( 1000 m ) × ( 1 hr ) 26 for installations and maintenance,
1 kt 1 km 3600 sec p43
Wind Speed = 4.63 m/s
0.5 × ρ × v2 × d
WW =
g
where:
ρ = density of air ~ 1.2 kg/m3
v = wind velocity ~4.63 m/s
g = earth’s gravity ~ 9.8066 m/s2
d = diameter of conductor ~ 9.00 mm
WW = Wind Speed in Terms of kg/m
1kg
T= (5.28kN) × ( )
4.8066N
T = 1098.4896 kg
L h×T
X1 = –[ ]
2 WT × L
360m (0) × (1098.4896kg)
X1 = –[ ]
2 (27kg/m) × (360m)
X1 = 180 m
WT × X1 2
S1 =
2×T
2
(0.0540kg/m) × (180)
S1 =
(2) × (1098.4896kg)
S1 = 0.7964 m
WW
Θ = tan-1 ( )
WC
241
0.0014kg/m
Θ = tan-1 ( )
0.054kg/m
Θ = 0.0259˚
Vertical Sag:
Vsag1 = (S1) × (cos Θ) NESC 235C2B (2007) –Sag Related
Vsag1 = (0.7964m) cos (3.9383˚) Clearances, Section: Clearances to
Vsag1 = 0.7691 m other structure, p142
2
Wt (L)
YMAX =
8(T)
2
(0.0540kg/m) × (360)
YMAX = NESC C2 (2007) – For Clearances
(8)(1098.48963kg) Computation, Section 23, p81
YMAX = 0.7964 m
8 × YMAX 2
Lconductor = L + [ ]
3L
2
(8) × (0.7964m)
Lconductor = 360 + [ ]
(3) × (360)
Lconductor = 360.0047 m
Clearance = H – S
Clearance = 28m – 0.7964m NESC C2 (2007) – For Clearances
Clearance = 27.2036 m Computation, Section 23, p81
Line Voltage = 69 kV
No. of Disc Insulator = 5 disc
V2 = (V1) × (1+k)
V2 = (V1) × (1+0.12)
V2 = 1.12V
242
V4 = (V1) × k + (V2) × k + (V3) × (1+k)
V4 = 0.12V1 + (1.12) × (0.12) + (1.3744V1) (1.12)
V4 = 1.7937V1
69kV
= V1 + 1.12V1 + 1.3744V1 + 1.7937V1
√3
69kV
V1 = √3
4.2881
V1 = 9.2902 kV
V5 = (1.7937) × (9.2902)
V5 = 16.6638 kV
69kV
( )
√3
ηSTRING = [ ] × 100
(9) × (16.6638)
ηSTRING = 59.7660%
Conductor Calculation
At Balayan = 9.8 km
Calculation for Total Resistance of Conductor
Ω IEC 60287-1-1 Calculation of Current
R = (0.06712 ) 9.8km
km Ratings, Section 2.4.3, Table 2, Page
R = 0.6578 Ω 31, 2006
where:
Deq = Equivalent spacing of conductors or Geometric Mean Distance(GMD) of conductors
GMR = Geometric Mean Radius of conductor
L = Inductance of the conductor
243
GMR = 0.7788 (r)
where:
National Electrical Code (NEC), Rated
r = Radius of The Conductor
60-Hz withstand voltage, Article 370,
.680 in page 461, 2011
r= = 0.34 in = 0.008636 m
2
GMR = 0.7788 (0.008636 m)
GMR = 6.7257 × 10-3
The figure 5-11above shows the appearance of a single circuit tower for a transmission line.
3
Deq = √(7.7492m)(8.4119m)(5.2469m) BULLETIN 1724E-2003 Horizontal
Deq = 6.9933 m Separation Recommendations Section
6.b.(2), page 6-1
6.9933 1000m
L = 2 x 10-7 ln ( -3
) ( ) ( 9.8km )
6.7257 x 10 1km
L = 13.6157 mH
National Electrical Code (NEC), Rated
XL = 2π f L = 2π (60) (13.6157 mH)
60-Hz withstand voltage, Article 370,
XL = j5.133 Ω/phase
page 461, 2011
244
Total Impedance of Transmission Line
ZCONDUCTOR = 0.6578 + j5.133 Ω/phase
ZT = ZCONDUCTOR × 3 phase
ZT = (0.6578+ j5.133 Ω/phase) × 3 phase
ZT = 1.9734 + j6.9147 Ω
where:
Deq = Equivalent spacing of conductors or Geometric Mean Distance(GMD) of conductors
GMR = Geometric Mean Radius of conductor
L = Inductance of the conductor
where:
r = radius of the conductor
0.680 in
r= = 0.34 in = 0.008636 m
2
GMR = 0.7788 (0.008636m)
GMR = 6.7257 × 10-3 m
245
Using a Single Circuit Tower
The figure 5-12 shows the appearance of a single circuit tower for a transmission line.
3
Deq = √(7.7492 m)(8.4119 m)(5.2469 m) BULLETIN 1724E - 2003 Horizontal
Deq = 6.9933 m Separation Recommendations Section
6.9933 1000 m 6.b.(2), page 6-1
L = 2 x 10-7 ln ( -3
)( ) (10.34 km)
6.7257 x 10 1 km
L = 14.3659 mH
RF1 = LF1 x R
IEC 60228, 3rd Edition 2004 – 11
RF1 = 9.8 km x 0.641Ω⁄0.3048 km International Standard on Conductors
RF1 = 20.6096 Ω of Insulated Cables.
RF2 = LF2 x R
RF2 = 16.4 km x 0.641Ω⁄0.3048 km
RF2 = 34.4895 Ω
247
69kV 5MVA
VSN = A[ <0] + B[ <-cos-1(0.8)]
√3 √3×69kV
VSN = 36831.9699 < 0.0529 V
VS = (√3) × (36.8319kV)
VS = 63.7947 kV
69kV 5MVA
IS = ( <0) × (1.227x10-3< 90) + ( <-cos-10.8) × (0.9537 < 0.0029)
√3 √3×69kV
IS = 22.2695 < 1.1006 A
Efficiency
(5MVA) × (0.8)
η =[ 2
] × 100
(5MVA) × (0.8) + (3) × (22.2695) × (3.2772)
η = 99.8783%
Voltage Regulation
63.7947–69
VR =( ) × 100
69
VR = 7.5439%
Rating
25,000 kVA, 3-phase, 13.8 kV/69 kV
Power Losses
NLL = 19.2 kW IEEEC.57.12.00-2010 IEEE Standard
LL = 84.2 kW General Requirements for Liquid-
Immersed Distribution, Power, and
where: Regulating Transformers
NLL = No Load Losses
LL = Load Loss
where:
TL = Total Loss for the Step-up Transformer
NLL = No Load Losses
LL = Load Loss
TL = 103.4 kW
248
*Note: Transformer rating, losses, and short-circuit impedance are according to manufacturer
specifications: https://www.alibaba.com/product-detail/69kv-10mva-Power-Transformer-for-
Electric_60696507750.html?spm=a2700.7724857.normalList.30.18a4f9d2RWOnFO
Primary Winding
MVA Rating
I=
√3× V
25 MVA
I=
√3 (13.8 kV)
I = 836.7395 A
At Secondary Winding
MVA Rating IEEE Standard C57.12.00-2010,
I= Standard General Requirements for
√3 × V
25 MVA Power and Regulation Transformers.
I=
√3 (69 V)
I = 167.3479 A
Secondary Winding Conductor
The size of conductor for secondary winding should NEC Section 240-3: General
be 167.3479 A. As indicated that the 80% ampacity Requirements for Branch Circuit,
of the conductor shall be the full load current. Feeder and Other Conductors.
IF = 167.3479 A x 1.25
IF = 209.1849 A
Use: Finch 1113.0 (KCM or AWG)
249
Grounding Conductor
PEC Part 2, Article 1.4.4.3(b) or
Primary Grounding Conductor
1 System Grounding Conductors for
IGROUNDING CONDUCTOR = (Current) Multi-Grounded Alternating Current
5
1 Systems.
IGROUNDING CONDUCTOR = (836.7395 A)
5
IGROUNDING CONDUCTOR = 167.3479 A
Use: Turkey 6 (KCM or AWG)
The size of conductor should be 167.3479 A as indicated that the 80% ampacity of the conductor shall be
the full load current.
Neutral Conductor
INEUTRAL = (IFLSecondary) PEC Part I(2009), Sec. 2.20.3.22 page
INEUTRAL = 522.9622 A 320: Feeder or Service Neutral Ground
Use: Finch 1113.0 (KCM or AWG)
IEC standards assume that peak value of making current disconnectors is to be 2.5 times the RMS value
of rated short circuit current for MV (13.8 kV) switches and between 1.7-2.2 times for LV switches.
Use: 12 – 100 A – Medium Split-Core 1.25” (32mm) Opening
Disconnector Rating
Voltage Transformer IEC 62271-102(2001) High-voltage
69 kV switchgear and control gear - Part
VT- Primary Voltage = 102: Alternating current disconnectors
√3
VT- Primary Voltage = 39.8372 kV and earthing switches
13.8 kV
VT-Secondary Voltage =
√3 IEC 60099-8(2011) Part 8/IEEE C62.22
VT- Secondary Voltage = 7.9674 kV page 8 – 16; Standard for Lightning
Arrester and Ground Voltage Fault
Type: Disconnector Material: Porcelain
250
Rated Voltage: 13.8 kV Application
Current Transformer
IGROUNDING = 43. 7386 A IEC 60099-8(2011) Part 8/IEEE C62.22
Use: Primary Current = 100 A page 8 – 16; Standard for Lightning
Secondary Current = 5 A Arrester and Ground Voltage Fault
Accuracy Power = 30 VA
Accuracy Class = 0.5
Lighting Arrester
Voltage ×1.05 NEC (2001) Article 310, Table 310.60
VLA = (C) (67) and 310.60(C) (69), page 226;
√3
Conductor for general wiring
Highest Voltage
69 kV × 1.05
VLA =
√3
VLA = 41.829 kV
Use: RP1 Primary Side Normal Duty Distribution Class (ZnO)
Philippine Grid Code PP. (32) Section 3.2.3 – the
Nominal Voltage system owner must ensure that the voltage variation
13.8 kV × 1.05 must be not more or less than +-5% of the nominal
VLA =
√3 voltage at any point during normal operation.
VLA = 11.9512 kV
Use: RP1 Load Side Normal Duty Distribution Class (ZnO)
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
251
At 10.2 miles to Nasugbu New Substation
R = 10.2 (0.8950) = 9.1290 Ω National Electric Code (1999), Article 210,
X = 10.2 (0.6404) = j6.5321 Ω page 19: Where the maximum total voltage drop
VD = 167.3479 √(9.12902 + 6.53212) on both feeders and branch circuits to the
VD = 1.8795 kV farthest outlet does not exceed 5 percent.
1.878.5275 kV
VD % =
69 kV
VD % = 2.7225 %
The voltage drop is passing because under National Electric Code (1999), Article 210, page 19 the voltage
drop should not exceed 5%.
Derating Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
100
0.09 (1 - 100 ×100) IEEE Std 80 (2000), Guide for safety in
CD = 1 -
2 × 0.1 + 0.09 AC substation grounding: Calculation
CD = 0.6928 of Potential Difference
Decrement Factor
Stated under IEEE Std 80 (2000), Guide for safety in AC substation grounding
X 1
Ta = × ( )
R 2 TF
1 IEEE Std 80 (2000), Guide for safety
Ta = 15 × ( )
2 T(60) in AC substation grounding:
Ta = 0.0398 Calculation of Potential Difference
-2 × Tf
Ta
DF = √1+ ( Tf ) (1 - e Ta ) IEEE Std 80 (2000), Guide for safety in
Ta -2 × 0.15 AC substation grounding: Calculation
DF = √1+ ( Tf ) (1 - e 0.0398 ) of Potential Difference
DF = 1.1248
252
0.157
VTOUCH POTENTIAL MAX = 1.5 CDρs ( )
√0.15
VTOUCH POTENTIAL MAX = 45 V IEEE Std 80 (2000), Guide for safety
in AC substation grounding:
Buried Length Calculation of Potential Difference
Lr
L = LC+ [1.55 + 1.22 ( )] LR
√L2X + L2Y
3
L = LC+ [1.55 + 1.22 ( )] LR
2
√90 + 50 2
L = 994 m
1 1 1 1
KS = π [2h + D+h + D (1 – 0.5n-2)] IEEE Std 80 (2000), Guide for safety in
1 1 1 1
AC substation grounding: Calculation
KS = π [2 (0.6) + 12.5+0.6 + 12.5 (1 – 0.5n-2)] of Potential Difference
KS = 0.314
Figure 5-13. Single Line with Double Bus Double Breaker Bus Scheme
253
The figure 5-13 shows the type of a single line using a double bus double breaker bus scheme.
Switchyard Layout
The figure 5-14 shows a switchyard, consisting of large breakers and towers, is usually located in an area
close to the plant. The substation is used as the distribution center where electrical power is supplied to the
plant from the outside, and electrical power is sent from the plant
The figure 5-15 shows the sections and details of the wind farm switchyard.
254
Stage 5: Wind Power Plant Design
The figure 5-16 shows the site in Calatagan has a flat terrain and does not have any tall structures in the
vicinity, which may have a significant effect on the wind farm layout.
Required kW Output
2
where:
Pout = Required kW Output of the Transformer
PDeficient = Power Deficiency in Balayan & Nasugbu in the year 2028
PTL = Total Losses in the Transformers
2
255
Number of Wind Turbines to be Used
Target Power Output
Number of Turbines =
Output of Each Unit
This wind turbine is characterized by blades which are perpendicular to the ground. Most of them which are
built nowadays are two or three-bladed. Meanwhile, there are some which use single blade only or even
more than three. The following is the wind turbine to be used.
Figure 5-17 shows a horizontal-axis wind turbines (HAWT) have the main rotor shaft and electrical generator
at the top of a tower, and may be pointed into or out of the wind. Small turbines are pointed by a simple wind
vane, while large turbines generally use a wind sensor coupled with a servo motor. Most have a gearbox,
which turns the slow rotation of the blades into a quicker rotation that is more suitable to drive an electrical
generator. HAWT in free standing configuration was made by steel pipe with a free standing design. It was
used for 1 kW to 50 kW wind turbines. The height of mono tower is usually from 12m to 36m. It has less
vibration and more reliable.
General Data
Manufacturer: Vestas (Denmark)
256
Model: V117
Nominal power: 4.2 MW
Rotor diameter: 57.2 m
Number of blades: 3
Start-up wind speed: 4 m/s
Maximum wind speed: 25 m/s
Generator output voltage: 690 V
52
PAVAIL = Pin = (0.5) (1.225) (9.88)3 π ( )2
2
PAVAIL = Pin = 3.0359 MW
Note: Pin is the mechanical power produce by the rotational movement of the wind turbine.
57.2
PMAX = (0.5) (1.225) (9.88)3 (0.5926) π ( )2
2
PMAX = 1.7990 MW
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
257
Pout = 0.90307% (1.6697) = 1.5079 MW per turbine
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Losses Calculation
Power Input - losses IEEE Trans Power Apparatus Syst PAS-
Efficiency =
Power Input 102(12):3791–3795. Stability Simulation
1.5079 MW - losses of Wind Turbine Systems.
92.15 % =
1.5079 MW
Losses = 1.5079 MW – 0.9215 (1.5079 MW)
Losses = 118.3702 kW per turbine
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind turbine
and the efficiency of the generator.
Note: To compute for the total losses in the wind turbines, multiply the total losses in each turbine to the
number of turbines.
258
Power Plant Layout
The figure 5-18 shows the layout of the wind farm consisting of 23 wind turbines with a distance of 286 m
between each of them.
259
Option 2: Horizontal-Axis Upwind Turbine (Lattice)
Horizontal-axis wind turbine in lattice configuration turbines are delivered with steel towers, which are
manufactured in sections of 20-30 meters with flanges at either end, and bolted together on the site. The
towers are conical (i.e. with their diameter increasing towards the base) in order to increase their strength
and to save materials at the same time.
General Data
Manufacturer: Siemens Gamesa
Model: SG 4.5-145 DD
Nominal power: 6 MW
Rotor diameter: 102 m
Number of blades: 3
Start-up wind speed: 3 m/s
Maximum wind speed: 34 m/s
Generator output voltage: 690 V
260
Wind Velocity = 9.88 m / s
Rotor Diameter = 102 Dm
102
PAVAIL = Pin = (0.5) (1.225) (9.88)3 π ( )2
2
PAVAIL = Pin = 9.654 MW
Note: Pin is the mechanical power produce by the rotational movement of the wind turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944 MW:
Losses Calculation
Power Input - losses
Efficiency = IEEE Trans Power Apparatus Syst PAS-
Power Input 102(12):3791–3795. Stability Simulation
1.3799 MW - losses of Wind Turbine Systems.
92.15 % =
1.3799 MW
261
Losses = 1.3799 MW – 0.9215 (1.3799 MW)
Losses = 108.3222 kW per turbine
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind turbine
and the efficiency of the generator.
Note: To compute for the total losses in the wind turbines, multiply the total losses in each turbine to the
number of turbines.
The figure 5-21 shows the layout of turbines which is a box type with 510 meters between each turbines.
262
Single Line Diagram
Figure 5-22 above shows the single line diagram of the wind farm. The numbers of the wind turbine and its
corresponding connections.
263
Option 3: Vertical-Axis Wind Turbine (Darrieus)
Figure 5-23 is a type of vertical axis wind turbine (VAWT) used to generate electricity from the energy carried
in the wind. The turbine consists of a number of curved aero foil blades mounted on a vertical rotating shaft
or framework. The curvature of the blades allows the blade to be stressed only in tension at high rotating
speeds. A Darrieus wind turbines appear to be more suitable in different fields such as building integration,
the extreme zones (mountain refuge, observatories) than the classic wind turbines. It is less efficient
compared with the three-bladed wind turbines, this kind of wind turbine can overcome the limits due to the
sizes of blades and their rotation speed. The main advantage of this type of turbines is that the generator can
be easily set up in the ground.
General Data
Manufacturer: Ropatec (Italy)
Model: TS30pro
Nominal power: 50 kW
Rotor Diameter: 12 m
Number of blades: 3
264
Start-up wind speed: 4 m/s
Maximum wind speed: 17 m/s
Generator Output voltage: 400 V
12
PAVAIL = Pin = (0.5) (1.225) (9.88)3 π ( )2
2
PAVAIL = Pin = 133.6163 kW
Note: Pin is the mechanical power produce by the rotational movement of the wind turbine.
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
265
Pout = 0.90307% (53.4465 kW) = 48.2660 kW per turbine
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
Losses Calculation
Power Input - losses
Efficiency = IEEE Trans Power Apparatus Syst PAS-
Power Input 102(12):3791–3795. Stability Simulation
32.1776 kW - losses of Wind Turbine Systems.
92.15 % =
32.1776 MW
Losses = 32.1776 kW – 0.9215 (32.1776 kW)
Losses = 2.5259 kW per turbine
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind turbine
and the efficiency of the generator.
Note: To compute for the total losses in the wind turbines, multiply the total losses in each turbine to the
number of turbines.
266
Power Plant Layout
The figure 5-24 shows the first 4 clusters are comprised of 100 wind turbines while the other 4 comprises a
total number of 101 wind turbines.
267
The figure 5-25 shows the layout of the wind farm consisting of 6 clusters of wind turbines with each clusters
comprising 100 and 101 wind turbines.
Figure 5-26 shows the single line diagram of the wind farm. Wind turbines are connected to breakers to
collector bus and goes through the collector feeder breakers. The local wind turbine grid can be AC or DC
and is the grid connecting the wind turbines together and to the collecting point. It is then connected to switch
gear or open substation which converts the voltage to a desired output. The collecting point is the substation,
including the transformer and power electronics used for the respective transmission technology that is
chosen. The transmission system is the connection to shore, where the power is transmitted to the wind farm
grid interface.
268
Option 4: Vertical-Axis Wind Turbine (Savonius)
Figure 5-27 is a savonius vertical-axis wind turbine is a slow rotating, high torque machine with two or more
scoops and are used in high-reliability low-efficiency power turbines. Most wind turbines use lift generated
by airfoil-shaped blades to drive a rotor, the Savonius uses drag and therefore cannot rotate faster than the
approaching wind speed.
General Data:
Manufacturer: Arborwind (Michigan, USA)
Model: PT-180
Nominal power: 60 kW
Rotor Diameter: 18 m
Number of blades: 3
269
Start-up wind speed: 3.129 m/s
Maximum wind speed: 11.176 m/s
Generator Output voltage: 480 V
Note: Pin is the mechanical power produce by the rotational movement of the wind turbine.
18
PMAX = (0.5) (1.225) (9.88)3 (0.5926) π ( )2
2
PMAX = 178.1523 kW
Note: Considering that the nominal power that the generator served was 1000 kW and the generator should
only be loaded at 50% of its full load.
Note: The electrical power output will depend on the efficiency at the generator part and the mechanical
power.
270
Number of Wind Turbines
34.944 MW
Number of Wind Turbines = = 724 wind turbines
48.2665 kW
Note: To know the number of turbines needed to be constructed we have to consider the electrical power
needed in the area which is 34.944 MW:
Note: To compute for the losses in each turbine consider the amount of mechanical power in the wind turbine
and the efficiency of the generator.
Note: To compute for the total losses in the wind turbines, multiply the total losses in each turbine to the
number of turbines.
271
Power Plant Layout
The figure 5-28 shows the layout of the wind farm consisting of 8 wind turbines with a distance of 90 m
between each of them.
272
The figure 5-29 shows the layout of the wind farm consisting of 6 clusters of wind turbines with each clusters
comprising 100 and 101 wind turbines.
Figure 5-30 shows the single line diagram of the wind farm. Wind turbines are connected to breakers to
collector bus and goes through the collector feeder breakers. The local wind turbine grid can be AC or DC
and is the grid connecting the wind turbines together and to the collecting point. It is then connected to switch
gear or open substation which converts the voltage to a desired output. The collecting point is the substation,
including the transformer and power electronics used for the respective transmission technology that is
chosen. The transmission system is the connection to shore, where the power is transmitted to the wind farm
grid interface.
273
Design Simulation
The figure 5-31 shows the Power flow using Newton Rhapson Method result in Paladin DesignBase.
The figure 5-32 shows the 3-phase fault short circuit of the system.
274
Figure 5-33. 3- Line-Line(L-L) Fault Short-Circuit
The figure 5-33 shows the Line-Line(L-L) Fault Short-Circuit is recorded data for 3-Phase Fault for the whole
system during ½ cycle, 3 cycle and during steady-state. The data recorded that the short circuit current for
all substations are supported by the calculation in the chapter 3.
The figure 5-34, Line-Line(L-L) Fault Short-Circuit is recorded data for 3-Phase Fault for the whole system
during ½ cycle, 3 cycle and during steady-state. The data recorded that the short circuit current for all
substations are supported by the calculation in the chapter 3.
275
Figure 5-35. 3- Double Line – Ground(LLG) Fault Short-Circuit
The figure 5-35, 3-Phase Fault Short-Circuit is recorded data for 3-Phase Fault for the whole system during
½ cycle, 3 cycle and during steady-state. The data recorded that the short circuit current for all substations
are supported by the calculation in Chapter 3.
276
The figure 5-36 shows the Time Current Characteristics (TCC) curve showed the coordination between the
breakers and load of the substations. As shown in the figure, all of the breakers will not trip unless there will
be over-current in the system.
Figure 5-37 shows the working distance at 12inches from the equipment. The distance is already outside the
safety green zone.
277
Figure 5-38 shows that at least PPE Category 3 is needed for 12 inches working distance for the workers.
The required clothes are at class 3, gloves at class 2, insulated tools, suit hood, eye protection and a non-
melting AR hair/beard nets.
Figure 5-39 shows the graphical representation of the working distance which is still within the red zone at
24inches away from the equipment.
278
Figure 5-40 indicates that PPE Category 2 is needed for a 24inches working distance away from the
equipment. Category 2 needs at least clothing at level 2, gloves at class 2, insulated tools, face shield, eye
protection, non-melting AR
The figure 5-41 shows the Shows the working distance at green zone which means less protective
equipment required for the workers.
Figure 5-42 shows PPE Category 0, which includes clothing at level 0, gloves at class 2, insulated tools but
not required, face shield but not required, an eye protection and a non-melting AR hair/beard nets.
279
Substation Grid Layout
The figure 5-43 shows the Substation Grid Layout is the footprint of the transformer’s substations. This grids
consists of integrated rods at each corners. Grounding is a major importance to increase the reliability of the
transformer to provide stability of voltage conditions, preventing excessive voltage peaks during
disturbances. It also means a measure of protection against lighting.
280
The figure 5-44 Substation Grid Potential Lines shows the touch potential of the transformer. The touch
potential is the voltage difference between the energized object and the soil where the transformer is located.
As shown in the figure, the highest potential of the grid is located in the corners. The potentials measured is
45 V in both of the corners. The lowest potential of the substation occurs at the center part of the transformer.
Turbine Simulation
The figure 5-45 shows the designing of the rotor with its technical specifications. Setting the foil and its curve,
the width and thickness of the blades.
281
The figure 5-46 shows the wind fields will be simulated for the sectors given in this list. Any wind direction
can be given, but if climatology data is then introduced, it is recommended to simulate the same sectors as
those found in the climatology data.
In figure 5-47 above, using non-linear lifting simulation with the rotor technical specifications provided and
the wind field having 9.88 m/s mean speed, the designed wind turbine produces 2.9845 MW of power with
betz limit of 0.52. All output is on the same magnitude as the computed output.
HAWT (Lattice)
Using QBlade Simulation program for designing turbines.
282
Depending on the stability of the atmosphere the wind profile in the higher elevations differs considerably. It
is therefore more convenient to prescribe a “reference speed” in a “reference height” near the surface.
In figure 5-49, the designed rotor is in line with the technical specification of the rotor to be used in the final
design. Specification of a file with geometry used for visualization. For Turbine objects it is recommended to
use turbin_nn (nn is a height), which automatically generates simple scalable geometries in accordance with
the legend in the report section.
In figure 5-50, the blade element momentum (BEM) method is a popular tool for predicting the performance
of wind turbine rotors. This study investigated the impact of including factors such as tip loss, hub loss and
drag coefficients in BEM simulations
283
Figure 5-51. Non-linear Lifting Simulation
In figure 5-51,using non-linear lifting simulation with the rotor technical specifications provided and the wind
field having 9.88 m/s mean speed, the designed wind turbine produces 9.5932 MW of power with betz limit
of 0.45. All output is on the same magnitude as the computed output.
VAWT (Darrieus)
Figure 5-52 shows that QBlade Simulation also provides designs on vertical-axis wind turbines. Same with
HAWT, setting the thickness, length and curve of the blades is the first step. The distance of the blades is
also a factor since the blades are on a vertical configuration it is important to note that rotational speed varies
depending on the distance of the blades with each other.
284
Figure 5-53. Wind Field Set at 9.88 m/s Mean Speed
In figure 5-53, since VAWT has lower height than HAWT, the wind field is set on a lower stand point. The
hub of the turbine is also lower. The mean speed is still at 9.88 m/s.
Figure 5-54. Simulation of the designed Darrieus Turbine set at the simulated wind field
In figure 5-54, using non-linear lifting simulation with the rotor technical specifications provided and the wind
field having 9.88 m/s mean speed, the designed wind turbine produces 132.6771 kW of power with betz limit
of 0.39. All output is on the same magnitude as the computed output.
285
VAWT (Savonius)
Figure 5-55. Design of the Savonius Rotor Using the Specified Technical Data
Figure 5-55 shows that QBlade Simulation also provides designs on vertical-axis wind turbines. Same with
HAWT, setting the thickness, length and curve of the blades is the first step. The distance of the blades is
also a factor since the blades are on a vertical configuration it is important to note that rotational speed varies
depending on the distance of the blades with each other.
Figure 5-56. The Simulation of the Wind Field Set at 30 m Vertical Height
In figure 5-56, since VAWT has lower height than HAWT, the wind field is set on a lower stand point. The
hub of the turbine is also lower which set at 12 m. It is important to note that the height of the hub should be
higher than the diameter of the turbine. The mean speed is still at 9.88 m/s.
286
Figure 5-57. Simulation of the Savonius Wind Turbine
In figure 5-57, using non-linear lifting simulation with the rotor technical specifications provided and the wind
field having 9.88 m/s mean speed, the designed wind turbine produces 50.6541 kW of power with betz limit
of 0.31. All output is on the same magnitude as the computed output. Before running the Wind Resource
module at least one climatology must exist and all sectors defined in that climatology must exist in the wind
database.
287
Conclusion
After the creation of three different designs in each of the power plants (wind, solar and hydro), engineering
constraints were used to determine the best possible design in the deficit power needed. The constraints are
based upon the availability of the resources and the desired characteristics the client needs.
After the step by step process, the HAWT turbine set up with lattice tower has won the trade-off with its
economic advantage through getting it leveled cost of energy. The costing of this project has been minimized,
the efficiency is also satisfactory. The performance of this plant has been maximized related to its warranty
given in the data sheet from its manufacturer. With sensitivity analysis emphasized on the economical and
degradation factor, the turbine had gained a significant advantage over the other conversion technology.
After the trade off, the final design that was chosen, then was simulated and has been tested to prove if the
system has succeeded to compensate the deficit of 34.99 MW.
Using the Paladin DesignBase software, the system parameters were obtained by checking the full report
after conducting load flow analysis. With the wind power generation, the 34.99 MW deficit power of Balayan
and Nasugbu towns in the province of Batangas will overcome. Satisfying and overcoming all the problems
that will be faced for the next decade as mentioned earlier, this design project has been a success.
Lastly, standards play a vital role in governing the system and processes, such as IEC, IIEE, ANSI, PEC,
and etc., and must always incorporate in the design to ensure that the design is reliable and has safety
measures.
288
References
[1] BUENAVENTURA, J. U. (2014, August 20). Retrieved from Service Reliability of BATELEC I
www.ejournals.ph/article.php?id=5768
[5] R. C. MACALAGIM, “ELECTRICAL LOADS FOR BATELEC I”, 26 MARCH 2015. [Online] Available
https://www.doe.gov.ph/du_csp
[6] P.G. ARROYO, "PHILIPPINE STATISTIC AUTHORITY," 20 JUNE 2009. [Online]. Available:
https://psa.gov.ph/content/population-batangas-city
289
[15] "ELECTRICAL CONTRACTOR," 1 MARCH 2006. [Online]. Available:
https://www.ecmag.com/section/codes-standards/branch-circuit-feeder-and-servicecalculations.
290
Appendices
Appendix A. Trade Offs Computations
291
Labor and Installation cost
(30% of component cost) 58,709,650.87
Total 254,408,487.11
Area
The formula below shows the area that can be employed by the wind turbine with respect with other option
of the design.
Efficiency
The efficiency of the wind turbine is one of the most important factor on constructing the wind power plant,
because it allows you to compute and generate the power output.
292
Table A-7. Efficiency (Wind)
Design Options Wind Turbines Efficiency
1 Free Standing (Vestas) 49.67%
2 Lattice (Siemens Gamesa) 40.5104%
3 Darrieus (Ropatec) 29.1630%
4 Savonius (Arbonwind) 34.4154%
Efficiency
Shaft Power Out of Turbine Into Gear Box
Wind Turbine Efficiency =
Wind Power Into Turbine Blades
1.5079 MW
Wind Turbine Efficiency = × 100
3.0359 MW
Wind Turbine Efficiency = 49.67%
Area
Area = No. of Wind Turbine × Area of Wind Turbine
4046.86m2
Area = (24) (25acres × 1acres )
Area = 2428116.5 m2
Efficiency
Shaft Power Out of Turbine Into Gear Box
Wind Turbine Efficiency =
Wind Power Into Turbine Blades
4.795 MW
Wind Turbine Efficiency =
9.654 MW
Wind Turbine Efficiency = 46.68%
Area
Area = No. of Wind Turbine × Area of Wind Turbine
4046.86m2
Area = (8) (8acres 1acres )
Area = 258,999.04 m2
Efficiency
Shaft Power Out of Turbine Into Gear Box
Wind Turbine Efficiency =
Wind Power Into Turbine Blades
48.26 kW
Wind Turbine Efficiency = 133.62 kW × 100
293
Area
Area = No. of Wind Turbine × Area of Wind Turbine
4046.86m2
Area = (724) (10acres 1acres )
Area = 13,516,512.4 m2
Efficiency
Shaft Power Out of Turbine Into Gear Box
Wind Turbine Efficiency =
Wind Power Into Turbine Blades
48.27 kW
Wind Turbine Efficiency = 178.15 kW × 100
Area
Area = No. of Wind Turbine × Area of Wind Turbine
4046.86m2
Area = (724) (10acres )
1acres
Area = 12,428,116 m2
294
PV Module 184915 33456 7,618,6516,240
Battery 96140 2478 6,436,740
Charge Controller 28466 9850 280,390,100
Inverter 79 13098 1,968,156,000
Land Area 464515.2 763 354,425,097
Subtotal 9,681,555,809
Labor and Installation cost
(30% of component cost) 2,904,466,743
Total 12,586,022,550
Total 13,327,200,000
Area
The formula below shows the area that can be employed by the solar panels with respect with other option
of the design.
Degradation
The formula below designates the rate at which the solar modules degrade. It is expressed in a unit less
variable, k. The solar module is about to reached the end of its life when it degrades by approximately more
than 20 percent of its maximum power rating.
R(t)= e-kt
-ln R(t)
k= t
295
Table A-12. Life Span (Solar)
Design Options Inverter Degradation
1 Micro Inverter 0.0089
2 Central Inverter 0.0074
3 String Inverter 0.0074
Efficiency
The efficiency of the solar panel is one of the most important factor on constructing the solar power plant, it
allows you to compute and generate the power output.
Efficiency
Desired Rating of PV module
Efficiency= × 100%
W
1000 2 × Area of PV module
m
355 W
Efficiency= × 100%
W
1000 2 × 1956 mm × 992 mm
m
Efficiency=18.29%
Area
Area = No. of PV Module × Area of PV Module
Area = 200,203 × 1956 mm × 992 mm
Area = 388,459,052 m2
Efficiency
Desired Rating of PV module
Efficiency = × 100%
W
1000 2 × Area of PV module
m
325 W
Efficiency = × 100%
W
1000 2 × 1956 mm × 992 mm
m
Efficiency = 16.75%
296
Area
Area = No. of PV module * Area of PV module
Area = 218684 x 1956 mm x 992 mm
Area = 424,323,936 m2
Efficiency
Desired Rating of PV module
Efficiency= x 100%
W
1000 2 x Area of PV module
m
210 W
Efficiency= x 100%
W
1000 2 x 1956 mm x 992 mm
m
Efficiency=10.82%
Area
Area = No. of PV module × Area of PV module
Area = 338439 × 1956 mm × 992 mm
Area = 656,690,790 m2
297
Labor and Installation cost
(30% of component cost) 5,917,500
Total 45,367,500
298
Table A-19. Cost (Turgo Impulse Turbine)
Component Quantity Price Cost
Hydro turbine 8 4,770,000 38,160,000
Generator 8 45344.4 362,755.2
Transformer 2 390900 781,800
Subtotal 39,304,555.2
Labor and Installation cost
(30% of component cost) 11,791,366.56
Total 51,095,921.76
Area
The formula below shows the area that can be employed by the hydro turbine with respect with other option
of the design.
Life Span
Typical lifespan of a hydro turbine based on some manufacturers is 10-20 years.
Efficiency
Power Out of Turbine
Hydro Turbine Efficiency =
Hydro Power Into Turbine
2.6837 MW
Hydro Turbine Efficiency = × 100
2.9718 MW
Hydro Turbine Efficiency = 90.30%
299
Area
Area = No. of Hydro Turbine × Hydro of Wind Turbine
4046.86m2
Area = (14) (70acres × 1acres )
Area = 3,965,922.8 m2
Efficiency
Power Out of Turbine
Hydro Turbine Efficiency =
Hydro Power Into Turbine
3.7161 MW
Hydro Turbine Efficiency = × 100
4.1150 MW
Hydro Turbine Efficiency = 91%
Area
Area = No. of Hydro Turbine × Hydro of Wind Turbine
4046.86m2
Area = (10) (70acres × 1acres )
Area = 2,832,802 m2
Efficiency
Power Out of Turbine
Hydro Turbine Efficiency =
Hydro Power Into Turbine
866,726 kW
Hydro Turbine Efficiency = × 100
1.1757 MW
Hydro Turbine Efficiency = 73.72%
Area
Area = No. of Hydro Turbine × Hydro of Wind Turbine
4046.86m2
Area = (35) (70acres × )
1acres
Area = 9,914,807m2
Efficiency
Power Out of Turbine
Hydro Turbine Efficiency =
Hydro Power Into Turbine
1.8418 MW
Hydro Turbine Efficiency = × 100
2.3514 MW
Hydro Turbine Efficiency = 78.33%
300
Area
Area = No. of Hydro Turbine × Hydro of Wind Turbine
4046.86m2
Area = (17) (70acres × 1acres )
Area = 4,815,763.4 m2
Efficiency
Power Out of Turbine
Hydro Turbine Efficiency =
Hydro Power Into Turbine
5.3088 MW
Hydro Turbine Efficiency = × 100
5.8786 MW
Hydro Turbine Efficiency = 90.31%
Area
Area = No. of Hydro Turbine × Hydro of Wind Turbine
4046.86m2
Area = (7) (70acres × 1acres )
Area = 1,982,961 m2
Efficiency
Power Out of Turbine
Hydro Turbine Efficiency =
Hydro Power Into Turbine
4.5237 MW
Hydro Turbine Efficiency = × 100
5.0092 MW
Hydro Turbine Efficiency = 90.31%
Area
Area = No. of Hydro Turbine × Hydro of Wind Turbine
4046.86m2
Area = (8) (70acres × 1acres )
Area = 2,266,241.6 m2
301
Appendix B. Normalization of Data
Design 1 Option 1:
10x10^9 - 254x10^6
Ranked Score = 9 ( ) +1 = 8.46
10x10^9 - 100x10^6
Design 1 Option 2:
10x10^9 - 465x10^6
Ranked Score = 9 ( ) +1 = 6.35
10x10^9 - 100x10^6
Design 1 Option 3:
10x10^9 - 388.2x10^6
Ranked Score = 9 ( ) +1 = 7.12
10x10^9 - 100x10^6
Design 1 Option 4:
10x10^9 - 319.4x10^9
Ranked Score = 9 ( ) +1 = 7.81
10x10^9 - 100x10^6
302
Lattice 40.5104% 6.94
Design 1 Option 1:
29.1630 - 10
Ranked Score = 9 ( ) +1 = 3.39
60 - 10
Design 1 Option 2:
34.4154 - 10
Ranked Score = 9 ( ) +1 = 3.89
60 - 10
Design 1 Option 3:
42.5233 - 10
Ranked Score = 9 ( ) +1 = 5.05
60 - 10
Design 1 Option 4:
40.5104 - 10
Ranked Score = 9 ( ) +1 = 6.94
60 - 10
Design 1 Option 1:
20 - 10
Ranked Score = 9 ( ) +1 = 6.63
50 - 10
Design 1 Option 2:
303
24 - 10
Ranked Score = 9 ( ) +1 = 6.85
50 - 10
Design 1 Option 3:
20 - 10
Ranked Score = 9 ( ) +1 = 7.75
50 - 10
Design 1 Option 4:
25 - 10
Ranked Score = 9 ( ) +1 = 7.53
50 - 10
Design 1 Option 1:
100x10^6 - 18x10^6
Ranked Score = 9 ( ) +1 = 9.24
100x10^6 - 10x10^6
Design 1 Option 2:
100x10^6 - 24x10^6
Ranked Score = 9 ( ) +1 = 8.60
100x10^6 - 10x10^6
Design 1 Option 3:
100x10^6 - 15x10^6
Ranked Score = 9 ( ) +1 = 9.50
100x10^6 - 10x10^6
Design 1 Option 4:
100x10^6 - 15x10^6
Ranked Score = 9 ( ) +1 = 9.50
100x10^6 - 10x10^6
304
Table B-5. Design 2 Normalization of Data in Terms of Economical Constraint
Solar Designs Options Economical Ranked Score
Design 2 Option 1:
10x10^9 - 1.03x10^9
Ranked Score = 9 ( ) +1 = 9.15
10x10^9 - 100x10^6
Design 2 Option 2:
10x10^9 - 1.13x10^9
Ranked Score = 9 ( ) +1 = 9.06
10x10^9 - 100x10^6
Design 2 Option 3:
10x10^9 - 1.33x10^9
Ranked Score = 9 ( ) +1 = 8.88
10x10^9 - 100x10^6
Design 2 Option 1:
18.29- 10
Ranked Score = 9 ( ) +1 = 2.49
60 - 10
305
Design 2 Option 2:
16.75- 10
Ranked Score = 9 ( ) +1 = 2.22
60 - 10
Design 2 Option 3:
10.82 - 10
Ranked Score = 9 ( ) +1 = 1.15
60 - 10
Micro 20 3.25
String 20 3.25
Design 2 Option 2:
20 - 10
Ranked Score = 9 ( ) +1 = 3.25
50 - 10
Design 2 Option 3:
20 - 10
Ranked Score = 9 ( ) +1 = 3.25
50 - 10
306
Based on the formula below, low values are preferred.
Maxraw - PCraw
PCnorm = 9 ( ) +1
Maxraw - Minraw
Design 2 Option 1:
100x10^6 - 38.46x10^6
Ranked Score = 9 ( ) +1 = 7.15
100x10^6 - 10x10^6
Design 2 Option 2:
100x10^6 - 42.32x10^6
Ranked Score = 9 ( ) +1 = 6.77
100x10^6 - 10x10^6
Design 2 Option 3:
100x10^6 - 65.69x10^6
Ranked Score = 9 ( ) +1 = 4.43
100x10^6 - 10x10^6
Design 3 Option 1:
10x10^9 - 128.744 x10^6
Ranked Score = 9 ( ) +1 = 9.97
10x10^9 - 100x10^6
Design 3 Option 2:
10x10^9 - 145.367 x10^6
Ranked Score = 9 ( ) +1 = 9.95
10x10^9 - 100x10^6
307
Design 3 Option 3:
10x10^9 - 213.783x10^6
Ranked Score = 9 ( ) +1 = 9.89
10x10^9 - 100x10^6
Design 3 Option 4:
10x10^9 - 6.829 x10^9
Ranked Score = 9 ( ) +1 = 3.88
10x10^9 - 100x10^6
Design 3 Option 5:
10x10^9 - 170.233x10^6
Ranked Score = 9 ( ) +1 = 9.93
10x10^9 - 100x10^6
Design 3 Option 6:
10x10^9 - 410.095x10^6
Ranked Score = 9 ( ) +1 = 9.71
10x10^9 - 100x10^6
Design 3 Option 1:
47.80 - 10
Ranked Score = 9 ( ) +1 = 7.80
60 - 10
Design 3 Option 2:
45.01 - 10
Ranked Score = 9 ( ) +1 = 7.03
60 - 10
308
Design 3 Option 3:
54.33 - 10
Ranked Score = 9 ( ) +1 = 8.98
60 - 10
Design 3 Option 4:
57.24 - 10
Ranked Score = 9 ( ) +1 = 9.50
60 - 10
Design 3 Option 5:
55.34 - 10
Ranked Score = 9 ( ) +1 = 9.16
60 - 10
Design 3 Option 6:
55.11 - 10
Ranked Score = 9 ( ) +1 = 8.39
60 - 10
Design 3 Option 1:
50 - 20
Ranked Score = 9 ( ) +1 = 3.25
50 - 10
Design 3 Option 2:
50 - 21
Ranked Score = 9 ( ) +1 = 3.48
50 - 10
309
Design 3 Option 3:
50 - 20
Ranked Score = 9 ( ) +1 = 3.25
50 - 10
Design 3 Option 4:
50 - 21
Ranked Score = 9 ( ) +1 = 3.48
50 - 10
Design 3 Option 5:
50 - 21
Ranked Score = 9 ( ) +1 = 3.48
50 - 10
Design 3 Option 6:
50 - 21
Ranked Score = 9 ( ) +1 = 3.48
50 - 10
Design 3 Option 1:
100x10^6 - 12.40x10^6
Ranked Score = 9 ( ) +1 = 9.76
100x10^6 - 10x10^6
Design 3 Option 2:
100x10^6 - 24.43x10^6
Ranked Score = 9 ( ) +1 = 8.56
100x10^6 - 10x10^6
310
Design 3 Option 3:
100x10^6 -15.47x10^6
Ranked Score = 9 ( ) +1 = 9.53
100x10^6 - 10x10^6
Design 3 Option 4:
100x10^6 - 16.52x10^6
Ranked Score = 9 ( ) +1 = 9.35
100x10^6 - 10x10^6
Design 3 Option 5:
100x10^6 - 18.55x10^6
Ranked Score = 9 ( ) +1 = 9.15
100x10^6 - 10x10^6
Design 3 Option 6:
100x10^6 - 13.46x10^6
Ranked Score = 9 ( ) +1 = 9.65
100x10^6 - 10x10^6
311
Appendix C. Pareto Optimization
Importance Level
Weighted Factor =
Total Importance Level
4
For Economical Constraint, x1 = 10 = 0.4
3
For Efficiency Constraint, x2 = 10 = 0.3
2
For Degradation Constraint x3 = 10 = 0.2
1
For Environmental Constraint x4 = 10 = 0.1
312
Appendix D. Design Standards
IEC 62109-2:2011
Electromechanical Equipment Guide for Small Hydroelectric Installations
313
IIEE Standards Coordination Committee 21
314
IEC 60086 Part 2
Physical and Electrical Specifications
315
IEEE Std C57.12.00-2010
IEEE Standard for General Requirements for Liquid-Immersed Distribution. Power, and Regulating
Transformers
316
NEC and NEMA Standards, Chap. 4, Table 9
AC Resistance and Reactance for 600-V Cables, 3-phase, 60 Hz
317
318
IEC 61400-12-1-2005 (E)
Power Coefficient and Power Measurement
319
Appendix E. Arc Flash Computations
There are two important things to consider in analyzing arc flash computations. These are calculation of arc
flash boundary distances (DB) and incident energy (EN).
IgEN=K1+K2+1.081(IgIa)+0.0011G (1)
Where:
EN = incident energy in J/cm2 normalized for time and distance. The equation above is based on data
normalized for a distance from the possible arc point to the person of 610 mm. and an arcing time of
0.2sec
K1 = -0.792 for open configurations, and is -0.555 for box configurations / enclosed equipment
K2 = 0 for ungranded and high resistance grounded systems, and equals -0.113 for grounded
systems
G = gap between conductors in millimeters
Ia = predicted three phases arcing current in kA. It is found by using Equations 2 a) or b) so the
operating time for protective devices can be determined
IgIa=K+0.62(IgIbf)+0.0966V+0.000526G+0.5588(IgIbf)-0.00304G(IgIbf) (2a)
Where:
Ig = is logarithm base 10 (log 10)
Ia = arcing current in kA
K = equals -0.153 for open configurations and -0.097 for box configurations
Ibf = bolted fault current for three phase faults in kA symmetrical rms
V = system voltage in kV
G = gap between conductors in millimeters
IgIa=0.00402+0.983(IgIbf) (2b)
For the IEEE Std 1584-2002 empirically derived model, arc flash boundary (Da) is calculatied using the
equation below:
1
x
t 610 x
DB = [4.184*Cf *EN * (0.2) ( E )] (3)
B
320
Where:
DB = distance of the boundary from the arc point in millimeter
Cf = calculation factor equal to 1.0 for valtages above 1 kV, and 1.5 for voltages below 1 kV
En = normalized incident energy in J/cm2 as calculated by Equation 1
EB = incident energy in J/cm2 at the boundary distance. It is usually sat at 5 J/cm2 (1.2 cal/cm2) for
bare skin, or at the rating of proposed personal protection equipment
Ibf = bolted fault current for three phase faults in kA symmetrical rms
T = arcing time in seconds
x = distance exponent
@ Fault 1:
Ia = e-0.097+0.662(0.3777)+0.0966(13.2)+0.000526(610)+0.5588(0.3777)-0.00304(610)(0.3777) = 3.5245 kA
Using Equation (1) and the equipment is enclosed and grounded system:
J
EN =e-0.555-0.113+1.081(log(3.5245))+0.0011(610) = 1.8120
cm2
To get the distance of boundary (DB) Using Lee Method or Equation (4):
t = Using based arcing time of 0.2 sec
EB = 5 J/cm2 (1.2 cal/cm2) – Normalized
1
6 0.2 2
DB = [2.142*(10 )*(13.2)*(2.386) ( )] = 1642.71 mm
5
@ Fault 2:
Ia =e-0.097+0.662(1.4261)+0.0966(1.1)+0.000526(610)+0.5588(1.4261.)-0.00304(610)(1.4261) = 0.5637 kA
321
Using Equation (1) and the equipment is enclosed and grounded system:
J
EN =e-0.555-0.113+1.081(log(0.5637))+0.0011(610) = 0.7663
cm2
To get the distance of boundary (DB) Using Lee Method or Equation (4):
t = Using based arcing time of 0.2 sec
EB = 5 J/cm2 (1.2 cal/cm2) – Normalized
1
0.2 2
DB = [2.142*(106 )*(1.1)*(26.676) ( )] = 1585.6102 mm
5
@ Fault 3:
Ia = e-0.097+0.662(0.3777)+0.0966(13.2)+0.000526(610)+0.5588(0.3777)-0.00304(610)(0.3777) = 1.7793 kA
Using Equation (1) and the equipment is enclosed and grounded system:
J
EN =e-0.555-0.113+1.081(log(1.7793))+0.0011(610) = 1.3146
cm2
To get the distance of boundary (DB) Using Lee Method or Equation (4):
t = Using based arcing time of 0.2 sec
EB = 5 J/cm2 (1.2 cal/cm2) – Normalized
1
0.2 2
DB = [2.142*(106 )*(13.2)*(28.629) ( )] = 5690.2295 mm
5
@ Fault 4:
322
Ia = e-0.097+0.662(0.3777)+0.0966(13.2)+0.000526(610)+0.5588(0.3777)-0.00304(610)(0.3777) = 1.7793 kA
Using Equation (1) and the equipment is enclosed and grounded system:
J
EN =e-0.555-0.113+1.081(log(1.7793))+0.0011(610) = 1.3146
cm2
To get the distance of boundary (DB) Using Lee Method or Equation (4):
t = Using based arcing time of 0.2 sec
EB = 5 J/cm2 (1.2 cal/cm2) – Normalized
1
6 0.2 2
DB = [2.142*(10 )*(13.2)*(28.629) ( )] = 5690.2295 mm
5
323
Appendix F. Plagiarism Checker
Chapter 1
324
Chapter 2
325
Chapter 3
326
Chapter 4
327
Chapter 5
328
Appendix G. Grammarly
329
Figure G-2. Chapter 1 Grammarly Checker Result Part 2
330
Figure G-3. Chapter 1 Grammarly Checker Result Part 1
331
Figure G-4. Chapter 1 Grammarly Checker Result Part 2
332
Figure G-5. Chapter 1 Grammarly Checker Result Part 1
333
Figure G-6. Chapter 1 Grammarly Checker Result Part 2
334
Figure G-7. Chapter 1 Grammarly Checker Result Part 3
335
Figure G-8. Chapter 1 Grammarly Checker Result Part 4
336
Figure G-.9 Chapter 1 Grammarly Checker Result Part 5
337
Figure G-10. Chapter 1 Grammarly Checker Result Part 6
338
Figure G-11. Chapter 1 Grammarly Checker Result Part 1
339
Figure G-12. Chapter 1 Grammarly Checker Result Part 2
340
Appendix H. Rubrics
341