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Design Criteria

Total solids produced per day kg/d 44894


Volume of sludge after thickening m3/d 1455
Sludge Digesters
VS reduction required ( for stabilized sludge) % 38%
Temperature x Sludge age 550
Total volume required V = Qi*(Xi+Y*Si)
X*(Kd *Pv+ 1/SRT)
Where
V= Volume of digesters required m3
Qi = Average Sludge flow rate to Digester m3/d 1455
Xi = inlet suspended solids mg/l 30000
Y= fraction of influent BOD consisting of primary solids 0
Si = influent BOD mg/l 0
X= Digester suspended solids mg/l 21000
Kd = reaction rate constant, d^-1 0.12
Pv = Volatile fraction of digester SS 0.7
SRT = Solid retention time d 25
Degree days for various temperatures for said reduction
Temperature Sludge age Volume of digester required at different temperatures
20 28 17269
21 26 17012
22 25 16763
25 22 16056
30 18 15003
32 17 14619
36 15 13908
38 14 13577
40 14 13262
42 13 12962
44 13 12674
48 11 12136
50 11 11884
Average volume m3 15412
Available digesters 0
Volume of each (Tank size= 13x13x2.9 water depth) 490
Total available 0
Required additional volume 15412
say 9
Sludge digesters -Oxygen requirements
Solids into digestors(ISS+VSS) kg/d 44894
Volatile solids (VSS) kg/d 31425.8
Inorganic Solids( ISS) kg/d 13468
O2 for volatile solids reduction kg/kgVSSr 2.3
Expected solids reduction % 38%
Total solids reduced kg/d 11941.8
Total oxygen required kg/d 27466
Elevation 50.00
Temperature 40
Depth of Digesters tank 5.5
Efficiency per mtr depth of water % 6.6
AERATION EQUIPMENT SIZING
Theoretical Oxygen requirement per tank, ThOR, N 27466.1
SOR ='N*Csw / a *(b*Fa*C'sw-C)(1.024)^(T-20)
Where Blower
Oxygen content by wt 23%
Alpha blowers (0.4 -0.8) 0.35
Salinity fact,0.7-0.98, beta, b 0.95
O2 sol.Correc.factor, elevation, Fa 1.0
Temp.factor at site deg C, T 1.6
Minimum DO in DigestorTank,mg/lit,C 1.0
O2 sol..in tap water(field temp,)mg/l,C'sw 6.4
O2 sol.In tap water at 20 deg C,mg/l,Csw 9.08
SOR. at Field conditions,kg/d 87679.8
Diffuser used, Coarse-1, Fine -2 medium-3 1.0
Diffuser efficiency, % 34.650
Air density, kg/m3 1.206
Air requirement, m3/hr 376.8
Factor of safety(without denirtification credit) 1.00
Air required , Nm3/hr 376.8
no of working blowers 1.0
Air required , nm3/hr 376.8
Air required, m3/hr 432.0

Aerators
Alpha aerators(0.6-1.2) 0.75
Salinity fact,0.7-0.98, beta, b 0.90
O2 sol.Correc.factor, elevation, Fa 1.0
Temp.factor at site deg C, T 1.00
Minimum DO in Aeration Tank,mg/lit,C 2.0
O2 sol..in tap water(field temp,)mg/l,C'sw 9.1
O2 sol.In tap water at 20 deg C,mg/l,Csw 9.08
SOR. at Field conditions,kg/hr 54256.2
Aerator efficiency, kg O2/Kw/hr 1.80
Kw of aerators 1255.93
available KW of aerators 240
Required Kw of aerators 1015.93
Kw of aerators per tank 112.9
4
Kw of each aerator 28.2
hp of each aerator 37.9
next size available 25.0
Project Name: Sludge Digestions and Handling Client: AL AIN MUNICIPALITY Ref/RFS:
system
Drawings: Rev
Calc Sheet No.: / / Date:

Design: HEMANT KALE Checked: Page: 1 of

Sludge remaining after digestion kg/d 32952


m3/d 1523.449

Sludge Dewatering system


Sludge Pumps from Digestors to Decanter centrifuges
Operating hours of decnater centrifuges hr 16
Total capacity of the pumps m3/hr 95
No of decanters no 2
capacity of each % 80%
capacity of each m3/hr 76.17244
say m3/hr 50
Expected sludge concentration after decanter % 20%
Volume of sludge after Dewatering m3/d 159.9621
Filterate m3/d 1363.487
Sludge drying beds space available
Length m 45
Width m 43.5
average depth of sludge drying beds m 0.4
storage per bed m3 783
No of beds available for storage 20
less no of beds under sludge removal 1

Total available for drying 19


Time required to fill one bed days 4.894909
Total storage before it is removed days 93.00327

Filterate collection
Sludge Thickening m3/d #REF!
Sludge Dewatering m3/d 1363.487

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