Section Contents Each item number in the part numbers listing Other Information
corresponds to an item number in the illustration.
All the parts in a given subsystem of the machine Abbreviations
Title Page will be located in the same illustration or in a
Abbreviations which may be used in the parts lists
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5-1 series of associated illustrations. The parts which
text or illustrations are as follows:
are not spared are indicated by “- -” in the Part
PL 1.1 Covers . . . . . . . . . . . . . . . . . . . . . . . 5-3 column. US United States Parts Distribution System
PL 1.2 Control Panel and Upper ADF . . . . . 5-5 Exploded View Illustrations XL European Parts Distribution System
PL 1.3 Top Cover/Paper Tray . . . . . . . . . . . 5-7 AO South America Parts Distribution System
An item that is called out on an illustration has a
PL 4.1 ADF Drive. . . . . . . . . . . . . . . . . . . . . 5-9 corresponding listing within this section. XCL Canada Parts Distribution System
PL 4.2 ADF Feed and CIS . . . . . . . . . . . . . .5-11 Components are given item numbers that P/J Plug/Jack
PL 6.1 Electrical Components . . . . . . . . . . 5-13 correspond to the part number listings. P/O Part of
PL 7.1 Printer Fuser, Laser and Fan . . . . . 5-15 Hardware items are lettered. All hardware W/ With
dimensions are in millimeters unless otherwise
PL 7.2 Printer Frames and Paper Feed. . . 5-17 W/O Without
noted.
PL 7.3 Printer Paper Drive. . . . . . . . . . . . . 5-19 Tag
Assemblies and kits are a combination of several
PL 10.1 Main Paper Supply . . . . . . . . . . . . . 5-21 separate components. A bracket is used on the
illustration when an assembly or kit is spared but A Tag is used when a part or area of the system
PL 11.1 Optional Paper Supply . . . . . . . . . . 5-23
is not shown. The item number of the assembly or has been modified. The Change Tag Index, which
PL 12.1 Accessories . . . . . . . . . . . . . . . . . . 5-25 is found in the General Procedures/Information
kit precedes the bracket; the item numbers of the
Part Number Index . . . . . . . . . . . . . . . . . . . . 5-27 piece parts follow it. Section, lists the name and purpose of the Tag. In
some cases, you will go to the parts lists and find
Part Number Index a part number listed as “with Tag.” Go to the
Introduction This index lists all the spared parts in the system Change Tag Index for a description of what the
in numerical order. Each number is followed by a Tag is and what you need to install the Tag. The
Overview Change Tag Index will either list a kit number or
reference to the parts list on which the part may
be found. indicate “piece part.” If “piece part” is indicated,
The Parts List section provides exploded view the parts lists reference(s) will be given and all
illustrations of all spared subsystem components parts associated with the Tag will have to be
and a listing of the corresponding part numbers. individually located, ordered, and installed.
The illustrations show the relationships between
parts. The notation “P/O Tag” after a part number
indicates that the item is part of a Tag. The
notation “Tag” after a part number will be used
Organization of this Section only to indicate the entire Tag, whether that is a kit
number or an individual part.
The following elements make up the Parts List
Whenever you install a Tag kit or all the piece
section:
parts that make up a Tag, mark the appropriate
Parts Lists (PL) number on the Tag matrix.
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Document WorkCentre Pro 635, 645, 657 5-1 Section Contents
PL 1.1 Covers
PART101
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PL 1.1 Covers 5-2 Document WorkCentre Pro 635, 645, 657
PL 1.1 Covers
Item Part Description
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Document WorkCentre Pro 635, 645, 657 5-3 PL 1.1 Covers
PL 1.2 Control Panel and Upper ADF
PART002
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PL 1.2 Control Panel and Upper ADF 5-4 Document WorkCentre Pro 635, 645, 657
PL 1.2 Control Panel and Upper ADF
Item Part Description 891E52560 Direct access card Euro French (XL)
891E52570 Direct access card Danish (XL)
1. 101K33000 Control panel assembly (text) (AO,XCL,US) (REP 1.2) 891E52580 Direct access card Poland (XL)
101K33010 Control panel assembly (symbols) (XL) (REP 1.2) 891E52590 Direct access card Hungary (XL)
2. 891E52810 Direct access card English 891E52600 Direct access card Russia (XL)
3. 048E63540 Direct access cover (text) (AO,XCL,US) (REP 2.4) 891E52610 Direct access card Czech (XL)
048E63550 Direct access cover (symbols) (XL) (REP 2.4) 891E52620 Direct access card Turkey (XL)
891E52630 Direct access card Swedish (XL)
4. 891E52990 One touch label
891E52640 Direct access card Finnish (XL)
5. 162K45210 Control panel harness 891E52650 Direct access card Norwegian (XL)
6. 022K60780 Upper ADF assembly (REP 2.3) 891E52660 Direct access card Italian (XL)
7. ----- Pinch roller spring 891E52670 Direct access card Euro Port (XL)
8. 022E20280 Pinch roller (REP 2.2) 891E52680 Direct access card Euro Span (XL)
9. ----- Upper ADF frame B 026E65870 Bind screw M-3X8
10. ----- Static brush
11. 019K04620 Retard pad assembly (REP 2.1)
12. 809E14270 Retard pad spring
13. ----- Spring plate
14. 032E12000 Scanner guide (REP 2.1)
15. 891E52330 Control panel overlay FR. Canada (XCL)
891E52340 Control panel overlay Lt. Span (AO)
891E52350 Control panel overlay Lt. Port (AO)
891E52360 Control panel overlay German (XL)
891E52370 Control panel overlay Dutch (XL)
891E52380 Control panel overlay Euro French (XL)
891E52390 Control panel overlay Danish (XL)
891E52400 Control panel overlay Poland (XL)
891E52410 Control panel overlay Hungary (XL)
891E52420 Control panel overlay Russia (XL)
891E52430 Control panel overlay Czech (XL)
891E52440 Control panel overlay Turkey (XL)
891E52450 Control panel overlay Swedish (XL)
891E52460 Control panel overlay Finnish (XL)
891E52470 Control panel overlay Norwegian (XL)
891E52480 Control panel overlay Italian (XL)
891E52490 Control panel overlay Euro Port (XL)
891E52500 Control panel overlay Euro Span (XL)
16. 891E52510 Direct access card Fr. Canada (XCL)
891E52520 Direct access card Lt. Span (AO)
891E52530 Direct access card Lt. Port. (AO)
891E52540 Direct access card German (XL)
891E52550 Direct access card Dutch (XL)
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Document WorkCentre Pro 635, 645, 657 5-5 PL 1.2 Control Panel and Upper ADF
PL 1.3 Top Cover/Paper Tray
PART102
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PL 1.3 Top Cover/Paper Tray 5-6 Document WorkCentre Pro 635, 645, 657
PL 1.3 Top Cover/Paper Tray
Item Part Description
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Document WorkCentre Pro 635, 645, 657 5-7 PL 1.3 Top Cover/Paper Tray
PL 4.1 ADF Drive
PART004
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PL 4.1 ADF Drive 5-8 Document WorkCentre Pro 635, 645, 657
PL 4.1 ADF Drive
Item Part Description
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Document WorkCentre Pro 635, 645, 657 5-9 PL 4.1 ADF Drive
PL 4.2 ADF Feed and CIS
Item Part Description
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Document WorkCentre Pro 635, 645, 657 5 - 11 PL 4.2 ADF Feed and CIS
PL 6.1 Electrical Components
PART009
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PL 6.1 Electrical Components 5 - 12 Document WorkCentre Pro 635, 645, 657
PL 6.1 Electrical Components
Item Part Description 26. ----- P/O PL 7.1, item 6
27. ----- P/O PL 7.1, item 3
1. ----- PC I/F assembly
28. ----- P/O PL 7.1, item 13
2. 015E67420 PC I/F plate
29. ----- P/O PL 7.1, item 16
3. 160K40880 PC I/F PWB assembly (REP 6.5)
30. ----- P/O PL 7.3, item 1
4. 117K27890 PC I/F cable
31. ----- P/O PL 7.3, item 26
5. 105K17760 LVPS (110v) (AO,XCL,US) (REP 6.9)
105K17770 LVPS (220v) (AO,XL) (REP 6.9) 32. ----- P/O PL 7.3, item 21
6. 108E05210 Fuse 220v F1 (250v/5A) (AO,XL) B 026E65870 Bind screw M-3X8
108E05220 Fuse 110 F1 (125v/10A) (AO,XCL,US) E 027E04340 Nut M-3
7. 108E05190 Fuse 110v F2 (125v/3.15A) (AO,XCL,US) I 026E65890 Bind screw M-3x6
108E05200 Fuse 220v F2 (250v/2A) (AO,XL) R 026E65950 Pan head screw M-3X14
8. 162K45270 LVPS harness S 026E65940 Pan head screw M-3X6
9. 160K50590 HVPS PWB assembly (REP 6.10)
10. 162K45280 HVPS harness
11. 160K50520 Main PWB assembly (REP 6.8) (ADJ 5.1, ADJ 5.2,
ADJ 5.4, ADJ 5.6)
12. 160K50530 NCU PWB assembly (AO,XCL,US) (REP 6.7)
160K50540 NCU PWB assembly (AO,XL) (REP 6.7) (ADJ 5.3)
160K50550 NCU PWB assembly (XL, France) (REP 6.7) (ADJ 5.3)
13. 160K50580 Modem PWB assembly (REP 6.4)
14. 162K45290 NCU 24V harness
15. 160K48990 MEMORY PWB assembly (4MB) (REP 6.1)
160K50570 MEMORY PWB assembly (2MB) (REP 6.1)
16. 160K50570 MEMORY PWB assembly (2MB) (REP 6.1)
17. 537E58010 ROM1 - Pro 635 (AO,XCL,US) (REP 6.2)
537E58020 ROM1 - Pro 635 (AO,XL) (REP 6.2)
537E58030 ROM1 - Pro 645 & 657 (AO,XCL,US) (REP 6.2)
537E58040 ROM1 - Pro 645 & 657 (AO,XL) (REP 6.2)
18. 537E58050 ROM2 - Pro 635 (AO,XCL,US) (REP 6.2)
537E58060 ROM2 - Pro 635 (AO,XL) (REP 6.2)
537E58070 ROM2 - Pro 645 & 657 (AO,XCL,US) (REP 6.2)
537E58080 ROM2 - Pro 645 & 657 (AO,XL) (REP 6.2)
19. 160K50560 ROM PWB assembly (REP 6.1)
20. ----- P/O PL 1.1, item 5
21. ----- P/O PL 1.1, item 9
22. ----- P/O PL 1.2, item 5
23. ----- P/O PL 4.1, item 3
24. ----- P/O PL 4.2, item 2
25. ----- P/O PL 4.2, item 26
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Document WorkCentre Pro 635, 645, 657 5 - 13 PL 6.1 Electrical Components
PL 7.1 Printer Fuser, Laser and Fan
PART006
4/98
PL 7.1 Printer Fuser, Laser and Fan 5 - 14 Document WorkCentre Pro 635, 645, 657
PL 7.1 Printer Fuser, Laser and Fan
Item Part Description
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Document WorkCentre Pro 635, 645, 657 5 - 15 PL 7.1 Printer Fuser, Laser and Fan
PL 7.2 Printer Frames and Paper Feed
16
17
PART015
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PL 7.2 Printer Frames and Paper Feed 5 - 16 Document WorkCentre Pro 635, 645, 657
PL 7.2 Printer Frames and Paper Feed
Item Part Description
4/98
Document WorkCentre Pro 635, 645, 657 5 - 17 PL 7.2 Printer Frames and Paper Feed
PL 7.3 Printer Paper Drive
PART016
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PL 7.3 Printer Paper Drive 5 - 18 Document WorkCentre Pro 635, 645, 657
PL 7.3 Printer Paper Drive
Item Part Description
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Document WorkCentre Pro 635, 645, 657 5 - 19 PL 7.3 Printer Paper Drive
PL 10.1 Main Paper Supply
2 8 29
27
25
28
30
B
B
PART010
4/98
PL 10.1 Main Paper Supply 5 - 20 Document WorkCentre Pro 635, 645, 657
PL 10.1 Main Paper Supply
Item Part Description B 026E65870 Bind screw M-3X8
I 026E65890 Bind screw M-3X5
1. ----- Paper size assembly (REP 10.7)
K 005E13670 E-ring
2. 130K59200 Paper size switch assembly
L 026E65960 Pan head screw M-2X10
3. ----- PWB support
N 026E65880 Flanged screw M-3x8
4. 160K50620 Interconnect PWB assembly (REP 6.6)
O 005E13660 E-ring
5. 120E16760 Paper out actuator
6. 019E40270 PWB stay
7. 004E04850 Foot
8. 162K45300 Paper out harness
9. 130E08950 Paper out sensor (REP 10.6)
10. 130E08960 Paper jam clearance door (REP 10.2)
11. 830E13600 Paper jam clearance strap
12. 038E19760 Paper guide assembly right (REP 10.2)
13. ----- Pinch roller
14. ----- Paper pinch roller spring plate
15. ----- Paper guide right
16. 032E12020 Paper guide left (REP 10.2)
17. 022K60840 Paper supply feed roller assembly (REP 10.4)
18. ----- Paper feed gear
19. ----- Bushing
20. ----- Paper feed roller
21. 016E14140 Bushing
22. 022K60830 Paper pick roller assembly (REP 10.5) (ADJ 5.5)
23. 121K19480 Paper pick solenoid assembly (REP 10.1) (ADJ 5.5)
24. ----- Paper pick solenoid armature
25. ----- Solenoid
26. ----- Solenoid spring
27. ----- P/O PL 7.1, item 2
28. ----- P/O PL 6.1, item 8
29. ----- P/O PL 6.1, item 10
30. ----- P/O PL 11.1, item 33
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Document WorkCentre Pro 635, 645, 657 5 - 21 PL 10.1 Main Paper Supply
PL 11.1 Optional Paper Supply
28
25
8
B
B
PART011
4/98
PL 11.1 Optional Paper Supply 5 - 22 Document WorkCentre Pro 635, 645, 657
PL 11.1 Optional Paper Supply
Item Part Description B 026E65870 Bind screw M-3x8
I 026E65890 Bind screw M-3x6
1. ----- Paper size assembly (REP 11.3)
K 005E13670 E-ring
2. 130K59200 Paper size switch assembly
L 026E65960 Pan head screw M-2x10
3. 048E63590 Option paper tray cover rear (REP 11.2)
N 026E65880 Flanged screw M-3x8
4. 160K50750 Optional paper supply PWB (REP 11.5)
O 005E13660 E-ring
5. 120E16760 Paper out actuator
P ----- E-ring
6. 019E40270 PWB stay
7. 004E04850 Foot
8. 162K45300 Paper out harness
9. 130E08950 Paper out sensor (REP 11.4)
10. 130E08960 Paper jam clear door (REP 11.6)
11. 830E13600 Paper jam clear strap
12. 038E19760 Paper guide assembly right (REP 11.6)
13. ----- Pinch roller
14. ----- PC pinch roller spring plate
15. ----- Paper guide right
16. 032E12020 Paper guide left (REP 11.6)
17. 022K60840 Paper supply feed roller assembly (REP 11.8)
18. ----- Paper feed gear
19. ----- Bushing
20. ----- Paper feed roller
21. 016E14140 Bushing
22. 022K60830 Paper pick roller assembly (REP 11.9) (ADJ 5.5)
23. 121K19480 Paper pick solenoid assembly (REP 11.7) (ADJ 5.5)
24. ----- Paper pick solenoid armature
25. ----- Solenoid
26. ----- Solenoid spring
27. 127K27040 Option paper tray motor assembly (REP 11.10)
28. ----- Paper tray motor
29. ----- Idler gear F
30. ----- PF idler gear
31. ----- CF idler gear
32. 048E63580 Option paper tray cover left (REP 11.2)
33. 162K45310 Option paper tray harness
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Document WorkCentre Pro 635, 645, 657 5 - 23 PL 11.1 Optional Paper Supply
PL 12.1 Accessory
PART012
4/98
PL 12.1 Accessory 5 - 24 Document WorkCentre Pro 635, 645, 657
PL 12.1 Accessory
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Document WorkCentre Pro 635, 645, 657 5 - 25 PL 12.1 Accessory
Part PL Part PL Part PL Part PL Part PL
Number Loc Number Loc Number Loc Number Loc Number Loc
001E41130 4.2 022K60830 10.1 101K33090 12.1 125E02640 7.1 162K45270 6.1
001E49100 1.1 022K60830 11.1 101R00203 12.1 126K09420 7.1 162K45280 6.1
001K65920 4.1 022K60840 10.1 105K17750 1.1 126K09430 7.1 162K45290 6.1
001K65930 7.3 022K60840 11.1 105K17760 6.1 127K27000 4.1 162K45300 10.1
001K65940 7.3 026E69070 1.1 105K17770 6.1 127K27010 7.1 162K45300 11.1
003E45990 7.1 031E05590 7.2 106R00365 12.1 127K27030 7.3 162K45310 11.1
003E46100 12.1 031E05600 7.2 108E05190 6.1 127K27040 11.1 162K46200 4.2
003E47120 12.1 032E12000 1.2 108E05200 6.1 130E08930 1.1 537E58010 6.1
004E04850 10.1 032E12020 10.1 108E05210 6.1 130E08940 7.1 537E58020 6.1
004E04850 11.1 032E12020 11.1 108E05220 6.1 130E08950 10.1 537E58030 6.1
007E18920 7.2 032E12120 7.3 110E08980 4.2 130E08950 11.1 537E58040 6.1
007E27210 7.2 038E10250 7.1 110K09200 12.1 130E08960 10.1 537E58050 6.1
007E45830 4.2 038E19750 7.1 115E06280 7.1 130E08960 11.1 537E58060 6.1
007K10570 7.3 038E19760 10.1 115E06290 7.1 130E08980 7.3 537E58070 6.1
009E35780 7.2 038E19760 11.1 117E06260 12.1 130K59200 10.1 537E58080 6.1
009E35780 7.3 043E00380 7.1 117K26120 12.1 130K59200 11.1 600K37381 12.1
009E46350 7.2 048E53641 1.1 117K27880 12.1 152S05108 12.1 809E14270 1.2
009E49900 7.3 048E63490 1.1 117K27890 6.1 152S05109 12.1 809E14280 4.1
011E03910 7.2 048E63500 1.1 117K27930 12.1 152S05110 12.1 809E14290 7.1
011E03910 7.3 048E63510 1.1 117P80447 12.1 152S05111 12.1 830E13600 10.1
013E07270 7.2 048E63520 1.1 117S26638 12.1 160K40880 6.1 830E13600 11.1
015E67380 7.2 048E63530 1.1 117S26656 12.1 160K48990 6.1 891E52330 1.2
015E67420 6.1 048E63540 1.2 117S26658 12.1 160K50520 6.1 891E52340 1.2
016E14140 10.1 048E63550 1.2 117S26660 12.1 160K50530 6.1 891E52350 1.2
016E14140 11.1 048E63560 7.3 117S26662 12.1 160K50540 6.1 891E52360 1.2
018E01180 1.3 048E63580 11.1 117S26663 12.1 160K50550 6.1 891E52370 1.2
019E40240 4.1 048E63590 11.1 117S26664 12.1 160K50560 6.1 891E52380 1.2
019E40250 4.1 048K73990 1.3 117S26665 12.1 160K50570 6.1 891E52390 1.2
019E40260 4.1 050E14770 12.1 117S26667 12.1 160K50580 6.1 891E52400 1.2
019E40270 10.1 050K40450 1.3 117S26668 12.1 160K50590 6.1 891E52410 1.2
019E40270 11.1 050K40460 1.3 117S26672 12.1 160K50620 10.1 891E52420 1.2
019K04620 1.2 050K40470 12.1 117S26674 12.1 160K50750 11.1 891E52430 1.2
022E20280 1.2 053E05850 7.1 117S26679 12.1 162K45190 4.1 891E52440 1.2
022E22790 7.2 068K16370 12.1 117S26680 12.1 162K45190 7.1 891E52450 1.2
022E22800 7.2 068K17260 4.2 117S26682 12.1 162K45210 1.2 891E52460 1.2
022K60780 1.2 068K17270 12.1 120E16760 10.1 162K45220 4.2 891E52470 1.2
022K60790 4.2 097S02074 12.1 120E16760 11.1 162K45230 7.1 891E52480 1.2
022K60800 4.2 101K33000 1.2 121K19480 10.1 162K45240 7.1 891E52490 1.2
022K60810 4.2 101K33010 1.2 121K19480 11.1 162K45250 7.3 891E52500 1.2
022K60820 4.2 101K33020 4.2 122E02420 7.1 162K45260 7.3 891E52510 1.2
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Part Number Index 5 - 26 Document WorkCentre Pro 635, 645, 657
Part PL Part PL Part PL Part PL Part PL
Number Loc Number Loc Number Loc Number Loc Number Loc
891E52520 1.2
891E52530 1.2
891E52540 1.2
891E52550 1.2
891E52560 1.2
891E52570 1.2
891E52580 1.2
891E52590 1.2
891E52600 1.2
891E52610 1.2
891E52620 1.2
891E52630 1.2
891E52640 1.2
891E52650 1.2
891E52660 1.2
891E52670 1.2
891E52680 1.2
891E52810 1.2
891E52990 1.2
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Document WorkCentre Pro 635, 645, 657 5 - 27 Part Number Index