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Job Hazard Analysis

JOB NO.: TIL/CONS/077625c006/LOI/002 Date: 25/12/2018

Project Location : HURL SINRDRI, JHARKHAND Ref No.: TP/HURL/BIL/JHA-02

Client: Hindustan Urvarak and Rasayan Limited, Sindri, Jharkhand Rev. No.: 00

PMC: Project & Development India Limited Prepared By: Mr. GOVIND
KUMAR
(BIL Job
(Signature)
Contractor: Technip FMC Engineer) (Name)

Reviewed By Mr.SUBHAKANT
Subcontractor: Bygging India Limited(BIL) A PANDA/
(BIL HSE) POOVAZHAGAN (Signature)

Job Description: BATCHING PLANT OPERATION Reviewed By:

(TPFMC Job Mr.Pramod

Job Classification: Civil Engineer) (Signature)

Excavators, Tipper, Tractor, Breaker Spanner, hammer, DG

Mr.Nitish
P&M and Equipment, Pump Set, Mixer M/C, Vibrator, hand tools, Pipe, Reviewed By:
Tools & tackles Scaffolding pipe, Clamp, GI Sheet, batten chute, Cutting Kumar
involved: M/C, Bending M/C, Welding M/C GI wire, G/C set Ladder, (TPFMC HSE) (Signature)
D shackle, Wire rope Sling, Adjustable jack,Grating, transit
Mixer, Concrete pump,Craneetc.

Mandatory: Safety Shoes, Hard hat, safety googles,

PPE / Safety device Hand gloves, Reflective jacket Need base PPE’s:Nose
required: mask, Ear plug, Full body harness, Retractable Fall
Arrestor Gum boots, Leather hand gloves, Face shield,
PVC gloves etc.
S.N Sequence of Tools & Hazard Risk Risk Responsibility
Operation – tackles Identification level level Action by
Activity Steps used ‘’What can go H/M/ Safety measures / precautions to be taken after
wrong’’ L control

 Prepare the Job Hazard Analysis/Risk Assessment and

apply for approval.
 Prior to start of any activity proper work permit should
be obtained issued by HURL/Technip FMC
Permit  Permit shall be displayed at worksite.
1. Procedure  Prior to applying for the permit to the HURL/Technip, Site In-charge/
NA NA NA all requirement of job activity such as tools, tackles, NA Job Engineer/
Safety devices and manpower should be available at Supervisor
worksite along with Proper housekeeping and it should
be ensured by concerned Job Supervisor/Job Engineer.
 All persons involved in the job must discuss and
understand the work permit & JHA by concerned
Engineer/Supervisor.
 Power Panel and all electrical tools should be certified
by HURL Electrical department.
 All Lifting tools, Power Tools & Heavy M/C should be
third party test certificate (TPI) inspected by competent Site in-charge/
personand prior to use properly inspected by Job Engineer/
2. General NA Work interruption concerned supervisor with valid color coding. NA Supervisor
/Personnel Injury NA  Weather forecast should be checked before start the
/ Property job activity.
Damage  Supervisor shall conduct a JSTI (Job specific task
instruction)before starting the any activity and make a
brief JHA during the pre-job activity.
 Before start the job activity and leave the job from
workplace Housekeeping should be done.
 Barricading should be done prior to start activity.
 Unauthorized person should not be allowing at
 worksite
 Mandatory PPE’S Must be Worn at site and need based
PPE’s Wear if required.
 All workers should aware of emergency procedure.

1) Ensure that cover of concrete mixer in place.

3. 2) Storing cement or other fine particles material in
Dust H low height of the heap. Cover them with empty wet M
gunny bags.
Batching Plant N/A 3) Safety Shoes, Safety goggle, dust mask & rubber
Operation safety gloves must be worn.

1) Inspection of batching plant.

2) Preventive maintenance of batching plant. Job Engineer/
M 3) Ear protection must be worn. Permissible Machine L Supervisor
Noise noise <90 dBA (8 Exposure Hours) and no exposure
in excess of 115 DBA to be permitted.
4) Display safety signage - "Ear Protection Mandatory".

1) All rotating parts shall be guarded. M

Rotating Parts H 2) Perform Inspection, and maintenance of Batching
Plant in off condition.
 1) Ensure Work platform provided along along with
Staircase or other safe means for access and egress.
Fall from height H 2) Ensure Fall prevention measures are in place like M
railing,
3) Employees engaged at site are medically fit
4) Fall protection measures like harness, safety nets
are in place whenever required.

1) Segregation of vehicle and pedestrian movement

2) All TM shall inspected prior to take in use, all legal
Transit documents shall be valid and available with vehicle
Concrete mixture operator. ( All signals , horn, reverse horn in working
4 Loading and JCB condition, tyre in good condition etc.)
transportation Vehicle movement M 3) proper access to Batching plant and parking provided.
through Hand tools 4) vehicle driver shall be medically fit
Transit mixer Barricading 5) Cleaner available with vehicle to guide during parking,
tap reversing vehicle etc.
Job Engineer/
Supervisor
6) Reflective jacket, Safety Shoes and Safety Helmet
available with driver and cleaner when required to get
out from vehicle at site.

M
Moving parts of 1) Ensure rotating part of TM motor, V belt guards are in
Transit mixer H place.
motor and 'V' belt
 Associated
energies like 1) Follow LOTO Work Permit system for concrete
electrical, mixer cleaning & maintenance work.
Repair and mechanical etc. H 2) All internal locks and Emergency stop buttons are M Job Engineer/
Maintenance No LOTO system functioning properly. Supervisor
of batching Hand tools followed for
5 plant including Hammer batching plant
cleaning of Breaker repair and
Concrete Hammer Maintenance.
bucket. Chisel
1) All rotating parts shall be guarded.
Rotating parts M 2) Perform Inspection, and maintenance of Batching L
Plant in off condition.

exposure to M Use the required PPEs like rubber hand gloves, safety
concrete slurry / goggles, safety shoes, safety helmets etc, L
fine particles

Open electric 1) Monthly electrical inspection of batching plant. Job Engineer/

6 cable 2) Replace damaged electrical devices and wires. M Supervisor
connections N/A Electricity H 3) Ensure proper earthing Provide ELCB.
(live wires) 4) Ensure proper earthing Provide ELCB.
  Siren/ Signaling system of HURL/TechnipFMC are to be Job Engineer/
known to all workers and Engineer/supervisor. Supervisor/HSE
 Always keep emergency exit route clear of obstacles officer
free from easy movement.
 Emergency procedure and emergency contact
7 Contingency numbers are to be known to all and same shall be
Plan prominently displayed at site.
‘’Action in case  The working crew should be aware of the nearest
of Emergency” Assembly point location.
 Supervisor/Engineer should be aware of the first aid
center location.
 All workers or employees should be trained and well
known for extinguishing fire, about firefighting device,
Positioning and holding fire hose in case of emergency.
 In case of any emergency, immediately inform to Fire
SIC(HURL)/Project Engineer (HURL)/ (HSE Lead)
Technip FMC.
 In case of any incident/accident is occurred
immediately take the patient to First aid center -
TechnipFMC and should be reported the same to
concerned project engineer and Fire dept. of
HURL/TechnipFMC.