Device manual

SINAMICS
SINAMICS G120
Distributed inverter box
Control cabinet for wall or floor mounting

Edition 06/2018 www.siemens.com/drives

 Safety note 1

Description 2

Mounting 3
SINAMICS
Connection 4
SINAMICS G120
Distributed inverter box 5
Diagnostics

Technical specifications 6
Manual

Dimension drawings 7

Circuit diagrams 8

Edition 06/2018

06/2018
A5E43491109B AB
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG A5E43491109B AB Copyright © Siemens AG 2017 - 2018.

Division Digital Factory Ⓟ 06/2018 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Safety note...................................................................................................................................................5
2 Description....................................................................................................................................................7
3 Mounting.......................................................................................................................................................9
4 Connection.................................................................................................................................................11
4.1 Overview of the interfaces......................................................................................................11
4.2 Connecting the line supply and motor....................................................................................13
4.3 Connecting inputs and outputs...............................................................................................15
4.4 Cable entry.............................................................................................................................16
4.5 Connecting the 24 V power supply........................................................................................17
4.6 Connecting PROFINET..........................................................................................................18
4.7 Connecting encoders.............................................................................................................19
5 Diagnostics.................................................................................................................................................21
6 Technical specifications..............................................................................................................................23
7 Dimension drawings...................................................................................................................................25
8 Circuit diagrams..........................................................................................................................................29

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 3
Table of contents

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4 Manual, 06/2018, A5E43491109B AB
Safety note 1
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are not
observed, accidents involving severe injuries or death can occur.
● Observe the safety instructions given in the hardware documentation.
● Consider the residual risks for the risk evaluation.

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 5
Safety note

Distributed inverter box

6 Manual, 06/2018, A5E43491109B AB
Description 2
The distributed inverter box
The distributed inverter box can be ordered with Article No. C-200269683.
The distributed inverter box has the following main components:
● Control cabinet for distributed mounting in the plant
● SINAMICS G120 inverter for controlling a motor
Article No.'s. 6SL3246-0BA22-1FA0 (CU250S-2 Control Unit) and 6SL3225-0BE32-2AA0
(PM250 Power Module)
● X202-2P IRT SCALANCE type switch for connection to PROFINET
Article No. 6GK5 202-2BH00-2BA3
● Brake rectifier made by Murr Elektronik

Intermittent duty
The distributed inverter box is designed for S3 intermittent periodic duty.
Technical specifications (Page 23)

More information about the components

You can find more information about the components of the distributed inverter box in the
Internet:
CU250S-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/
109482997)
Hardware installation manual for PM250 Power Modules (https://
support.industry.siemens.com/cs/en/en/view/64875934)
Scalance X202-2P IRT (https://support.industry.siemens.com/cs/en/en/view/102051962)
Murr Elektronik Brake rectifier (http://shop.murrelektronik.com/en/SAP-Import-Shop-1/
ACTIVE-BRAKE-RECTIFIER-V-0-2-50001.html?listtype=search&searchparam=ACTIVE
%20BRAKE%20RECTIFIER%20V%200.2&src=search&srchPage=1&perPage=10&pos=1)

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Manual, 06/2018, A5E43491109B AB 7
Description

Distributed inverter box

8 Manual, 06/2018, A5E43491109B AB
Mounting 3
Mounting options
The distributed inverter box is available in two mounting versions.

Figure 3-1 Floor mounting "With supporting foot" and wall mounting "With mounting brackets"

Clearance for heat dissipation

Maintain a clearance of at least 200 mm on all sides of the distributed inverter box to allow for
heat dissipation.
For mounting with mounting brackets, we recommend using vertical profile bars.

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 9
Mounting

ุPP
ุPP ุPP ุPP

ุPP

ุPP
)URQWYLHZ 6LGHYLHZ
Figure 3-2 Mounting on profile bars, clearance for heat dissipation

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10 Manual, 06/2018, A5E43491109B AB
Connection 4
4.1 Overview of the interfaces

Interfaces on the base of the control cabinet

;'0 ; ;

;' ; ;
-XDM1 Line
-XD0 Motor, motor motor holding brake, temperature sensor
-X0, -X1, -X2 Digital inputs
-X3 Analog input

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 11
Connection
4.1 Overview of the interfaces

Interfaces inside the control cabinet

3& ,23

352),1(7

;*(

;'/

-XGE1 Encoder
-XDL2 24 V power supply

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12 Manual, 06/2018, A5E43491109B AB
 Connection
4.2 Connecting the line supply and motor

4.2 Connecting the line supply and motor

Overcurrent protection device

An overcurrent protection device is required for operating the distributed inverter box.

/
/
/
3(

Figure 4-1 Overcurrent protection device

Use 63 A LV HRC fuses, GL/GG, 500 V.

Required ICC rated short-circuit current of the overcurrent protection device: 10 kA

Connect to the line supply

The distributed inverter box requires a TN system with a grounded neutral point.

-XDM1, Han K 4/4, pin Pin Assignment

1 L1
  2 L2
 
3 L3
4 Not assigned
 
  Protective conductor

11 … 14 Not assigned

For the line connection, we recommend prefabricated cables made by Harting. The
prefabricated cables have an open end.
● Length 5 m, cross-section 10 mm2
Label K4/4 F 5G10 5m, Article No. 6188201071200
● Length 5 m, cross-section 6 mm2
Label K4/4 F 5G6 5m, Article No. 6188201071300
Other cable lengths are available from Harting.

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Manual, 06/2018, A5E43491109B AB 13
Connection
4.2 Connecting the line supply and motor

Connecting the motor

-XD0, Han K 4/4, socket Pin Assignment

1 U2
  2 V2
 
3 W2
  4 Not assigned
  Protective conductor

11 Motor holding brake 180 V DC+

12 Motor holding brake 180 V DC-
13 Temperature sensor +
14 Temperature sensor -

Use a shielded cable for the motor.

For the motor connection, we recommend prefabricated cables made by Harting. The
prefabricated cables have a Han K 4/4 motor plug and a Han K 4/4 plug.
● Length 5 m, cross-section 10 mm2
Label K4/4 M/F EMC 5G10+2x2x1 5m motor, Article No. 6188202072100
● Length 5 m, cross-section 6 mm2
Label K4/4 M/F EMC 5G6+2x1+2x1.5 5m motor, Article No. 6188202072200
Other cable lengths are available from Harting.

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14 Manual, 06/2018, A5E43491109B AB
 Connection
4.3 Connecting inputs and outputs

4.3 Connecting inputs and outputs

Connecting digital inputs

-X0, M12, socket Pin Assignment Connection example

 1 24 V output
   
2 Digital input DI 0   

3 0V 
4 Digital input DI 1+
5 PE

-X1, M12, socket Pin Assignment

 1 24 V output
   2 Digital input DI 2

3 0V
4 Digital input DI 3+
5 PE

-X2, M12, socket Pin Assignment

 1 24 V output
   2 Digital input DI 4

3 0V
4 Digital input DI 5+
5 PE

Connecting analog inputs

-X3, M12, socket Pin Assignment Connection examples

 1 10 V output
   2 Analog input AI 0+ 
   
3 0V 
4 Analog input AI 0- 9
5 PE

0
  


Distributed inverter box

Manual, 06/2018, A5E43491109B AB 15
Connection
4.4 Cable entry

4.4 Cable entry

Using cable entries

Feed the following cables through the floor of the distributed inverter box:
● 24 V supply cable
● PROFINET cable
● Encoder cable
The bushing in the floor of the control cabinet ensures conformance with degree of protection
IP54

352),1(7

b9SRZHUVXSSO\ (QFRGHU
Figure 4-2 Cable entry

Distributed inverter box

16 Manual, 06/2018, A5E43491109B AB
 Connection
4.5 Connecting the 24 V power supply

4.5 Connecting the 24 V power supply

An external 24 V supply with an external overcurrent protection device is required for operating
the distributed inverter box.

9
9

Figure 4-3 Overcurrent protection device

Use an LV HRC fuse 6A GL/GG, 500 V.

Feed a 24 V cable through the floor of the cabinet

Cable entry (Page 16)

Connecting a 24 V cable
Connect the 24 V cable to terminal -XDL2 as follows:
● -XDL2:10 → 24 V
● -XDL2:29 → 0 V
Permissible cross-sections of the 24 V cable: 0.14 mm² … 2.5 mm²

;'/
 3( 

9 9

&DEOHHQWU\
Figure 4-4 24 V connection

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 17
Connection
4.6 Connecting PROFINET

4.6 Connecting PROFINET

Feed a PROFINET cable through the floor of the cabinet

Cable entry (Page 16)

Connecting a PROFINET cable

.)$
6&$/$1&(;3,57

)L[FDEOH

&DEOHHQWU\
Figure 4-5 Connecting PROFINET to SCALANCE

Distributed inverter box

18 Manual, 06/2018, A5E43491109B AB
 Connection
4.7 Connecting encoders

4.7 Connecting encoders

Feed an encoder cable through the floor of the cabinet

Cable entry (Page 16)

Encoders that can be connected

The encoder connection interface is designed for the 1XP8024-21 encoder.
A SIMOGEAR geared motor with a 1XP8024-21 encoder is to be ordered with the encoder
option Q79.
You will find additional information about the encoder in the Internet:
Installation instructions for 1XP8024-21 SSI/HTL absolute encoders (https://
support.industry.siemens.com/cs/ww/en/view/88653897)
Catalog MD 50.1: SIMOGEAR Geared Motors (https://support.industry.siemens.com/cs/
ww/en/view/109746934)

Connecting the encoder cable

Connect the encoder to the inside of the inverter box.

;*(

&DEOHHQWU\
Figure 4-6 Encoder connection to -XGE1

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 19
Connection
4.7 Connecting encoders

Table 4-1 Pin assignment of encoder connector

-XGE1, M23, socket Pin Assignment

1…6 Not assigned
 
 7 24 V output
   
8 CLOCK+
   
   9 CLOCK-
  10 0V

11 Shield
12 B+
13 B-
14 Data+
15 A+
16 A-
17 Data-

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20 Manual, 06/2018, A5E43491109B AB
Diagnostics 5
Indicator lights
Two indicator lights in the front door of the distributed inverter box indicate the status of the
inverter:

Indicator lights Inverter status

-PF1 lights up green: The inverter is ready.

-PF2 lights up red: The inverter signals a fault.

Diagnostics in detail
More detailed information about faults and warnings of the inverter can be obtained with the
following tools or accessories:
● STARTER and Startdrive PC tools
STARTER and Startdrive access the inverter via PROFINET.
● Operator Panel IOP-2
The IOP-2 is plugged into the CU250S-2 Control Unit.
You can find complete information about faults and warnings in the Internet:
CU250S-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109482981)
You can find additional information about the PC tools and Operator Panel in the Internet:
STARTER videos (http://www.automation.siemens.com/mcms/mc-drives/en/low-voltage-
inverter/sinamics-g120/videos/Pages/videos.aspx)
Startdrive tutorial (http://support.automation.siemens.com/WW/view/en/73598459)
Operating instructions IOP-2 (https://support.industry.siemens.com/cs/ww/en/view/
109752613)

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 21
Diagnostics

Distributed inverter box

22 Manual, 06/2018, A5E43491109B AB
Technical specifications 6
Technical specifications

Property
Rated voltage
Rated frequency
Rated input current
Rated output current
Duty cycle
Rated voltage of control circuit
Rated current of control circuit
Degree of protection
Installation
Ambient temperature
Installation altitude
EMC compatibility
Ground
Value
3-phase 400 V AC
50 Hz
39.9 A
35.6 A
The distributed inverter box is designed for S3 intermittent duty
with the following duty cycle:
Operation 4 s, pause 56 s (≙ on-load factor 6.66%)
24 V DC
4A
IP54 complies with EN 60529
Permanent indoor installation
No direct solar radiation
0 °C … 45 °C
Maximum 1 000 m
The distributed inverter box complies with the limit values of cat‐
egory C3 according to EN 61800‑3
86 kg without supporting foot and without mounting bracket

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 23
Technical specifications

Distributed inverter box

24 Manual, 06/2018, A5E43491109B AB
Dimension drawings 7
Control cabinet

PPsPP
PP
PP
PP

PP
PP

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 25
Dimension drawings

Mounting bracket

š

š

PP
PP
PP
PP

PP

Distributed inverter box

26 Manual, 06/2018, A5E43491109B AB
 Dimension drawings

Supporting foot

PP
PP

PPsPP
PPsPP
PP

Distributed inverter box

Manual, 06/2018, A5E43491109B AB 27
Dimension drawings

Distributed inverter box

28 Manual, 06/2018, A5E43491109B AB
Distributed inverter box
0 1 2 3 4 5 6 7 8 9

/,1(
9$& 9'&

-U1 DECKEL
-XD0 1 2 3 PE
Circuit diagrams

Manual, 06/2018, A5E43491109B AB

BK
16 mm²
BK
16 mm²
BK
16 mm²
GNYE
16 mm²
GNYE
16 mm²
Intern

-XDL1
1 2 3 PE1 PE2

GNYE
16 mm²
-U1

BK #
1,5 mm²
BK #
1,5 mm²
-U1 2 4
-XDL2 1 -XDL2 10 2 3
-FC1 29 32 33
L+ / 2.0
D 2A 1 3
-XDL2 31
-XDL2 M / 2.0
PE

21.3
-U1

BK
16 mm²
BK
16 mm²
BK
16 mm²
GNYE
16 mm²
BK
1,5 mm²
BK
1,5 mm²
1
-QA1 XLINE L1 L2 L3 PE1 XCU . -TB1 L1 N L2 SL SR GND -TA1 X200 . x XBOP . 31 32 PE -KFA1 1 2 3 4
22kW /2.1
M1
M2

L1+
L2+

CU IF
GND IN

+24V IN
3

BOP-2/IOP IF
SIEMENS MURR SIEMENS I U SIEMENS
6SL3225-0BE32-2AA0 50001 VECTOR 6SL3246-0BA22-1FA0 I/U AI 0 6GK5202-2BH00-2BA3

POWER MODULE IF
SINAMICS G120
POWER MODULE PM250-2
MURR
BRAKE RECTIFIER
. SERVO SINAMICS G120
CONTROL UNIT CU250S-2 PN
I
.
U
SCALANCE X202-2PIRT
MANAGED IE IRT SWITCH

MM-CARD
XMMC . I/U . AI 1

Rack X

BRAKE RELAY
DRIVE-CLIQ
SHIELD
T1 MOTOR
T2 MOTOR
PROFINET
PROFINET
PROFINET
PROFINET
PROFINET
PROFINET

Slot Y
B A

XLOAD U2 V2 W2 PE2 XBREL . S- S+ DC+ X100 . SH1 14 15 X150 P1 X150 P2 P1 P2 P3 P4

8 1 8 1 8 1 8 1 8 1

-WXDM1.3 WH BN -WKFA1
2x0,75 mm²

BK
16 mm²
BK
16 mm²
BK
16 mm²
BU
16 mm²
BK
1,5 mm²
BK
1,5 mm²
-XDM1 1 2 3 PE 11 12 13 14

02725 02725+2/',1*%5$.( 02725 352),1(7

7(03(5$785(6(1625

SHEET 1
OF 2

29
8
30
Circuit diagrams

0 1 2 3 4 5 6 7 8 9

',*,7$/,1387 ',*,7$/,1387 ',*,7$/,1387 $1$/2*,1387

',', ',', ',', $,

-X0 1 2 3 4 5 -X1 1 2 3 4 5 -X2 1 2 3 4 5 -X3 1 2 3 4 5

-WX0 BN WH BU BK GNYE -WX1 BN WH BU BK GNYE -WX2 BN WH BU BK GNYE -WX3 BN WH BU BK GNYE

5x0,34 mm² 5x0,34 mm² 5x0,34 mm² 5x0,34 mm²

-XDL2 4 5 6 7
1.9/ L+
-XDL2 34 35 30 36 37 38
1.9/ M
-XDL2 -XDL2
PE PE PE PE
-U1 -U1 -U1 -U1

-TA1 28 69 2 64 65 66 5 6 7 8 9 16 17 40 67 41 42 43 44 10 11 1 3 13 4
/1.4

DI 0
DI 2
DI 4
DI 6

GND
GND
GND

AI 1-
AI 0-

DI 1-
DI 3-
DI 5-
DI 16
DI 17
DI 18
DI 19
AI 1+
AI 0+

DI 1+
DI 3+
DI 5+
DI COM3

DI COM 1
+24V OUT
+10V OUT

6SL3246-0BA22-1FA0
SINAMICS G120
CONTROL UNIT CU250S-2 PN
CLOCK+
CLOCK-
24V
24V
0V
Data-
Data+

DO 1 NO
DO 1 COM
DO 0 NC
DO 0 NO
DO 0 COM
DO 2 NC
DO 2 NO
DO 2 COM
DI/DO 24
DI/DO 25
DI/DO 26
DI/DO 27
GND
AO 0
AO 1
GND
A+
A-
B+
B-

1
21 22 18 19 20 23 24 25 51 52 53 54 50 12 26 27 70 71 72 73 SH 15 -X2100 2 3 4 5 7 14 15 SH

X1 X1

-PF1 -PF2
GN X2 RD X2

1.3
-WXGE1.1 BN WH YE GN -WXGE1.2

-XGE1 15 16 12 13 8 9 7 10 17 14 11
M23 17pol

5($'< )$8/7
(1&2'(5 (1&2'(5
+7/ 66,
SHEET 2
OF 2

Manual, 06/2018, A5E43491109B AB

Distributed inverter box
Further information
SINAMICS converters:
www.siemens.com/sinamics
Safety Integrated
www.siemens.com/safety-integrated
PROFINET
www.siemens.com/profinet

Siemens AG
Digital Factory
Motion Control
Postfach 3180
91050 ERLANGEN
Germany

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SINAMICS G120.