SYSTEM FORM

WORK
ACKNOWLEDEMENT:

Formwor systems are among the key factors determining

the success of a construction project in terms of speed, quality, cost
and safety of the works. The rapid advancement in the field of
formwork along with the innovation in concrete as a material has to
lead to a revolutionary change where safer, quicker, sustainable and
more efficient construction is possible these days. The aluminum forms
are recent scenario of the Indian construction industry. The aluminum
formwork system saves cost, time and improves the quality of
construction. Aluminum formwork is successfully used in Japan,
Singapore, Malaysia and the Middle East for the construction of
apartments and buildings, both low and high rises. The aluminum
formwork system is very cost effective. This is one of the systems
identified to be very much suitable for Indian conditions for mass
construction, where quality and speed can be achieved at a high level.
The labor handles this method effectively to speed up the construction,
to assure quality control and durability.
 SYSTEM FORM
WORK
DECLARATION:

A. Why Aluminum? Certain aluminum alloys, which are resistant to

wet concrete as well as atmospheric corrosion, are used for making
aluminum forms. These forms are very similar to steel forms. Aluminum
formwork has been developed in recent years because of their
lightweight and corrosion resistance. Aluminum panels are generally
made with aluminum frames. Lightweight props are made from
aluminum alloy tubes.
B. Aluminum Formwork System:
Aluminum Formwork System, a comparatively a new technology in
India, saves cost, time and improves the quality of construction.
Aluminum Formwork is successfully used in Japan, Singapore,
Malaysia and the Middle East for the construction of apartments
and buildings, both low and high rises. For repetition of building layouts
and for above-the-plinth work, Aluminum Formwork system is very cost
effective. This is one of the systems identified to be very much suitable
for Indian conditions for mass construction, where quality and speed
can be achieved at a high level. The speed of construction of this system
will surpass the speed of most of the other construction
methods/technologies. The labour handles this method effectively to
speed up the construction, to assure quality control and durability.
Aluminum Formwork panels can be designed for any
condition/component of building such as bay windows, stairs, balconies
and special architectural features. This system is unique as all the
components in a building, including slabs, floors, walls, columns, beam,
staircases, balconies and window hood, are concrete and there is no
need for block works or brick works. It gives a form finish, eliminates the
need for external and internal plaster and the walls can be directly
painted with a minimal skim coat, all these ultimately resulting in cost
SYSTEM FORM
saving.
WORK
 SYSTEM FORM
WORK
ABSTRACT:

Formwork systems are among the key factors determining the

success of a construction project in terms of speed, quality, cost and
safety of the works. The rapid advancement in the field of formwork
along with the innovation in concrete as a material has to lead to a
revolutionary change where safer, quicker, sustainable and more
efficient construction is possible these days. The aluminium forms are
recent scenario of the Indian construction industry. The aluminium
formwork system saves cost, time and improves the quality of
construction. Aluminum formwork is successfully used in Japan,
Singapore, Malaysia and the Middle East for the construction of
apartments and buildings, both low and high rises. The aluminium
formwork system is very cost effective. This is one of the systems
identified to be very much suitable for Indian conditions for mass
construction, where quality and speed can be achieved at a high level. The
labor handles this method effectively to speed up the construction, to
assure quality control and
 SYSTEM FORM
WORK
Contents of my presentation:

 Why ‘Temporary structures’ do not deserve ‘temporary’

treatment? The status of formwork in the country and failures in
temporary structures

 Solutions available in context of high rise buildings

 Climbing formwork for wall

 Slab formwork- Mivan, Doka, and PERI

 flying formwork such as: Table Formwork, Tunnel Formwork,

Column Mounted Shoring System, and Gang Form

 Avoiding failures in multistoried building construction

Why ‘Temporary Structures’ do not deserve ‘temporary’

treatment?
• ‘Temporary’ gives a feeling as if it is something not that important
• But is it the case-
• In RCC Construction, Temporary structures say formwork
• Quality, Economy, Safety
• Consumes about 40-50% of the total cost and about 60-70% of the
time
• Major investment required thus ‘TEMPORARY’ is really not
‘Temporary’ durability.
 SYSTEM FORM
WORK
COMPANY PROFILE:
We are one of the leading residential real estate development
companies in South India, primarily focused on the mid-market and
affordable housing categories. We are among the five largest
residential real estate companies in South India, including
specifically in Bengaluru and Chennai, in terms of number of
aggregate units launched in the calendar years 2012 to 2017 and
the six months ended June 30, 2018. We are also present in the
mid-market premium and luxury housing categories, commercial
and office space category as well as plotted development category.

We are part of the Shriram Group, which is a prominent business

group with four decades of operating history in India and a well-
recognized brand in the retail financial services sector and several
other industries. We believe that our relationship with the Shriram
Group provides us with strong brand recall and that we benefit, and
will continue to benefit, from the trust and confidence that
homebuyers, lenders, financial investors, landowners, development
partners, contractors and other stakeholders place in the Shriram
brand and its operational history.

We commenced operations in Bengaluru in the year 2000 and,

have expanded our presence to other cities in South India, i.e.,
Chennai, Coimbatore and Visakhapatnam. In addition, we also
have presence in Kolkata in East India, where we are developing a
large mixed-use project. Bengaluru and Chennai are two key
markets for us. These cities are two large residential housing
markets in India, contributing to approximately 31.24% of the
launches and 34.22% of the sold inventory in India’s seven cities
(Bengaluru, Mumbai, Delhi, Chennai, Pune, Hyderabad and
Kolkata), across calendar years 2016 to 2017 and the six months
SYSTEM FORM
ended June 30, 2018.
WORK
As of November 30, 2018, we have 25 completed projects,
representing 12.86 million square feet of Saleable Area, out of
which our 20 completed projects in the cities of Bengaluru and
Chennai accounted for 87.69% of our Saleable Area. Further,
81.88% of our total Saleable Area for completed projects were in
the mid-market category and affordable housing category (with
midmarket and affordable categories accounting for 48.02% and
33.86% respectively), and the remainder in the commercial and
office space and luxury housing categories, as of November 30,
2018.
SYSTEM FORM
WORK
SYSTEM FORM
WORK
INTRODUCTION:
ALUMINIUM FORM WORK:

Aluminium form work is comprised of a total aluminum system that

is designed and manufactured to the specific requirements of each
project design. It can form all elements of a concrete structure,
including architectural features, and is probably the most versatile
modern construction system in use which is equally suited to high
and low rise construction especially in the residential sector.

ADVANTAGES OF ALUMINIUM FORM WORK:

 The most effective means available for the construction of

high, medium and low rise mass housing R/C structures.
 It is a precision-engineered formwork fabricated in Aluminium.
 Induces a disciplined & systemized approach to construction,
which creates a daily work cycle, the essence of the
productivity. The productivity generates an overall work cycle,
that can achieve 4 day per floor outputs or other cycle times to
suit your project requirements.
 It is flexible in design and can form any architectural or
structural configuration, such as stairs, bay windows, curved
features, etc.
 When struck the aluminium formwork reveals a good quality
fair face onto which a 4–5mm skim coat can be applied for a
perfect finish.
 Provides an Integrated Scaffolding reducing the cost of your
scaffolding requirements.
 The formwork panels are manually handled, generating further
savings on heavy equipment and crane.
 Mechanical and electrical installation is simplified where
conducts are embedded in the structure and by precise
engineering of outlets and service ducts.
 Merits of the MIVAN Technology:

 Speed – Reduces the total turnaround time by almost half when

compared to conventional construction techniques.
 Demands Less Labour – With a set procedure and checklists to
follow, this technology minimizes the need for skilled labour and also
eliminates activities like masonry and rendering activities which are
labour intensive.
 Seismic Resistant & Durable – The buildings are more seismic
resistant and more durable.
 Less Maintenance – Primarily with no construction joints and with free
flow concrete used, this technology reduces the chances of seepage
which further results in negligible maintenance.
 Smooth Finish – Mivan construction ensures uniformity, hence all
walls and slabs have a smooth finish which means additional
plastering is not needed.
 Higher Carpet Area – it gives the scope to take out more carpet area
in comparison to traditional construction techniques.
 Earthquake Resistant – More earthquake resistant structure and
safer in case of a strong earthquake. This is because structures built
using Mivan is a monolithic concrete structure which acts as a whole
single strong unit.
 Demerits of the MIVAN Technology:

 Expensive – Aluminium formworks are much expensive than the

conventional formworks.
 Visible Finishing Lines – Because of small-sized components, the
finished structure could have several finishing lines visible on the
concrete surfaces.
 Less Scope Of Alterations – Alterations or modifications are not
possible as all the members are cast in RCC.
 Demands Uniform Planning – This technology is comparatively
expensive, to be cost-effective uniform planning as well as elevations
are needed.
 Can Have Contraction Cracks – Shrinkage could result in cracks on
walls and slabs. This can be prevented either by reducing the heat
hydration by using fly ash or by using control strips on the structure

THICKNESS/DENSITY:
High Strength aluminium alloy with a 4mm thick skin plate and 6mm thick
ribbing behind to stiffen the panels. Density of panels will vary from 20 Kg to
24 Kg / Sqm.
NUMBER OF REPITATIONS: 200 TO 250 TIMES
 Floor Details Duration
(Days)
14th Floor Roof (Terrace) 7

13th Floor Roof 7

12th Floor Roof 7

11th Floor Roof 8

10th Floor Roof 8

9th Floor Roof 8

8th Floor Roof 8

7th Floor Roof 8

6th Floor Roof 8

5th Floor Roof 8

4th Floor Roof 10

3rd Floor Roof 12

2nd Floor Roof 17

1st Floor including 1st Assembly 25

Total Days For One Tower 140

SCHEDULE FOR ALUMINIUM FORM WORK

GRADE OF CONCRETE FOR WALLS (SDC)
First to Second Floor –
M40 Second to Third Floor
– M35 Third to Terrace
Floor - M25

GRADE OF CONCRETE FOR ROOF SLAB

All Floor Roof Slab - M25.

MIX DESIGN (M40) SMART DYNAMIC CONCRETE (SDC).

Cement –
290 Kg
GGBS -
195 Kg
Sand - 890 Kg
12 mm Aggregate – 636 Kg
20 mm Aggregate –
191 Kg Water - 170
Kg
Admixture- 2.9 Kg (Master Glenium)
ADMIXTURE - Master Glenium Sky 8630 0f BASF Product

Master Glenium SKY 8630 is an admixture (accelerator) of a new

generation based on modified polycarboxylic ether. The product has
been primarily developed for applications in high performance
concrete where the highest durability and performance is required.
Master Glenium SKY 8630 is free of chloride &low alkali. It is
compatible with all types of cements.

Production of smart dynamic concrete / Low fines self-compacting

concrete High performance concrete for durability
High early and ultimate strength concrete
High workability without segregation or bleeding
Precast & Pre-stressed concrete
Concrete containing pozzolans such as Micro silica, GGBFS, PFA
including high volume fly ash concrete.
Elimination of vibration and reduced labour cost in
placing Marked increase in early & ultimate
strengths
Higher E modulus
Improved adhesion to reinforcing and stressing
steel Lower permeability - increased durability
SLUMP FLOW
Initial Flow Min 600- 650 mm
Flow at the time of Placing/Pouring Minimum 500-550 mm
SHUTTERING RELEASE AGENT –FOSROC REEBOL
Description
Reebol is specially formulated blend of mineral oils and chemicals
having release properties which are superior to those of a
conventional mould oil. The chemicals react with the alkali in the
concrete to form a thin water repellent skin on the surface of the
mould, thereby enabling easy striping from concrete and acting as
a protection to steel and wooden formwork.
Reebol is supplied as a pale straw colored liquid ready for direct
application and use

Uses
To provide quick, clean and easy stripping of moulds, and
formwork and ensure high quality fair-faced and stain-free
concrete.

Advantages
 Ensures easy release, good fair-faced concrete
 Can be used on all types of formwork
 Minimizes surface blemishes and staining
 Minimizes cleaning of shutters before re-use
 Reduces opportunity of damage to formwork, extending usable life.
WALL TIES HOLES PACKING – FOSROC RENDEROC (RG)

General purpose, non-shrink, cementitious micro concrete

Description
Renderoc RG is supplied as a ready to use blend of dry powders
which requires only the site addition of clean water to produce a free-
Flowing non- shrink repair micro concrete. The material is based on
Portland cements, graded aggregates and fillers, and additives which
impart controlled expansion characteristics in the plastic state, while
minimizing water demand. The low water requirement ensures high
early strength and long-term durability.

Advantages
 Gaseous expansion system compensates for shrinkage and
settlement in the plastic state.
 Can be pumped or poured into restricted locations.
 Highly fluid to allow for placement without vibration.
 Pre-packed to overcome site-batched variations.
 Rapid strength gain to facilitate early reinstatement.
 High ultimate strengths and low permeability of cured repair.
 Contains no chloride admixture

WALL THICKNESS: 160MM, 165MM (Main Walls), 100mm (Duct Walls)

ALUMINIUM FORM WORK DRAWINGS:
1. Shell Panel Layout
2. Form Work Layout Drawings
 Wall Panel Layout
 Slab Panel Layout
 Starter Block Layout
 Beam Panel Layout
 Soffit Layout
 Staircase Layout
 Bracket and Soldier Layout
 Corner Layout
 Miscellaneous Layout which includes Sunken, Upstand Portion
etc.
3. Elevation and Sections drawing indicating the location work
form Panel and Component
4. Typical Fixing Detail Drawings
5. Location of Box Outs and Transfer Box out Drawings for transfer
of form works.
 PRE – CONCRETE ACTIVITIES:
Receipt of Equipment on Site – The equipment is received in
the site as ordered.
 Level Surveys – Level checking are made to maintain
horizontal level check.
.
 Setting Out – The setting out of the formwork is done.
 Control / Correction of Deviation – Deviation or any
correction are carried out.
 Erect Formwork – The formwork is erected on site.
 Erect Deck Formwork – Deck is erected for labours to work.
 Setting Kickers – kickers are provided over the beam.

After the above activities have been completed it is necessary

to check the following.

 All formwork should be cleaned and coated with

approved releasing agent.
 Ensure wall formwork is erected to the setting out lines.
 Check all openings are of correct dimensions, not twist.
 Check all horizontal formwork (deck soffit and beam soffit
etc.) in level.
  Ensure deck and beam props are vertical and there is
vertical movement in the prop lengths.
 Check wall ties, pins and wedges are all in position and secure.
 Any surplus material or items to be cleared from the
area to be cast.
 Ensure working platform brackets are securely
fastened to the concrete.

DURING CONCRETE ACTIVITIES:

At least two operatives should be on standby during concreting
for checking pins, wedges and wall ties as the pour is in progress.
Pins, wedges or wall ties missing could lead to a movement of the
formwork and possibility of the formwork being damaged. This
effected area will then require remedial work after striking of the
formwork.

Things to look for during concreting:

 Dislodging of pins / wedges due to vibration.
 Beam / deck props adjacent to drop areas slipping due to
vibration.
 Ensure all bracing at special areas slipping due to vibration.
 Overspill of concrete at window opening etc.
POST – CONCRETE ACTIVITIES:
 Strike Wall Form- It is required to strike down the wall form.
 Strike Deck Form- The deck form is then removed.
 Clean, Transport and stack formwork
 Strike Kicker Formwork – The kicker are removed.
 Strike wall – Mounted on a Working Platform the wall are
fitted on next floor.
 Erect Wall – Mount Working Platform and the wall is erected.

 Normally Wall form work can be struck after 12 -15 hours.

 Deck Slab form work can be struck after 36 Hours

 Early Striking of Deck Slab form work can take place

when the concrete has reached a strength of 10
N/Sqmm.

The Post-concreting activities includes:

CLEANING:
All components should be cleaned with scrapers and wire
brushes as soon as they are struck. Wire brush is to be used on
side rails only.
 The longer cleaning is delayed, the more difficult the task will
be. It is usually best to clean panels in the area where they are
struck.
 Total Accessories List:

S.No Accessories Quantity

1 Pins and wedges (50mm long)

2 Pins and wedges (140mm long)

3 250mm Wall Tie

4 100mm Wall tie

5 Wall Tie Sleeve(250mm long)

6 Wall Tie Sleeve(100mm long)

7 Sleeve cover roll - 50mm width

8 16mm dia Tie Rod (1m long)

9 Wing Nut

10 Walkway Bracket

11 Rocker Bolt & Nut

12 Kicker Bolt & Nut

13 Props for LH

14 Waller Holder

15 40x60mm Box Waller - 3m

17 Panel Puller

18 Tie Puller
 MATERIAL SHIFTING
There are basic three methods recommended when
transporting to the next floor:
 The heaviest and the longest, which is a full height of
wall panel, can be carried up the nearest stairway.
Passes through void areas.
Pass through slots specially formed in the floor slab for
this purpose. Once they have served their purpose they
are closed by casting in concrete.

STRIKING
Once cleaned and transported to the next point of erection,
panels should be stacked at right place and in right order. Proper
stacking is a clean sign of a well-managed operation greatly aids
the next sequence of erection as well as prevents clutters and
impend other activities
SAFE STORAGE METHODS:

• Formwork panels, and all other loose material and equipment,

should be placed on cribbing to keep them off the ground.

• The ground should be level, firm, and well-drained. This prevents

items from sinking in and becoming stuck to the ground. Workers
can be injured when trying to remove stuck objects.Material should
be stacked in a straight, uniform manner where possible, not leaned
against other objects, materials, equipment, or buildings. Level
ground is the safest place to stack material and equipment because
there is little risk of piles sliding or shifting

• Material must not be stored, stacked, or piled within 1.8 meters of

the edge of the excavation.

• When planning the project, set up your storage/off-loading area so

that trucks can drive through, avoiding the need for backing up. If
this is impossible, designate a competent worker to act as a
signaler.
DISTANCE TO OVERHEAD POWERLINES:

Formwork panels and any other material and equipment must be stored a
safe distance from overhead powerlines. The safe distance depends upon the
amount of power in the lines. Section 188 of the Construction Regulation
defines the minimum safe distances:
Proximity to overhead electrical equipment
(2) No object shall be brought closer to an energized overhead electrical
conductor with a nominal phase-to-phase voltage rating set out in Column 1
of the Table to this subsection than the distance specified opposite to it in
Column 2.

Column 1 Column 2

Nominal phase-to-phase Minimum

voltage rating distance

750 to 150,000 volts 3 metres

more than 150,000 to 250,000 4.5 metres

volts

more than 250,000 volts 6 metres

MANUAL MATERIAL HANDLING:
LIFTING TECHNIQUES AND BACK CARE

• Keep stored material neat and orderly to reduce the hazards of

tripping and being struck against objects.

• Where possible, store materials on a stable platform at heights that

reduce or eliminate the need to bend while lifting.

• Get someone to help you lift when a mechanical lifting device, such
as a wheelbarrow or dolly, is not available.
HAZARDS:
Your sight lines can be reduced when carrying plywood and other sheet
materials, so be very sure that your path is clear.
Be aware of the location and path of travel of vehicles, equipment, and other
workers.
Plywood and other sheet materials can be difficult to handle in the wind. The
added and unexpected extra load imposed by a sudden gust of wind can
throw a worker off-balance and lead to a fall. In windy conditions, get help
when carrying or moving sheet materials.

WORKER ENTRY AND EXIT:

Workers should enter and exit the excavation using a braced and
secured ladder or, if height requires, a scaffold- type stair system
complete with handrails and landings.
A pedestrian ramp is also good. The ramp slope must not exceed a
gradient of 1:3.
Keep workers separated from vehicles wherever possible. This
decreases the chances of injury.
Workers must be protected from non- construction vehicles that are
near the project. Public ways (roads, sidewalks, etc.) must also be
protected from the construction project. Signalers to direct material,
equipment, and vehicles in and around the site
EINFORCING STEEL :
PHYSICAL HAZARDS:
A common hazard when placing rebar is overexertion, which can mean back
injuries and muscle strains. Practice proper lifting and back care techniques.
Tying rebar can lead to repetitive strain injuries, particularly in the wrist and
forearm. Changing hands while tying reduces the risk of injury. So does using
a rebar tying.

SHORING AND BRACING:

ENGINEERING REQUIREMENTS:

Site conditions may prevent braces from being installed as shown on

formwork drawings. Changes to those site conditions are not always
practical, so changes to the bracing design, location, etc., may be
necessary. Any changes must be made by the engineer, and
those changes must be followed on site.

The kind of formwork usually determines the kind of braces you need.
A manufactured panel system may have braces designed and built to
work as part of that system. In this case, you must not substitute
these braces with different braces. Whatever type of formwork system
is being used, follow the information provided on the formwork
drawings regarding the size, location, and means of attachment for
braces.

ACCESS:
Climbing shoring frames is not permitted under the
Construction Regulation because the frames do not meet the
definition of a ladder

Therefore, a suitable ladder or temporary stairs must be installed to

provide access to the top of the shoring frames.
As well, a suitable work platform with guardrails must be in place for
workers.
If installing guardrails is not practicable, then personal fall protection
must be provided and used.

As with bracing, shoring must not be altered on site without the

approval of the engineer.

PRECAUTIONS FOR WORKING WITH CONCRETE

PERSONAL PROTECTIVE EQUIPMENT:

• The caustic nature of wet concrete makes it a potentially harmful

product to handle.
• Cement can contain a metal called hexavalent chromium. This
metal causes allergic dermatitis (inflammation of the skin).
• Use appropriate personal protective equipment to protect skin
from contact and long-term exposure, which can lead to chronic
dermatitis. Keep fresh water nearby to rinse concrete off your skin
and clothes.
• Wash your hands before eating.
ELECTRICAL HAZARDS
■ there is a high risk of electric shock when extension cords and
electric hand tools are used in wet areas.
■ Extension cords must not be run through water. They must be
kept and used in dry locations to minimize the risk of electrical shock.
■ Cord casings must be free of cracks or other visible damage.
■ Plugs must be securely attached to cords, and must have all
prongs intact. Electric hand tools must have all three prongs intact on
the plug OR be double-insulated.
■ do not use extension or tool cords that are defective or have
been improperly repaired.
■ do not wire plugs into outlets. Disconnecting them will take too
long in an emergency.
■ Protect cords from traffic.
VENTILATION
A gasoline-engine power trowel is the most common tool used to
float and finish concrete floors. Carbon monoxide (CO) from engine
exhaust is deadly, so you must have adequate ventilation.
Do NOT allow the use of or operate gasoline-powered engines or
tools in poorly ventilated areas or near fresh- air intakes. Using
gasoline-powered tools indoors where CO can accumulate can be
fatal. Overexposure to CO can occur in a matter of minutes. See
sections 46-47 of the Construction Regulation for more information on
ventilation and the operation of internal combustion engines.
Recognize the signs and symptoms of CO overexposure:
 Headache
 Nausea
 Weakness
 Dizziness
 Vision problems
 Changes in behavior
 Loss of consciousness.
Any of these symptoms and signs can occur within minutes of
exposure.
Electrically powered engines or tools may be used in enclosed or
semi- enclosed areas, but ventilation must still be monitored.

GUARDS:
All guards must be in place on power trowels. It’s dangerous to
operate any piece of equipment with the guards removed.
Also dangerous is bypassing built-in safety devices.
The critical safety feature on a power trowel is the circular frame
around the outside of the trowel blades. This guard greatly reduces
the chance of the blades catching against

An object while they are spinning.

If the blades do come in contact with something, they can stop
suddenly, transferring the power to the frame of the machine and
causing it to spin. Anything ranging from minor finger, hand, and wrist
injuries to fatal falls can result.

The drive-belt guard is another safety feature on a power trowel. It

protects against injury in case a belt breaks during operation. It also
prevents parts of the body or clothing from getting caught in the
pulleys.

OTHER HAZARDS:
Review and understand the material safety data sheet (MSDS) for
any hazardous product used. Follow all of its instructions, including
those regarding
■ Health hazards and required protection
■ Environmental issues.
RUNNING HEAD
 RIGGING AND CRANE WORK:

COMPETENT WORKERS

The success of any hoisting operation depends on the

competency of the riggers and swampers. They must be able to

■ communicate clearly with the operator

■ connect the load safely

■ Receive and place the load effectively.

The safety and success of the project demands that these

workers have a high level of training, knowledge, and experience.

WIND LOADS AND SPECIAL

ENVIRONMENTAL CONCERNS

Even a single sheet of plywood has enough surface area to

cause a worker carrying it to lose balance in windy conditions.
Standing up panels can be very dangerous, and you may need
additional bracing to prevent the formwork from blowing over.

Loads being moved by crane must be

Carefully controlled with tag lines (ropes hanging from corners of

the load).Workers must ensure that they won’t be struck by the load.
Workers must never place themselves between the incoming load
and a solid object, or close enough to an open edge to be knocked
off if the load swings or sways in the wind.
 SYSTEM FORM WORK
ALUMINIUM FORM WORK COMPONENTS

END BEAM

SOFFIT LENGTH (SL)

WALL PANEL TOP (T)

INTERNAL CORNER (IC)

WALL PANEL BOTTOM (W)

ROCKER (50mm Height)

R
 KICKER (150mm & 200mm)

DYWIDAG PIN (sleeve for external working platform fixing)

Soldier (To Support KICKER)

WALL TIE
 SYSTEM FORM
WORK

INTERNAL SOFFIT CORNER

EXTERNAL CORNER (EC)

PINS & WEDGES, BOLTS FOR ALL CONNECTIONS

 SYSTEM FORM WORK
ALUMINIUM FORM WORK COMPONENTS

Box section for Toilet Sunken slab

 Beam Side Panel

Beam soffit Bulkhead

Soffit Beam Corner

Beam Prop Head

Prop Length

FOR ROOF BEAMS/LINTEL

Balcony Area Sunken /
Invert Beam
 SYSTEM FORM
WORK

WALER BEAM SUPPORTS

 SYSTEM FORM WORK
ALUMINIUM FORM WORK COMPONENTS

KICKER Bolt

KICKER 150mm
Height
Wall Mounted Scaffold Bracket (Working Platform)
 SYSTEM FORM
WORK
ALUMINIUM FORM WORK COMPONENTS

SLAB BOX OUT (Material Shifting & Duct Openings)

SYSTEM FORM
WORK
 SYSTEM FORM
WORK

REINFORCEMENT TO BE COMPLETED BEFORE ERECTION OF FORM WORK

TOTAL STATION SURVEY MARKING

 WALL PANEL (TOP)

WALL PANEL (BOTTOM)

ROCKER
WALL PANEL ERECTION
WALL PENEL ERECTION
DECK SLAB PANEL ERECTION
DECK SLAB PANEL ERECTION
 FLAT INSIDE

STAIRCASE ERECTION
SYSTEM FORM
WORK

SLAB BOX OUT FOR MATERIAL SHIFTING

 SYSTEM FORM
WORK

TOTAL STATION CHECK FOR ALL CORNERS OF THE WALL

 SUPPORTS FOR INVERT BEAMS

ELECTRICAL BOX PREFIXED INSIDE THE MOULD & CHECK THE LOCATION AS PER
DRAWINGS
MORTER PACKING REQUIRED BEFORE CONCRETING TO ARREST LEAKEAGES
ELECTRICAL BOX PREFIXED WITH WALL PANEL
PLUMBING GROOVES ATTACHED WITH WALL PANEL
EXTRA SUPPORTS TO AVIOD BULGING
EXTRA SUPPORTS TO AVIOD BULGING
VERTICAL PLUMB CHECK IS MUST FOR INTERNAL & EXTERNAL WALLS
 SPECIAL CARE HAVE TO TAKE CONVENTIONAL AND ALUMINIUM FORM WORK MERGING AREA

CORE WALL SUPPORT ARRANGEMENTS

CONCRETING WORK IN PROGRESS
TAMPING ON WALL SHUTTERING BOARD IS MUST DURING CONCRETE
WALL SHUTTERING REMOVAL WORK IN PROGRESS
CURING BY SPRAYER (REDUCE WATER USAGE & WATER STAGNING INSIDE THE
FLAT)
DECK SLAB PANEL REMOVEL WORK IN PROGRESS
PROP HEAD SLAB SUPPORTS AFTER DECK PANELS REMOVAL
 SYSTEM FORM
WORK

NUMBERING ON THE WALL PENELS (NO MIXUP AT NEXT FLOOR)

CLEANING AFTER RE
 SYSTEM FORM
WORKBEST PRACTICES

SHUTTERING REMOVAL OIL APPLICATION BEFORE REINFORCEMENT

 SYSTEM FORM
WORK
BEST PRACTICES

SHIFTING OF SHUTTERING MATERIALS THROUGH SLAB OPEN

 BEST PRACTICES

WALL TIE HOLES PACKING WITH MICRO CONCRETE AND EXTERNAL WALL TO BE
TESTED BY WATER FLOW TO FIND THE LEAKEAGES (WALL TIES HOLES PACKING
– FOSROC RENDEROC (RG)
 BEST PRACTICES

DEBRIS CHUTE FOR HOUSE KEEPING

SYSTEM FORM
WORK BEST PRACTICES
SYSTEM FORM
WORK GOOD HOUSEKEEPING
SYSTEM FORM
WORK

DEBRIS CHUTE FOR HOUSE KEEPING

SAFTY BARRICATION FOR WINDOW & BALCONY OPENINGS
SYSTEM FORM
WORK

NO SLURRY FLOW ON WALLS

SYSTEM FORM
WORKBEST PRACTICES
 SYSTEM FORM
WORK FOR DUCT OPENINGS
HARD BARRICATION
BEST PRACTICES
DUCT OPENABLES COVERED TO AVOID CEMENT SLURRY FLOW ON WALLS
 BEST PRACTICES

BASE LINE

WALL LINE

GOOD HOUSEKEEPING WILL SPEEDUP THE PROGRESS AND

MINIMIZE THE MATERIAL LOSS (PINS & WEDGES)
 SYSTEM FORM
WORK

BASE LINE MARKING FOR OPENING VERTICALITY & FLOOR FINISHED LEVELS
SUNKEN SLAB FOR KITCHEN PLUMBING

NO CORE CUT FOR PLUMBING

 SYSTEM FORM
WORK
BEST PRACTICES BY L & T

SAFETY NET COVERINGS ON EXTERNAL WALL OPENINGS

 BEST PRACTICES BY L & T

TEMP PLUMBING GROOVE BY THERMOCOL

 BEST PRACTICES BY L & T

TEMP HARD BARRICATION FOR STAIRCASE

BEST PRACTICES BY SHRIRAM PROPERTIES
HARD BARRICATION BEFORE WALL PANEL ERECTION
BEST PRACTICES BY L &
T

OPENABLE DOOR FOR LIFT SHAFT OPENS

SYSTEM FORM
WORK
 SYSTEM FORM
WORK
HORIZONTAL BANDS TO MAINTAIN VERTICALITY DIFFERENCES
TEMP HARD BARRICATION FOR CONCRETING
LIGHT WEIGHT WORKING PLATFORM FOR STEEL FABRICATIONS
 SYSTEM FORM
WORKBEST PRACTICES BY L
&T

HARD BARRICATION FOR DUCT OPENS WALK WAY SIGNAGES ON WALLS

 BEST PRACTICE

WORKING PLATFORM COVERED WITH SAFETY NETS

SYSTEM FORM
WORK
SYSTEM FORM
WORK

EXRENAL WALL CEMENT SLURRY LEAKEAGE TO BE

CLEANED IMMEDIATELY.IT WILL BE VERY DIFFICULT TO
SYSTEM FORM
WORK
CLEAN, BIG TASK AND NEEDS MORE LABOURS AND
GRINDING MACHINES
CONCRETE TO BE CLEANED IMMEDIATELY ON THE ALUMINIUM FORM WORK
 SYSTEM FORM
WOR

PLUMBING GROOVES TO BE AVOIDED NEAR TO THE VENTILATOR JAMBS

ELECTRICAL CONDUITS TO BE LAID ELECTRICAL BOX TO BE LEVELLED
PROPERLY PROPERLY
 SYSTEM FORM
WORK

BULGING TO BE AVOIDED

SYSTEM FORM WORK CONCRETE WALL WITH BLOCK WORK WILL DELAY THE PROGRESS.
CONCRETE BULGING TO BE REPAIRED WORKING PLATFORM BRACKET TO
IMMEDIATELY BEFORE THE REMOVAL OF BE REMOVED
WORKING PLATFORM
 SYSTEM FORM
WORK NEEDS TO IMPROVE

PRE & POST CONCRETE LEVELS TO BE CHECKED FOR WINDOW SILL AND SUNSHADE PROJECTION (MUST)
 NEEDS TO IMPROVE

ELECTRICAL PIPING WORKS TO BE

FINISHED BEFORE PUNNING EXTERNAL SLURRY CLEANING IS CRITICAL
 SYSTEM FORM
WOR

CORRIDOR WALL LINE TO BE MAINTAINED TO AVOID EXTRA COAT OF PLASTERING

A/C PIPE GROOVES ARE NOT MATCHING .DO NOT GO WITH AS PER DRAWINGS.DO THE MOCK UP &
DECIDE.AVOID A/C
BALCONY WALL RIGHT ANGLES TO BE MAINTAINED TO AVOID PLASTERING
PRE & POST CONCRETE LEVELS, VERTICALITY & SIZE TO BE CHECKED FOR DOORS & OPENINGS (MUST)
 SYSTEM FORM
WORK

PRIMER COAT ( GYOROC BONDit) BULL MARKING

 SYSTEM FORM WORK FINISHING

PRIMER COAT FOR BONDING & MINIMIZE HOLLOWNESS

SYSTEM FORM
WORK
SYSTEM FORM WORK FINISHING
 SYSTEM FORM WORK FINISHING

FLOOR PROTECTION IS MUST FOR TILING TEMP DOOR

SYSTEM FORM
WORK WE CAN
WE CAN
WE CAN
WE CAN
WE CAN
 Conclusion and Inference on the
effectiveness of Mivan Formwork
The task of housing due to the rising population of the country is becoming increasingly monumental. In terms of
technical capabilities to face this challenge, the potential is enormous; it only needs to be judiciously exploited.
Civil engineers not only build but also enhance the quality of life. Their creativity and technical skill help to
plan, design, construct and operate the facilities essential to life. It is important for civil engineers to gain and
harness the potent and versatile construction tools.
Traditionally, construction firms all over the world have been slow to adopt the innovation and changes.
Contractors are a conservative lot. It is the need of time to analyze the depth of the problem and find effective
solutions. MIVAN serves as a cost effective and efficient tool to solve the problems of the mega housing project all
over the world. MIVAN aims to maximize the use of modern construction techniques and equipments on its entire
project.
We have tried to cover each and every aspect related to aluminum (MIVAN) form construction. We thus infer
that MIVAN form construction is able to provide high quality construction at unbelievable speed and at reasonable
cost. This technology has great potential for application in India to provide affordable housing to its rising
population.
Thus it can be concluded that quality and speed must be given due consideration with regards to economy.
Good quality construction will never deter to projects speed nor will it be uneconomical. In fact time consuming
repairs and modification due to poor quality work generally delay the job and cause additional financial impact on
the project. Some experts feel that housing alternatives with low maintenance requirements may be preferred even if
at the slightly may preferred even if at the higher initial cost.