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Split AC Repair Trainer

INSTRUCTION

FOR

SPLIT AC REPAIR TRAINER

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Split AC Repair Trainer

INTRODUCTION

SPLIT AC repair trainer is a vocational course designed by Sci-tech Engineering Pvt.


Ltd. The duration of the mechanical course is six months. Trainee will be able to learn about
personal safety, machinery safety, instruments and equipment’s in refrigeration. They will be
able to check electrical defects in split AC and rectify it. The trainee shall be able to repair,
maintenance, install, servicing, trouble shooting, fault detection, leak testing and gas
charging, diagnosis & Remedial measures in Split AC.

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Split AC Repair Trainer

SYLLABUS
 Syllabus for Repair Trainer Domestic Refrigerator:

Split AC Repair Trainer (Reference book : Refrigeration & Air Conditioning by N Singh, Technical
Publishers ; Air Conditioning & Refrigeration Repair Made Easy )

Sr. Course Practical Course Theory Hours Page No.


No.

1 Introduction to Domestic
Refrigeration Course:  Refrigeration 15 hrs. 21-23
 Duration of the course  Principle of refrigeration (Technical
and course content.  Its importance Publication)
Importance of safety and
 Application of
general precautions
refrigeration
observed in the section.
 Ton of refrigeration
 Fire extinguishers used
 Measurement of
for different types of fire.
refrigeration effect.
 Storing and handling of
inflammables materials.
 Elementary first aid.

2 Safety precautions, Service Service Tools 20 hrs. 3-4


tools and Raw materials:  Hand Tools (Made
 Maintenance & Use of easy)
 Identify & use of general Refrigeration &
hand tools, instruments & Instruments 203-222
equipment’s used in (Technical
Refrigeration work. Refrigeration Raw Materials Publication)
 Copper Tube – Flare
 Identify & use of special fitting – solder and its
tools, instruments & flux – Silver soldering
equipment’s used in rod and its flux – gasket
refrigeration work. – Abrasives – Cleaning
solutions – Refrigerants-
Refrigeration oil –Heat
insulators

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Split AC Repair Trainer

Servicing of Machine:

Brazing and flaring methods of 25 hrs. 37-46


connecting tubes (Made
easy)
 Methods of connecting
tube
 Disassembling a brazed
point
 How to make a flared
connection
 Flaring Work and
connection of piping

Basic Electricity

 Using ohmmeter  Electrical terms such as 10 hrs. 289-356


 Using voltmeter AC and DC supply, (Made
Voltage, Current, easy)
 How to check receptacle
for a circuit ground Resistance, Power,
Energy, Frequency etc.
 Understanding electric
Safety precautions to be
circuits
observed while working
on Electricity.
Conductors and
Insulators, Materials
used as Conductors.
Series and parallel
circuit, open circuit,
short Circuit, etc.
Measuring Instruments
such as voltmeter,
ammeter, ohm meter,
watt meter, energy Meter
and frequency meter.
Earthling and its
importance. Earth
resistance. Insulation
and continuity test.

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Split AC Repair Trainer

Connecting the cable between 1 hr. 27-28


indoor and outdoor unit Service
Manual

Checking the drainage and 1 hr. 29


forming the piping’s Service
Manual

Air purging 1 hr. 30-31


Service
Manual

Disassembly

 To remove grille from 10 hrs. 39-41


chassis Service
 Remove control box Manual
 To remove the discharge
grill
 To remove the evaporator
 To remove the motor
cover
 To remove the cross flow
fan

Electrical faults and remedies


10 hrs. 231-264
(Made
 Relays
easy)
 Contactors
 How to check a contactor
 Testing a contactor with
an ohmmeter
 Mini pressure control
(switch)
 How thermostat works
 Replacing thermostat
 Time delayed relays

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Split AC Repair Trainer

Gas charging
20 hrs. 107-122
 Procedures and (Made
preparation for evacuation easy)
and charging of
commercial gas charging
 Procedure for replacing
drier filter
 Evacuating a system by
vacuum pump
 Charging the system by
ammeter reading
 How to put refrigerant
into a charging cylinder
 Charging a unit by the
amount of charge shown
on the name plate (critical
charge)
 Charging the unit by
evaporator frost-pattern
method
 Charging the unit by low
side gauge pressure
method

Leak Detection in refrigeration


5 hrs. 123-127
 Tracing refrigerant leaks (Made
in the sealed system easy)
 Repairing a Leak in
copper tubing
 Air leak in the cabinet
walls and doors
 Water leaks inside the
cabinet.
 Water leaks under the
cabinet

Refrigeration and Air 2 hrs. 347-355


conditioning terms (Technical
Publication)

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Split AC Repair Trainer

Troubleshooting
25 hrs. 48-62
 Pumping Down Service
 Balance refrigerant of the Manual
3 way valve
 Evacuation
 Gas charging
 Additional gas charging
 Product does not operate
at all
 Product is not getting
operated with remote
controller
 Compressor/outdoor fan
are unable to drive
 When indoor fan does not
operate
 When vertical louver does
not operate

 When heating does not


operate

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Split AC Repair Trainer

REFERENCES

1) http://www.unep.fr/ozonaction/information/mmcfiles/7443Ref_manual_servicing_tec
hnicians.pdf

2) http://www.air-conditioning-and-refrigeration-guide.com/support-files/a%20c%20&
%20ref%20e%20book.pdf

3) Air Conditioning and Refrigeration Repair By Made Easy (Hooman Gohari) 2009
Edition.

4) Refrigeration & Air conditioning By N. Singh (Technical Publication)

5) https://www.scribd.com/doc/87712479/LG-Split-Type-Air-Conditioner-Complete-
Service-Manual

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Split AC Repair Trainer

BENEFITS OF THE COURSE

 After passing course successfully, students can go for further higher studies such as
diploma and bachelor degree courses; it enhances their rank in case having job and on
the other hand their educational qualification.
 They can open their own repair shop and also can start sale and purchase of old and
furnished air-conditioners.
 They can also work in refrigeration and air-conditioner companies as a mechanic
coming there for timely servicing and repairs.

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Split AC Repair Trainer

SCI-TECH ENGINEERING PRIVATE LIMITED


102, Regency, New  Link Road, Dahisar (West),
Mumbai 400 068.  INDIA.   Tel: +91 98202 49238; 99204 42238.
Website: www.sci-tech.biz
E-mail: sci-tech@sci-tech.biz ; scitechenggpvtltd@yahoo.com