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versus

INTRALOX

METAL BELTS
versus
INTRALOX
Have your plant’s metal belts become a source of frustration?
Does the constant maintenance and repair work they require lead
to costly, unscheduled downtime? If so, consider replacing them
with a belt solution that pays for itself and saves you money,
time, and labor for the long term.

METAL BELTS How do metal belts match up to Intralox’s modular plastic


conveying solution?

Metal Belt Problem: Intralox Solutions…

Product contamination …eliminate the chance of metal contamination and the


Metal contamination and black speck from lubricants need for lubrication due to their
is common, contributes to product loss all-plastic construction.

Product marking …reduce product marking and related product loss


Decreases product value; contributes to product loss while increasing throughput.

Complicated sanitation procedures …can be cleaned easily, efficiently, and thoroughly; are
Cleaning is difficult, time-consuming, and not fully effective designed to avoid bacteria growth.

Safety issues
…require no welding/grinding; eliminate the risk of
“Hot work” and pinch points cause employee/plant
injury from loosened bits of wire.
safety issues
Product adhesion
Decreases throughput; increases cleaning time; …can reduce related product loss by up to 80%.
and diminishes product value

Complicated maintenance/repair work …allow for quick and easy maintenance/repairs due to
Time-consuming, costly, impedes productivity their modular construction.

Metal Fatigue …can last up to seven times longer than


Shortens belt life wire belts.

Heavy Weight
…weigh less and are easy to change.
Difficulties and delays occur during removal/installation

Tensioning
Constant adjustments to belt tension lead to …do not require tensioning.
maintenance costs and downtime

Mistracking …eliminate mistracking due to their


High belt tension results in stretching, mistracking sprocket-driven positive tracking system.
Conveying Solutions
for Every Need “Since trying it, I don’t think I’d ever go back
to metal on any spiral application. Plastic
belting is the way of the future in this industry.
Intralox solutions offer many advantages over metal
It’s more sanitary, it’s easier to care for, and
belting options. Our modular plastic solutions include…
it’s more cost-effective to run.”

—Lyle Webster, Project Engineering Manager


Flush Grid Alternatives to Maple Leaf Foods
Traditional Wire Belting Applications

Spiral Solutions
“Wire belts typically start breaking down as
quickly as three or four months into production.
Since Intralox’s belt was installed, we haven’t
Pasteurizer Solutions had to do any major work – not even change
the bearings.”

—Jorge Solis, Plant Manager


Belting for High-Temperature La Chiquita Tortillas
Applications

Belting for Tight-Transfer “I have removed the wire belts on seven lines
Applications in the plant, and replaced them with Intralox
Series 1500 Flush Grid belts. I estimate that the
Intralox solution has saved us tens of thousands
of pounds [GBP] per year in downtime, main-
tenance and labor costs. Moreover, the service
and support we received from Intralox made
How much could you save? the decision to retrofit that much easier.”

An Intralox payback analysis includes detailed comparisons — Lee Thompson, Engineering Team Leader
to show you just how much money, time and labor your plant OSI Food Solutions Ltd
can save with an Intralox retrofit. Call today for more details!
Service. Technology. Accountability. Results.

With more than 60,000 customers around the world, we understand


that there’s no single conveying solution for everyone. That is why we’ve
become experts in the conveyance processes of each industry we serve.
Through close partnerships with our customers, research and develop-
ment, and innovative thinking, we solve our customers’ greatest conveying
challenges.
Our product offering today includes not only modular plastic belting
products but other patented conveying technologies and ARB equipment
solutions. Coupled with the strongest guarantees in the business for belt
performance and on-time shipping, Intralox consistently delivers where it
matters most—service, technology, accountability, and results.
To learn more about our products and services, visit www.intralox.com.

GLOBAL HEADQUARTERS EUROPE HEADQUARTERS


Intralox, L.L.C. USA Intralox, L.L.C. Europe
301 Plantation Road, Harahan, Louisiana 70123 USA Lemelerbergweg 20, 1101 AJ Amsterdam Z.O., The Netherlands
Toll Free: 1-800-535-8848, Tel: +1-504-733-0463 Toll Free: +800-4687-2569, Tel: +31-20-540 36 00

ASIA PACIFIC HEADQUARTERS


Intralox Shanghai LTD.
SHANGHAI COMMERCIAL OFFICE
7th Floor, Tower A, Central Tower • No. 555 Lan Gao Road • Pu Tuo District • Shanghai, 200333 • China
Tel: +86-21-5111-8508, North Toll Free: 10800-711-0100, South Toll Free: 10800-110-0100
© 2017 Intralox, L.L.C. 52365_v2_ENGLISH

Intralox provides direct service in 40+ countries.


Toll-free country- and industry-specific numbers are available at www.intralox.com.

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