REV.

DATE DESCRIPTION DSGN CHKD APPD

PROJECT :

CIREBON 2, 1X1000 MW COAL FIRED POWER PLANT

PROJECT, INDONESIA

OWNER :

OWNER’S ENGINEER :

CONTRACTOR :

SUB CONTRACTOR :

DESIGNED BY DATE TITLE :

METHODE STATEMENT
CHECKED BY DATE OF
ESP / MECHANICAL
 METHODE STATEMENT

METHODE STATEMENT OF
ELECTROSTATIC PRECIPITATOR

APPROVED BY DATE DOCUMENT NUMBER REV.

CB2-MS-ESP-MECH-001 0
CONTENTS

1. SCOPE
2. OBJECTIVE
3. REFERENCE
4. PREPARATION
5. INSTALLATION

1. SCOPE

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This Technical Specification covers for mechanical work of Electrostatic

Precipitator for “COAL FIRED POWER PLANT PROJECT ( CFPP )”, Astana
Japura - Cirebon – West Java - Indonesia.

2. OBJECTIVE
This is to assure that all the installation of Electrostatic precipitator is follow the
Specification and Client requirements. To maintained the acceptable workmanship
during the installation works.

3. REFERENCE
3.1 A.I.S.C - American Institute of Steel Construction, USA.
3.2 A.N.S.I - American National Standards Institute.
3.3 A.P.I - American Petroleum Institute.
3.4 A.S.M.E - American Society for Non-destructive Testing.
3.5 A.S.T.M - American Society for Testing & Materials.
3.6 A.W.S - American Welding Society.
3.7 B.S - British Standards.
3.8 D.I.N - Deutsche Industrie Normen.
3.9 N.A.C.E - National Association of corrosion Engineers.
3.10 N.B.S. - National Bureau of Standards, U.S.A
3.11 S.I.S - Sveriges Standardiserings Kommission, Sweden.
3.12 S.S.P.C - Steel-Structures Panting council, USA
Applicable specification and standarts.

4. PREPARATION
4.1 Use the latest revised drawing for E.P.
4.2 Complete all necessary equipment and installation teams.
4.3 Make sure parts of E.P are complete, good condition and ready to install, if
there is any damage due to fabrication or transportation, report it to the
client representative as soon as possible.
4.4 Checks and markings of concrete foundations.

5. INSTALLATION PROCEDURE
5.1 Foundation Work
5.1.1 Foundation Check
 Center line and elevation marks are given on each foundation.

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 Accuracy of height shall be appropriately lower than the finished surface

of the grout and position.
 Dimensions shall conform to the drawing
5.1.2 Anchor Bolts Directly Embedded
 The following items shall be checked :
Check Item Point to be checked
Position The position of anchor bolt shall be within the
tolerance of ± 1.5mm to the dimensions indicated in
the drawing of the equipment.
Projection The projection of anchor bolts shall be shown in the
outline drawings of the equipment.
Inclination There shall be no inclination preventing smooth
installation of the equipment.
Threaded Part All threaded parts shall be completely coated with
grease or lubricants for the smooth removal of the
nuts.
Dimension The diameter of the anchor bolt shall conforms to the
drawing.

Embeded parts are installed.

5.2 Support Structure Erection & Side Wall Sub-Assembly
5.2.12 Support Structure Erection
 Carrying the steel structure to erection area.
 Install columns and beam of line 1 and 2.
 Install girders between line 1 and 2.
 Install the other columns & girder.
 Check the orientation, plumb and alignment of main column and
members.

 Proper use of bolts and nuts. (material, diameter, length of thread

through nut, etc.)

 Check required bolt tension by use of a calibrated wrench and that report
shall be recorded in accordance with Structure Steel Procedure.

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Support structure erection & side wall sub-ass’y.

5.3 Side Wall (Casing) Erection
5.3.12 Casing Erection
 Carrying materials to erection area.
 Weld the sole plate at the base of the casing on the ground.
 Assemble the side walls and partition wall on the ground.
 Erect side walls and partition walls.
 C.S. anvil beam shall be installed on top end frame and bottom and
frame with bolts.
 Erect sway braces and other.
 Weld the all casing in accordance with the drawings after checking of
horizontal and vertical degree.

Side wall erection.

5.4 Hopper Erection

5.4.1 Hopper sub-ass’y & erection
 Carrying the hopper panels to sub-ass’y area.
 Assemble panels of hopper on the ground.
 Assemble the hopper baffle and access door according to drawings.
 Cut the one top corner of hopper as shown in the figure.
 Install the assembled hoppers according to drawing.
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 Weld the cuted piece one (1) top corner with hopper.

Hopper sub-ass’y.
5.5 Grouting
 Check that mixing ratio and condition of grouting mortar meet the
requirement specified in applicable drawing.
 Check that the proper curing is performed for the grout after filling.
 After solidifying, crack, peeling-off, cavities, etc in mortar shall be visually
checked.

5.6 Nozzle (Inlet & Outlet) Erection

5.5.1 Nozzle sub-ass’y & erection
 Carrying the nozzle panels to sub-ass’y area
 Assemble panels of nozzle on the ground.
 Assemble the inlet perforated plates.
 Install the expansion joint and access door on the nozzle according to
the drawings.
 Erect the pre-assembled nozzles.
 Welding.

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Nozzle erection.

5.7 C.E. Erection

5.7.12 C.E. material handling
 Material preservation : - place pallet under the end of collecting electrode
to prevent torsion or other damages.
 Collecting electrode lifting : - tandem lifting, two crane lift C.E. plate
carefully as shown in the figure.

Collecting electrode lifting.

5.7.2 C.E. erection
 After welding of casing inside, remove the safety net.
 Before inserting the D.E. steadying frame, erect the temporary platform inside
of hopper.
 Before C.E. erection, insert the D.E. steadying frame into casing.
 Erect the collecting plate on C.S. anvil beam.
 After checking the space and level of C.E., fix it by welding according to the
drawings.

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C.E. erection.

5.8 D.E. Erection

5.8.1 D.E. erection
 Place the D.E. hanger fame on the temporary supporting plank that
located on the top of collecting surface.
 Required special attention to avoid bending during erection.

D.E. erection.
5.9 Hot Roof & Penthouse Erection
5.9.1 Hot roof & penthouse erection
 Carrying materials of hot roof and penthouse.
 Pre-assemble the hot roof on the ground.
 Erect the pre-assembled hot roof panels according to the drawings.
 Erect penthouse side frames & roof panels according to the drawings.

Hot roof installation.

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5.10 Penthouse Roof Arrangement

5.10.1 Rapper installation & penthouse arrangement
 Carrying the rapper system on the penthouse roof.
 Erect the T/R and bus duct according to the drawings.
 Erect the purge air blower and heater box.
 Install penthouse inside items.
 Erect the rappers.

Penthouse roof arrangement.

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