INSTRUCTIONS

Ultraviolet/Infrared Test Lamp

W867

APPLICATION
The Det-Tronics W867 Ultraviolet/Infrared (UV/IR)
Test Lamp is a portable, battery operated source of
ultraviolet and infrared radiation that can be used for
periodic inspection of UV, single frequency IR and
UV/IR flame detection systems. It produces UV and
IR radiation to verify response of the flame detection
system without the need for an open flame, and is
suitable for use in hazardous (classified) areas. (Note:
Det-Tronics Dual Frequency IR detectors require the
model W868 Dual Frequency IR Test Lamp for testing.)

SPECIFICATIONS
ENCLOSURE—
Cast aluminum.

CERTIFICATION—
Class I, Division 1, Groups C and D;
Class II, Division 1, Groups E, F and G.
FM For storage and use in dry or damp OUTPUT—
APPROVED locations only. Broadband emissions in both UV and IR spectra.

ELECTRICAL RATINGS— APPROXIMATE OPERATING RANGE—

Battery Charger Input Voltage: 120 volts ac, 60 Hz UV detector (25 cps sensitivity setting):
220 volts ac, 50 Hz >50 feet (15 meters).
(optional). IR detector (40 cps sensitivity setting):
5 feet (1.5 meters).
TEMPERATURE RANGE— UV/IR detector (16 cps sensitivity setting):
Operating: +5°F to +122°F (–15°C to +50°C). 5 feet (1.5 meters).
Charge: +32°F to +104°F (0°C to +40°C).
Storage: +5°F to +104°F (–15°C to +40°C). DIMENSIONS—
See Figure 1.
OPERATING TIME—
Approximately 15 minutes continuous between WEIGHT (APPROXIMATE)—
recharges. This will vary with the ambient temperature. 14 pounds (6.2 kg).

5.1 ©Detector Electronics Corporation 2007 9/07 95-8309

 10.625 (27.0)
WARNING
Exposure to ultraviolet radiation from the
W867 Test Lamp can be damaging to the
eyes. Do not look directly into the window of
the test lamp when it is on.

7.00 3.75
(17.8) (9.5)
OPERATION
To operate the W867 Test Lamp, push the “ON”
button (see Figure 2) and aim the test lamp at the
TOP VIEW detector. The UV and IR emitting lamp inside the
W867 will flash on and off at a rate of approximately
10.38 (26.4) 2 times per second. This flashing operation satisfies
the “flicker” circuit in the IR detector. Response of
the detection system will depend upon the distance
between the W867 and the detector, and upon the
sensitivity programmed into the detection system. It
may be necessary to decrease the distance between
7.38 4.25
the detector and the test lamp in order to obtain a
(18.7) (10.8) response.

Do not operate the test lamp longer than is necessary

to actuate the detector. Each detector can be checked
SIDE VIEW A1713
with less than 30 seconds of operating time. It is
important to avoid discharging the battery to the point
Figure 1—W867 Test Lamp Dimensions in inches (cm) where the battery charge level Indicating LED (see
Figure 2) is on steady. Refer to the Battery Maintenance
section of these instructions for further information.
WINDOWED PLUG

ON PUSHBUTTON
CAUTION
Do not remove the shock insulators from the
HANDLE lens cap or battery storage compartment.

CHARGER CABLE CONNECTION

INDICATING LED

A1714

Figure 2—Top View of W867 Test Lamp

5.1 2 95-8309
SYSTEM CHECKOUT
A system checkout should be performed after
installation is complete. A periodic maintenance
checkout (with minimum frequency of once every six
months) should be scheduled to ensure that the system
is in proper operating condition. Depending on the
degree of hazard and the amount of contaminants in
the atmosphere, the checkout can be scheduled more
often. Note that oil films will significantly reduce the
transmission of ultraviolet radiation through the detector
windows.
For specific system checkout instructions, see the
“Checkout Procedure” section of the instruction manual
for the flame detection system being used.
The W867 Test Lamp is a safe, portable UV/IR source
for external testing and verification of the response
of Det-Tronics UV, single frequency IR, and UV/IR
detectors. It is suitable for use in hazardous (classified)
areas, but is not a substitute for an actual open flame
test.
SERVICE PROCEDURES
BATTERY MAINTENANCE
A battery charge level indicating LED and the charger
cable connection for recharging the battery are located
beneath a removable windowed plug in front of the
ON pushbutton switch. See Figure 2. To maintain the
explosion-proof rating of the W867, the plug must be
installed whenever the battery is not being charged.
To determine the battery charge level, press the ON
pushbutton and observe the Indicating LED. When the
battery is fully charged, the red Indicating LED (viewed
through the window) is off. When the battery reaches
a marginal level, the Indicating LED will flash on and
off. The battery should be recharged at this time. If
the Indicating LED is on continuously, the battery is at a
very low level and the test lamp should not be operated
until the battery has been recharged.
5.1
WARNING
The life of the battery is significantly reduced
if it is operated when the red LED is on
continuously.
RECHARGING
A 12 volt dc, 0.3 ampere battery charger is provided
to supply dc voltage from an ac outlet for recharging
the W867 battery. Battery chargers are available to
operate on either 120 vac 60 Hz or 220 vac 50 Hz
(optional). This plug-in battery charger contains a
Power On LED to indicate when the charger is plugged
in and a Fast Charge LED to indicate when the battery
is being charged.
WARNING
Do not operate the W867 Test Lamp when the
battery is charging.
Do not recharge the battery in a hazardous area.
To recharge the battery, first remove the windowed plug
to gain access to the recharge connection. Plug the
charger cable plug into the battery. Plug the battery
charger into the appropriate ac outlet. The Power On
and Fast Charge LEDs on the battery charger should
be on. When the battery is fully charged, the Fast
Charge LED will go out. This should take from 12 to 14
hours from a discharged state.
To return the W867 Test Lamp to service, unplug the
battery charger from the ac outlet. Disconnect the
charger cable from the battery. Replace the windowed
plug. Press the ON pushbutton and observe the
indicating LED on the battery. The indicating LED
should be off, which shows that the battery is fully
charged and ready to operate.
3 95-8309
 DEVICE REPAIR AND RETURN ORDERING INFORMATION
The W867 UV/IR Test Lamp is not designed to be When ordering, specify:
repaired in the field. If the test lamp fails to operate
after fully charging the battery, return it to the factory for Part Number Description
repair. 004000-003 W867C3001 - 120 VAC
004000-004 W867C3002 - 220 VAC; 2 pin, Euro
Prior to returning devices, contact the nearest local 004000-005 W867C3003 - 220 VAC; 3 pin, UK
Detector Electronics office so that a Return Material
Identification (RMI) number can be assigned. A NOTE
written statement describing the malfunction must Includes test lamp with battery and charger.
accompany the returned device or component to
assist and expedite finding the root cause of the For assistance in ordering, please contact:
failure.
Detector Electronics Corporation
Pack the unit properly. Always use sufficient packing 6901 West 110th Street
material in addition to an antistatic bag as protection Minneapolis, Minnesota 55438 USA
from electrostatic discharge. Operator: (952) 941-5665 or (800) 765-FIRE
Customer Service: (952) 946-6491
NOTE Fax: (952) 829-8750
Inadequate packaging that ultimately causes Web site: www.det-tronics.com
damage to the returned device during shipment E-mail: detronics@detronics.com
will result in a service charge to repair the
damage
incurred during shipment.

Return all equipment transportation prepaid to the

factory in Minneapolis.

Environmental Protection
Waste electrical products should not be disposed of
with industrial and commercial waste. Please recycle
where facilities exist. Check with your Local Authority
or the local Detector Electronics office for recycling
advice.

Detector Electronics Corporation

6901 West 110th Street • Minneapolis, Minnesota 55438 • Operator (952) 941-5665 or (800) 765-FIRE
Customer Service (952) 946-6491 • Fax (952) 829-8750 • www.det-tronics.com • E-mail: detronics@detronics.com