Abstract—Partial coating of insulators with semiconductive sil- According to CIGRE TB 438 [11], the mitigation methods
icone rubber has proved to be a potential method for reducing for overhead phase conductors and ground wires subjected to
ice accretion on insulators. The performance of the coated insu- icing are passive methods, active coatings and devices, mechan-
lator strings is mainly determined by the insulator parameters, the
coating resistance, and the coating area covering the insulator sur- ical methods, and thermal methods. However, none of these
face. This research is to investigate the effect of using semiconduc- methods are applicable to outdoor insulators.
tive silicone rubber coating on the anti-icing performance of ce- Insulator dimensioning and positioning approaches are
ramic insulators, considering the coating resistance and the coating widely used in most of the icing prone areas since the 2008 ice
area. A series of icing tests was carried out in a climate room and storm in China [12], [13]. For example, insulators with larger
the results obtained from tests on a single insulator unit were ex-
tended to short insulator strings. The experimental results showed shed spacing, resulting in longer ice bridging time, as well as
that the magnitude of the appropriate coating resistance was below insulators with alternative shed diameters have been identified
in the freezing condition recommended, and that the suit- as potential mitigation options [14].
able width of the band of the uncoated area was about 5 to 8 cm. Thermal methods are considered to be an effective de-icing
Since the main heating power was consumed in the region of the un- approach and widely used for preventing ice accretion on over-
coated band, the uncoated area should better be close to the edge
of the top surface of the insulator, in which case the icicles could head conductors [15]–[17]. Then, the idea of using the thermal
fall off more easily. method was extended to the ice prevention for insulators by in-
troducing a semiconductive silicone rubber coating to which
Index Terms—Anti-icing, aging, coating area, coating resistance,
semiconductive silicone rubber. conducting particles, such as carbon black and carbon fibers,
were added [18].
The semiconductive silicone rubber is applied to the bottom
I. INTRODUCTION side of the insulator to configure the surface resistance of the
insulator in order to eliminate power loss and accelerated aging
0885-8977 © 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
1414 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 31, NO. 4, AUGUST 2016
A. Experimental Setup
The schematic diagram of the experimental setup is shown
in Fig. 1, It is similar to those presented in [21] and [22], but
with some modifications and enhancements as described in this
section.
The inner size of the climate chamber is
length width height and the air temperature inside the
chamber can be reduced down to 20 . In the setup, several
temperature sensors (TS) filled in the space to measure the tem-
perature accurately. Two pneumatic nozzles (SN) were on one TABLE II
PARAMETERS OF THE COATINGS IN THE TEST
of the walls of the chamber as shown in Fig. 1. The water pres-
sure and air pressure were simultaneously controlled by a PLC
control system (PLC) to ensure a uniformly distributed mist
around the insulator. The insulator unit or string was hung in the
center of the chamber. Another insulator (AI) was used to allow
for leakage current measurements. A weight sensor (WS) was
included to measure the weight of ice accretion on the insulators.
The applied voltage and the leakage current were monitored and
recorded by a data-acquisition (DAQ) system. The data of tem-
perature and weight were recorded in real time by the paperless
recorder (RI) at 1 Hz. The applied voltage and the leakage cur-
rent were monitored and recorded by a DAQ (ADLC). Mean- preparation of normal room temperature vulcanization (RTV).
while, the ice-covered insulator strings were photographed and Following this, some material characteristics, such as hy-
their surface temperature distribution was measured by an in- drophobicity, tear and tensile strength, elongation at break,
frared camera. as well adhesion ability stayed almost the same compared to
normal RTV. However, resistance to tracking and erosion, di-
B. Insulators and Coatings electric strength, and volume resistivity was decreased because
Three types of insulators were used in the tests, which was of the presence of conductive fillers in the final product.
abbreviated as: 1) Ins A; 2) Ins B; and 3) Ins C, respectively, as
shown in Fig. 2. The parameters of the insulators are shown in C. Coating Resistance and the Measurement
Table I. Ins A is a porcelain insulator, the Ins B and Ins C are Coating resistance is another important factor in anti-icing
glass insulators, and Ins C is an aerodynamic insulator with a performance under freezing conditions. The conductivity of the
greater shed. semiconducting coating is sensitive to the volume fraction of
The parameters of the coating used in the tests are sum- carbon black and to temperature [18]. So the coating resistance
marized in Table II. Similarly, as described in [18] and [22], can be changed by adjusting the concentration of the carbon
the semiconductive coatings were prepared by adding carbon black in the preparation. The scope of volume resistivity used in
black fillers into polydimethylsiloxane (PDMS) during the the tests varied from to . To determine the coating
WEI et al.: EFFECT OF THE PARAMETERS OF THE SEMICONDUCTIVE COATING ON THE ANTI-ICING PERFORMANCE OF THE INSULATORS 1415
TABLE IV
CONFIGURATIONS OF COATINGS USED IN THE TEST
TABLE III
COATING RESISTANCE SELECTED IN THE TEST
TABLE V
EXPERIMENTAL CONDITIONS
TABLE VI
CONFIGURATIONS OF THE INSULATOR STRINGS IN THE TESTS
B. Design of Coating Configuration Fig. 8. Anti-icing performance of insulators for different configurations;
arrow: the radial length of the uncoated area.
In this section, all of the insulators were treated with the
semiconductive coating, which was the same as that of sample
A4. The appearances of the ice buildup of the single aerody-
namic insulator after a 2-h icing period are presented in Fig. 8.
Fig. 9 shows the average leakage current (rms) of all the sam-
ples during the icing process.
In Fig. 8, for samples B1, B2, and B3 with 0, long ici-
cles and thick ice layers indicated that this kind of configura-
tion could not improve the anti-icing performance, even though
the width of the blank area decreased to only 8 cm and the
leakage current increased to about 4.5 mA (Fig. 9). Unexpect-
edly, there was no significant increase in the leakage current and
heating power when more area was covered with semiconduc-
tive coating. Especially as shown on the top surface of sample
B2, the Joule heat was mainly generated in the uncoated area
since most of the resistance is situated in this area. At the same
time, however, most of the Joule heat was also generated in the Fig. 9. Average leakage current (rms) of Samples B1 to B6 during the icing
same area. Since icicle accretion is more dangerous than the process.
ice buildup on the top insulator surface, it is more important
to prevent the growth of the icicles. However, this was only of
little help for the 0 configuration. The coating temperature sample B4, the longer radius of the blank band caused a decrease
showed only little increase for the above reason. Hence, for this in conductivity, with a small resulting leakage current, about 3
configuration, ice accretion near the edge of the insulator and mA. So long icicles and thick layers also appeared, just as in
icicle growth were observed, even when the coating area was samples B2 and B3, since the very close heat rate with them. Un-
expanded. like sample B3, the leakage current of sample B5 was enhanced
Conversely, the use of the 0 configuration proved the greatly when the distance decreased to 7 cm and eventually the
above conclusion that for samples B4, B5 and B6, the coating is heat rate strengthened to be about 30 W. Therefore most of the
to be applied not only on the bottom side but also near the cap. icicles dropped off and the rest is about falling off the edge of
The main purpose was not only to increase the leakage current the insulator, as shown in Fig. 8. Moreover, all the icicles disap-
and then the heat rate by narrowing the area of the blank band, peared during the icing period when the width of the blank band
but also to let the melted water reach the edge of the insulator further decreased to 5 cm, as a result of an important rise in the
more quickly followed by more soft icicles roots. In Fig. 8, for heat rate.
1418 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 31, NO. 4, AUGUST 2016
Fig. 11. Weight of ice accretion and leakage current of the four insulator strings
during the icing process.
IV. DISCUSSION
The case of an insulator string is different from that of a single
insulator. When every insulator of the string is partially coated,
it means that there will be more “gaps” (uncoated areas) along
the insulator string. In principle, anti-icing process will not be
triggered until all the gaps are covered and connected by the
liquid water. In order to investigate the anti-icing performance
of the coated insulator string or string with alternative sheds,
two additional groups of tests were carried out under the same Fig. 12. Anti-icing performance of insulator strings with five units or alterna-
tive sheds.
conditions as presented in Table II. The coating configurations
and insulator information are presented in Table IV. The coating
resistance is the same as for sample A4 in Fig. 5.
shifted to the external side from the adjacent area of the cap. The
A. Short Insulator Strings With the Same Sheds case is more obvious for sample C4, where the area with higher
heating is closer to the edge of the insulator, in which case most
Fig. 10 shows the icing appearance and infrared images of
of the ice layer can melt with more icicles dropping off.
the short insulator strings after an icing process of 1.5 h. Fig. 11
presents the change in the weight of ice accretion during the
B. Short Insulator Strings With Alternative Sheds
icing process.
Compared to the uncoated insulator string, the three coating For the purpose of improving the performance of an insulator
ones with the same volume resistivity can greatly prevent ice in cold and freezing rain areas, insulator strings with longer
buildup during the icing tests at different levels, even with in- leakage distance (more units) or with alternative sheds are
creasing units and more gaps. The temperature of most of the top widely used. Figs. 12 and 13 show the icing/anti-icing perfor-
surfaces of these three samples increased to above C (as in- mance of insulator strings with more units or alternative sheds
dicated by the white rectangles in Fig. 10). However, it must be at the 35 kV level.
admitted that this performance cannot catch up with that of the In Fig. 12, samples D2 and D4 seem to present features of
single insulator, sample A4, since they shared the same coating. icephobicity. However, Ins A and Ins B had similar parameter
In the last 5 min of the test when the leakage current was more values except for surface curvature. The amount of accumulated
stable, the leakage current of samples C1, C2, and C3 were mea- water droplets on the top surface of Ins B per unit of time is
sured to be 3.82, 4.01, and 4.28 mA, respectively. The leakage higher than that of Ins A, since water droplets or water film
current was somewhat like that of sample A3, but much lower fall off more easily for Ins A than Ins B from the top surface.
than sample A4. Therefore, the anti-icing capability will decline Then water film thickness will decline, that is, the equivalent
for long insulator strings. resistance of the water film or mixture will increase, causing
For samples C2 and C3, with the same width of the coating the leakage current to decrease. It is the reason why the leakage
at the edge of the insulator, the narrowing blank band increased current of sample D2 was higher than that sample C2. So, the
the heating power rate. But for sample C3, the main heating area anti-icing performance of an insulator string is not only related
WEI et al.: EFFECT OF THE PARAMETERS OF THE SEMICONDUCTIVE COATING ON THE ANTI-ICING PERFORMANCE OF THE INSULATORS 1419
Fig. 13. Leakage current of the four insulator strings during the icing process.
Fig. 14. Comparison of the icing appearance of the insulator string: (a) treated
to coating resistance, configuration, and environment, but to the with the new coating and (b) taken down from a 35 kV line after one year's
operation. (a) New coating. (b) Aged coating.
specific parameters of the insulator as well.
For the insulator string with alternative sheds, the icicles
need a long time to bridge the whole insulator string, thus im-
proving the performance of the insulator in freezing conditions,
which has also been reported in [2]. Moreover, the anti-icing
coating was also effective when comparing samples D3 and
D4, as shown in Fig. 10.
In the case of sample D4, some of the icicles formed on the
edge of the small insulators (white rectangle) fell onto the top
surface of the aerodynamic insulator, whereas another portion
of them fell out (red rectangle A). However, there were a lot
of icicles (red rectangle B) adhering stubbornly to the edge of
the aerodynamic insulator. It is an important difference with the
single insulator (sample B6), as shown in Fig. 8. A possible
reason for that is the low leakage current density when the radius
of the insulator increases resulting in a lower power generation
Fig. 15. Leakage current of the insulator string treated with the new coating
rate, unable to compensate for the freezing rate. In addition, and aged coating.
because of the larger area of the top surface, more water was
collected on the top surface and more energy was required to
increase the temperature of the water. Otherwise, some of the V. CONCLUSION
water would freeze with an increase in electrical resistance and This paper focuses on investigating the effect of the semi-
a decrease in leakage current. conductive coating applied on suspension insulators on the anti-
icing/icing performance. Considering the aforementioned anal-
ysis, the following conclusions can be drawn.
C. Long-Term Aging Problem Appropriate coating resistance and configuration are neces-
sary conditions for the effective anti-icing, but these are not suf-
Because of the conductive fillers, the aging problem is always ficient conditions. The necessary maximum order of magnitude
the main concern. As for the different principle, the coating was of the coating resistance of the single insulator is below 0.3 M
not ensured by the Inclined Plane Test, but some field trials for the recommended icing conditions of IEEE Standard 1783.
were carried out to investigate the performance of the coating. A But a very low coating resistance is not safe for the insulators
coated string running for one year was taken down for an icing during heavy rain or polluted environment.
test from a 35-kV line. The appearance after the 3 h icing test When applied on short insulator strings, the coating of
(Fig. 14) and the leakage current in Fig. 15 indicated that the the resistance in the above scope also has a positive role in
capacity of anti-icing of the operating insulator was almost the overcoming ice accretion as compared to an uncoated insulator
same with the new coated one. string.
Even so, however, longer time is required to monitor their Configuring the coating on the top surface of the insulator in-
performance, especially during the polluted, heavy rain, and fluences the growth of the icicles. The coating should preferably
icing environment. be applied not only on the bottom side of the insulator, but also
1420 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 31, NO. 4, AUGUST 2016
on its top surface. A suitable uncoated area, close to the edge [15] J. J. Wang, C. Fu, Y. P. Chen, H. Rao, S. K. Xu, and T. Yu, “Research
of the insulator, can make the icicles fall off more easily. How- and application of DC de-icing technology in China southern power
grid,” IEEE Trans. Power Del., vol. 27, no. 3, pp. 1234–1242, Jul.
ever, the leakage current density will decline for larger shed di- 2012.
ameters. By narrowing the uncoated area, leakage current and [16] S. H. Fan, X. L. Jiang, C. X. Sun, Z. J. Zhang, and L. C. Shu, “Tem-
then the heating power rate can be enhanced against the freezing perature characteristic of DC ice-melting conductor,” Cold Reg. Sci.
Technol., vol. 65, pp. 29–38, Jan. 2011.
conditions. Therefore, in order to obtain a better anti-icing per- [17] Z. Peter, C. Volat, M. Farzaneh, and L. I. Kiss, “Numerical investi-
formance, the design of the semiconductive coating on the in- gations of a new thermal de-icing method for overhead conductors
sulator should be further optimized subjected to electrical and based on high current impulses,” IET Gen. Transm. Distrib., vol. 2,
pp. 666–675, Sep. 2008.
icing environments. [18] W. Y. Liao, Z. D. Jia, Z. C. Guan, L. M. Wang, J. Yang, and J. B. Fan,
There are also positive effects for short insulator strings or “Reducing ice accumulation on insulators by applying semiconducting
strings with alternative sheds by changing the application of RTV silicone coating,” IEEE Trans. Dielect. Electr. Insul., vol. 14, no.
6, pp. 1446–1454, Dec. 2007.
the semiconductive coating. Compared to the single unit insu- [19] X. Wei, Z. Jia, Z. Sun, Z. Guan, and M. MacAlpine, “Development of
lator, however, it would be more difficult for each uncoated area anti-icing coatings applied to insulators in China,” IEEE Electr. Insul.
to be covered or connected by water droplets or water film at Mag., vol. 30, no. 2, pp. 42–50, Mar./Apr. 2014.
[20] IEEE Guide for Test Methods and Procedures to Evaluate the Elec-
the same moment. So anti-icing capacity will decline for coated trical Performance of Insulators in Freezing Conditions, IEEE Stan-
long insulator strings. In addition, a remarkable decrease of the dard 1783–2009, 2009.
anti-icing capacity was not found after one year's operation, but [21] X. Wei, Z. Jia, Z. Sun, W. Liao, Y. Qin, and Z. Guan, “Study of anti-
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[22] Z. Xu, Z. Jia, Z. Li, X. Wei, Z. Guan, M. Macalpine, Y. Zhao, and Y.
Li, “Anti-icing performance of RTV coatings on porcelain insulators by
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WEI et al.: EFFECT OF THE PARAMETERS OF THE SEMICONDUCTIVE COATING ON THE ANTI-ICING PERFORMANCE OF THE INSULATORS 1421
Masoud Farzaneh (M’83–SM’91–F’07) is AND ELECTRICAL INSULATION, Convenor of CIGRE WG B2.44 on coatings for
Director-Founder of the International Re- protection of overhead lines during winter conditions, as well as member of the
search Center CENGIVRE, Chairholder of the Executive Committee of CIGRE Canada.
NSERC/Hydro-Quebec/UQAC Industrial Research
Chair CIGELE, and Chairholder of the Canada
Research Chair INGIVRE related to power trans-
mission engineering in cold climate regions at Zhicheng Guan (M’06) was born in Jilin Province,
the University of Québec at Chicoutimi (UQAC), China, on November 10, 1944. He received the B.S.,
Chicoutimi, QC, Canada. He has authored or co-au- M.S., and Ph.D. degrees in high voltage engineering
thored about 600 technical papers, and 17 books from the Department of Electrical Engineering, Ts-
or book chapters. To date, he has trained about inghua University, Beijing, China, in 1970, 1981, and
130 postgraduate students and postdoctoral fellows. His field of research 1984, respectively.
encompasses high voltage and power engineering, including the impact of cold Currently, he is Full Professor of the Graduate
climate on overhead transmission lines. School at Shenzhen, Tsinghua University. His
Prof. Farzaneh is a Fellow of The Institution of Engineering and Technology major research fields are high-voltage insulation
(IET) and Fellow of the Engineering Institute of Canada (EIC). His contribu- and electrical discharges, flashover mechanisms on
tions and achievements in research and teaching have been recognized by sev- contaminated insulators, electromagnetic environ-
eral prestigious prizes and awards at national and international levels. Actively mental technologies, as well as the application of plasma and high-voltage
involved with IEEE and CIGRÉ, he was President of IEEE DEIS for 2013, and technologies to biological and environmental engineering.
is a member of the Editorial Board of IEEE TRANSACTIONS ON DIELECTRICS