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SMS 15 degree MMS Study

47 mps
As per IS 8147: 1976
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Assumptions
1. Uniform virgin Al 6063 T6 alloy.

2. Elastic Modulus 65500 N/mm^2

3. Poisson’s Ratio 0.33 N/A

4. Shear Modulus 25800 N/mm^2

5. Density 2700 kg/m^3

6. Tensile Strength 240 N/mm^2

7. Yield Strength 215 N/mm^2

8. Thermal Expansion Coefficient 2.34e-005 /K

9. Thermal Conductivity 209 W/(m·K)

10. Specific Heat 900 J/(kg·K)

11. Tensile Load per Module is as per IS 875-Part 3 calculation sheet.

12. Loading Case is Self-Weight + Tensile Load.

13. Solar panel Module Frame is 35mm wide.

14. Solar Panel weight is 22kg.

Standards Considered

IS 8147:1976 Code of Practice for use of Aluminium in Structures.


IS 875 Part 3 Calculation of loads except Earthquake Loading.

Software Used

Ansys 19.2 – Professional Workbench Mechanical


SolidWorks 18 - Professional
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Section properties of the SMS Rail
Area = 242.54 millimeters^2

Centroid relative to assembly origin: ( millimeters )


X = 655.85
Y = 565.88
Z = 1276.74

Moments of inertia of the area, at the centroid: ( millimeters ^ 4 )


Lxx = 73996.45 Lxy = 0.00 Lxz = 0.00
Lyx = 0.00 Lyy = 17519.65 Lyz = -4723.23
Lzx = 0.00 Lzy = -4723.23 Lzz = 56476.80

Polar moment of inertia of the area, at the centroid = 73996.45 millimeters ^ 4

Angle between principal axes and assembly coordinate axes = 6.82 degrees

Principal moments of inertia of the area, at the centroid: ( millimeters ^ 4 )


Ix = 16955.18
Iy = 57041.27

Moments of inertia of the area, at the output coordinate system: ( millimeters ^ 4 )


LXX = 473089520.97 LXY = 90012477.31 LXZ = 203087039.82
LYX = 90012477.31 LYY = 499691754.22 LYZ = 175232582.62
LZX = 203087039.82 LZY = 175232582.62 LZZ = 182044583.85

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Mass properties of the SMS Rail
Mass = 2030.03 grams @3100mm

Volume = 751864.41 cubic millimeters

Surface area = 963408.17 square millimeters

Center of mass: ( millimeters )


X = -894.15
Y = 565.88
Z = 1276.74

Principal axes of inertia and principal moments of inertia: ( grams * square millimeters )
Taken at the center of mass.
Ix = ( 1.00, 0.00, 0.00) Px = 619350.30
Iy = ( 0.00, 0.99, 0.12) Py = 1625860736.91
Iz = ( 0.00, -0.12, 0.99) Pz = 1626196257.53

Moments of inertia: ( grams * square millimeters )


Taken at the center of mass and aligned with the output coordinate system.
Lxx = 619350.30Lxy = 0.00 Lxz = 0.00
Lyx = 0.00 Lyy = 1625865461.55 Lyz = 39533.45
Lzx = 0.00 Lzy = 39533.45 Lzz = 1626191532.88

Moments of inertia: ( grams * square millimeters )


Taken at the output coordinate system.
Ixx = 3959759290.51 Ixy = -1027160857.13 Ixz = -2317490464.96
Iyx = -1027160857.13 Iyy = 6557986569.38 Iyz = 1466696716.50
Izx = -2317490464.96 Izy = 1466696716.50 Izz = 3899279753.38

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Section properties of the Inclined Support Profile (45 x 30 x 3mm L)
Area = 216.00 millimeters^2

Centroid relative to assembly origin: ( millimeters )


X = 263.72
Y = 442.84
Z = 1515.48

Moments of inertia of the area, at the centroid: ( millimeters ^ 4 )


Lxx = 45167.63 Lxy = 15391.32 Lxz = 4172.54
Lyx = 15391.32 Lyy = 19504.89 Lyz = -11406.50
Lzx = 4172.54 Lzy = -11406.50 Lzz = 58487.98

Polar moment of inertia of the area, at the centroid = 61580.25 millimeters ^ 4

Principal moments of inertia of the area, at the centroid: ( millimeters ^ 4 )


Ix = 9318.86
Iy = 52261.39

Moments of inertia of the area, at the output coordinate system: ( millimeters ^ 4 )


LXX = 538486551.28 LXY = 25210339.34 LXZ = 86323255.31
LYX = 25210339.34 LYY = 511124616.55 LYZ = 144971651.59
LZX = 86323255.31 LZY = 144971651.59 LZZ = 57439858.79

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Mass properties of Inclined Support
Mass = 813.69 grams @ 1400mm

Volume = 301366.59 cubic millimeters

Surface area = 210142.35 square millimeters

Center of mass: ( millimeters )


X = 263.72
Y = 625.84
Z = 840.45

Principal axes of inertia and principal moments of inertia: ( grams * square millimeters )
Taken at the center of mass.
Ix = ( 0.00, -0.26, 0.97) Px = 232309.62
Iy = ( 0.41, -0.88, -0.24) Py = 132364448.13
Iz = ( 0.91, 0.39, 0.11) Pz = 132526336.24

Moments of inertia: ( grams * square millimeters )


Taken at the center of mass and aligned with the output coordinate system.
Lxx = 132499633.40 Lxy = -58361.22 Lxz = -14346.62
Lyx = -58361.22 Lyy = 123342531.76 Lyz = -33376301.75
Lzx = -14346.62 Lzy = -33376301.75 Lzz = 9280928.83

Moments of inertia: ( grams * square millimeters )


Taken at the output coordinate system.
Ixx = 1025952186.91 Ixy = 134238019.35 Ixz = 180333035.57
Iyx = 134238019.35 Iyy = 754681655.96 Iyz = 394612692.04
Izx = 180333035.57 Izy = 394612692.04 Izz = 384574841.86

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Section properties of the selected face of Array Assembly
Area = 519.75 millimeters^2

Centroid relative to assembly origin: ( millimeters )


X = 285.37
Y = 417.58
Z = 1513.46

Moments of inertia of the area, at the centroid: ( millimeters ^ 4 )


Lxx = 122017.92Lxy = 72032.90 Lxz = 0.00
Lyx = 72032.90 Lyy = 122017.92 Lyz = 0.00
Lzx = 0.00 Lzy = 0.00 Lzz = 244035.85

Polar moment of inertia of the area, at the centroid = 244035.85 millimeters ^ 4

Angle between principal axes and assembly coordinate axes = 45.00 degrees

Principal moments of inertia of the area, at the centroid: ( millimeters ^ 4 )


Ix = 49985.02
Iy = 194050.83

Moments of inertia of the area, at the output coordinate system: ( millimeters ^ 4 )


LXX = 1281274404.13 LXY = 61863599.98 LXZ = 224477167.13
LYX = 61863599.98 LYY = 1232969911.67 LYZ = 328477633.49
LZX = 224477167.13 LZY = 328477633.49 LZZ = 133200474.11

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Mass properties of Base Support
Mass = 138.44 grams

Volume = 51275.21 cubic millimeters

Surface area = 21096.05 square millimeters

Center of mass: ( millimeters )


X = 285.36
Y = 417.52
Z = 1463.39

Principal axes of inertia and principal moments of inertia: ( grams * square millimeters )
Taken at the center of mass.
Ix = ( 0.01, -0.01, 1.00) Px = 65029.92
Iy = ( 0.71, -0.70, -0.02) Py = 129171.44
Iz = ( 0.70, 0.71, 0.00) Pz = 167299.94

Moments of inertia: ( grams * square millimeters )


Taken at the center of mass and aligned with the output coordinate system.
Lxx = 148115.52Lxy = -19071.34 Lxz = 588.19
Lyx = -19071.34 Lyy = 148340.53 Lyz = -803.36
Lzx = 588.19 Lzy = -803.36 Lzz = 65045.24

Moments of inertia: ( grams * square millimeters )


Taken at the output coordinate system.
Ixx = 320760683.82 Ixy = 16475377.36 Ixz = 57812969.35
Iyx = 16475377.36 Iyy = 307900244.19 Iyz = 84587518.82
Izx = 57812969.35 Izy = 84587518.82 Izz = 35472163.82

8
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Geometry

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Modelling in SolidWorks 2018 Professional SP4

Environment temperature – 75 deg C


9
Page
Mesh

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Meshing quality ≈ 1
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Standard Earth Gravity

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Self-Weight of MMS & Panels


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Input Load Calculation

Wind load study as per IS 875 Part 3


Roof Height 15m assumed
Basic Wind Speed , Vb 170kmph 47 mps;
k1 0.9 25 years life clause 5.3.1
k2 0.97 Terrain cat 2; Class C Blg clause 5.3.2.2
k3 1 topography factor 5.3.3.1
k4 1 cyclone factor 5.5

Vz = Vb x k1 x k2 x k3 x k4 41.031 m/s

Wind Pressure, Pz = Vz x Vz x .6 = 1010.125777 N/m2

Net Wind pressure, Pn = Kd x Ka x Kc x Pz


Kd 0.9 wind directionality factor 5.4
Ka 1 area averaging factor 5.4.2 table 4
Kc 1 combination factor 6.2.3.13 table 19

Pn = 909.1131989 N/m2
Panel Tilt, α = 15 deg only worst case scenario checked
h/W = 0.5

Solidity Ratio = 0 no obstructions


positive coeffeicent = 0.7 table 8, 6.2.3.3
negative coefficient = -1.1

maximum compression = 636.3792393 N/m2


maximum tensile = 1000.024519 N/m2; Design pressure 0.0011MPa
12Page
Pressure

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

As per calculation sheet


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Fixed Support

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Considered fixed at anchoring points


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Total Deformation - SMS Rail

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum deflection on the Frame = 3.8957mm

Maximum allowable deflection = 1800/200 = 9mm; Table 8.3.1, Page 44


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X Axis - Normal Stress - SMS Rail

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer Y axis (Uplift direction)


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Y Axis - Normal Stress - SMS Rail

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum allowable bending stress: 96MPa. IS 8147: 1976, Table 4, Clause 7.4.1

Max value on System = 48.691MPa


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Z Axis - Normal Stress - SMS Rail

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer Y axis (Uplift direction)


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XY Plane - Shear Stress - SMS Rail

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer YZ plane
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YZ Plane - Shear Stress - SMS Rail

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum allowable shear stress: 51MPa. IS 8147: 1976, Table 4, Clause 7.4.1

Max value on System = 36.621MPa


20
Page
XZ Plane - Shear Stress – SMS Rail

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer YZ plane
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Total Deformation - A Frame

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum deflection on the Frame = 1.2625mm

Maximum allowable deflection = 1300/200 = 6.5mm; Table 8.3.1, Page 44


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X Axis - Normal Stress - A Frame

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer Y axis (Uplift direction)


23
Page
Y Axis - Normal Stress - A Frame

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum allowable bending stress: 96MPa. IS 8147: 1976, Table 4, Clause 7.4.1

Max value on System = 83.571MPa


24
Page
Z Axis - Normal Stress - A Frame

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer Y axis (Uplift direction)


25
Page
XY Plane - Shear Stress - A Frame

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer XZ plane
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Page
YZ Plane - Shear Stress - A Frame

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer XZ plane
27
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XZ Plane - Shear Stress – A Frame

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum allowable shear stress: 51MPa. IS 8147: 1976, Table 4, Clause 7.4.1

Max value on System = 49.506MPa


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Page
X Axis - Normal Stress – Rail Clamp

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer Y axis
29
Page
Y Axis - Normal Stress - Rail Clamp

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum allowable bending stress: 96MPa. IS 8147: 1976, Table 4, Clause 7.4.1

Max value on System = 90.667MPa


30
Page
Z Axis - Normal Stress - Rail Clamp

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer Y axis
31
Page
XY Plane - Shear Stress - Rail Clamp

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum allowable shear stress: 51MPa. IS 8147: 1976, Table 4, Clause 7.4.1

Max value on System = -54.211MPa

FoS = 215/54.211 > 4; safe as per standard practice


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Page
YZ Plane - Shear Stress - Rail Clamp

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer XY plane
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Page
XZ Plane - Shear Stress - Rail Clamp

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer XY Plane
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Page
X Axis - Normal Stress - Splice

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer Y axis
35
Page
Y Axis - Normal Stress - Splice

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum allowable bending stress: 96MPa. IS 8147: 1976, Table 4, Clause 7.4.1

Max value on System = 66.243MPa


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Page
Z Axis - Normal Stress - Splice

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer Y axis
37
Page
XY Plane - Shear Stress - Splice

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Maximum allowable shear stress: 51MPa. IS 8147: 1976, Table 4, Clause 7.4.1

Max value on System = -34.073MPa


38
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YZ Plane - Shear Stress - Splice

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer XY plane
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XZ Plane - Shear Stress - Splice

Subject: 15-degree MMS

Date Tuesday, November 20, 2018

Comments:

Refer XY plane
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