Catalog
April 2015
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1
Offer for complex Altivar 32 variable speed drives
machines and Lexium 32 motion control
Application areas General Printing, material handling, conveying, transfer machines, packaging, textiles, etc. Printing, material handling, conveying, transfer machines, packaging, textiles, etc.
Specific Hoisting, wood-working or metal processing machines, etc. Clamping, cutting, cutting to length, flying shear, rotary knife, Pick & Place, winding, marking, etc.
Technology type Altivar 32 variable speed drives without sensor (velocity control) Lexium 32 servo drives with sensor feedback (position control)
BMH servo motor BMH servo motor BMH servo motor BMH servo motor
BSH servo motor BSH servo motor BSH servo motor BSH servo motor
Power range for 50…60 Hz (kW) line supply 0.18…15 kW/0.25…20 HP 0.15…11 kW/0.25…15 HP
Single-phase 100…120 V (kW) – 0.15…0.8 kW/0.25…1 HP
Single-phase 200…240 V (kW) 0.18…2.2 kW/0.25…3 HP 0.3…1.6 kW/0.5…2 HP
Three-phase 208…480 V (kW) – 0.35…11 kW/0.5…15 HP
Three-phase 380…500 V (kW) 0.37…15 kW/0.5…20 HP –
Drive Motor speed 0.1…599 Hz Nominal speed:
bb BMH servo motors: continuous stall torque range of 1.2…88 Nm for nominal speeds from 1,200 to 5,000 rpm
bb BSH servo motors: continuous stall torque range of 0.5…33.4 Nm for nominal speeds from 2,500 to 6,000 rpm
Type of control Asynchronous motor Voltage/frequency ratios: U/f and 5-point U/f –
Sensorless flux vector control ratio
Kn2 quadratic ratio (pump/fan)
Energy saving ratio
Synchronous motor Ratio for synchronous motor without sensor Synchronous motor with sensor feedback for BMH and BSH servo motors
Motor sensor Integrated – SinCos Hiperface® sensor
Available as an – – Resolver encoder
option Analog encoder
Digital encoder
Transient overtorque 170…200% of the nominal motor torque –
Peak current – Peak current, up to 4 times the drive direct current for 1 second
2 2
3
Presentation Variable speed drives
Altivar 32
Presentation
The Altivar 32 drive is a frequency inverter for 200…500 V three-phase asynchronous
PF095109
The Altivar 32 drive includes various motor control profiles for three-phase
asynchronous and synchronous motors.
In combination with synchronous motors, Altivar 32 variable speed drives offer
optimized energy efficiency. Their high dynamic response optimizes application
performance. The Altivar 32 variable speed drive/synchronous motor combination is
very compact, and thus helps to reduce the size of the equipment as well as its cost.
By taking account of constraints on product setup and use right from the design
stage, we have been able to simplify integration of the Altivar 32 drive into industrial
in.
machines. It features more than 150 functions. It is robust, compact, and easy to
270 mm/10.62 install.
Example with six 45 mm wide drives Up to 4 kW/5 HP, the Altivar 32 drive is 45 or 60 mm/1.77 or 2.36 in. wide, saving a
mounted side-by-side considerable amount of space in an installation. It has also been designed to be
mounted side-by-side or on its side in densely-packed or shallow enclosures.
Altivar 32 drives provide safety functions and control system functions to meet the
requirements of the most specialized applications.
They offer various optional communication cards enabling seamless integration into
the main control system architectures. The numerous configurable I/O available as
standard facilitate customization to specific applications.
Altivar 32 drives are also compatible with SoMachine, the software solution for
OEMs. This solution can be used to develop, configure, and set up an entire
machine in a single software environment.
Applications
Altivar 32 drives incorporate functions suitable for the most common applications,
PF600365
including:
bb Material handling (small conveyors, hoists, etc.)
bb Packing and packaging machines (small bagging machines, labeling machines,
etc.)
bb Special machines (mixers, kneaders, transfer machines, textile machines, etc.)
bb Pumps, compressors, fans
bb Hoisting
bb Wood-working machinery (saws, gummers, planers, etc.)
bb Metal processing (bending presses, welding machines, cutting machines, etc.)
(1) Please refer to the Lexium 32 motion control offer on our website
www.schneider-electric.com.
Application: conveying
References:
page 10
4
Presentation (continued) Variable speed drives
Altivar 32
The Altivar 32 range of variable speed drives provides safety functions (SIL 3
according to standard IEC 61508) comparable with performance level “e” (PL e)
according to standard ISO/EN 13849-1-2.
The Altivar 32 drive software includes three safety functions that help machines
meet safety requirements, whether or not they are used in conjunction with a
Preventa safety module (2):
bb STO: Safe Torque Off
bb SLS: Safely Limited Speed
bb SS1: Safe Stop 1
These safety functions are configured via the SoMove setup software.
For more information, please refer to the SoMove catalog available on our website
www.schneider-electric.com.
Note: To set up the safety functions, please refer to the “Altivar 32 Safety Functions Manual”,
available on our website www.schneider-electric.com.
ATV Logic
ATV Logic is used to adapt Altivar 32 variable speed drives to specific applications by
Example of an application requiring the use
of safety functions means of customizable integrated control system functions.
The integrated control system functions featuring ATV Logic can be used to perform
simple operations without adding further devices, which reduces costs.
ATV Logic is programmed via the SoMove setup software (refer to the SoMove
catalog available on our website www.schneider-electric.com) and provides access
to the following functions:
bb Arithmetical operations, Boolean operators, counters, timers, etc.
bb Programming of up to 50 functions by an automated sequence
bb Access to the drive’s internal variables
PF600367
Application functions
Altivar 32 drives include 150 functions for handling, such as:
bb Configurations: standard or customizable
bb Settings: factory or OEM
bb Application-specific functions (conveying, cutting, hoisting, etc.)
bb Adjustable switching frequency for optimizing servo control (adjusted motor
current, reduced motor noise and temperature rise, etc.)
Example of an application (scrolling billboard) requiring a bb Multiple Human-Machine Interfaces (HMIs) and dialog or configuration tools
typical ATV Logic sequence bb Menu parameter setting, using the “My Menu” function to obtain an application-
specific HMI
bb Uploads and downloads of application and drive software, with the power on or off
References:
page 10
5
Presentation (continued) Variable speed drives
Altivar 32
The offer
The Altivar 32 range of variable speed drives covers motor power ratings from
0.18 kW/ 0.25 HP to 15 kW/20 HP with two types of power supply:
bb 200 V…240 V single-phase, 0.18 kW/0.25 HP to 2.2 kW/3 HP (ATV32HpppM2)
bb 380 V…500 V three-phase, 0.37 kW/0.50 HP to 15 kW/20 HP (ATV32HpppN4)
Several drives can be mounted side-by-side to save space.
In addition to the Modbus and CANopen standard protocols, Altivar 32 drives can be
connected to the main industrial communication buses and networks by adding one
of the following optional communication cards:
bb Modbus/TCP - Ethernet/IP
bb PROFIBUS DP V1
bb DeviceNet
bb EtherCAT
bb POWERLINK
bb ProfiNet
CANopen communication card with See page 20.
RJ 45 connectors
Electromagnetic compatibility (EMC)
The built-in EMC filters in ATV32HpppM2 and ATV32HpppN4 drives and
compliance with EMC requirements simplify installation and provide an economical
means of helping to ensure devices meet the criteria for the e mark. This enables
CANopen communication card with compliance with standard IEC 61800-3, category C2 for a maximum motor cable
SUB-D connector length of 10 m/32.80 ft for ATV32pppM2 variable speed drives and 5 m/16.40 ft for
ATV32pppN4 variable speed drives.
This filter can be disconnected via a jumper.
Other filters are available as an option and can be installed by the customer to
CANopen communication card with reduce the level of emissions from Altivar 32 drives.
connection via terminals In particular, they allow a maximum motor cable length of 100 m/328.08 ft.
Accessories
bb Bracket for direct mounting of GV2/ATV32 circuit-breaker (see page 26)
bb Adapter for mounting the control module at 90°, for mounting the power module
on its side, keeping the control module visible and accessible
bb Daisy chain DC bus cordsets for daisy chain connection of the DC bus
See page 11.
External options
bb Braking resistors
bb Line chokes
bb Motor chokes
bb Additional EMC filters
bb Speed monitoring card
See pages 15 to 19.
GV2/ATV 32 direct mounting
References:
page 10
6
Presentation (continued) Variable speed drives
Altivar 32
HMI terminals
Altivar 32 drives can be connected to a remote display terminal 4 or a remote
graphic display terminal 3, which are available as options.
The remote display terminal can be mounted on an enclosure door with IP 54 or
1 IP 65 degree of protection. It provides access to the same functions as the
2 4 Human-Machine interface.
The remote graphic display terminal, with its text display in the user's language,
provides a user-friendly interface for configuration, debugging, or maintenance. It
can also be mounted on an enclosure door with IP 54 or IP 65 degree of protection.
See page 12.
(1) For the product ranges with the Bluetooth® link embedded (ATV32Hppppp437), see page 10.
References:
page 10
7
Presentation (continued) Variable speed drives
Altivar 32
Note: Some applications may require the addition of external Preventa safety modules (2).
References:
page 10
8
Presentation (continued) Variable speed drives
Altivar 32
Description
1 Power terminals
2 Protective cover to prevent access to the power terminals 7 when closed
3 RJ 45 communication port for access to integrated protocols: Modbus serial link
1 and CANopen machine bus
4 Protective cover for access to the control terminals (also includes a label with a
wiring diagram)
2
5 Control terminals for I/O connection:
bb 6 logic inputs:
3 vv 1 positive logic input (Sink)
vv 1 negative logic input (Source)
4 vv 1 input configurable as a PTC probe input
vv 1 x 20 kHz pulse control input
24 V c, impedance 3.5 KW, sampling time 8 ms
5
bb 1 logic output:
24 V c, sampling time 2 ms, maximum voltage 30 V, maximum current 100 mA
bb 3 analog inputs:
6 vv 1 current analog input, by programming X and Y from 0 to 20 mA, impedance
250 W
7
vv 1 bipolar differential analog input ± 10 V, impedance 30 W
vv 1 voltage analog input ±10 V, impedance 30 W
Sampling time 2 ms
bb 1 analog output configurable for current and voltage:
vv Voltage analog output 0…10 V c, minimum load impedance 470 W
vv Current analog output 0…20 mA, maximum load impedance 800 W
bb 2 relay outputs:
vv 1 NC contact and 1 NO contact with common point
Minimum switching capacity 5 mA for 24 V c, maximum switching capacity 3 A on
resistive load, 2 A on inductive load for 250 V a or 30 V c
vv 1 NC contact , maximum switching capacity 5 A on resistive load
6 Removable motor power terminal block (allows quick disconnect and re-connect
of motor cables during maintenance operations)
7 EMC mounting plate (integral part of the motor power terminal block 6). This plate
is supplied with a cable guide support, which can be used if required.
They are e marked according to the European low voltage (2006/95/EC) and EMC
(2004/108/EC) directives.
They also comply with environmental directives (RoHS).
References:
page 10
9
References Variable speed drives
Altivar 32
Drives
Power Max. line Apparent Max. Max. Max. Power Reference Weight
indicated on current power prospective continuous transient dissipated
rating plate (1), (2) line Isc (3) output current for at
current (In) maximum
(4) output
current (In)
at U1 at U2 at U2 at U2 60 s 2 s (4)
kW HP A A kVA kA A A A W kg/lb
Single-phase supply voltage: 200…240 V 50/60 Hz, with integrated EMC filter (2) (5) (6)
0.18 1/4 3.4 2.8 0.7 1 1.5 2.3 2.5 25 ATV32H018M2 2.400/
5.291
0.37 1/2 6 5 1.2 1 3.3 5 5.5 38 ATV32H037M2 2.400/
ATV32H018M2...H075M2 5.291
ATV32H037N4...HU15N4 0.55 3/4 7.9 6.7 1.6 1 3.7 5.6 6.1 42 ATV32H055M2 2.400/
5.291
0.75 1 10.1 8.5 2 1 4.8 7.2 7.9 51 ATV32H075M2 2.400/
5.291
PF095104
1.1 11/2 13.6 11.5 2.8 1 6.9 10.4 11.4 64 ATV32HU11M2 2.900/
6.393
1.5 2 17.6 14.8 3.6 1 8 12 13.2 81 ATV32HU15M2 2.900/
6.393
2.2 3 23.9 20.1 4.8 1 11 16.5 18.2 102 ATV32HU22M2 2.900/
6.393
Three-phase supply voltage: 380…500 V 50/60 Hz, with integrated EMC filter (2) (5) (6)
0.37 1/2 2.1 1.6 1.4 5 1.5 2.3 2.5 27 ATV32H037N4 2.500/
5.511
0.55 3/4 2.8 2.2 1.9 5 1.9 2.9 3.1 31 ATV32H055N4 2.500/
5.511
0.75 1 3.6 2.7 2.3 5 2.3 3.5 3.8 37 ATV32H075N4 2.500/
ATV32HU11M2...HU22M2 5.511
ATV32HU22N4...HU40N4 1.1 11/2 5 3.8 3.3 5 3 4.5 5 50 ATV32HU11N4 2.500/
5.511
1.5 2 6.5 4.9 4.2 5 4.1 6.2 6.8 63 ATV32HU15N4 2.500/
5.511
PF095105
Dimensions (overall)
Drives WxHxD
EMC plate mounted EMC plate not mounted
mm/in. mm/in.
ATV32H018M2...H075M2, 45 x 317 x 245/1.77 x 12.5 x 9.65 – (6)
ATV32H037N4...HU15N4
ATV32HU11M2...HU22M2, 60 x 317 x 245/2.36 x 12.5 x 9.65 – (6)
ATV32HU22N4...HU40N4
ATV32HU55N4, HU75N4 150 x 308 x 232/5.91 x 12.1 x 9.13 150 x 232 x 232/5.91 x 9.13 x 9.13
ATV32HD11N4, HD15N4 180 x 404 x 232/7.09 x 15.9 x 9.13 180 x 330 x 232/7.09 x 13.0 x 9.13
(1) Typical value for a 4-pole motor and a maximum switching frequency of 4 kHz, with no line choke for maximum prospective line
Isc (3).
ATV32HD11N4, HD15N4 (2) Nominal supply voltage, min. U1, max. U2: 200 (U1)…240 V (U2), 380 (U1)…500 V (U2).
EMC plate not mounted (3) If line Isc is greater than the values in the table, add line chokes (see page 16).
(4) These values are given for a nominal switching frequency of 4 kHz, for use in continuous operation.
The switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, derate the nominal drive current. The nominal motor current
should not exceed this value. See the derating curves on our website www.schneider-electric.com.
(5) Drives supplied with category C2 integrated EMC filter. This filter can be disconnected.
(6) Connection in compliance with EMC standards:
- ATV32HpppM2, ATV32H037N4...HU40N4 drives are supplied with an EMC plate. This is an integral part of the power terminals;
these 2 components cannot be separated.
- ATV32HU55N4…HD15N4 drives are supplied with an EMC plate, for assembly by the customer.
Presentation:
page 4
10
References (continued) Variable speed drives
Altivar 32
Variants, accessories
Variants
PF095123
Accessories
Components for mounting GV2 circuit-breaker directly on ATV32 drive
Description For drives Sold in Unit Weight
ATV32HU15N4 with control lots of reference kg/lb
module mounted at 90°
Bracket for GV2/ATV32 direct mounting ATV32HpppM2 10 VW3A9921 0.075/
Mechanical bracket for holding the GV2 circuit-breaker in ATV32H037N4…HU40N4 0.165
place when directly mounted on ATV32 drive.
Requires a GV2AF4 adapter plate for electrical
connection, to be ordered separately.
Adapter plate ATV32HpppM2 10 GV2AF4 0.016/
Provides the electrical link between the GV2 circuit- ATV32H037N4…HU40N4 0.035
breaker and ATV32 drive when GV2/ATV32 directly
mounted.
Requires a VW3A9921 bracket for direct mounting, to be
ordered separately.
ATV32HpppM2 connected
with a daisy chain DC bus Shielded ATV32HpppM2 ATV32HpppM2 15/ 1 VW3M7102R150 –
cordset cable ATV32HpppN4 ATV32HpppN4 49.21
ATV32HpppM2 LXM 32ppppM2 (2)
ATV32HpppN4 LXM32ppppN4 (2)
(1) Setting up several devices on the DC bus requires special precautions; please refer to the installation manual available on our
website www.schneider-electric.com.
(2) Lexium 32 motion control offer. See page 2 and visit our website www.schneider-electric.com.
Presentation:
page 4
11
Presentation, Variable speed drives
references Altivar 32
Option: dialog tools, configuration tools
References
Description Degree of Length Reference Weight
5 protection
m/ft kg/lb
Remote display terminal with cover closed Remote display terminals IP 54 – VW3A1006 0.250/
A remote-mounting cordset, 0.551
VW3A1104Rpp, is also required IP 65 – VW3A1007 0.275/
0.606
Remote-mounting cordsets – 1.0/ VW3A1104R10 0.050/
equipped with 2 RJ45 connectors 3.28 0.110
3.0/ VW3A1104R30 0.150/
9.84 0.331
This remote graphic display terminal, common across Schneider Electric's variable
6 speed drive ranges, provides a user-friendly interface for configuration, debugging,
and maintenance. In particular, it is possible to transfer and store up to 4
configurations.
For portable use or mounted on an enclosure door, it can also be connected to
7 multiple drives (see page 13).
8 Its main functions are as follows:
bb The graphic screen displays 8 lines of 24 characters of plain text.
bb The navigation button provides quick and easy access to the drop-down menus.
bb It is supplied with 6 languages installed (Chinese, English, French, German, Italian
and Spanish). The available languages can be modified using the Multi-Loader
9 configuration tool (VW3A8121).
8
9 Its maximum operating temperature is 60°C/140°F, and it features IP 54 protection;
Remote graphic display terminal this can be increased to IP 65 when mounted on an enclosure door.
Description
6 Graphic display:
-- 8 lines of 24 characters, 240 x 160 pixels, large digit display
7 Function keys (not operational on the Altivar 32)
8 Navigation button:
-- Rotate ±: Goes to the next/previous line, increases/decreases the value
-- Press: Saves the current value (ENT)
ESC key: Aborts a value, parameter, or menu to return to the previous selection
9 Motor local control keys:
--RUN: Starts the motor
--STOP/RESET: Stops the motor/clears detected drive faults
--FWD/REV: Reverses the direction of rotation of the motor
Presentation:
page 4
12
Presentation, Variable speed drives
references Altivar 32
Option: dialog tools, configuration tools
Using the remote graphic display terminal on Modbus With integrated cable 7 – VW3A8306TF03 –
enclosure door: T-junction (0.3 m/0.98 ft)
1 + 2 + 4 (+ 5, if IP 65) boxes With integrated cable 7 – VW3A8306TF10 –
(1.0 m/3.28 ft)
Modbus For R = 120 W, 8 2 VW3A8306RC 0.010/
line RJ45 C = 1 nf 0.022
terminator connector
2 7 2
1.0/ VW3A8306R10 0.060/
3.28 0.132
ATV 32
6
Example of connection via multidrop link
9 7 9 7 8
All the components described on this page enable a remote graphic display terminal
to be connected to several drives via a multidrop link. This multidrop link is
9 7 7 connected to the RJ45 port on the Modbus/CANopen communication port.
See the example opposite.
8
ATV 32
Example of connection via multidrop link
Presentation:
page 4
13
Presentation, Variable speed drives
references Altivar 32
Option: configuration tools
The SoMove Mobile software and drive configuration files can be downloaded from
our website www.schneider-electric.com.
References
Description For drives Reference Weight
kg/lb
Configuration with SoMove Mobile software
for cell phones via Bluetooth® SoMove Mobile software for ATV32Hppppp437 – –
cell phones (1)
Can be downloaded from our website
www.schneider-electric.com.
For more information, please refer to the SoMove catalog available on our website
www.schneider-electric.com.
References
Designation Reference Weight
kg/lb
Simple Loader configuration tool ATV32Hppppp VW3A8120 –
Supplied with a cordset equipped with 2 RJ45
connectors
PF600325
Presentation:
page 4
14
Presentation, Variable speed drives
references Altivar 32
Option: braking resistors
Presentation
Braking resistors allow Altivar 32 drives to operate while braking to a standstill or during slowdown braking, by
dissipating the braking energy. They enable maximum transient braking torque.
Note: To optimize the size of the braking resistor, the DC buses on Altivar 32 drives in the same application can be connected in
parallel (see page 11).
Applications
Machines with high inertia, driving loads, and machines with fast cycles.
References
For drives Minimum Ohmic Average power Length of Reference Weight
value of the value available at connection
resistor to 50°C/122°F (1) cable
be
connected
W W W m/ft kg/lb
IP 65 braking resistors
ATV32H018M2…H075M2 40 100 25 0.75/ VW3A7608R07 0.410/
PF106005
2.46 0.904
ATV32H037…H075N4 80 3.0/ VW3A7608R30 0.760/
9.84 1.675
ATV32HU11N4…HU22N4 54
9.84 2.645
Presentation:
page 4
15
Presentation, Variable speed drives
references Altivar 32
Option: line chokes
Presentation
Line choke Line chokes, also known as line reactors, provide improved protection against
overvoltages on the line supply and can reduce harmonic distortion of the current
2 ∿ M1 produced by the drive.
3
The recommended chokes limit the line current. They have been developed in line
ATV32HpppM2 with standard IEC 61800-5-1 (VDE 0160 level 1 high-energy overvoltages on the line
supply).
Line choke
The inductance values are defined for a voltage drop between 3% and 5% of the
nominal line voltage. Values higher than this will cause loss of torque.
M1
3 ∿
3
The use of line chokes is recommended in particular under the following
circumstances:
ATV32HpppN4 bb Line supply with significant disturbance from other equipment (interference,
overvoltages)
bb Line supply with voltage imbalance between phases > 1.8% of nominal voltage
bb Drive supplied by a line with very low impedance (in the vicinity of a power
transformer 10 times more powerful than the drive rating)
bb Installation of a large number of frequency inverters on the same line
bb Reduction of overloads on the cos j correction capacitors, if the installation
includes a power factor correction unit
The prospective short-circuit current at the point of connection of the drive must not
exceed the maximum value indicated in the reference tables (see page 10). The use
of chokes allows connection to the following line supplies:
bb Max. Isc 22 kA for 200/240 V
bb Max. Isc 65 kA for 380/500 V
References
Drive Choke
Reference Line current Line current Reference Weight
without choke with choke
U min. U max. U min. U max.
(1) (1) (1) (1)
A A A A kg/lb
Single-phase supply voltage: 200…240 V 50/60 Hz
ATV32H018M2 3.0 2.5 2.1 1.8 VZ1L004M010 0.630/
ATV32H037M2 5.3 4.4 3.9 3.3 1.389
ATV32H055M2 6.8 5.8 5.2 4.3 VZ1L007UM50 0.880/
ATV32H075M2 8.9 7.5 7.0 5.9 1.940
ATV32HU11M2 12.1 10.2 10.2 8.6 VZ1L018UM20 1.990/
ATV32HU15M2 15.8 13.3 13.4 11.4 4.387
ATV32HU22M2 21.9 18.4 19.2 16.1
Presentation:
page 4
16
Presentation, Variable speed drives
references Altivar 32
Option: motor chokes
Presentation
Motor chokes, also known as load reactors, can be inserted between the Altivar 32
drive and the motor to:
M1 bb Limit the dv/dt at the motor terminals (500 to 1500 V/µs), for cables longer than
3
50 m/164.04 ft
bb Filter interference caused by the opening of a contactor placed between the filter
Motor choke and the motor
ATV32Hppppp
bb Reduce the motor ground leakage current
bb Smooth the motor current wave form to reduce motor noise
References (1)
For drives Losses Cable length (2) Nominal Reference Weight
current
Shielded Unshielded
cable cable
W m/ft m/ft A kg/lb
Single-phase supply voltage: 200…240 V 50/60 Hz
ATV32HU22M2 75 y 100/ y 200/ 16 VW3A4553 3.500/
328.08 656.17 7.716
Presentation:
page 4
17
Presentation, Variable speed drives
references Altivar 32
Integrated EMC filters and additional EMC input filters
Presentation
PF095116
Integrated filters
Altivar 32 drives have integrated radio interference input filters to comply with the EMC (Electromagnetic
Compatibility) standard for variable speed electrical power drive products IEC 61800-3 category C2 and the
European EMC Directive. The integrated EMC filters comply with standard IEC 61800-3 for a maximum motor
cable length of 10 m/32.81 ft for ATV32pppM2 variable speed drives and 5 m/16.40 ft for ATV32pppN4 variable
speed drives.
1
Additional EMC input filters
The additional EMC input filters enable the drives to meet more stringent requirements; they are designed to
reduce conducted emissions on the line supply below the limits of standard IEC 61800-3 category C1 or C2 (see
page 19).
Mounting
Depending on the model, the additional EMC filters can be mounted beside or underneath the drive.
They act as a support for the drives and are attached to them via tapped holes.
2
Mounting the filter on the side of the drive:
VW3A4422 + ATV32HU11N4 1 ATV32HpppM2, ATV32H037N4…HU40N4 drives
2 Additional EMC input filters
Mounting the filter underneath the drive:
3 ATV32HU55N4…HD15N4 drives
PF095118
18
Presentation, functions, Variable speed drives
references Altivar 32
Option: speed monitoring card
Presentation
The VW3A3620 speed monitoring card is recommended for hoisting applications.
PF130914
It is able to detect a problem with the load in a hoisting application such as a crane
thanks to its load slip detection function. When a problem is detected, the speed
monitoring card activates the brake.
Additional functions
VW3A3620
A fault is triggered by a comparison between the ramp output and the encoder
speed feedback. If a fault is detected, the drive will switch to a freewheel stop. If the
brake logic control function has been configured, the brake command will be
deactivated.
Faults are detected when:
bb The difference between the feedback speed and the output frequency is more
than a certain percentage of the nominal motor frequency. Only positive differences
can be controlled. In a downward direction (negative speed) the load cannot be
moved faster than the reference speed.
bb The direction of the encoder is different from the reference direction.
Presentation:
page 4
19
Presentation Variable speed drives
Altivar 32
Communication buses and networks
Presentation
Altivar 32 drives are designed to meet the configuration requirements found in the
Modbus main industrial communication installations.
serial link The Modbus and CANopen communication protocols are integrated as standard and
can be accessed directly via the RJ45 communication port located on the front.
Magelis Altivar 32 drives can also be connected to other industrial communication buses and
STU networks by using one of the communication cards available as an option.
Communication cards are supplied in “cassette” format for ease of mounting/
removal.
ATV 32
Example of configuration on Modbus serial link
Modbus serial link (1)
The Modbus serial link is used for connecting the following HMI and
configuration tools:
bb Magelis HMI terminal
bb Remote display terminal, remote graphic display terminal
bb SoMove setup software, Simple Loader and Multi-loader configuration tools
Magelis Modicon M238/Modicon M258
XBT GT
CANopen machine bus (1) (2) (3)
The CANopen machine bus is used for integration into control system architectures,
especially when combined with Modicon M238 and M258 logic controllers or
Lexium 32 motion controllers.
CANopen machine bus
I/O To simplify setting up the Altivar 32 drive, three dedicated CANopen communication
cards (2) are available depending on the connection and connector types:
bb CANopen daisy chain card with 2 RJ45 connectors offering an optimized solution
for daisy chain connection to the CANopen machine bus (see page 22)
bb CANopen card for connection to the bus via 9-way SUB-D connector
ATV 61 (see page 22)
Lexium 32 bb CANopen card for connection to the bus via terminals (see page 23)
Sensors ATV 32
Using one of the CANopen communication cards also reduces the installation
Example of configuration on CANopen machine bus
dimensions compared to using VW3CANTAP2 and TSXCANTDM4 junction boxes.
bb PROFIBUS DP V1
bb DeviceNet
bb EtherCAT
bb POWERLINK
3
bb ProfiNet
Description
Altivar 32 drives have been designed to simplify connections to communication
buses and networks with:
1 Integrated RJ45 communication port for Modbus/CANopen on the front
2 Slot for the communication card
3 Communication card
(1) The Modbus serial link always uses the RJ45 communication port located on the front. If
simultaneous use of the Modbus serial link and the CANopen machine bus is required, a
CANopen communication card is needed.
(2) When one of the CANopen communication cards is inserted in the Altivar 32 drive, CANopen
communication via the RJ45 communication port on the front is disabled.
(3) The Altivar 32 drive can only take one communication card.
Example of installing a communication card 3
(view of underside)
Functions: References:
page 21 page 21
20
Functions, Variable speed drives
references Altivar 32
Communication buses and networks
Functions
All Altivar 32 drive functions can be accessed via the communication buses and
networks:
bb Control
bb Monitoring
bb Adjustment
bb Configuration
The speed reference and command may come from different sources:
bb Logic input or analog I/O terminals
bb Communication bus or network
bb Remote display terminals
The Altivar 32 drive's advanced functions can be used to manage switching of these
drive control sources according to the application requirements.
The communication periodic I/O data assignment can be selected using the network
configuration software.
The Altivar 32 drive can be controlled:
bb According to the CiA 402 native profile
bb According to the I/O profile
Presentation:
page 20
21
References (continued) Variable speed drives
Altivar 32
Communication buses and networks
(1) The Modbus serial link always uses the RJ45 communication port located on the front. If
simultaneous use of the Modbus serial link and the CANopen machine bus is required, a
CANopen communication card is needed.
(2) The Altivar 32 drive can only take one communication card.
CANopen machine bus (8)
(3) When one of the CANopen communication cards is inserted in the Altivar 32 drive, CANopen
communication via the RJ45 communication port on the front is disabled.
(4) Sold in lots of of 2.
(5) Standard environment:
- No particular environmental constraints
- Operating temperature between + 5 and + 60°C/41 and 140°F
- Fixed installation
4 5 4 5 4
Harsh environment:
- Resistance to hydrocarbons, industrial oils, detergents, solder splashes
6 6 6 - Relative humidity up to 100%
ATV 32 + VW3A3618 card - Saline atmosphere
- Operating temperature between - 10 and + 70°C/14 and 158°F
Example of connection to the CANopen machine bus via - Significant temperature variations
SUB‑D connector (6) Incompatible with side-by-side mounting.
(7) Please refer to the “Modicon M238 logic controller” and “Modicon M258 logic controller”
catalogs.
(8) Cable dependent on the type of controller or PLC; please refer to the corresponding catalog.
Presentation: Functions:
page 20 page 21
22
References (continued) Variable speed drives
Altivar 32
Communication buses and networks
16.40 0.970
(1) The Modbus serial link always uses the RJ45 communication port located on the front. If
simultaneous use of the Modbus serial link and the CANopen machine bus is required, a
CANopen communication card is needed.
(2) The Altivar 32 drive can only take one communication card.
(3) When one of the CANopen communication cards is inserted in the Altivar 32 drive, CANopen
communication via the RJ45 communication port on the front is disabled.
(4) Sold in lots of of 2.
(5) Please refer to the “Modicon M238 logic controller” and “Modicon M258 logic controller”
catalogs.
(6) Cable dependent on the type of controller or PLC; please refer to the corresponding catalog.
(7) See page 22 for item “5”.
Presentation: Functions:
page 20 page 21
23
References (continued) Variable speed drives
Altivar 32
Communication buses and networks
(1) The Altivar 32 drive can only take one communication card.
(2) For other ConneXium connection accessories, please refer to our website
www.schneider-electric.com.
(3) Also available in 40 m/131.23 ft and 80 m/262.46 ft lengths (2).
(4) Please refer to the “M340 Automation platform” catalog.
Presentation: Functions:
page 20 page 21
24
References (continued) Variable speed drives
Altivar 32
Communication buses and networks
VW3A3601
VW3A3619
VW3A3627
(1) The Altivar 32 drive can only take one communication card.
Presentation: Functions:
page 20 page 21
25
Combinations Variable speed drives
Altivar 32
Motor starters: circuit-breaker + drive
Applications
The proposed combinations can help protect people and equipment when a
short-circuit occurs on the power stage.
ratings of
three-phase 4-pole Reference Reference Circuit-breaker
50/60 Hz motors mounted directly on
(2) ATV32
kW HP
Single-phase supply voltage: 200…240 V 50/60 Hz
0.18 1/4 ATV32H018M2 GV2L08 With accessories
0.37 1/2 ATV32H037M2 GV2L10 VW3A9921 +
GV2AF4
0.55 3/4 ATV32H055M2 GV2L14 (3)
0.75 1 ATV32H075M2 GV2L16
1.1 1 1/2 ATV32HU11M2 GV2L16
1.5 2 ATV32HU15M2 GV2L20
2.2 3 ATV32HU22M2 GV2L22
(1) GV2L, GV3L: TeSys magnetic motor circuit-breakers; accessories (see page 29).
(2) The HP values given are NEC-compliant (National Electrical Code).
(3) To be ordered separately (see page 11).
(4) A GV2P TeSys thermal magnetic circuit-breaker with the same rating can also be used with
ATV32H037N4…HU40N4 drives. The thermal release should then be set to maximum to inhibit
this function.
26
Combinations (continued) Variable speed drives
Altivar 32
Motor starters: circuit-breaker + contactor + drive
(1) GV2L, GV3L: TeSys magnetic motor circuit-breakers; accessories (see page 29).
(2) Composition of TeSys contactors LC1D09/D18/D25/D32:
3 poles + 1 NO auxiliary contact + 1 NC auxiliary contact.
(3) The HP values given are NEC-compliant (National Electrical Code).
(4) Replace pp with the control circuit voltage reference given in the table below:
AC control circuit
GV2L14 Volts a 24 48 115 230 230/240
+ LC1D 50/60 Hz B7 E7 FE7 P7 U7
LC1D09
+ For other voltages between 24 V and 660 V, or a DC control circuit, please refer to the “Motor
ATV32HU15N4 starter solutions - Control and protection components" catalog or visit
www.schneider-electric.com.
27
Combinations (continued) Variable speed drives
Altivar 32
Accessories for TeSys circuit-breakers
GV2G454
GV2AK00 GV1L3
GV2G05
LA9E07
GV2AP02 TRIP
.
T
RESE
GV2P O
GV2AP04
GV2L
GV2V03
(1) Example of accessories available; see page 29 for full product references.
28
Combinations (continued) Variable speed drives
Altivar 32
Accessories for TeSys circuit-breakers
Add-on blocks
Visible isolation block (2) Mounted on front GV2L07…L22, GV2AK00 0.150/
Max. number: 1 GV2P07…P22 0.331
Limiters Mounted on the GV2P GV1L3 0.130/
Max. number: 1 top 0.287
Separate GV2L/GV2P LA9LB920 0.320/
0.705
Busbars
3-pole busbars 45 mm/1.77 in. GV2L/GV2P GV2G245 0.036/
63 A, 2 tap links interval 0.079
54 mm/2.13 in. GV2L/GV2P GV2G254 0.038/
interval 0.084
72 mm/2.83 in. GV2L/GV2P GV2G272 0.042/
interval 0.093
Example of GV2/ATV32 direct mounting in an enclosure:
3-pole busbars 45 mm/1.77 in. GV2L/GV2P GV2G345 0.058/
GV2L circuit-breakers + GV2454 and GV2G05 accessories
63 A, 3 tap links interval 0.128
+
ATV32HU15N4 drives 54 mm/2.13 in. GV2L/GV2P GV2G354 0.060/
interval 0.132
3-pole busbars 45 mm/1.77 in. GV2L/GV2P GV2G445 0.077/
63 A, 4 tap links interval 0.170
54 mm/2.13 in. GV2L/GV2P GV2G454 0.085/
interval 0.187
72 mm/2.83 in. GV2L/GV2P GV2G472 0.094/
interval 0.207
3-pole busbars 54 mm/2.13 in. GV2L/GV2P GV2G554 0.100/
63 A, 5 tap links interval 0.220
Terminal blocks Connection at the GV2L/GV2P GV1G09 0.040/
For supplying one or more top 0.088
busbars GV2Gppp Can take the GV2P GV2G05 0.115/
GV1L3 limiter 0.253
Protective end cover GV2L/GV2P GV1G10 0.005/
For busbar output awaiting extension 0.011
(sold in lots of 5)
Cover for terminal block GV2L/GV2P LA9E07 0.005/
For mounting in modular distribution boards 0.011
(sold in lots of 10)
Adapter
Large Spacing adapter GV2P07…P022 GV2GH7 0.040/
UL 508 type E 0.088
External controls
External control GV2L, GV2P GV2AP02 0.200/
Max. enclosure depth 290 mm/11.41 in. 0.441
Visual OFF indication
Red handle, yellow front plate, IP 54
Can be locked with padlock (not supplied)
External control GV2L, GV2P GV2AP04 0.104/
Max. enclosure depth 290 mm/11.41 in. 0.229
No visual ON/OFF indication
Does not lock the door or plug-in base opening
control mechanism in the ON position
Colour: RAL 7016, IP 54
External control GV3L, GV3P GV3AP02 0.294/
Max. enclosure depth 390 mm/15.35 in. 0.648
Includes: A handle LU9AP1p, a rod
260 mm/10.24 in. long maximum, a bracket and
an adapter.
Visual OFF indication
Red handle, yellow front plate, IP 54
Can be locked with padlock (not supplied)
Padlocking device
Padlocking device GV2L, GV2P GV2V03 0.092/
Can take 4 padlocks (not supplied) GV3L, GV3P 0.203
∅ 6 mm/0.24 in. max.
(1) For a detailed description and other accessories for circuit-breakers, please refer to the
"Motor starter solutions - Control and protection components" catalog or visit
www.schneider-electric.com.
(2) 3 poles isolated upstream of GV2L and GV2P circuit-breakers.
29
Index Product reference index
4 TSXCANCA100 22 VW3A7608R07 15
490NTC00005 24 TSXCANCA300 22 VW3A7608R30 15
490NTC00005U 24 TSXCANCADD1 23 VW3A7701 15
490NTC00015 24 TSXCANCADD03 23 VW3A7702 15
490NTC00015U 24 TSXCANCADD3 23 VW3A7703 15
490NTW00002 24 TSXCANCADD5 23 VW3A8120 14
490NTW00002U 24 TSXCANCB50 22 VW3A8121 14
490NTW00005 24 TSXCANCB100 22 VW3A8126 14
490NTW00005U 24 TSXCANCB300 22 VW3A8306R03 13
490NTW00012 24 TSXCANCBDD1 23 21
490NTW00012U 24 TSXCANCBDD03 23 VW3A8306R10 13
21
TSXCANCBDD3 23
VW3A8306R30 13
A TSXCANCBDD5 23 21
ATV32H018M2 10 TSXCANCD50 22 VW3A8306RC 13
ATV32H037M2 10 TSXCANCD100 22 VW3A8306TF03 13
ATV32H037N4 10 TSXCANCD300 22 VW3A8306TF10 13
ATV32H055M2 10 TSXCANKCDF90T 22 VW3A9920 11
ATV32H055N4 10 TSXCANKCDF180T 22 VW3A9921 11
ATV32H075M2 10 TSXCANTDM4 23 VW3CANCARR1 22
ATV32H075N4 10 VW3CANCARR03 22
ATV32HD11N4 10 V VW3CANTAP2 23
ATV32HD15N4 10 VW3A1006 12 VW3M2207 11
ATV32HU11M2 10 VW3A1007 12 VW3M7101R01 11
ATV32HU11N4 10 VW3A1101 13 VW3M7102R150 11
ATV32HU15M2 10 VW3A1102 13 VZ1L004M010 16
ATV32HU15N4 10 VW3A1103 13 VZ1L007UM50 16
ATV32HU22M2 10 VW3A1104R10 12 VZ1L018UM20 16
ATV32HU22N4 10 13
ATV32HU30N4 10 VW3A1104R30 12
13
ATV32HU40N4 10
VW3A1104R50 13
ATV32HU55N4 10
VW3A1104R100 13
ATV32HU75N4 10
VW3A1105 13
VW3A3601 25
G
VW3A3607 25
GV1G09 29
VW3A3608 22
GV1G10 29
VW3A3609 25
GV1L3 29
VW3A3616 24
GV2AF4 11
VW3A3618 22
GV2AK00 29
VW3A3619 25
GV2AP02 29
VW3A3620 19
GV2AP04 29
VW3A3627 25
GV2G05 29
VW3A3628 23
GV2G245 29
VW3A4420 18
GV2G254 29
VW3A4421 18
GV2G272 29
VW3A4422 18
GV2G345 29
VW3A4424 18
GV2G354 29
VW3A4425 18
GV2G445 29
VW3A4426 18
GV2G454 29
VW3A4551 16
GV2G472 29
VW3A4552 16
GV2G554 29 17
GV2GH7 29 VW3A4553 16
GV2V03 29 17
GV3AP02 29 VW3A4554 16
17
L VW3A4555 17
LA9E07 29 VW3A7603R07 15
LA9LB920 29 VW3A7603R30 15
LU9GC3 13 VW3A7604R07 15
VW3A7604R30 15
T VW3A7605R07 15
TCSCAR01NM120 23 VW3A7605R30 15
TCSCAR013M120 22 VW3A7606R07 15
TSXCANCA50 22 VW3A7606R30 15
30
Altivar drives
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.