MAGNETIC PARTICLE TESTING

+-----------------------------------------------------------------------------------------------------------------
| NDE REPORT Report No : MPT/100004406/ 10
|-----------------------------------------------------------------------------------------------------------------
| Location : PLANT-5 | Material form : WELD
| Project : PL1321 |
| Boiler No : LWL1321LP | Mfg Process : WELDING
| Drawing No : PF6-2WH-091782 | Surface Condition: AS GROUND
| Design Code : IBR | Stage : AFTER FULL WELDING
|-----------------------------------------------------------------------------------------------------------------
| Part 1 | Part 2 |Description | Size |Joint | Weld|<--- Welder ---->|
| | | | | # |Proc.| 1 | 2 | 3 |
|--------+--------+------------------------------+------------------------------+--------+-----+-----+-----+-----+
|4 |3 |MANHOLE RIM (S3-05-0410) to |FORGED MANHOLE RIM 45 THK. |D/E TO M| |WB02 |WB68 | |
| | |DISHED END(PF6-4WH-027928) | | |SMAW+SAW |
| | | | | | |
|4 |3 |MANHOLE RIM (S3-05-0410) to |FORGED MANHOLE RIM 45 THK. |D/E TO M| |WB02 |WB68 | |
| | |DISHED END(PF6-4WH-027928) | | |SMAW+SAW |
| | | | | | |

|-----------------------------------------------------------------------------------------------------------------
| Remarks : D/E TO M/H UT
|** Note ** : D/E TO M/H UT
|
| Indentor: t6838 Date: 29-07-2017 VI C
|-----------------------------------------------------------------------------------------------------------------
| Test Method : VISIBLE.WET Lighting Equipment: 15W,230 V,LED
|-----------------------------------------------------------------------------------------------------------------
| Equipment : Electromagnetic Yoke | Medium Form : Wet |
| Direction : Longitudinal | Suspension : Liquid hydrocarbon |
| Technique : Continuous | Concentration : 1.5 ml/100ml |
| Current : AC | |
| Contrast : White (ferrochem) | Colour : Black (ferrochem) |
|-----------------------------------------------------------------------------------------------------------------
|
| TEST PERFORMED : LEVEL - II Name : VIKRANT M.GARGATE Sign :
|
| EVALUATION BY : LEVEL - II Name : VIKRANT M.GARGATE Sign :
|
| APPROVED BY : LEVEL - II Name : VIKRANT M.GARGATE Sign :
|
| INSPECTING AUTHORITY : IBR Sign :
+-----------------------------------------------------------------------------------------------------------------
 THERMAX LIMITED MAGNETIC PARTICLE TESTING
BOILER & HEATER GROUP

+-----------------------------------------------------------------------------------------------------------------
| NDE REPORT Report No : MPT/100004301/ 11
|-----------------------------------------------------------------------------------------------------------------
| Location : PLANT-15 | Material form : WELD
| Project : PL1291 |
| Boiler No : LWL1291 | Mfg Process : WELDING
| Drawing No : P11-1WH-139378 | Surface Condition: AS WELDED
| Design Code : IBR | Stage : AS WELDED
|-----------------------------------------------------------------------------------------------------------------
| Part 1 | Part 2 |Description | Size |Joint | Weld|<--- Welder ---->|
| | | | | # |Proc.| 1 | 2 | 3 |
|--------+--------+------------------------------+------------------------------+--------+-----+-----+-----+-----+

|-----------------------------------------------------------------------------------------------------------------
| Remarks : UT ALL NOZZLE
|
| Indentor: pverulka Date: 14-07-2017 VI C
|-----------------------------------------------------------------------------------------------------------------
| Test Method : VISIBLE.WET Lighting Equipment: 15W,230 V,LED
|-----------------------------------------------------------------------------------------------------------------
| Equipment : Electromagnetic Yoke | Medium Form : Wet |
| Direction : Longitudinal | Suspension : Liquid hydrocarbon |
| Technique : Continuous | Concentration : 1.5 ml/100ml |
| Current : AC | |
| Contrast : White (ferrochem) | Colour : Black (ferrochem) |
|-----------------------------------------------------------------------------------------------------------------
|
| TEST PERFORMED : LEVEL - II Name : VIKRANT M.GARGATE Sign :
|
| EVALUATION BY : LEVEL - II Name : VIKRANT M.GARGATE Sign :
|
| APPROVED BY : LEVEL - II Name : VIKRANT M.GARGATE Sign :
|
| INSPECTING AUTHORITY : Client / Client appointed TPI Sign :
+-----------------------------------------------------------------------------------------------------------------
C PARTICLE TESTING Page : 1

-----------------------------------------------------------------------------------------------+
T/100004406/ 10 Date : 02-08-2017 |
-----------------------------------------------------------------------------------------------|
LD | Procedure No : UT INDENT |
| Item : UNDRILLED LP STEAM DRUM |
LDING | |
GROUND | Inspecting Authority: IBR |
TER FULL WELDING | Extent of Testing : 100 % |
-----------------------------------------------------------------------------------------------|
int | Weld|<--- Welder ---->| Recordable Indications - |Result |
# |Proc.| 1 | 2 | 3 | Location/Length/Width/Type | |
------+-----+-----+-----+-----+----------------------------------------------+-----------------|
E TO M| |WB02 |WB68 | |NO RELEVENT INDICATION OBSERVED |Accepted |
|SMAW+SAW | | |
| | | |
E TO M| |WB02 |WB68 | |NO RELEVENT INDICATION OBSERVED |Accepted |
|SMAW+SAW | | |
| | | |

-----------------------------------------------------------------------------------------------|
|
|
|
VI Cleared by : Date: |
-----------------------------------------------------------------------------------------------+
hting Equipment: 15W,230 V,LED BULB |
-----------------------------------------------------------------------------------------------|
Wet | Demagnetisation : Not done |
Liquid hydrocarbon | Temperature : |
1.5 ml/100ml | Job : 27 Degree C |
| Medium : 27 Degree C |
Black (ferrochem) | Viewing : White light >1000Lux |
-----------------------------------------------------------------------------------------------|
|
Sign : Date & Time : |
|
Sign : Date & Time : |
|
Sign : Date : |
|
Sign : Date : |
-----------------------------------------------------------------------------------------------+
C PARTICLE TESTING Page : 2

-----------------------------------------------------------------------------------------------+
T/100004301/ 11 Date : 15-07-2017 |
-----------------------------------------------------------------------------------------------|
LD | Procedure No : UT-2REV 13 |
| Item : ASSLY & DETAILS OF WHB |
LDING | |
WELDED | Inspecting Authority: Client / Client appointed TPI |
WELDED | Extent of Testing : 100 % |
-----------------------------------------------------------------------------------------------|
int | Weld|<--- Welder ---->| Recordable Indications - |Result |
# |Proc.| 1 | 2 | 3 | Location/Length/Width/Type | |
------+-----+-----+-----+-----+----------------------------------------------+-----------------|

-----------------------------------------------------------------------------------------------|
|
|
VI Cleared by : Date: |
-----------------------------------------------------------------------------------------------+
hting Equipment: 15W,230 V,LED BULB |
-----------------------------------------------------------------------------------------------|
Wet | Demagnetisation : Not done |
Liquid hydrocarbon | Temperature : |
1.5 ml/100ml | Job : 33 Degree C |
| Medium : 33 Degree C |
Black (ferrochem) | Viewing : White light >1000Lux |
-----------------------------------------------------------------------------------------------|
|
Sign : Date & Time : |
|
Sign : Date & Time : |
|
Sign : Date : |
|
Sign : Date : |
-----------------------------------------------------------------------------------------------+
 Thermax Limited (B & H
A Division of Thermax

ULTRASONIC TESTING REQUE

Report No. UT/ 100004406 /SD /01

PART 1 : Shop Requisition

Shop: PLANT 5 Supervisor : Macchindra Jagtap

Boiler No: LWL1321LP Component : STEAM DRUM

Manufcaturing Code : IBR 1950
Seam/Part Desc. : Identification No./seam no.
4
|3
MANHOLE RIM (S3-05-0410) to DISHED END(PF6-4WH-027928) LH & RH

Surface Condition : Welding Process : SMAW+SAW

AS WELDED Joint Type : NA

Stage : Test for :
AFTER WELDING Internal discontinuity

Sign of Supervisor :
PART 2 : Examination Details

UT Procedure no. : UT-2 Rev-13

M/C Make & Model : Krautkramer USM 36
Examination Date : 04-10-2017
 Cable Type & Length: Coaxial 1.5 meters
Search Units :
Sr. Size Frequency Angle in Probe Sr. No.
Probe
No. (mm) (MHz) deg. / Make

1 Single ø 10 4 0˚ MM4SN 175912007

2 Single 8X9 4 60˚ MWB60-32263

MWB70-
3 Single 8X9 4 70˚ 5692933552
4
Basic calibration Block
IIW V2 5% notch job
Scanning Sensitivity
+ 14 dB
After Test Cal. Rechecked : Yes
Area of Restricated Access or Inaccessible Welds : No
Result : No Recordable Indication observed
Seam/job cleared : yes
Remarks :acceptable.

Carried Out By Reviewed & Approved By

TL Level- II /III Level- II / III

Name : Name :

Date : Date :
(B & H Group)- Unit-I
of Thermax Limited

NG REQUEST CUM REPORT

Offer Date & Time : 04-10-2017 & 9.00am

Client :
Drawing No. : PF6-2WH-091782

Size : Material type :

FORGED MANHOLE RIM 45 THK. 12 mm thk
SA516 Gr70

WB02 |WB68
Welder :

UT Extent : 100%
TPI Agency : CLI

Acc. Standard : UT-2 Rev-13

M/c. Sr. No. : 14037650
Start Time: 10.00am End Time: 01.30pm
Couplant Brand Name / Type : Cellulose paste

Range Beam Ref. Pos. of

Indication
height for
Ref. Gain
(mm) Index Reflector Reflector
hole/notch (dB)

0-50 0 BWE 12 80% 40

0-50 13 ø2.5mm SDH 7 80% 29

0-50 13 ø2.5mm SDH 10 80% 30

Volume Examined :
100%
Special Equiment / Accessories
NA

Witnessed/Reviewed By Witnessed/Reviewed By

Customer / TPI IBR / AI

 Thermax Limited (B & H Group)- Unit-I
A Division of Thermax Limited

RECORD OF INDICATIONS

Ultrasonic Testing cum Report No. :

Date :

PROBE
MAX.HEIGHT DEPTH
POSITION LOCATION
BEAM OF FROM LENGTH
INDICATION w.r.t w.r.t
PROBE PATH INDICATION OUTSIDE MEASURED
NO. Centerlin REFERANCE
(mm) (% of DAC) SURFACE( (mm)
e of weld POINT
mm)
(mm)

CARRIED OUT BY : REVIEWED & APPROVED BY

SIGN : SIGN :

NAME : NAME :

LEVEL : LEVEL:
 Unit-I

CLASSIFICATION

D BY
 Thermax Limited (B & H
A Division of Therma

ULTRASONIC TESTING REQU

Report No. UT/

PART 1 : Shop Requisition

Shop: Supervisor :

Boiler No: Component :

Manufcaturing Code :
Seam/Part Desc. : Identification No./seam no.

Surface Condition : Welding Process :

AS WELDED Joint Type : NA
Stage : Test for :

Sign of Supervisor :
PART 2 : Examination Details

UT Procedure no. :
M/C Make & Model : Krautkramer USM 36
Examination Date :
Cable Type & Length: Coaxial 1.5 meters
Search Units :
Sr. Size Frequency Angle in Probe Sr. No. /
Probe
No. (mm) (MHz) deg. Make

1 Single ø 10 4 0˚ MM4SN C9260 15638

2 Single 8X9 4 60˚ MWB60-32263

MWB70-
3 Single 8X9 4 70˚ 5692933552

4
Basic calibration Block
IIW V2
Scanning Sensitivity
+ 14 dB
After Test Cal. Rechecked : Yes
Area of Restricated Access or Inaccessible Welds : No
Result :
Seam/job cleared :
Remarks :

Carried Out By Reviewed & Approved By

TL Level- II /III Level- II / III

Name : Name :

Date : Date :
B & H Group)- Unit-I
f Thermax Limited

NG REQUEST CUM REPORT

Offer Date & Time : &

Client :
Drawing No. :

Size : Material type :

Welder :

UT Extent :
TPI Agency :

Acc. Standard :
M/c. Sr. No. : 14037650
Start Time: End Time:

Couplant Brand Name / Type : Cellulose paste

Range Beam Ref. Pos. of
Indication
height for
Ref. Gain
(mm) Index Reflector Reflector
hole/notch (dB)

80%

80%
80%

Volume Examined :
100%
Special Equiment / Accessories
NA

Witnessed/Reviewed By Witnessed/Reviewed By

Customer / TPI IBR / AI

 Thermax Limited (B & H
A Division of Thermax

ULTRASONIC TESTING REQUE

Report No. UT/

PART 1 : Shop Requisition

Shop: Supervisor :

Boiler No: Component :

Manufcaturing Code :
Seam/Part Desc. : Identification No./seam no.

Surface Condition : Welding Process :

AS WELDED Joint Type : NA
Stage : Test for :

Sign of Supervisor :
PART 2 : Examination Details

UT Procedure no. :
M/C Make & Model : Krautkramer USM 36
Examination Date :
Cable Type & Length: Coaxial 1.5 meters
Search Units :
Sr. Size Frequency Angle in Probe Sr. No.
Probe
No. (mm) (MHz) deg. / Make

1 Dual ø 10 4 0˚
MSEB4-57462
2
3
4
Basic calibration Block
IIW V2, job
Scanning Sensitivity
+ 6 dB
After Test Cal. Rechecked : Yes
Area of Restricated Access or Inaccessible Welds : No
Result :
Seam/job cleared :
Remarks :

Carried Out By Reviewed & Approved By

TL Level- II /III Level- II / III

Name : Name :

Date : Date :
(B & H Group)- Unit-I
of Thermax Limited

NG REQUEST CUM REPORT

Offer Date & Time : &

Client :
Drawing No. :

Size : Material type :

Welder :

UT Extent :
TPI Agency :

Acc. Standard :
M/c. Sr. No. : 14037650
Start Time: End Time:

Couplant Brand Name / Type : Cellulose paste

Range Beam Ref. Pos. of
Indication
height for
Ref. Gain
(mm) Index Reflector Reflector
hole/notch (dB)

80%

Volume Examined :
100%
Special Equiment / Accessories
NA

Witnessed/Reviewed By Witnessed/Reviewed By

Customer / TPI IBR / AI

 Thermax Limited (B & H Group)- Unit-I
A Division of Thermax Limited

RECORD OF INDICATIONS

Ultrasonic Testing cum Report No. :UT/

Date :

PROBE
MAX.HEIGHT DEPTH
POSITION LOCATION
BEAM OF FROM LENGTH
INDICATION w.r.t w.r.t
PROBE PATH INDICATION OUTSIDE MEASURED
NO. Centerlin REFERANCE
(mm) (% of DAC) SURFACE( (mm)
e of weld POINT
mm)
(mm)

Result :

CARRIED OUT BY : REVIEWED & APPROVED BY

SIGN : SIGN :

NAME : NAME :

LEVEL : LEVEL:
 Unit-I

CLASSIFICATION

D BY
 Frequen Ref.
Size Angle Probe Sr. Beam
Probe cy Range (mm) Reflecto
(mm) in deg. No. / Make Index r
(MHz)

MM4SN
Single ø 10 4 0˚ 175912007 0 BWE
0-50
Single 8X9 4 45˚ AM4R-546041 0-200 13 ø3mm SD
Single 8X9 4 60˚ MWB60-32263 0-250 13 ø3mm SD
MWB70-
Single 8X9 4 70˚ 5692933552 0-250 13 ø3mm SD
45 60 70
Sin 0.7 0.86 0.96 45 60
Cos 0.7 0.5 0.34 Full Skip D 76 129.2
Tan 1 1.7 2.7
Sec 1.4 2 2.9 Full Beam path 108.571 152

Range / Pos. of Reflector Probe selection Angle 19 38

THK 38 T19 (2.5) T38 (3) T75 (5) 4.75 9.5
4.75 9.5 18.75 9.5 19
BP Depth 14.25 28.5
45 109 6.7 13.3 26.3
60 152 9.5 19.0 37.5 Projection distance
70 224 13.8 27.6 54.4
T125 (6.5)
range 31.25
43.75
62.5
90.625
1 Single ø 24 2 M2SN 1087-6432 0-450 0

Single ø 24 2.25 0˚ EI-1501232

New Modsonic
TR Dual ø 10 4 0˚ MMEB4H-682 15656

1 Dual 8x9 4 45˚ Lensor 0-50 12

M/C Make & MoKrautkramer USM 36 M/c. Sr. No.: 140376

Piping as per E213 10% notch
New Modsonic MMEB4H-C3465
TR Dual ø 10 4 0˚ 534002015
 Indicatio
n height Ref. 10 %
Pos. of
Reflector
for Gain notch Range
hole/notc
(dB) block
h notch

25 80% 20
18 mm 25% + - 10%
27 80% 22 30 mm 25% + - 10%
38 80% 30 75 mm 25% 2%
54 80% 30
350NB sch 160 35.7 mm 25% 10%

70
205 Ref Gain24-12-2015
Block 19 38 75
224 45 23 28 27
Range Ref. Pos. of
Indication Ref.
60 25.8 29.5 34.6 (mm) Beam Index
Reflector Reflector
height for
hole/notch
Gain
(dB)

0 BWE 15 80% 30
75 70 37.5 43 48.5 0-50

18.75 0-100 13 10% notch 18 80% 34

37.5 Thk mm Caln Block Hole Dia 0-100 13 10% notch 18 80% 36
56.25 up to 25 19 or t 2.5
25 to 50 38 of t 3
50 to 100 75 of t 5
over 100

BWE 410 80% 42

5% notc - 80% 42

. Sr. No.: 14037650

 FULL B.P
JOB THK 1/2 SKD FULL SKD 1/2 B.P (RANG)
45 60 70 T X TAN 452T X TAN 45T X SEC 60 2T X SEC 45
Sin 0.7 0.86 0.96 16 16 32 22.4 44.8
Cos 0.7 0.5 0.34 18 18 36 25.2 50.4
Tan 1 1.7 2.7 20 20 40 28 56
Sec 1.4 2 2.9 22 22 44 30.8 61.6
25 25 50 35 70
DEPTH = SP X COS 0 SD= SP X SIN O 30 30 60 42 84
36 36 72 50.4 100.8
FULL B.P
JOB THK 1/2 SKD FULL SKD 1/2 B.P (RANG) 38 38 76 53.2 106.4
T X TAN 60 2T X TAN 60 T X SEC 60 2T X SEC 60 40 40 80 56 112
16 27.2 54.4 32 64 45 45 90 63 126
18 30.6 61.2 36 72 50 50 100 70 140
20 34 68 40 80 55 55 110 77 154
22 37.4 74.8 44 88 60 60 120 84 168
25 42.5 85 50 100 70 70 140 98 196
30 51 102 60 120 78 78 156 109.2 218.4
36 61.2 122.4 72 144 80 80 160 112 224
38 64.6 129.2 76 152 90 90 180 126 252
40 68 136 80 160
FULL B.P
45 76.5 153 90 180 JOB THK 1/2 SKD FULL SKD 1/2 B.P (RANG)
50 85 170 100 200 T X TAN 702T X TAN 70T X SEC 70 2T X SEC 70
55 93.5 187 110 220 16 43.2 86.4 46.4 92.8
60 102 204 120 240 18 48.6 97.2 52.2 104.4
70 119 238 140 280 20 54 108 58 116
78 132.6 265.2 156 312 22 59.4 118.8 63.8 127.6
80 136 272 160 320 25 67.5 135 72.5 145
90 153 306 180 360 28 75.6 151.2 81.2 162.4
30 81 162 87 174