Muyang SJHS2A Double-circle Paddle Mixer

Foreword
1. Thanks for purchasing Muyang SJHS2A Double-circle Paddle Mixer.
2. This Operation Manual is an important technical document for the safe and correct operation of
SJHS2A Double-circle Paddle Mixer.
3. Prior to operation, please read over this operation manual carefully, well know the attention item for
safety, different performances, requirements to installation and operation etc. of this mixer so that you
able to adroitly operate and use this machine, and create more benefits.
4. This machine must be operated in accordance with this Manual. Improper operation or breach of
the operation regulations will cause severe loss.
5. Following are Safety-Alert Symbol and signal words in this Manual.

① ② ③

6. Prior to use, please read through this Manual and well understand the signal words, especially the
DANGER points.
7. Operation and maintenance personal should read carefully this Operation Manual prior to use and
then carry out the operation and maintenance of the equipment.
8. Keep the Manual in a place near the machine, so as to look up it at any moment.
9. Please operate and maintenance this machine with thoroughly understanding this Operation
Manual.
10. Please contact our Company to purchase a new Operation Manual for this machine if there is any
omission or damaged of this Manual.
11. If the machine is transferred to the third party, please over this Manual together with the machine.
12. Attention, Following are some explanations about the application and the warranty of this machine.
① Application: Mixing of powdery, specific granular materials;
② Content of Warranty: Mixer body
③ Warranty period: within 1 year after purchase of the equipment, except wearing parts.

[Note]:
(1) Jiangsu Muyang Group reserves the copyright of this document and related contents. The receiver of this Manual shall
admit the copyright and shall not provide the document wholly or partially to the third party without our authorization in
writing beforehand, and shall not use it for other purpose.

(2) It will not be notified if the relative technologies and the parameters are changed.

(3) The foreign language edition of this Operation Manual is translated based on the Chinese edition of this Operation
Manual of Jiangsu Muyang Group, therefore, in case of divergence, the Chinese edition of this Operation Manual shall
govern.
 CONTENTS

1 Safety attention points ...................................................................................................................... 1

1.1 Environment conditions ................................................................................................................... 1
1.2 Description of warning marks .......................................................................................................... 1
1.3 Description of safety marks ............................................................................................................. 2
1.4 General safety attention points ......................................................................................................... 3
1.5 Safety attention points in transport, storage and installation ........................................................... 4
1.6 Safety attention points in operation, inspection and maintenance ................................................... 5
1.7 Personal protection ........................................................................................................................... 7
1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard............................. 8
1.9 Other attention points ..................................................................................................................... 10
2. General ............................................................................................................................................ 11
2.1 Application and adaptability .......................................................................................................... 11
2.2 Main features and functions ........................................................................................................... 11
2.3 General outline and main structure feature .................................................................................... 11
2.4 Production process ......................................................................................................................... 18
3. Specification of the mixer .............................................................................................................. 21
3.1 Basic Specifications ....................................................................................................................... 21
3.1.1 Working condition ....................................................................................................................... 21
3.2 Main technical parameters ............................................................................................................. 23
3.2.1 Technical parameters of mixer .................................................................................................... 23
4 Transport, installation and adjustment......................................................................................... 24
4.1 Transport ........................................................................................................................................ 24
4.2 Mechanical installation .................................................................................................................. 25
4.3 Electric installation ........................................................................................................................ 30
4.4 Pneumatic installation .................................................................................................................... 36
5 Running ............................................................................................................................................ 39
5.1 Attention points for operaitons ....................................................................................................... 39
5.2 Functional inspection prior to test-run ........................................................................................... 39
5.3 Commissioning .............................................................................................................................. 39
5.4 Use and operation........................................................................................................................... 40
6 Inspection, repair and maintenance .............................................................................................. 42
6.1 Attention points for inspection, repair and maintenance................................................................ 42
6.2 Daily inspection and regular inspection ......................................................................................... 43
6.2.1 List of daily inspection items ...................................................................................................... 43
6.2.2 List of regular inspection items ................................................................................................... 44
6.2.3 Machine stoppage ....................................................................................................................... 44
6.2.4 Mechanical maintenance ............................................................................................................. 45
6.2.5 Pneumatic maintenance............................................................................................................... 45
6.3 Regular replacing parts and the replacement ................................................................................. 46
6.3.1 Cleaning and replacement of bearing.......................................................................................... 46
6.3.2 Replacement of shaft end seal members ..................................................................................... 50
6.3.3 Replacement of discharge gate seal members ............................................................................. 51
6.3.4 Inspection and maintenance for reducing motor and the connection with main shaft ................ 53
6.3.5 Maintenance for rotor assembly.................................................................................................. 55
6.3.6 Inspection and maintenance of discharge mechanism ................................................................ 55
6.3.7 Maintenance for access door ....................................................................................................... 55
6.3.8 Maintenance for liquid application device (if selected) .............................................................. 56
6.3.9 Maintenance for air-sac blowing device (if selected) ................................................................. 56
6.3.10 Maintenance of air-return duct (if selected) .............................................................................. 57
6.4 Malfunction and troubleshooting ................................................................................................... 58
6.5 Tools for repair and maintenance ................................................................................................... 61
6.6 Long-term stoppage ....................................................................................................................... 62
6.7 Spare parts ...................................................................................................................................... 62
6.7.1 Spare parts ................................................................................................................................... 62
6.7.2 Spare part list .............................................................................................................................. 63
6.7.3 Exploded diagram of different parts ........................................................................................... 64
6.7.4 Ordering list of spare parts .......................................................................................................... 77
7 Appendix .......................................................................................................................................... 78
7.1 Attached documents ....................................................................................................................... 78
7.2 Contract information ...................................................................................................................... 78
7.3 Muyang SJHS2A Double-circle Paddle Mixer (list of operation manuals) ................................... 79
1 Safety attention points

1.1 Environment conditions

In order to operate this equipment safely, please install it according to following operating conditions.
(1) Please install this equipment indoors according to following conditions:

． Ambient temperature range (-10~+40°C)

． Relative humidity range: 30%~85%

． Altitude: less than 1000m

． Guarantee indoor cleaning and ventilation

． Guarantee that the equipment is far away from the corrosive gas, inflammable and explosive
gas as well as steam
(2) Power source: as for Voltage and Frequency, please refer to the nameplate; pressure ≧0.6Mpa.
(3) For easy use, operation and maintenance, please check this equipment and reserve enough space for
it. (Please refer to scaled drawing for installation in chapter 4)
(4) Please place the equipment horizontally.
(5) The vibration to be borne under effects of many complicated environments may not exceed 12 mm∙s-1.

1.2 Description of warning marks

(1) In order to well understand this operation Manual, the safety warning marks are divided into following
kinds.
(2) These warning marks have been worked out according to the operating regulations and safety
attention points for this equipment. In order to avoid dangerous accidents, this Operation Manual also
includes concrete preventive measures. Please operate this equipment according to the instructions
based on sufficient understanding of warning marks.

This mark expresses that in order to avoid death and serious

injury accidents, please be sure tooperate this equipment
according to relevant stipulations of safety attention points.

This mark expresses that in order to avoid potential dangerous

accidents and serious injuryaccidents, please operate this
equipment according to relevant stipulations of safety
attentionpoints.

This mark expresses that in order to avoid slight wound and

potential moderate injuryaccidents, please operate this
equipment according to relevant stipulations of safety
attentionpoints.

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1.3 Description of safety marks

(1) Relevant safety marks are pasted on different corresponding positions of this equipment, which
areproperty dangerous to personal safety. See Fig.1-1.
(2) All the safety marks are indicated in Table 1-1. Please carefully understand and install, adjust,
operate, maintain and inspect this equipment according to the contents in Table 1-1.
(3) Please place these safety marks near the equipment.
(4) When these safety marks have fallen off or been damaged, please replace them with new marks.
(5) If you want to order new marks, please contact our company.

Fig. 1-1 Safety marks at the dangerous position of the equipment

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Table 1-1 Description of safety marks

Safety mark: Do not open the junction box until

the power supply is switched off.

Safety mark: Do not open the operating gate

when the machine is running and until it has not
been completely stopped.

Instruction mark: Attention! Protect head and

hands from injury when opening the access
doors.

Prohibition mark: Do not remove the guard shield

when the machine is running.

Instruction mark: Maintain according to Operation

Manual.

Instruction mark: Regulate the correct rotating

direction. Do not rotate the machine reversely to
protect machine from damage.

1.4 General safety attention points

(1) The here said equipment operators refer to all personnel who participate in operation,
inspection and maintenance etc.

(2)The equipment operator must carry out the operation on the basis of sufficient
understanding the Operation manual.

(3) For safety attention points, the owner has the duty and obligation to deliver the contents of
the Operation Manual for the equipment to all working personnel.

(4) At the same time when obeying all the safety attention points, the users also must obeythe
safety regulation and stipulations to prevent accidents.

(5) All related employees should receive safety education. The enterprise managementshould
be in charge of it and respect the national, local and the other enterprise’s safetyregulations of
the users.

(6) This equipment is used for the mixing of powdery and granular materials. All the

3
 responsibilities for any accidents or damage to the equipment shall not be borne by
manufacture and commission agent if the equipment is not operated according to the
stipulations.

(7) Please install, use and operate the equipment correctly. Whoever takes off guard or makes
it dysfunctional should be responsible for the safety result.

(8) Any reformation of the equipment may not affect the functions and safety performances of
the equipment.

(9) Be sure to run the Mixer under strict obeying all regulations for prevention of accidents.

(10) If any accidents are caused due to not obeying the stipulations in the Operation in
theOperation Manual and the control system for Muyang machinery equipment is not used
asper the conditions mentioned above, the Muyang Group will refuse to take any responsibility.
If the Muyang Group is required to take responsibility, the Group will reserve the right
toinvestigate and affix the responsibility of the operator.

1.5 Safety attention points in transport, storage and installation

(1) The equipment must be placed and handled by professionals.

(2) Please use designated tools (steel cable, crane, hoisting machine etc.) for hoisting,
andcarry out the hoisting according to designated sequence and method.

(3) Staff only when carrying out hoisting.

(4) In order to prevent serious injury accidents, no one is allowed to be under the
equipmentwhen carrying out hoisting.

(5) The permissible load of hoisting tools should be more than total weight of the equipment.

(6) When the equipment is stored temporarily, please place the equipment horizontally
andkeep a normal temperature and clean indoors.

(7) For transportation and handing, it is not allowed to damage the equipment by binding. It
should be reported to the manager immediately in case of any machine damage and missing
of parts in transporting.

(8) In installation, enough space should be reserved for future maintenance and replacement
of the equipment.

(9) Prior to installation, all machine parts must be kept in their original package. The machine
parts and packing boxes should be properly covered and stored in places sheltered from rain,
sunning and damp.

10) The cover plate, protecting hood or guard grating are usually installed and delivered
together with the machine. They can only be disassembled with tools. And the machines with
such kind of devices can never put into work until the above-mentioned devices have been
properly installed.

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1.6 Safety attention points in operation, inspection and maintenance

(1) The operation, inspection, repair and maintenance of the equipment shall be carried out
only by the trained technical personnel according to different specifications provided together
with the equipment. Electric installation shall be carried out only by professional persons
according to relevant electric safety standards.

(2) Whenever maintenance or repairing is to be done the power must be cut off so as to
prevent the motor from accidental staring.

(3) For operation, installation, repair and maintenance after stop, please be sure to cut offand
lock the main supply switch, and place the signboard at the workshop gateway, in front ofthe
electric control cabinet and near the mixer respectively, so as to prevent the motor
fromaccidental staring.

(4) In operation, a special attention shall be paid to the positions with attached safety marks.

(5) Do not operate when the safety protection device and operating gate are open. It is
prohibited to open the operating gate until the machine has been fully stopped.

(6) If any troubles occur in the operating gate and safety protection device, please repair
orreplace them at once.

(7) The safety protection devices can never be dismounted, covered or overlapped at will. It
can never be opened until the machine has completely stopped. And the machine can only be
started when these safety protection devices are in good order.

(8) The security mechanism of the operating gate is equipped with the travel switch foropening,
it must be correctly wired as per requirement to ensure the power-off when theaccess door is
opened, and additionally in such case the machine cannot be started. Owing to the fact that
this safety mechanism is related to life safety, it can never be removed or discarded!
Whenever there is anything wrong with this mechanism, it should be repaired or renewed
promptly.

5
 Satety switch

Fig. 1-2 Position of the safety switch

(9) When the machine is under stoppage, attention must be taken to prevent the mixer
frombeing started by any accidental starting mode.

(10) Except the maintenance of the equipment, it is not allowed to take off the guard shields of
the two cylinders.

(11) When the safety guard shields or operating gates have to be opened or the safetydevices
have to be disassembled in order to inspect, adjust, repair and maintain theequipment or
replace the parts, please well negotiate about the required safety attentionmeasures and work
out the safety countermeasures prior to the operations and then carry outthe inspection work.

12) When the machine is running, it is strictly forbidden to put fingers near the
runningcomponents, such work as inspection, maintenance and cleaning etc cannot be done
until allthe rotors in the mixer have been completely stopped.

(13) In case maintenance and inspection work should be done with a welder or other toolsthat
can generate sparks, strict safety precautions must be taken against dust explosion
andcombustion (see "Explosion protection").

(14) If the parts are damaged, please repair or replace them immediately.

(15) Guarantee the safety of the electric system. Before the electric circuit is cut off, it is strictly
prohibited to open the terminal box for avoiding electric shock.

(16) The electric control system of the mixer must follow the following points. Otherwise, the
technical safety responsibility of the supplier will be canceled.

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 ① The electric control system of the mixer must be supplied by Jiangsu Muyang Group.

② The equipment must be checked up by an expert from Muyang Group before

commissioning.

③ The electric control is a component part of the safety regulations for accident precaution.

④ Prior to commissioning the control system must be tested by an expert from Jiangsu
Muyang Group in light of the testing list and a permit will be signed by him.

⑤ If the control system for Muyang machinery equipment is not used as per the
conditionsmentioned above, the Muyang Group will refuse to take any responsibility. If the
Muyang Group is required to take responsibility, the Group will reserve the right toinvestigate
and affix the responsibility of the operator.

1.7 Personal protection

(1) All the mechanical equipments manufactured by Jiangsu Muyang Group are equippedwith
safety devices, which are consistent with modern technical level and universally
effectivesafety rules prior to ex works, so that the customers can use the machines in
accordance withthe regulations.

(2) If the operators employed cannot read or write, the owner has the duty to explain to
themclearly where dangers exist and warn them that special attention should be paid.

(3) In order to guarantee the safety and health of labors during production process, it
isnecessary to use labor protection articles (such as gloves, breathing masks and labor shoes)
during operation.

(4) Please execute the special regulations on accidents prevention in the operation
manualprovided by us.

(5) The enterprises are obligated to execute following regulations to guarantee

operators'safety.

① The shield cap must be mounted at any moment and keep closing. It is very
dangerouswhen they are opened or disassembled. It may cause casualty accident. This is
alsoapplicable for the preventive device of the manipulator.

② The safety limit switches should always be kept in good order. Overlap or discard of the
safety limit switches is not allowed.

③ The driving motor must be switched off completely to make the machine stop when carrying
out inspection, commissioning, repair and maintenance. This can be donethrough a full-phase
separating and lockable switch which is installed near the machineor on the operation desk,
control panel on the site. It is not enough only to screw off thefuse wire!

④ If the machine needs other energy like pneumatic, hydraulic, steam and hot waterenergy, it
is necessary to cut off their energy supply or turn off the switch, and eliminatethe pressure in
the internal pipeline system of the machine.
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 ⑤ As for handling heated or cooled parts and components of the machine, especial
careshould still be taken for the danger of burning, to prevent any scald.

⑥ If you have pressed the emergency stop switch to stop the machine and you want to reset
the switch, so it is not permissible to only re-press this button to restart the machine.

⑦ If some machines are equipped with a local shutdown system, especial care should be
taken. Read the instruction manuals attached with the machine carefully. In such machines
with a local shutdown system, temperature will rise because pressure or vacuum will occur
after they have been used for a period.

⑧ The cleaning, lubricating and oiling of the machine or its parts and components may be
carried out only when the machine is stopped. If you have to climb on or enter the machine to
do such work, the mandatory provisions shall be made without exception: the power supply of
motors must be cut off completely and the switch must be locked, fix the rotor of the mixer
before entering the mixer. Attention must be paid to safety measures for climbing.

⑨ Be careful, sampling from inside the machine can never be carried out unless there is not
any danger. Usually, the samples can be taken from the pipe under the machine instead of
inside machine.

⑩ Clear off the deposited dust, dirties and materials frequently. Keeping the machine clean
can enhance production safety and the cleaning level of workshop, and is also beneficial to
prevent dust explosion.

⑾ If oil (grease) leakage occurs, clean it immediately and seal well the place where leakage
occurs. For oil or grease leaked on the floor will easily bring about hazards to the operators.

⑿ In production operation, the machine must be equipped with safety devices, which may be
neither removed and abandoned nor reduced in functions. Otherwise, we are not responsible
for any accidents resulted here from, and reserve the right to ascertain where the responsibility
lies.

1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard

(1) Common cleaning work

① Keeping the working site with combustible dust clean is an important condition for safe
production.

② Try not to pile bagged or bulk materials between machines.

③ In order to reduce dust emission to surrounding areas, all conveying devices, air pipe,
filtering bag should be kept in good condition. Especially, the unsealing of pipes or top covers
should be avoided.

④ In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently
and effectively.

8
⑤ Keep all motors free of deposited dust.

(2) Regular inspection and maintenance

① Check the safety devices such as speed monitor or the like regularly, at least once a week.

② Check and clean the connection of direct-coupling speed reducing motor and machine body,
at least once a day.

③ In order to avoid heat generation, it is necessary to regularly check the functions of all main
shafts and bearings, at least once a week, and to regularly fill up lubricating oil.

(3) Electric apparatus

Regularly check the electric apparatus and articles, and special attention should be paid
to the following points:

①It is forbidden to use any flashlights and other lamps without shielding or explosion-proof
glass.

②It is forbidden to use any lengthened cable or electric furnace.

③It is necessary to immediately repair or replace the electric apparatus and equipment if any
failure occurs.

④The cables without conduits are not allowed to be installed on the floor.

⑤ Cut off the power supply of the machine after work.

⑥An electrician should be assigned to check the insulation of all the lines of electric network
according to relevant regulations on heavy current, at least once a year.

(4) Smoking and welding

① Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well
as guests, customers, foreigners and drivers visiting the factory.

②If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are
required for repair or installation, do as best as possible to arrange the work in a special
workshop or on a special site.

③If it is necessary to carry out welding or the like directly in production area or storehouse
once in a while, written applications must be submitted to a related supervisor in advance for
written approval. The above mentioned operations can be carried out only when special safety
measures have been taken, such as laying pieces of water soaked canvas or canvas special
for covering on the surrounding area and preparing fire extinguishers. After completion of the
operation, the welding site and the surrounding area are to be monitored at least for 10h.

④The gas cutting sparks are very dangerous, for people can't see where they will fly on earth.
They can cross through the narrow clearance of walls and drop downstairs or to the next
rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents may
occur at any time.
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 ⑤Welding is prohibited on a running conveyor. If the welding work is necessary, shut down the
machine first, and then make a thorough cleaning and isolate both sides of the welding site
tightly with materials like mineral wool to avoid connecting with other conveying devices, silos
or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to
disassemble them or divert their lower ends and seal them to avoid welding sparks entering
the conveying pipes or silos.

(5) Effect of static electricity

① In order to ensure the safety of electric circuits and avoid explosion resulted from spark
discharge.

② The paint coat at the electric connections must be removed.

1.9 Other attention points (environmental protection measurements)

If you decide not to use the machine any longer after it is used for a certain number of years
(about 8-10 years), the measures for environmental protection and reutilization should be
taken.

(1) Drain the liquids inside the machine (like motor oil, gearbox oil, brake oil and coolant etc.)
into special containers and send them to the preparation workshop.

(2) The plastic parts shall be picked out for reutilization.

(3) The metal parts shall be sorted out so as to be ground or scraped.

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2. General

2.1 Application and adaptability

The SJHS2A Double-circle Paddle Mixer is widely used for mixing powdery and special granular
materials in feed industry.

2.2 Main features and functions

 The SJHS2A Double-circle Paddle Mixer is a kind of horizontal batch mixer.

 With patented rotor structure, it is characterized by Short mixing period and high mixing homogeneity:
The mixing homogeneity of material within 60~90S amounts to CV≤5%, reduce the mixing period and
improve the production efficiency; (Methyl Violet Stain (GB/T5918) method is used to test the CV
value of mixed product).

 Large variable range of filling factor: The Filling factor is between 0.4~1, applicable for mixing the
materials with different specific gravity and granularity in various industries.

 The shaft seal adopts the unique sealing technology, reliable seal, no leakage and long service life.

 The discharge gates adopt full-length opening structure, which contributes to fast discharge and little
residues.

 The seal of discharge gates adopts the unique sealing technology, reliable seal and no leakage.

 Available of rise and fall type liquid application system, which is convenient and rapid for cleaning
and replacing nozzles and can spray liquid evenly.

 With air-return mechanism, thepressure difference between inner and outer of the mixer can be well
balanced when feeding or discharging.

2.3 General outline and main structure feature

(1) Working principle

The rotor of the machine is equipped with two layers of paddles (4 big paddles with special angles inthe
outer layer and 4 small paddles with special angles in inner layer). The outer big paddles drive
thematerials to turn over leftward and rightward in fast-flow zone and make continuous circular movement
in the through at all directions, keeping material mix evenly under the effect of strong convective mixing;
the small paddles also greatly increase the convective mixing at slow-flow zone. In addition, the two
layers of paddles can increase the effect such as diffusion, shear and impulsion in materials, so as to
obtain fast mixing with high homogeneity.

(2) Overall structure (see Fig.2-1)

The mixer consists of rotor, machine body, machine housing, speed reducer, upper cover, liquid
application device, access doors, etc. See Fig.2 for the overall structure of this mixer. The rotor is installed
on the machine body through the two bearings (with pedestal) at the shaft ends. It is driven by the output
hollow shaft of the reducing motor. A discharge gate is installed at the bottom of machine housing, whose

11
opening or closing is controlled by pneumatic cylinders according to the mixing cycle. The access doors
for cleaning and maintenance are on the upper part of machine housing. There are two feeding inlets on
the top cover for adding major materials and additives. The air-return duct is installed between top cover
and the machine bottom.

10

1
9

2
8

6
4

1. Reducing motor 2. Air-return duct 3.Lower machine body 4.Machine housing 5.Pneumatic device

6.Wire junction box 7.Control device for discharge gates 8.Rotor 9.Feeding inlet 10.Top cover

Fig.2-1 Schematic diagram of overall structure

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(3)Structure of main working components

① Rotor

The rotor consists of a main shaft, four paddle assemblies (each of which is made up by a group of big
and small paddles of different angles and welded to the stay bar and bar bottom cover ), end covers and
stainless steel sheets. (See Fig.2-2 Schematic diagram of rotor)

3 4 5
2
1

7 6

1. Main shaft 2.Left paddle assembly (1) 3.Right Paddle assembly (1) 4.Right Paddle assembly (2)

5.End cover 6.Left paddle assembly (2) 7.Stainless steel sheet

Fig.2-2 Schematic diagram of rotor

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② Bearing and shaft end seal

The rotor is supported and installed on the machine body through the bearings at the shaft ends, and the
seal at shaft ends is guaranteed by transparent cover, seal packing as well as gland. As for detail
structure of the bearing and shaft end seal, please refer to Fig.2-3.

1 2 3 4 5

1.Reducing motor 2. Bearing 3.Gland 4. Seal packing 5. Transparent cover

Fig.2-3 Bearing and shaft end seal

③ Discharge gates and the control

The discharge gate control mechanism consists of cylinders, rocker arms, universal driving shafts, limit
switches etc. The discharge gate is installed on universal driving shafts, which are jointed with rocker
arms. The cylinders make reciprocating movement and drive the rocker arms and the universal driving
shafts, so as to open or close the bottom discharge gates. Specific process procedures are as follows
(see Pneumatic control principle diagram): Process of gate closing: After No. 1 cylinder receives the
signal of gate closing, it drives the rocker arm 1 to rotate and synchronously closes the No. 1 gate; when
No. 1 gate is closed to the position, the No. 1 mechanical control valve is opened by rocker arm 1, and
then No. 2 cylinder drives the rocker arm 2 to rotate and synchronously closes No. 2 gate; when No. 2
gate closes to the position, the No. 2 mechanical control valve is opened by the rocker arm 2, and then
the No. 3 cylinder start to drive the rocker arm 3 to rotate to lock the two gates tightly. Process of gate
opening: After No. 3 cylinder receives the signal of gate opening, it drives the rocker arm 3 to rotate to
open the No.3 mechanical control valve, at this time, No. 2 cylinder piston is retracted and synchronously
No. 1 cylinder piston is protruded to open the two gates. The speed of opening the two gates will be
controlled by a throttle valve. The speed of opening No. 1 gate is slower. See Fig.2-3a Discharge gates
and the control.

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 3

1
7 6 8 9 2

1. No.1 cylinder; 2. Rocker arm1; 3. No.2 cylinder; 4. Rocker arm 2; 5. No.3 cylinder;

6. Rocker arm 3; 7. Limit switch; 8. Mechanical control valve; 9. Cylinder connector

Fig.2-3a Discharge gates and the control

④ Sealing of discharge gate

There are sealing members surrounding the discharge gate frame at lower part of the housing. When the
gate is closed tightly, the side of the discharge gate clings tightly to the silica strip on the sealing member,
and the discharge gate is sealed by the compact silica strip to prevent material in the mixer from leakage.
Refer to Fig.2-4 Sealing of discharge gate

4 1

2
3

1.Mixer housing 2. Silica sealing strip 3.Discharge gate 4. Fillet of sealing strip

Fig.2-4 Sealing of discharge gate

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⑤ Liquid application device (if optioned)

The liquid application system is installed above the top cover and consists of pipe and nozzles etc.
Several nozzles are evenly distributed on the pipe. The liquid application system can be able to move up
and down for easily cleaning and replacing nozzles. The standard application amount is 2% for one pipe,
please note in the contract if you have different requirement.

When adopting the atomizing spraying nozzle, liquid will be sprayed out from nozzle in a segment shape
through the compound effect of atomization and compressed air. Note that on the nozzle, the end that
marked with “A” is air inlet while the other end marked with “L” is liquid inlet. See Fig.2-5a Sectional view
of an atomization nozzle.

When adopt the standard nozzles, liquid is sprayed out from standard nozzles in a segment shape
through atomization of compressed air. See Fig.2-5b Sectional view of a standard nozzle.

1
6

2
5

4 3

1.Liquid pipeline 2. Union elbow-assembly 3. Top cover 4. Rubber pad

5. Atomizing spraying nozzle 6. Pipe joint at gas inlet

Fig.2-5a Sectional view of an atomization nozzle

4 1

3 2

1. Liquid pipeline 2. Standard nozzle 3.Top cover 4.Rubber pad

Fig.2-5b Sectional view of a standard nozzle

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⑥ Protection device

Interlock safety device should be installed on the cleaning gate to ensure the motor cannot be started
when the cleaning gate is opened, so as to prevent accident during working. Fig. 1-2 Position of the safety
switch

⑦Air-sac blowing device (if selected)

Whether to switch on/off the nozzles for supplying compressed air on the pipeline is controlled by two
pulse solenoid valve which are controlled by pulse controller. The compressed air spraying onto the rotor
and trough continuously through the series nozzle on the pipeline inner the chamber, which will clean
material residues away the mixer so as to minimize material residues in the mixer. See Fig.2-6 Air-sacl
spraying device.

5 6 7

3 2

1. Air treatment 2.Pulse Controller 3.Drain 4.Air-sac 5.Pulse solenoid valve 6.Spraying pipeline 7. Nozzle

Fig.2-6 Air-sac spraying device

⑧ Air-return duct
See Fig.2-1 for the overall structure of the Mixer. The return air duct is of assembled structure. The
air-return duct with a certain section area is used to connect the mixing chamber to the material
collecting bin. When feeding material into the mixer, the compressed air under the materials will led to the
material collecting bin and balance the air pressure in the mixer; on the other hand, when discharging,
the pressure increased air in the air collecting bin will flow into the mixing chamber and balance the
pressure in there as well. Generally, a junction will be preserved on the top cover and another one at the
bottom of the machine body respectively, and they will be connected to the exhausted system when
fabricating a project. If a return air duct is needed to be configured for a stand-alone machine, please note
it in the contract.

17
2.4 Production process (feeding and discharging) (Fig 2-7, 2-8)

001 002

003
004
009 010 005

006

007

008

Fig. 2-7 Diagram of production process

18
 Start main motor

Close discharge gate

Feed major materials

Whether to add subsidiary

materials?

Yes

Feed subsidiary No
materials

Feed major
materials

Mixing

Whether to add liquid?

Yes

Add liquid
No

Mixing

Open the discharge gate

for discharging

Whether to blow for

cleaning?

Yes
No
Blowing

Close discharge gate

If loop

Stop the main motor

Fig. 2-8 Working flow of the Mixer

19
(1) Feeding

① Solid materials

The materials can be directly fed from the bin (see Fig.2-7 005) controlled by a lock gate (see Fig.2-7 006)
after weighting with the proportion scales(see Fig. 2-7 001), and also can be fed via a covering equipment
or via an operator (see Fig.2-3 003) at the manual dumping bit (see Fig.2-7 004).

② Liquid (if necessary)

Liquid is generally fed into the mixer via the liquid addition system (see Fig. 2-7 010).

(2) Discharging

① The mixtures conveyed from mixer (see Fig. 2-7 007) shall be collected by a surge bin (see Fig. 2-7 008);

② And the volume of surge bin should be 1.5 times more than that of mixer. The surge bin usually has an access
door (manhole) and a glass inspection window; the lower part shall have a lock gate or conveying equipment (see
Fig. 2-7 009);

③ The upper end of air-return duct (see Fig. 2-7 009) is connected to the surge bin or that above the
scale to ensure stably feeding. In addition, the surge bin shall be removable for maintainability; the
environmental protection equipment can be equipped at the outlet to prevent dust pollution of the surge
bin.

20
3. Specification of the mixer

3.1 Basic Specifications

3.1.1 Working condition

(1) Material characteristics

Particle size of materials: Length of edge shall be less than 30mm

Bulk density: 0.15~0.8 t/m3

Liquid addition: less than 3%

(2) Environmental conditions

① Ambient temperature range (-10~+40°C)

② Relative humidity range: 30%~85%

③ Altitude: less than 1000m

④ Temperature range for normal transportation is:-25～55℃

⑤ Air supply for normal use is above 0.6Mpa

⑥ Electric supply for normal use: AC380V

Note: if the actual condition fails to accord with the environment condition ①, the
temperature shall be adjusted properly. If it fails to accord with conditions ② and ③, a speed
reducing motor shall be customized. If it fails to accord with condition ⑥, please refer to the
motor nameplate.

(3) Configuration conditions

① The mixer should match the equipments before and after it in process flow.

② Configuration shall be carried out within the power supply for normal use (permissible
voltage deviation ±5% and frequency deviation ±1%).

③The user must configure an over-voltage protection device for the power supply.

21
(4) Noise testing during normal production

Table 3-1 Noise testing condition and method

Noise—pressure level LP≤ - dB（A）

Idling noise—power level LW≤ - dB（A）

Noise on test-surface—pressure level LP= 85 dB（A）

Test-surface specification LS= - dB（A）

Equivalent noise—power level Lweq= - dB（A）

22
3.2 Main technical parameters

3.2.1 Technical parameters of mixer

(1) As for main technical parameters, please refer to (Table 3-2 Main technical parameters) and (Table 3-3
Relationships between actual volume and mixing capacity per batch).

Table 3-2 Main technical parameters

Mixing period Mixing
Item Actual volume Total volume Power Weight
per batch homogeneity
3 3
Model (m ) (m ) (kW) (Kg)
(s) (cv, %)

Without liquid
18.5 addition, material bulk
3 3
density≤0.6×10 kg/m
SJHS2A 2 2.85 60S～90S ≤5 2480
Adding with premix or
22 liquid, material bulk
3 3
density>0.6×10 kg/m

Table 3-3 Relationships between actual volume and mixing capacity per batch

3
Item Mixing capacity per batch Actual volume(m )
Filling coefficient 3
Remarks
Model (Kg) (m )

If material bulk density＞0.5, it

can be calculated based on the
mixing capacity per batch;
SJHS2A 1000 0.4～1 0.8～2
If material bulk density≤0.5, it
can be calculated based on
volume range.

(2) Model composition and its meaning

S JH S 2 A

Code of improved design: Version no. (from A to Z)

Specification code：Working volume 2m3
Model Code: Double-circle type
Variety code: Paddle mixer
Industry code: Feed processing machinery

23
4 Transport, installation and adjustment

4.1 Transport

Warning! Transport can only be carried out by the trained personnel who are skillful in this work.

(1) Hoisting
Hoist the SJHS2A Double-circle Paddle Mixer in a whole set. It is necessary to check whether the hoisting
device is able to bear the weight of equipment or not. The angle between two hoisting ropes should not
exceed 65°.

Hoist the machine by the hoisting eyes (totally four ones) on the wall plate (see Fig.4-1 Hoisting diagram
of SJHS2A Double-circle Paddle Mixer). Adjust the hoisting ropes to make the bottom of the machine
level after lifting up. When moving the machine horizontally, make sure the moving speed not exceed
0.5m/s. The hoisting rope should be able to bear the weight of the machine to be hoisted (refer to Table
3-2 Main technical parameters for machine weight).

Fig.4-1 Hoisting diagram of SJHS2A Double-circle Paddle Mixer

24
(2) Transport

① When leave the factory, whether to use a packing case is determined according to actual conditions.

② If a packing case is not used in transport, rain-proof measures shall be taken and it shall be prevented
against collision and overturn of the equipments.

③ If a packing case is used, the complete machine and accessories shall be fixed securely in the case
and a certain distance shall be reserved from the plate of the packing case, so as to avoid collision and
damage in transport. If the height is in excess of the standard, the whole packing shall be separated into
parts.

④ During transport, any overturn, intense pressure or collision are not allowed on the machine body.

(3) Storage

① When the machine equipment is to be stored in the open air, the facilities for prevention of rain,
sunshine and water accumulation should be available. When the machine equipment is to be stored
indoors, the measures for ventilation and damp proof shall be taken.

② The equipment should be stored in ventilated, dry and cool place for long-time storage, and damp
proof measures should be taken, the exposed surface without painting should be painted with rust-proof
oil.

4.2 Mechanical installation

(1) Unpacking and inspection

① When the machine arrives at the destination, unpack it and check careful if there is any phenomenon
like collision or friction occurs during the transportation.
② Count the documents and accessories attached compared with the packing list.
(2) Necessary drawing for installation

① Scaled drawing of mixer installation, see Fig.4-2:

25
 接控制电源位置
A

接动力电源位置
接气源位置

q
q
min500KGS

Fig.4-2 Scaled drawing for the installation of SJHS2A Mixer

26
② Installation requirements

a) The mixer is delivered generally as a complete set. Firstly check if there is any damage during
transportation when unpacking;

b) Installation field should be firm and roomy.When installation, leave an enough space for maintenance
and replacement of fittings;

c) Please refer to the scaled drawing of mixer installation provided when ordering;

d) The proper maintenance platform and staircase should be provided if necessary, the staircase shall be
equipped with guardrails. (See Fig.4-2 Schematic diagram for machine installation)

e) This mixer should be fixed on a flat concrete base floor or a steel frame with enough strength by fixing
onto the floor with foundation bolts. Or else, it will result in severe vibration or accident. Please refer to
Table 4-1 for the tightening torque of the foundation bolts. Any accident caused by unsetting machine is
out of Muyang's responsibility.

Table 4-1 Tightening torque of foundation bolt

Bolt spec. Tightening torque(Nm) Remarks

M10 25 Machine base

f) A matched surge bin should be configured under the machine;

g) A matched feeding device should be configured on the upper part of the machine;

h) Adjust the rotating direction of the rotor to make it in accordance with that pointed by the arrow on the
machine housing;

i) If a liquid application device is optioned, connect the liquid pipelines and the compressed air pipelines
as per that shown in Fig.4-3 Schematic diagram for the connecting of liquid application system.

Liquid pipeline and compressed air pipeline

j) If an air-sac blowing device is adopted, connecting to the electric power supply and air supply as per
that shown in Fig.4-4 Schematic diagram for the connecting of air-sac blowing device.

k) If a pneumatic cylinder is used to control the opening/closing of the door, connect it to the air source
with a Φ10 plastics pipe according to Fig.4-5 Schematic diagram for connecting to air source.

27
 1

1.Connect toφ10 plastic hose for compressed air 2.Connect to the exterior threads of G1/2″liquid pipeline

Fig.4-3 Schematic diagram for the connecting of liquid application system (with air source)

3 1

1.Insert the plastic hoseφ10 for compressed air 2.Pulse controller 3. Connect to power supply (AC220V±10%, 50Hz)

Fig.4-4 Schematic diagram for the connection of air-sac blowing device

Fig.4-5 Schematic diagram for connecting to air source

28
(3) Installation of air-return duct (if not optioned)

If the air-return duct is not ordered, users can fabricate the pipe themselves on job site according to
the size that provided on the scaled drawing of the Mixer, and then connect it into the aspiration system
of the factory. Attention! The section area of the pipe should not less than that of the junction on mixer.

(4) Adjustment requirements

① The hollow shaft shoulder of the speed reducing motor contacts with the stage of main shaft.
It is required the side surface of motor seat shall cling to the machine body. Method of
adjustment: check the clearance a with feeler, if error occurs, loosen the bolts for connecting
motor seat with machine body, adjust and correct the clearance by inserting pads between
them.

② Prior to using the reducer, please remove the rubber ring for fixing vent valve during
transportation. And check the grease level of the reducing motor!

Fig 4-13 The grease level of reducing motor and the position of vent valve

Ⅰ. The vent valve with the fixing rubber ring for transportation Ⅱ. Remove the fixingrubber ring for transportation
Ⅲ. Enabled vent valve

Fig 4-14 Schematic diagram for removing the rubber ring of reducer vent valve
29
 Wrap up the vent valve and the shaft seal carefully with proof tap when the whole or part of the
reduction box needs to be thoroughly or partly painted. Please remove proof tape after finishing
painting work.

4.3 Electric installation

(1) Electric connection

① For the schematic diagram of electric control see Fig.4-6

② The wiring chute in central control room must be protected.

③The central control room should be kept clean and free of dust.

2
1

1. SJHS2A Double-circle Mixer 2. Central control room 3. Cable for safety switch 4.Cable for motor

Fig.4-6 Electric wiring diagram for the SJHS2A Double-circle Paddle Mixer

(2) Schematic diagram of electric control

① For the schematic diagram of the SJHS2A Mixer see Fig. 4-7, 8.
② The mixer should be equipped with a relevant starting device, a safety guard and electric instruments.
③ All the motors and electric control panel must be well earthed.
④ The relevant instruction manuals should be taken as the criterion for installing and using the electric
elements, which are required to run safely and reliably.
⑤ User should provide the cables to connect the machine and relevant safety device to the central control
room.
(See Table 4-2 Electric parameters of SJHS2A Double-circle Paddle Mixer)

30
 Table 4-2 Electric parameters of SJHS2A Double-circle Paddle Mixer

Type of reducing motor TFAT108-Y22-4P-37.61-M3-I TFAT108-Y18.5-4P-37.61-M3-I

Rated power P/kW 22 18.5

Rated current I/A 43.2 36.5

Rated rotating speed（rpm） 1460 1460

Cable for motor 2×（VV3×6+1×4） 2×（VV3×6+1×4）

Cable spec. Cable for safety

RVV-2×0.75 RVV-2×0.75
2 switch
(mm )
Cable for limit
RVV-2×0.75 RVV-2×0.75
switch

Spec. GKNC21or AZ16-zvrk-M16 GKNC21or AZ16-zvrk-M16

Safety switch

Qty 1 [Note] 1 [Note]

Over-travel Spec. SZL-VL-S-I or XCE-118 SZL-VL-S-I or XCE-118

limit switch Qty 2 2

Note: The quantity of safety switch is depended on the quantity of access door. The standard configuration is of one access
door.

31
AC 3P / N / PE 380V & 50Hz
L1
L2
L3
N
PE

QF1

KM1M

FR1

KM1Y
M1

KM1△

Fig.4-7a Schematic diagram of electric control of SJHS2A Double-circle Paddle Mixer

32
 105 113
L11

QFk SB4
SB2 KT1 KT1
KM1△

110 KM1Y 131

KA1 KM1M
102
QF1 116 118
E-STOP KT2
SB5 KA2
SA1
111
103 132 117

SB3 KA1 KM1△ KM1Y KM1△

115
KT3

33
SQ1 YV1
112 114
120 119 133
HL2
105
KA1 KT1 KM1M KM1△ HL1 KM1Y KA2 KT2 KT3

N
① ② ③ ④ ⑤ ⑥ ⑦ ⑧

Fig.4-7b Schematic diagram of electric control of SJHS2A Double-circle Paddle Mixer

Note: ① Emergency sop + door protection ② Mixer Start/Stop ③Y-△ switching delay ④△ running
⑤Y starting ⑥ Mixing Start/stop ⑦ Mixing delay ⑧Door opening delay
 105

U1
U2

SQ3 KA3 SQ4 KA4

+ 421 422
138 u
-

122 124

YV3 YV4
YV5

34
121 123

HL3 HL4

KA3 KA4 400

N
① ② ③ ④

Fig.4-7b Schematic diagram of electric control of SJHS2A Double-circle Paddle Mixer

Note:① Discharge gate is opened to position ② Discharge gate is closed to position ③ Solenoid valve YV5 for applying
fat/oil should be configured if atomizing spraying nozzle is used, and U1 is an intelligent flow rate controller;
④ Pulse solenoid valves YV3 and YV4 should be configured if blasting device is used, and U2 is pulse controller.
 Safety switch Door opened Door closed Door switching valve Air-filled valve Machine Cleaning valves
门保护安全锁 开门到位 关门到位 开关门电磁阀 body
充气电磁阀 清理电磁阀
SQ1 SQ3 SQ4 YV1 YV5 机体 YV3 YV4
21 22

24VDC 24VDC
0.75mm2

N
400
422

103
138
421

121
123
117

105
105

35
1 2 3 4 5 6 7 8 9 10 11

103
421
422

123
117
138

105
400

121
0.75mm2
用户提供
Provided by user

到控制柜 / To control room

Fig.4-8 Schematic diagram for electric wiring of SJHS2A Double-circle Paddle Mixer
 Attention!

1. All cables shall be with a specification of 0.75mm2.

2. The user must configure an over-voltage protection device for the power supply.

3. In order to ensure safety, it is necessary to install a safety switch nearby the mixer (an emergencystop
switch or a lock-up maintenance switch).

4. The above schematic diagrams are only for the independent operation of the mixer, the interlockingof
the mixer with its upstream and downstream processing equipment should be taken into account in
process design.

5. Timekeeping can only be started for mixing operation till the gate has been closed to the designated
position.

6. Check the wiring at least once a year to ensure the insulation of the electric wiring in good condition.

4.4 Pneumatic installation

Please install the relative devices as per that ruled in step i, j and h of Mechanical Installation if one or
more pneumatic controlled discharging door or air-sac blowing atomizer liquid application device or
air-blowing device is adopted;

Prior to ex work, the air circuit in the equipments has been well connected, please check the equipments
and make sure there is not any mistake according to operation manuals before startup;

The followings are requirements to the air source provided for mixer:

(a) Quality of the compressed air should be satisfied G5 that ruled in ISO8573-1;

(b) Clean and filtered compressed air should be provided;

(c) Requirements for air consumption:

— Air provided for a single control circle of the switch of discharging door should not be less than 85L
（pressure: 0. 6MPa）;

— Air provided for a single circle of the atomizing spraying nozzle in liquid application device should
not be less than 3 m3 (pressure: 0.46MPa, adding rate: 2%);

— Air provided for a single control circle of the air-sac blowing device should not be less than 16L
（pressure: 0. 6MPa）;

(d) Special note: After completing each liquid application batch, the nozzles of the liquid application
device should be blew thoroughly by compressed air. The blowing interval is once 4s. The device for
blowing liquid nozzles usually is installed near the mixer. In this case, another air circuit for cleaning

36
 the liquid pipeline should be configured for the mixer. The air provided for a single circle here is 5L
(pressure: 0.4MPa).

(e) Pneumatic control system

The pneumatic elements and limit switches are installed in the bearing pedestal that far away from
the motor and the side of the base for fixing cylinder. As for detail, please refer to Fig.4-9 Schematic
diagram for the installation of pneumatic elements and limit switches.

(f) Schematic diagram for pneumatic control

The pneumatic elements are connected to each other by Φ10 plastic hoses. Please check the
connecting condition according to Fig.4-10 Schematic diagram of pneumatic control.

1 2 3
4

5
15

61

14 13 12 11 10 9 8 7

1, 10-Silencing throttle valve 2, 9-Big cylinder 3.8-Plug connector 4-Silencing throttle valve

5-Small cylinder 6-Silencing throttle valve 7-Limit switch 11-Plug connector

12-Solenoid valve 13-Silencer 14-Air filter unit 15-Plug connector

Fig.4-9 Schematic diagram for the installation of pneumatic elements and limit switches.

37
 8 7 6

1 2

1-Power source 2-Air filter unit 3-Solenoid valve 4-Mechanical control valve

5-Silencing throttle valve 6, 7-Big cylinder 8-Small cylinder

Fig.4-10 Schematic diagram of pneumatic control.

38
5 Running

5.1 Attention points for operaitons

Note: When operation is implemented on the machine, besides the safety points specified in Chapter 1,
the regulation items of the owner's enterprise shall also be obeyed.

(1) Pay attention to the place where the dangerous marks are attached.

(2) The safety protection devices can never be dismounted, covered or overlapped at will.

5.2 Functional inspection prior to test-run

(1) Before leaving the manufacture plant, a perfect test-run has already been conducted to the machine.

(2) The initial test run in the user’s factory cannot be done until following checks have been conducted.

① There should be no abnormal contact inside the mixing chamber or between the other
accessories.

② All connecting points must be checked carefully to ensure there is not any looseness.

③ Check the rotors for flexible rotation, and make sure there is not any abnormal sounds
resulted fromblockage, collision or abrasion etc.

④ Check the rotors for their rotating directions matching with that indicated, for this it may need
to start the motor for a short time; meanwhile, check the motor for any change in its rotating
direction.

⑤ Emergency stop switch

Check whether the emergency stop switch is in good working condition or not.

⑥ Safety switch of the access door

As a part of the safety control of the machine, whether the safety switch of the access door
works normally or not is directly related with the safety of the mixer, so the safety switch should
be frequently checked for its functioning.

⑦ Discharge gate mechanism

Check the discharge gate mechanism for flexible rotation. When opening or closing the gates,
thereshould be no abnormal sounds resulted from blockage, collision or abrasion etc.

5.3 Commissioning

① Before each commissioning or after each unexpected interruption, the residual materials in
the mixer chamber must be emptied.

② Only when the access door is closed and other related equipment is running, the principal
machine of the mixer can be started, and do not feed materials into the mixer until the rotor is
running normally.

③ Inch the mixer to check for any abnormal situation. If any, correct it.
39
 ④ The temperature rise of bearing should not higher than 35℃ when ideal running for 0.5h, and
the lubricating and sealing function still perform well.

⑤ Check the running condition of the motor, which should be consistent with that required in its
instruction.

⑥ Screws, fasteners and lubricating points should be checked for normal performance after
ideal running for 1 hour.

5.4 Use and operation

① The operator should well know the structure, performance and operating methods ofthe
machine, and have received the training organized by Jiangsu Muyang Group.

② Each batch of material should be fed evenly in productionand may not be sometimesmore
and sometimes less, so as to ensure the motor running under a rated load.

③ After working, the Mixer must make an idle run for 1-2 min. prior to shutting down, so as to
discharge all materials out of the machine.

④ If violent vibration occurs when the mixer is running, it should be stopped immediately to find
out the cause and may only be restarted for work until the fault is eliminated.

⑤ The temperature raise (refers to the risen temperature above ambient temperature) of the
bearings for main shaft should not be higher than 35℃, and the maximum temperature should
not be higher than 70℃ (ambient temperature should not behigher than 40℃).

⑥ Carry out necessary cleaning and inspection when each shift of work is finished.

⑦ Materials can not be fed until the rotor is running normally. Muyang refuses to responsible for
all accidents that result from starting machine with load Additives should be added in when
half of the major materials has entered into the machine, and oil /fat should not be sprayed until
all materials have entered the machine. Keep mixing for a certain period of time after spraying,
and then discharge.

⑧ When the machine is stopped and not to be used, oil/fat must be emptied out of the liquid pipe,
so as to avoid pipe blockage due to oil solidification.

⑨ Metal or other large impurities should not be included in the material, or else rotor and
paddles may be damaged.

⑩ The speed reducer, cylinder and other accessories should be used in accordance withthe
relevant stipulations in their operating instruction manuals.

(11) After a period of using, check the screws, nuts, and lubricating points for normal
performance, and tight the other fasteners as well.

(12) Avoid overload running, so as to protect the main shaft from broken. Feeding amount of
each mixing batch should strictly accord with that required in Table 2-2. Accident resulted for
overload is not Muyang's responsibility.

40
(13) Before each restart, any residues in the mixer chamber must be emptied. Material can not
be fed until the rotor is running normally.

41
6 Inspection, repair and maintenance

6.1 Attention points for inspection, repair and maintenance

Besides those mentioned in Chapter 1, following attention points should be obeyed when carrying out
inspection, repair and maintenance.

(1) Whenever inspection, commissioning, repair and maintenance is to be done the power
must be cut off first.

(2) Directly open operating gates and air inlet only can be done when the power is off and the
machine is completely stopped.

(3) Only trained technical personnel is allowed to do works with danger-potential such as parts
replacement and repair.

(4) The replacement or maintenance of electric elements should only be done by trained
personnel.

(5) The machine can only be started when all protection devices, including cover plate,
protecting hood, guard grating, etc., are installed and in good order functionally.

(6) When the safety guard shields or access doors have to be opened or the safety devices
have to be disassembled in order to inspect, adjust, repair and maintain the equipment or
replace the parts, please well negotiate about the required safety attention measures and
work out the safety countermeasures prior to the operations and then carry out the inspection
work.

(7) Be sure that the above said safety devices and guards are installed to their positions after
inspection, adjustment, repair and maintenance.

(8) When operation, installation, repair and maintenance, please be sure the execution mark
boards [ In Process of Maintenance and Inspection] are placed on the workshop gateway, in
front of the electric control cabinet in the control room and near the mixer respectively, so as to
let other people know about it and prevent the motor from accidental staring.

(9) Attention! Improper operation and maintenance may cause accident.

Note: The machine must be operated in the light of operating regulations,and necessary
checking and cleaning should be conducted for each working shift.

The internal of mixer could be cleaned by flushing with material such as corn. It can also be
cleaned by blowing with air if an air-sac blowing device is adopted.

42
6.2 Daily inspection and regular inspection

In daily and regular inspection, stop the machine rapidly and take on proper measures in
case of any abnormality in machine operation.

Re-use the machine after confirming that the machine is recovered to normal operation.

6.2.1 List of daily inspection items (prior to each running or during each running)

No. Position Inspection item Cycle Method Solution

Adjust the
Make sure air supply is above 0.6Mpa Everyday Inspection
air pressure

Check whether the water level in the filer is

1 Air-filter unit Everyday Inspection Drain water
lower than half of the max. water level

Check whether the oil for lubricating in the

Everyday Inspection Filling oil
air-filer is higher than 1/3 of the max. oil level

Repair and
2 Air hose Air leakage Everyday Listening
correct it

3 Machine Check for any abnormal noise Everyday Listening Checking

4 Bearing Check for temperature lower than 80℃ Everyday Thermometer Checking

Motor Check for temperature lower than 80℃ Everyday Thermometer Checking
5
Motor Check for any abnormal noise Everyday Listening Checking

Reducing motor Electric current Everyday Ammeter Cleaning

Check the noise resulted from the collision

6 Machine housing Everyday Listening Checking
between paddles and machine bottom trough.

Check whether the closure state is in good

7 Surge bin Everyday Inspection Checking
condition

43
6.2.2 List of regular inspection items

No. Position Inspection item Cycle Method Solution

1 Air-filter unit Cleaning Once a half year Cleaning

2 Bearing of main shaft Cleaning Once a half year Cleaning

Bearing of main shaft Filling grease Once a half year Filling grease

3 Sealing elements Cleaning Every month Cleaning

Check the warning marks for

Every month Inspection
4 Safety device missing or abrasion

Safety switch on access door Every month Cleaning

Check the closing and sealing

5 Discharge outlet Every two weeks Inspection Checking
condition

6 Machine housing Cleaning Every two weeks Cleaning

Note1) The above-mentioned cycle applies 12h a day and 25 days a month. Customers can adjust it by themselves
according to actual conditions

Note2) Three frequently-used greases for lubricating bearing:

①LITEAEP6-077（ASEOL）

②BEACOMPZ（ESSO）

③ARALUBHLP(ARAL)

Reducing motor: ISO VG220

Note 3) List of current for mixers of different power

Model Rated power Rated current Working current

SJHS2A 22kW 43.2A <38.9A

SJHS2A 18.5KW 36.5A <32.9A

Note: 1.The above mentioned working current is the current of the mixer when normally running.

2. If current of motor is larger than the normal working current, it is needed to check the bearings of main shaft and
make sure the mixer is not overloaded.

3. Exclude the momentary current of machine when startup, feeding material or adding liquid.

6.2.3 Machine stoppage

(1) Before carrying out any maintenance or repairing work, the machine and other
relatedequipment must be shut down.

(2) When the machine is under stoppage, attention must be taken to prevent the mixer
frombeing started by any accidental starting mode.

44
6.2.4 Mechanical maintenance

(1) The discharge mechanism should move flexibly, and the joint parts should be brushed with proper
amount of machine oil.

(2) Lubricating grease should be replaced regularly for each bearing; the lubricating grease applied
should be the sodium base grease (GB492-65) Zn-3.

(4) Lubricating of reducing motor. If a gear motor is adopted for reducing speed, ISO VG220 thin oil
should be applied for lubricating.

(5) If the equipment to be out of use for a long time, it needs to make a complete cleaning and take
measures for corrosion and rust prevention.

(6) If it is used for mixing premix or concentrate, residues in the machine bottom trough must be removed
frequently, so as to avoid machine corrosion.

6.2.5 Pneumatic maintenance

(1) Clean the dust accumulated in the discharge control mechanism regularly.

(2) Clean the filter core, water cap and oil cup regularly.

(3) The metal parts should be cleaned with mineral oil, and the rubber parts with soapliquid.
Both the oil and water cups should be rinsed in the petroleum solution, but not inacetone, ethyl
acetic ester or toluene solution etc.

(4) Check the oil level of the atomizer regularly, and supply it with oil in time once it drops to
close the low-level. It is suggested to adopt 1# turbine oil ISOVG32 (no additive) but not
engine oil or spindle oil.

(5) Check the water level of filter regularly, drain out water in time if water level rises to
approach the filter core, and then close the draining valve immediately when little water is left
in the filter.

(6) All the parts should be handled gently to avoid any collision when disassembling.

45
6.3 Regular replacing parts and the replacement

6.3.1 Cleaning and replacement of bearing

Being an important component part of a mixer, bearings should be checked frequently for any
abnormal sound or temperature, and if any, stop the machine for trouble shooting. Inspect the
function of the bearing once a week to avoid the abnormal temperature increment.

(1) Bearing cleaning

When the machine has worked for 1000 hours, the bearings should be thoroughly cleaned with clean
kerosene. If gasoline is used, attention should be paid to avoiding explosion hazard because of oil
atomization.

Cleaning method

① Preparation should be made beforehand for supporting or hanging the rotor;

② Loosen the bolts on bearing covers, remove the gasket, dismount the upper and lower
covers;

③ Clean the bearing with clean kerosene. Be careful! Don’t splash the kerosene during
cleaning;

④ Re-fit the upper and lower covers and gasket, tighten the bolts, and remove the support;

⑤ Put the machine into test-run to check for any abnormality, if there is any abnormal sound
and heating, have them corrected.

(2) Bearing lubrication

① After each cleaning, fill grease into the bearing.

② Lubricating grease recommended to be chosen is LITEA EP 6-077(ASEOL), BEACOM EP

2(ESSO) and ARALUB HLP 2(ARAL). Please consult www.msdsonline.com for their identities.

③ In grease filling, only 1/2～3/4 of the space inside the bearing casing can be filled.

④ If too much grease is filled, it will make the bearing overheated. In case of that the bearing
is severely heated or the grease overflow out the bearing, stop the machine for further
treatment at once.

(3) Bearing replacement

When a bearing can not work properly due to wearing or other reasons, it should be replaced. For the
UCP bearing with pedestal, it should be replaced as a whole, not just the bearing.

① Bearing disassembling

a) Disassembling of the bearing at driving end

— Remove the reducing motor.

— Support or hang the rotor as bearing cleaning mentioned in the above section, remove the

46
 gasket as well as the upper and lower covers.

— Loosen the lock washer, unscrew the round nut, and then remove the lock washer, the
retainer ring and the bearing. (Dismount the positioning sleeve and withdraw the bearing
directly if there is no round nut.)

b) Disassembling of the bearing at the non-driving end

— Support or hang the rotor as bearing cleaning mentioned in the above section, remove the
gasket.

— Loosen the lock washer, unscrew the round nut, and then remove the lock washer, the
retainer ring and the bearing.

② Bearing assembling

a) Bearings should be assembled in the procedures contrary to that for bearing disassembling.

b) Followings are the assembling steps:

— Before assembling, clean all the component parts with detergent free of oil.

— Especially bearing surfaces, rotor shaft, locking sleeve and inner race must be absolutely
free of oil.

—When assembling, attention should be paid to that the fixed end should be at driving side.
Fit the retainer ring into the bearing cover. For fitting a non-locating bearing, be careful of that
the clearances at both sides of the bearing must be kept similar to each other.

1 1 1 1 1 9
3 2 1 0
2

1. Upper cover of bearing pedestal 2. Retaining ring 3. Felt ring 4. Main shaft 5. Locking bush 6. Bearing 7. Lower
cover of bearing pedestal 8. Parallels 9. Adjusting bolt 10. Fixing bolt 11. Bolt for connection the upper cover and
lower cover 12. Locknut 13. Locking gasket

Fig.6-1 Structure diagram of the bearing at driving end

47
 3
4

5 2

1. Adjusting bolt 2. Fixing bolt 3. Bearing pedestal assembly SN524 4. Main shaft 5. Parallel

Fig.6-2 Structure diagram of the bearing at non-driving end

Torque for tightening bolts of main shaft bearings, please refer to Table 6-1.

Table 6-1 Torque for tightening bolts of main shaft bearings

Model SJHS2A

Bolt spec. M12 M20 M24

Tightening torque/ (N.m) 65 304 526

48
Pre-tightening and measuring method for the bearing of adapter sleeve

Correct install the adapter sleeve bearing via measuring the axial internal clearance.

1. Before the final tightening, drive the bearing into the adapter sleeve till the circumference of its inner
race is totally contacted with the outer circumference of the adapter sleeve, and can not move on the main
shaft.

2. Turn the nut by a certain angle and the bearing is gradually tightened on the adapter sleeve. At this time,
measure the rest windage.

3. For those big bearings, especially for those of thick outer races, since measuring accuracy is liable to
be influenced by the elastic deformation caused by the weight of the bearing or the force generated by
feeler gauge slide on the balls. In this case, adopt the following method to guarantee the accuracy of the
axial internal accuracy. Measure the vertical clearance “c” at 12 o’clock position, or measure the bearing
clearance at 6 o’clock position after it is install on the journal.. Do not move the bearing, measure the
clearance “a” at 9 o’clock position, and measure the clearance “b” at 3 o’clock position, then the actual
axial internal clearance can be calculated by 0.5(a+b+c).

4. Repeat the above mentioned step 2 and 3 till the axial internal clearance is within 0.065~0..090mm.
See Fig.6-3 Method for measuring the axial internal clearance of bearing

5. Fix the nut by bending one end of the locking gasket (see Fig.6-1, part 13) into the socket of the nut or
with a locking clamp.

Fig.6-3 Method for measuring the axial internal clearance of bearing

49
6.3.2 Replacement of shaft end seal members

(1) Structure of shaft end seal (see Fig.6-4)

5 4 3 2 1

1. Mixing chamber 2. Bottom cover 3.Felt ring 4. Packing seal 5. Gland

6.Screw 7. Rotor 8. The distance between gland and bottom cover

Fig.6-4 Structure of shaft end seal

(2) □10/YS250 is adopted for shaft end sealing. After using for a period of time, the friction
between shaft and sealing members causes heat and abrasion of packing seal. In serious
condition, material will leak from shaft end.

(3) Regularly check the sealing condition of shaft end for rubber damage or aging, and replace
the seal in time if any.

(4) The service life of a normal used shaft end seal (no damage, abrasion, age) usually is one
year. However, the inspection should be carried out once every three months. And if any
abnormality is found, have trouble shooting.

(5) Disassemble according to sequence shown in Fig.6-4, from bearing pedestal to the gland.
After all parts are dismounted, replace the shaft end seal according to following steps:

① The disassembly of shaft end seal □10/YS250

Dismount the bolts for gland, refer to Fig.6-2.

Let the gland leave the bottom cover as far as possible.

Take out the sealing member.

If there is any age or damage of the sealing member, make sure it will go to recovery.

50
 ② The replacement of shaft end seal □10/YS250

Clean the inside of transparent cover and the rotor by a hook whipped with gauze;

Place the sealing member into the transparent cover, see Fig.6-4.

Install the gland.

Hold down the gland by screws to make sure the clearance between gland and transparent
cover is within 5mm~6mm.

6.3.3 Replacement of discharge gate seal members

After using for a period of time, abrasion will occur on the silica-gel sealing strip, resulting in unclosed
sealing. In this case,it is needed to increase the deformation between the silica-gel sealing strip and the
frame of discharge gate to ensure the sealing efficiency. Renew the silica-gel sealing strip if any damage.
The adjustment of the long silica-gel sealing strip of discharge gate is as following steps:

(1) As shown in Fig.6-5 Replacement of the long sealing strip of discharge gate. Loosen the
fixing screws;

(2) Insert an adjustable pad between the long sealing backboard and the adjustable pad to
enlarge the deformation of the long sealing strip;

(3) Tighten the fixing screw.

The procedures for replacing the long sealing strip of the discharge gate are as follows:

(1) See Fig.6-5 Replacement of the long sealing strip of discharge gate. Remove the fixing
screw and take the assembly out as a whole;

(2) Dismount the fastening screws at two ends of the assembly, withdraw the long sealing
strip;

(3) Insert the new long sealing strip into the long aluminum carriage, make sure the sealing
strip be installed naturally;

(4) Remount the fixing screws;

(5) Install the long sealing assembly into its position, and then fasten the fixing screw. Take the
number of pad into account.

51
 4 5 6 7

1. The long frame of discharge gate 2. Fixing screw 3. The long sealing backboard 4. Long sealing strip

5. Long aluminum carriage 6. Adjustable pad 7.Fastening screw

Fig.6-5 Replacement of the long sealing strip of discharge gate

The procedures for adjusting the short sealing strip of the discharge gate are as follows:
(1) As shown in Fig.6-6 Adjustment and replacement of the short sealing strip of discharge
gate. Loosen the fixing screws;

(2) Remove some adjustable pads between the short sealing backboard and the adjustable
pad to enlarge the deformation of the long sealing strip;

(3) Tighten the fixing screw.

The procedures for replacing the short sealing strip of the discharge gate are as follows:
(1) See Fig.6-6 Adjustment and replacement of the short sealing strip of discharge gate.
Remove the fixing screw and take the assembly out as a whole;

(2) Dismount the fastening screws at two ends of the assembly, withdraw the short sealing
strip;

(3) Insert the new short sealing strip into the long aluminum carriage, make sure the sealing
strip be installed naturally;

(4) Remount the fixing screws;

(5) Install the short sealing assembly into its position, and then fasten the fixing screw. Take
the number of pad into account.

52
 6 7

1. The short frame of discharge gate 2. Short sealing strip 3.Short aluminum carriage

4. The short sealing backboard 5. Fixing screw 6. Adjustable pad 7.Fastening screw

Fig.6-6 Adjustment and replacement of the short sealing strip of discharge gate

6.3.4 Inspection and maintenance for reducing motor and the connection with main shaft

(1) Fastening of bolts at hollow shaft end

See Fig.6-7 The connection between speed reducing motor and main shaft. Check the bolt here regularly
and make sure it is always fastened tightly. Open end cover 7, check and tighten the bolt 4 with a torque
of 80N.m.

5 4 3 2 1

1. Main shaft; 2. Key; 3.Hollow shaft of the motor; 4.GB/T70.1 bolt M20×50; 5.Snap ring; 6.Gasket; 7. End cover

Fig.6-7 The connection between reducing motor and main shaft

53
(2) Fastening of bolt at anti-rotating arm

See Fig.6-8 The connection at the anti-rotating arm of the speed reducing motor. Check the bolt here
regularly and make sure it is always fastened tightly. Check and tighten the nut 3 with a torque of 426N.m.

5
3

1. Speed reducing motor; 2.Connecting bolt; 3.Connecting bolt; 4.Washer; 5.Rubber gasket

Fig.6-8 The connection at the anti-rotating arm of the speed reducing motor

(3) The disassembly of speed reducing motor

Remove bolt 2 shown in Fig.6-8. Hoist the speed reducing motor. Open end cover 7, dismount the bolt 4,
gasket 6 then the snap ring 5 as shown in Fig.6-7. According to Fig.6-9 The disassembly diagram of
speed reducing motor, install support gasket 4, disassembling nut 5 and snap ring 6 into the hollow shaft
successively, and then dismount the speed reducing motor form the main shaft by bolt 7. (Please notify in
the Contract if the disassembling nut is needed)

1 2 3 4 5 6 7

1. Main shaft 2. Hollow shaft 3. Key 4. Support gasket 5. Disassembling nut 6. Snap ring 7. Disassembling bolt

Fig.6-9 The disassembly diagram of speed reducing motor

54
6.3.5 Maintenance for rotor assembly

Being an important component part of a mixer, rotor assembly should be checked frequently for any
abnormal sound or temperature. And if any, stop the machine for trouble shooting. The service life of the
machine will be prolonged largely if well maintain the rotor assembly.
Fastening the bolt for gland
The gland and paddle assembly is connected to the main shaft by bolts. These bolts have been well
tightened ex work (see Fig.2-2), but it is necessary to check their tightening condition regularly by torque
method after remove the stainless steel sheet.
Refer to Table6-2 Tightening torque of bolt for gland. Re-mount the stainless steel sheet after checking.

Table 6-2 Tightening torque of bolt for gland

Model SJHS2A

Bolt spec. M16

Tightening torque(N.m) 156

6.3.6 Inspection and maintenance of discharge mechanism

Carry out regular maintenance for the discharge gate, see Fig.2-3a/2-3b Discharge gates and the control.

(1) Remove the residues on the discharge gate and check for any sharp edge on it, so as to protect the
sealing strip from damage and ensure the sealing quality.

(2) Remove the dust on the control device of discharge gate to ensure all rotating points of the
mechanism fully lubricated.

(3) Make sure the limit switch can send out signal normally when the mechanism rotating to its position;

(4) Replace the pin or hole for rotating point in time if serious damage.

(5) Check the positioning screw /pin of the mechanism for any looseness.

6.3.7 Maintenance for access door

Carry out regular maintenance for the access door. See Fig.6-10 Structure diagram of access door.

(1) Check whether the safety switch of access door can work normally or not, so as to prevent any
accident caused by switch damage;

(2) Check the sealing strip of the access door to ensure its sealing quality;

(3) Check the gas spring for normal working;

(4) Check the rotating points and the locking device for normal working;

(5)Remove the dust accumulated on the access door.

55
 4
5

3
6

2
7

1
8

1.Safety switch 2. Gas spring 3. Sealing strip 4. Locking handle 6. Outer cover 7. Rotating point 8. Inner cover

Fig.6-10 Structure diagram of cleaning door

6.3.8 Maintenance for liquid application device (if selected)

Check the nozzles for blockage regularly or at when the pressure increased abnormally, if any, open the
shield guard of the liquid application device and do the maintenance as shown in Fig.6-11 Nozzle
maintenance diagram. Loosen the fixing bolts at the two sides, lift up the spraying assembly, screw out
the nozzle and clean it by compressed air. Clean the dirt that accumulated in the pipeline by blowing
compressed air through it. Identify the liquid inlet and air outlet when installed the nozzle. Loosen the nut
on the nozzle and turn the air cap to make jointing line of the two ports parallel with the shaft line of the
rotor. The maintenance of the standard nozzle is same with that of the atomizing nozzle, but attention
must be paid to the V notch of the standard nozzle, it must be parallel with the shaft line of rotor.

6.3.9 Maintenance for air-sac blowing device (if selected)

Carry out regular inspection for the air-sac blowing device. The air source processor shown in Fig.2-6 can
be maintained as per that for pneumatic units.

Open the valve for draining, and collect the condensate of air-sac by a vessel.

56
 1 2 3 4 5 4

1．Atomizing nozzle; 2. Spraying rod assembly; 3. Fixing screw; 4. Air outlet of atomizing nozzle;

5. Liquid outlet of atomizing nozzle

Fig.6-11 Nozzle maintenance diagram

6.3.10 Maintenance of air-return duct (if selected)

There will be dust adhered on the inner wall of the air-return duct when putting into use, so it is needed to
be cleaned regularly to ensure the utility of the air-return duct. The cleaning work can be carried out as
follows: (see Fig.6-12 Diagram for the cleaning of air-return duct)

(1) Back out the screw on the upper cover of the air-return duct, dismount the compressing plate then
remove the filter cloth;

(2) Strength the brush into the air-return duct and clean out the residues in it, note that the sandblasted
layer should be protected from damage.

(3) Compressed air can be adopted for blowing the filter cloth and the residues on the inner wall of the
duct.

(4) Remount the compress plate, tighten the screw. Be careful when installing the filter cloth.

1 2 3

1.Compressing plate; 2.Screw; 3.Filter cloth

Fig.6-12 Diagram for cleaning the air-return duct

57
6.4 Malfunction and troubleshooting

Note: If the machine is suddenly stopped during operation, the motor should be restarted only
after the materials have been discharged. Start up the Mixer with load is not allowed.
(1) Malfunction of main shaft and bearing, refer to Table 6-3.

Table 6-3 Malfunction and troubleshooting of main shaft and bearing

Trouble Causes Solution

Fixing screws of shaft end seal are

Tightening screws.
unfastened.

Refer to Fig.6-4 in Section 6.3.2 Replacement of main

shaft seal, compress the gland with screws to shorten
The gland of shaft end seal is loose
Material leakage at the distance between gland and bottom cover and
shaft end increase compressing force.

Refer to Fig.6-4 in Section 6.3.2 Replacement of main

The seal at shaft end has been aged.
shaft seal, and replace the aged seal with a new one.

(2) Material leakage and abnormality of the discharge gates, refer to Table 6-4.

Table 6-4 Malfunction and troubleshooting for material leakage and abnormality of the discharge
gates

Trouble Causes Solution

The sealing strips have Refer to Fig.6-5, 6-6 in Section 6.3.3 Inspection and replacement
been aged or worn out. of discharge gate seal.

Refer to Fig.4--9, 4-10 and 2-3a for discharge gate and the
Material leakage of
control in Section 4.4 Pneumatic installation.
discharge gate Improperly closed of
Check the seal between machine housing and discharge gates.
discharge gates.
Firstly loosen the nuts at the ends of the connecting rod, and then
adjust the length of connecting rod properly.

Refer to Fig.4-9, 4-10 in Section 4.4 Pneumatic installation, check

Cylinder the pneumatic control system for any troubles, and have them
correct if any.
The discharge control
Refer to Fig.4-5, 4-10 in Section 4.4 Pneumatic installation, check
mechanism can not Air supply system
whether the air hose is connected as that required in Fig.4-10.
work normally.
The limit switch is not installed at the right place or there is a
No signal is sent out when
break in the electric circuit. In this case, adjust the limit switch
closing the gates.
(see Fig. 4-9 and check the electric circuit.)

58
(3) Abnormal noise during mixing, refer to Table 6-5

Table 6-5 Malfunction and troubleshooting for abnormal noise during mixing

Trouble Causes Solution

Refer to Fig.2-1in Section 2.3 Working principle and

Abnormal noise from mixing Friction between rotor and mixing overall structure, adjust the position of rotor,
chamber housing
or polish the paddles if necessary.

The fixing screws of motor fan are

Tightening screws.
unfastened

Friction between fan blades and its

Adjust the fan hood
hood.

Abnormal noise from motor There is dirt on the fan hood Clean up the dirt

fan during mixing The blades of fan is damaged Replace the blade

Machine oil for motor bearing is

Fill with proper amount of machine oil or butter
not enough

Replace the bearing or the motor (This is the most

Motor bearing is damage
unlikely situation)

Abnormal noise from reducing

Bad lubricating Replace the grease
motor ( not from the fan)

(4 ) Vibration during mixing, refer to Table 6-6

Table 6-6 Malfunction and troubleshooting for vibration during mixing

Trouble Causes Solution

The foundation is not level Flat the foundation

Insufficient rigidity of foundation Ensure the foundation with enough rigidity

The foundation bolts are unfastened Tightening bolts

Vibration during mixing
Bad lubricating for bearing of main
Replace the grease
shaft

Main shaft bearing is damage Replace the bearing

59
(5) Material leakage at the top cover of mixer, refer to Table 6-7

Table 6-7 Malfunction and troubleshooting for material leakage at upper cover of mixer

Trouble Causes Solution

The bolts of upper cover are

Material leakage at upper cover of Tightening bolts
unfastened
mixer
The sealing pad has been aged Replace the sealing pad in time

(6) Failures of pneumatic control, refer to Table 6-8

Table 6-8 Malfunction and troubleshooting for failures of pneumatic control

Trouble Causes Solution

Air escaped from cylinder Seal ring of cylinder is damaged Replace the seal ring

Air leaking from the adjusting rod of

Seal ring of cylinder is damaged Replace the seal ring
the buffering stop valve of the cylinder

Check whether the air filter unit is in good

Bad lubricating
The power output by cylinder is not working condition
strong enough Enlarge the inner diameter of the air
Air supplied insufficiently
hose or that of the connector

Air pressure can be increased by the

The spring is broken Replace the spring
pressure-relief valve

No oil drops from the oil mist lubricator There is not enough lubricating oil Filling grease

when it working Blockage in the oil needle Cleaning or replacing

There is dirt between attracting

Remove the dirt
faces of iron;
Abnormal noise from the magnet
The electric voltage is lower than
Adjust the voltage
the rated voltage

Check the electric circuit and have it

Bad wiring of the main valve
correct.

The solenoid valve exhausts air

Cleaning the solenoid valve
The main switch doesn't reverse or slowly or does not exhaust air
reverse inflexibly Check and clean the solenoid valve.
Bad lubricating and low air Increase the air pressure that supplied to
pressure the oil mist lubricator, check for air
leakage.

Adjust the air pressure and increase it to

Deficient air supply
The pneumatic drive access door can 0.6MPa
not be opened Adjust the stop valve (see part 3 in
The stop valve is locked tightly
Fig.4-6) and accelerate air exhausting ,

60
6.5 Tools for repair and maintenance

No. Tool name Spec. Function

Tightening bolts, torque for tightening refer to the table of
1 Torque wrench
related parameters..
2 Hook spanner Tightening the round nuts of bearing pedestal.
A group of inner
3
hexagon spanner
Width (mm): 4~22 Tightening bolts

Double-ended Opening width (mm):

4 Tightening bolts and nuts
wrench 8×10, 12×14,17×19
Max. opening width
5 Monkey wrench Tightening bolt M24 on motor base
(mm): 46
A group of socket
6 Tightening bolts M8 of return-air duct (the upper row)
wrench
7 Clearance gauge Measuring the windage of big bearing

8 Chain block (2T) Hoisting or lifting heavy parts

9 Steel rope Hoisting or lifting heavy parts

10 Scissors Cutting

11 Screwdriver Tightening bolts

12 Ammeter Measuring the current of motor

13 Thermometer Measuring the temperature of motor and bearing

14 Knife Cutting

15 Vernier caliper Length measuring

16 Flexible ruler Length measuring

17 Long straight ruler Length measuring

18 Oil gun Filling oil

19 Iron hammer Knocking

20 Rubber hammer Knocking

Portable electric
21 Drilling hole
driller (0~13mm)
Electrical heating
22 Heating bearing
device for bearing
23 Retainer pliers Retaining rind disassembling

24 Glass cement gun Filing glass cement

25 Multimeter Current and voltage Measuring

26 Hearing needle Checking

27 Scraper Cleaning

28 Metal bush Cleaning

29 Air gun Cleaning

30 Barrel 20L/piece Cleaning (bearing, etc.)

61
6.6 Long-term stoppage

If the machine is to be halted for a long time, it must be thoroughly cleaned both inside and outside and
the dustiness must be removed to avoid rusting of the machine and aging of rubber parts.

6.7 Spare parts

Important note:

Our works is responsible for repairing or replacing parts (exclusive wearing parts) which are faulted due to
manufacturing quality within one year from the date of leaving the factory under normal use and
safekeeping by the customer, excluding the operations not in accordance with the operating instructions
and human factor.

Our works continues to undertake maintenance and repair after one year from the date of leaving the
factory, to ensure normal use of the customer, but the expenses shall be borne by the customer.

6.7.1 Spare parts

Some parts and components in this equipment are worn off gradually when in use. If these parts are still
used after worn to a certain degree, the property of equipment will be affected and dangerous accidents
will occur probably. Therefore, these parts and components shall be replaced timely after used for a
certain period. The spare parts in this Operation Manual is also called wearing parts.

Whether the spare parts can be ordered timely and accurately will influence your production. So in order
to purchase right spare parts, when place an order, please mention the corresponding serial number,
code, description of the spare part and the quantity needed in the order list (see Section 7.3 Ordering list
of spare parts). And provide us the order list via mailing or e-mail; if possible, please attach a sketch of the
spare parts you require.

62
6.7.2 Spare part list
12

11

10

1 2 3 4 5 6 7 8 9

Fig.6-13 Spare parts diagram ofSJHS2A Double-circle Paddle Mixer

Table 6-9 Spare parts list of SJHS2A Double-circle Paddle Mixer

Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
1 SJHS2A.01.01 Machine housing SJHS01391308 1 Muyang 1 1 B
SJHS2A.01.01
1 Machine housing SJHS01381307 1 Muyang 1 1 B
(if optioned)
2 SJHS2A.14 Air-return duct SJHS01391311 1 Muyang 1 1 B
TFAT108-Y22-4P Zhejiang
3 Reducing motor R03130023 1 2 2 B
-37.61-M3-I Tongli
TFAT108-Y18.5-4P Zhejiang
3 Reducing motor R03120023 1 2 2 B
-37.61-M3-I Tongli
Bearing pedestal
4 SJHS2A.01.04 SJHS01390006 1 Muyang 1 1 B
assembly_SN528
5 SJHS2A.03 Rotor assembly SJHS01391322 1 Muyang 1 1 B
Access door
6 SJHS2A. 12 SJHS01391304 1 Muyang 1 1 B
assembly
7 SJHS2A.02.01 Machine base SJHS01391317 1 Muyang 1 1 B

Junction box (PC)

8 SLHSJ7A.13-02 SLHS02910139 1 Muyang 1 1 B
230×140×95
Pneumatic control
9 SJHS2A.23 SJHS01391313 1 Muyang 1 1 B
assembly
Bearing pedestal
10 SJHS2A.01.03 SJHS01390005 1 Muyang 1 1 B
assembly_SN524
Main shaft seal
11 SJHS2A.04 SJHS01390030 2 Muyang 1 1 B
assembly
Upper cover
12 SJHS2A.20 SJHS01391310 1 Muyang 1 1 B
assembly
Upper cover
12 SJHS2A.09 assembly (if SJHS01381306 1 Muyang 1 1 B
optione)

63
 6
Note ：The codes in this spare part list and those in the following component parts lists only suitable for the mixers made of
carbon steel. Mixers made of #304stainless steel, #304 stainless steel wiring plate and 316L anti-acid stainless steel are
also available, but the codes for parts will be different and the exact codes depend on the Contract.
Note: 1. Parts manufactured by Muyang; 2. Parts purchased from Muyang suppliers;

Replacement frequency: A. within one year; B. One year or longer;

Configuration: optional motor, one air-sac , one liquid spraying , one access door , liquid adding form upper cover inlet (unavailable)

6.7.3 Exploded diagram of different parts

5 4 3 2 1

6 7

Fig.6-14 Spare parts diagram of rotor

Table 6-10 Spare parts list of rotor

Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
1 SJHS2A.03-01 Main shaft SJHS01310100 1 Muyang 1 1 B
Welding
2 SJHS2A.03.01 assembly 1 SJHS01390024 1 Muyang 1 1 B
of rotor
Welding
3 SJHS2A.03.02 assembly 2 SJHS01390025 1 Muyang 1 1 B
of rotor
Welding
4 SJHS2A.03.03 assembly 3 SJHS01390026 1 Muyang 1 1 B
of rotor
Welding
5 SJHS2A.03.04 assembly 4 SJHS01390027 1 Muyang 1 1 B
of rotor
6 SJHS2A.03-03 Gland SJHS01310102 4 Muyang 1 1 B
Stainless
7 SJHS2A.03-02 SJHS01310101A 4 Muyang 1 1 B
steel sheet

64
`

1 2 3 4 5 6 7

Fig.6-15 Spare parts diagram of discharge gate and assistant support

Table 6-11 Spare parts list of discharge gate and assistant support
Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
Lock-gate
1 SJHS2A.02.06-01 SJHS01310084 1 Muyang 1 1 B
shaft
Lock-gate
2 SJHS2A.02.06.01 SJHS01390019 2 Muyang 1 1 B
cam
Discharge
gate
3 SJHS2A.02.02.02 SJHS01390011 4 Muyang 1 1 B
support
arm
4 GB/T1096 Key UAA1800501 4 2 1 B
Discharge
5 SJHS2A.02.03.01 SJHS01391321 1 Muyang 1 1 B
gate (right)
Discharge
6 SJHS2A.02.02.01 SJHS01391319 1 Muyang 1 1 B
gate (left)
Discharge
7 SJHS2A.02.02-01 SJHS01310068 2 Muyang 1 1 B
gate shaft

65
 7
8

6
9

5
10
4

3
11

2 1 16 15 14 13 12

Fig.6-16 Spare parts diagram of discharging control (if pneumatic discharge is selected)

Table 6-12 Spare parts list of discharging control (if pneumatic discharge is selected)
Delivery
Muyang Classifi Replacement
No. Part code Part name Qty Supplier cycle
code cation frequency
(month)
G040101000
1 PL10-04 Elbow connector 2 Wuxi Hengli 2 1 B
40
G010901000
2 QGS125X300BCB Cylinder 2 Wuxi Hengli 2 1 B
09
Speed adjusting G040101040
3 NSE 10-04OUT 2 Wuxi Hengli 2 1 B
connector 02
G040101000
4 PL10-02 Elbow connector 6 Wuxi Hengli 2 1 B
37
Mechanical G021001000
5 JM-07 3 Wuxi Hengli 2 1 B
control valve 01
Bearing with
DAE090512
6 GB/T7810 square pedestal 2 2 1 B
01
UCF212
Connector of big SJHS01410
7 SJHS4A.03-05 2 Muyang 1 1 B
cylinder 032
G040101000
8 PL10-03 Plug connector 1 Wuxi Hengli 2 1 B
39
G030501000
9 AN110-01 Silencer 3 Wuxi Hengli 2 1 B
01
G010701000
10 QGS80×80BCB Small cylinder 1 Wuxi Hengli 2 1 B
01
Speed adjusting G040101040
11 NSE 10-03IN 1 Wuxi Hengli 2 1 B
connector 01
SJHS01410
12 SJHS4A.03-04 Pin shaft 2 Muyang 1 1 B
031
13 GB/T894.1 Check ring 25 GAH02501 2 2 1 B
SJHS01210
14 SJHS1A.03-04 Pin 1 Wuxi Hengli 2 1 B
036
H02010044
SZL-VL-S-I or Over-travel limit Honeywell or
15 or 2 2 1 B
XCE-118 switch schneider
H02010024
Bearing with
DAE090509
16 GB/T7810 square pedestal 1 2 1 B
01
UCF209

66
 5

Fig.6-17 Spare parts diagram of shaft end seal

Table 6-13 Spare parts list of shaft end seal

Delivery
Muyang Supplie Classif Replacement
No. Part code Part name Qty cycle
code r ication frequency
(month)
SJHS013101 Muyan
1 SJHS2A.04-03 Rubber sealing pad 2 1 1 B
12 g
Sealing transparent SJHS013101 Muyan
2 SJHS2A.04-02 2 1 1 B
cover 11 g
SJHS013101 Muyan
3 SJHS2A.04-04 Felt ring /424mm 2 1 1 A
13 g
YS250
oil-impregnated Muyan
4 □10 D050001 6 1 1 A
asbestos packing g
/424mm
SJHS013101 Muyan
5 SJHS2A.04-01 Gland 2 1 1 B
10 g

67
 3 4 5 6

Fig.6-18 Spare parts diagram for the long seal of discharge gate

Table 6-14 Spare parts list for the long seal of discharge gate
Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
Countersunk
1 GB/T846 head tapping AAS0501201 4 2 1 B
screw ST4.8×13
Long sealing
2 SJHS2A.06-03 SLHS03211322 2 Muyang 1 1 A
strip /1488mm
SJHS2A. Long seal
3 SJHS01311321 2 Muyang 1 1 B
06-02 carriage
Self-plugging
4 GB/T12618 AAZ0200201 18 2 1 B
rivet 4×10
SJHS2A. Long seal fixing
5 SJHS01311320 2 Muyang 1 1 B
06-01 board
Adjustable
6 SJHS2A. 0-05 SJHS01311362 4 Muyang 1 1 B
gasket

68
 7

Fig.6-19 Spare parts diagram for the short seal of discharge gate

Table 6-15 Spare parts list for the short seal of discharge gate
Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
Self-plugging
1 GB/T12618 AAZ0200201 8 2 1 B
rivet 4×10
Countersunk
2 GB/T846 head tapping AAS0501201 4 2 1 B
screw ST4.8×13
SJHS2A. Short seal fixing
3 SJHS01311317 2 Muyang 1 1 B
07-01 board
SJHS2A. Short seal
4 SJHS01311318 2 Muyang 1 1 B
07-02 carriage
Short sealing
5 SJHS2A.07-05 SJHS01311319 2 Muyang 1 1 A
strip /400mm
SJHS2A. Thin pad of short
6 SJHS01311361 4 Muyang 1 1 B
07-04 seal

69
·

1 2 3 4 5 6 7 8 9 1 11 1
0 2

1
3

Fig.6-20 Spare part diagram of access door

Table 6-16 Spare part list of access door

Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
Wuxi
1 QD16-500 Gas spring G04020100007 2 2 1 B
Weida
Outer cover
2 SJHS2A.12.01-01 of access SJHS01310169 1 2 1 B
door
3 SJHS1A.16.03-01 Lock base SJHS01210143 2 Muyang 1 1 B
Six-arm Yangzhou
4 EA-9501G Q02990225 2 2 1 B
handle Anwei
Yangzhou
5 EA-5704 EA-5704 Q02990113 1 2 1 B
Anwei
6 SJHS2A.12-03 Door board SJHS01310167 1 Muyang 1 1 B
Lengthwise
7 SJHS2A.12-02 compress SJHS01310166 2 Muyang 1 1 B
plate
Lateral
8 SJHS2A.12-01 compress SJHS01310165 2 Muyang 1 1 B
plate
9 SJHS2A.12-04 Sealing strip SJHS01310168 1 Muyang 1 1 A

10 SJHS1A.16.02-01 Lock bracket SJHS01210150 1 Muyang 1 1 B

Key type
safety
Honeywell
GKZ42 or switch or H02070021or
11 1 or 2 1 B
AZ16-B1 Direct H02010027
schmersal
operating
part B1
Honeywell
GKNC21or Safety H02070020 or
12 1 or 2 1 B
AZ16-zvrk-M16 switch H02070001
schmersal
Pin shaft B
13 GB/T882 HAC1004001 2 2 1 B
10×40

70
 1 2 3 4 5

Fig.6-21 Spare part diagram of bearing assembly at the driving end

Table 6-17 Spare part list of bearing assembly at the driving end
Deliver
No Classificat Replacemen
Part code Part name Muyang code Qty Supplier y cycle
. ion t frequency
(month)
1 JB/ZQ4606-1986 Felt oil ring-D125 YAA12501 2 1 1 A
Bearing pedestal
2 GB/T7818-1988 DAB00052800 1 1 1 B
SN528
GB/T9160.1-200 Locking sleeve
3 DAC00312800 1 1 1 B
6 A3128
Bearing DAA15135280
4 GB/T288-1994 1 1 1 B
22228CCK/W33 0
Thrust ring
5 GB/T7813-1998 D250×D230×B1 Q40010002 2 1 1 B
0

71
 1 2 3 4

Fig.6-22 Spare part diagram of bearing assembly at the shaft end far away motor

Table 6-18 Spare part list of bearing assembly at the shaft end far away motor
Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
1 JB/ZQ4606-1986 Felt oil ring110 YAA12501 2 1 1 A
Bearing
2 GB/T7818-1988 DAB00052400 1 1 1 B
pedestal SN524
Locking sleeve
3 GB/T9160.1-2006 DAC00312400 1 1 1 B
A3124
Bearing
4 GB/T288-1994 DAA02222401 1 1 1 B
22224CCK/W33

72
 3

4
2

Fig.6-23 Spare parts of pneumatic unit (if pneumatic discharge is selected)

Table 6-19 Spare parts list of pneumatic unit (if pneumatic discharge is selected)
Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
Air filter Wuxi
1 AC4010-03D G03010100005 1 2 1 B
unit Hengli
Plug Wuxi
2 PC10-03 G04010100015 2 2 1 B
connector Hengli
Patch
3 SJHS2A.23-01 SJHS01210122 1 Muyang 1 1 B
board
Air hose
Wuxi
4 PU10.0-8.0×200Bu Φ10 G05020100010 1 2 1 B
Hengli
(Hengli)
Solenoid
Wuxi
5 VF5120-4D-03 valve G02020100012 1 2 1 B
Hengli
(Hengli)
Plug Wuxi
6 PL10-03 G04010100039 2 2 1 B
connector Hengli
Wuxi
7 AN300-03 Silencer G03050100003 2 2 1 B
Hengli

73
 1 2 3 4 5 6 7

Fig.6-24 Spare part diagram for liquid application system (if atomizing spraying nozzle is selected)

Table 6-20 Spare part list for liquid application system (if atomizing spraying nozzle is selected)

Delivery
Part Replacement
No. Part code Muyang code Qty Supplier Classification cycle
name frequency
(month)
2-way G02020200003 Wuxi
APK11-08-AC220V
1 solenoid or 1 Hengli 1 1 B
or VX2260-02-5G1
valve G02020200065 or SME
Fixing
2 SJHS2A.09.02.02-01 SJHS01311020 2 Muyang 1 1 B
board
3 SJHS2A. 09. 02. 01 Pipeline SJHS01390040A 1 Muyang 1 1 B
Stainless
steel
Jiangdu
4 1/4HZ-15B3 atomizing Q2101090005 6 2 1 B
Boji
spraying
nozzle
T-shape
5 KQT10-U02 universal G04010200028 6 SMC 2 1 B
joint
Stainless
steel
6 JB/T6143.1-1992 flexible Q2001000001 1 1 1 B
hose
Φ15-1000
SME air
7 TU1065B(D10) G05030200001 1m SMC 2 1 B
hose

74
 1 2 3 4 5 6 7 8

Fig.6-25 Spare part diagram of air blowing device (air-sac)

Fig.6-21 Spare part list of air blowing device (air-sac)

Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
Wuxi
1 PC10-03 Plug connector G04010100015 1 1 1 B
Hengli
Filter with
pressure-relief
Wuxi
2 AW3000-03D valve ( with the G03040100003 1 1 1 B
Hengli
G36-10-01
pressure)
U-shape
3 150×175 clamper Q03030002 2 1 1 B
150×175
Wuxi
4 TDFK Solenoid valve G02020100033 2 1 1 B
Yongda
Air-sac bracket
5 SJHS2A.15-02 SJHS01311313 1 Muyang 1 1 B
2
Air-sac bracket
6 SJHS2A.15-01 SJHS01311312 1 Muyang 1 1 B
1
7 SJHS01391301 Air-sac SJHS01391301 1 Muyang 1 1 B
Straight thread
8 X73W-103/8 Q2800001 1 1 1 B
stopcock

75
 3 4 5 6
3

Fig.6-26 Spare parts diagram for the spraying lever

Table 6-22 Spare parts list for the spraying lever

Delivery
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
frequency
(month)
Connecting
1 SJHS4A.18.02-01 SJHS01410183 2 Muyang 1 1 B
pipe
2 SJHS4A.18-01 Rubber pad SJHS01410159 2 Muyang 1 1 B
3 TBLMy9.5.2-4 Nozzle seat BLMY00110045 12 Muyang 1 1 B
4 TBLMy9.5.2-5 Nozzle BLMY00110046 12 Muyang 1 1 B
Self-tapping
5 GB/T847 AAS0402001 24 1 1 B
screw M4×20
6 SJHS2A.14.01-01 Welding pipe SJHS01310180A 2 Muyang 1 1 B

76
6.7.4 Ordering list of spare parts

Ordering list of spare parts

Model of Ex-works
Power
Mixer No.

No. Part code Muyang code Part name Qty Remarks

Note: This list can be copied or made into electronic form.

77
7 Appendix

7.1 Attached documents

No. Designation Unit Qty Remarks

1 Operation manual of reducing motor Copy 1

Operation manual of SJHS2A Double-circle

2 Copy 1
Paddle Mixer

3 Instruction of limit switch Copy 1

4 Attached documents Copy 1

5 Quality certificate of product Copy 1

6 Sheet of customer's feedback information Copy 1

7.2 Contract information

Company name Address/telephone/fax

Add: 1, Muyang Road, Yangzhou, Jiangsu, China

P. C.: 225127
Jiangsu Muyang Group Co., Ltd
Tel: +86-514-87848880

Fax: +86-514-87848686

78
7.3 Muyang SJHS2A Double-circle Paddle Mixer (list of operation manuals)

Designation of equipment: SJHS2A Double-circle Paddle Mixer

REV of the original edition: September 2010

Revised
Revision
version Item Description Pages Revision date Remarks
person
number

0 I Original edition All 2010.9

10

79