R-KEX II Submittal

TECHNICAL DATA SHEET
Bonded Anchors
R-KEX II with Rebars as an Anchor

Premium pure epoxy resin approved for use with reinforcement bars
Approvals and Reports

• ETA-13/0455
Product information
Features and benefits Applications Base materials

• The strongest resin in the epoxy resin class • Safety barriers Approved for use in:
• Approved for use in cracked and non-cracked • Temporary works/formworks
• Non-cracked concrete
concrete (EAD 330499-00-0601) support systems
C20/25-C50/60
• Suitable for use in dry and wet substrates inclu • Rebar
• Cracked concrete
ding flooded holes (use category I1 & I2) • Curtain walling C20/25-C50/60
• Diamond and hammer drilling • Formwork support systems
• Seismic category C1 • Masonry support Also suitable for use in:
• Very high chemical resistance – suitable for ap • Platforms • High-Density Natural Stone
plications exposed to influence of various • Structural steelwork
agents (industrial or marine environment) • Rebar dowelling
• Minimal shrinkage provides option of use in • Starter bars
diamond-drilled holes and oversized holes • Rebar missed-outs
• Extended working time ensures easy installa
tion of metal components (up to 30 min. in
20°C)
• For use in positive temperatures
Installation guide
www.rawlplug.com 1
Bonded Anchors
Product information
1. Drill hole to the required diameter and depth for rebar size being used.
2. Clean the hole with brush and hand pump at least four times each. It is very important and necessary before installation.
3. Insert cartridge into gun and attach nozzle.
4. Dispense to waste until even colour is obtained.
5. Insert the mixer nozzle to the bottom of the drill hole and inject resin, slowly withdrawing the nozzle as the hole is filled to
70% of its depth.
6. Immediately insert the rebar, slowly and with slight twisting motion. Remove anyexcess resin around the hole before it sets
and leave it undisturbed until the curing time elapses.
Volume
Size Product Code Resin Description / Resin Type
[ml]
M8 R-KEX-II-385 385
R-KEX II Epoxy Resin
M30 R-KEX-II-600 600
Volume
Product Code Resin Description / Resin Type
[ml]
R-KEX-II-385 385
R-KEX-II-600 600
Installation data
REBARS AS ANCHORS
Size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø32
Rebar diameter ds [mm] 8 10 12 14 16 20 25 32
Hole diameter in substrate d0 [mm] 12 14 18 18 22 26 32 40
Min. hole depth in substrate h0 [mm] hnom+5 hnom+5 hnom+5 hnom+5 hnom+5 hnom+5 hnom+5 hnom+5
hnom+30 hnom+30 hnom+30 hnom+30 hnom + hnom + hnom + hnom +

Min. substrate thickness hmin [mm]
≥100 ≥100 ≥100 ≥100 2d0 2d0 2d0 2d0
Min. spacing smin [mm] 40 40 40 40 50 60 70 85
Min. edge distance cmin [mm] 40 40 40 40 50 60 70 85
MINIMUM EMBEDMENT DEPTH
Installation depth hnom, min [mm] 60 70 80 80 100 120 140 165
MAXIMUM EMBEDMENT DEPTH
Installation depth hnom, max [mm] 160 200 240 280 320 400 500 640
Minimum working and curing time

Concrete tempera
Resin temperature Curing time* Working time
ture
[°C] [°C] [min] [min]
5 5 150 2880
10 10 120 1080
20 20 35 480
25 30 12 300
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Bonded Anchors
Mechanical properties
REBARS AS ANCHORS
Size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø32
f_uk = 540 (e.g. 500 B acc. to BS 4449; B 500 B acc. to SS 560)
Nominal ultimate tensile strength - tension fuk [N/mm2] 540 540 540 540 540 540 540 540
Nominal yield strength - tension fyk [N/mm2] 500 500 500 500 500 500 500 500
Cross sectional area - tension As [mm2] 50.3 78.5 113.1 153.9 201.1 314.2 490.9 804.2
Elastic section modulus Wel [mm3] 50.3 98.2 169.6 269.4 402.1 785.4 1534 3217
f_uk = 575 (e.g. B 500 SP acc. to EC2)
Nominal yield strength - tension fyk [N/mm ]2

500 500 500 500 500 500 500 500
f_uk = 620 (e.g. G-60 acc. to ASTM 615)
Nominal yield strength - tension fyk [N/mm2] 420 420 420 420 420 420 420 420
Basic performance data

REBARS AS ANCHORS
Size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø32 Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø32
Substrate Non-cracked concrete Cracked concrete
MEAN ULTIMATE LOAD
TENSION LOAD NRu,m
111 143 100

Minimum embedment depth [kN] 24.7 34.0 43.3 45.7 67.5 88.7 18.7 27.8 34.0 34.0 47.5 62.4 78.7
.8 .1 .7
114 178 278 456 114 178 278 456

Maximum embedment depth [kN] 28.5 44.5 61.1 87.3 28.5 44.5 64.1 87.3
.0 .1 .3 .0 .0 .1 .3 .0
111 143 100

.8 .1 .7
121 189 296 485 121 189 296 485

Maximum embedment depth [kN] 30.6 47.4 68.3 92.9 30.4 47.4 68.3 92.9
.4 .7 .4 .6 .4 .7 .4 .6
111 143 100

.8 .1 .7
100 130 204 319 523 100 130 204 319 523
Maximum embedment depth [kN] 32.7 51.1 73.6 33.7 51.1 73.6
.2 .9 .5 .6 .6 .2 .9 .5 .6 .6
SHEAR LOAD VRu,m
106 167 273 106 157 137

Minimum embedment depth [kN] 17.1 26.7 38.5 52.4 68.4 17.1 26.7 38.5 44.2 68.4
.9 .0 .6 .9 .4 .6
106 167 273 106 167 273

Maximum embedment depth [kN] 17.1 26.7 38.5 52.4 68.4 17.1 26.7 38.5 52.4 68.4
.9 .0 .6 .9 .0 .6
113 177 286 113 157 201

.8 .8 .1 .8 .4 .4
113 177 291 113 177 291

.8 .8 .3 .8 .8 .3
122 191 286 122 157 201

.7 .7 .1 .7 .4 .4
122 191 314 122 191 314

.7 .7 .1 .7 .7 .1
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Bonded Anchors

CHARACTERISTIC LOAD
TENSION LOAD NRk
107
Minimum embedment depth [kN] 16.6 26.4 36.1 35.2 50.5 66.4 83.7 8.29 11.0 16.6 19.4 25.1 37.7 59.6 66.4
.0
108 169 265 434 125 216 257

Maximum embedment depth [kN] 27.1 42.4 61.1 83.1 22.1 31.4 49.8 58.1 80.4
.6 .7 .1 .3 .7 .0 .4
107
.0
115 180 282 462 125 216 257

.6 .6 .3 .4 .7 .0 .4
107
.0
124 194 304 482 125 216 257

.7 .8 .3 .6 .7 .0 .4
SHEAR LOAD VRk
132 214 119

.5 .1 .3
132 217 132 217

Maximum embedment depth [kN] 13.6 21.2 30.5 41.6 54.3 84.8 13.6 21.2 30.5 41.6 54.3 84.8
.5 .2 .5 .2
141 214 119 132

Minimum embedment depth [kN] 14.5 22.6 32.5 44.3 57.8 90.3 14.5 22.0 32.5 38.7 50.3 75.4
.1 .1 .3 .7
141 231 141 231

.1 .2 .1 .2
152 214 119 132

Minimum embedment depth [kN] 15.6 24.4 35.1 46.9 62.3 97.4 15.6 22.0 33.2 38.7 50.3 75.4
.2 .1 .3 .7
152 249 152 249

.2 .3 .2 .3
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Bonded Anchors

DESIGN LOAD
TENSION LOAD NRd
Minimum embedment depth [kN] 9.22 14.7 20.1 19.6 28.1 36.9 46.5 59.5 4.61 6.11 9.22 10.8 14.0 20.9 33.1 36.9
121 189 303 120 143

Maximum embedment depth [kN] 19.4 30.3 43.6 58.6 77.6 12.3 17.5 27.7 32.3 44.7 69.8
.2 .3 .8 .0 .0
129 201 303 120 143

.0 .6 .8 .0 .0
139 207 303 120 143

.1 .3 .8 .0 .0
SHEAR LOAD VRd
142
.7
144 144
Maximum embedment depth [kN] 9.05 14.1 20.4 27.7 36.2 56.6 88.4 9.05 14.1 20.4 27.7 36.2 56.6 88.4
.8 .8
142
.7
154 154
.2 .2
101 142
Minimum embedment depth [kN] 10.4 16.2 23.4 31.3 41.6 64.9 10.4 14.7 22.1 25.8 33.5 50.3 79.5 88.5
.5 .7
101 166 101 166

.5 .2 .5 .2
RECOMMENDED LOAD
TENSION LOAD Nrec
135 217 102

Maximum embedment depth [kN] 13.9 21.6 31.2 41.9 55.4 86.6 8.78 12.5 19.8 23.0 31.9 49.9 85.7
.2 .0 .1
144 217 102

.0 .0 .1
148 217 102

.0 .0 .1
SHEAR LOAD Vrec
101
.9
103 103
.4 .4
101
.9
110 110
.1 .1
101
.9
118 118
.7 .7
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Bonded Anchors
Design performance data

REBARS AS ANCHORS
Size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø32
TENSION LOAD
STEEL FAILURE; F_UK = 540 (E.G. 500 B ACC. TO BS 4449; B 500 B ACC. TO SS 560)
Characteristic resistance NRk,s [kN] 27.14 42.41 61.07 83.13 108.57 169.65 265.07 434.29
Partial safety factor γMs - 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40
STEEL FAILURE; F_UK = 575 (E.G. B 500 SP ACC. TO EC2)
STEEL FAILURE; F_UK = 620 (E.G. G-60 ACC. TO ASTM 615)
COMBINED PULL-OUT AND CONCRETE CONE FAILURE; NON-CRACKED CONCRETE, C20/25 (40°C/24°C)
Characteristic bond resistance TRk [N/mm2] 11.00 12.00 12.00 10.00 12.00 12.00 9.50 8.50
COMBINED PULL-OUT AND CONCRETE CONE FAILURE; CRACKED CONCRETE, C20/25 (40°C/24°C)
COMBINED PULL-OUT AND CONCRETE CONE FAILURE
Installation safety factor γ2 - 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
Increasing factors for NRd,p - C30/37 Ψc - 1.04 1.04 1.04 1.04 1.04 1.04 1.04 1.04
CONCRETE CONE FAILURE
Factor for cracked concrete k - 7.20 7.20 7.20 7.20 7.20 7.20 7.20 7.20
Factor for cracked concrete kcr,N - 7.70 7.70 7.70 7.70 7.70 7.70 7.70 7.70
Factor for non-cracked concrete k - 10.10 10.10 10.10 10.10 10.10 10.10 10.10 10.10
Factor for non-cracked concrete kucr,N - 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00
Edge distance ccr,N [mm] 1.5*hef 1.5*hef 1.5*hef 1.5*hef 1.5*hef 1.5*hef 1.5*hef 1.5*hef
Spacing scr,N [mm] 3.0*hef 3.0*hef 3.0*hef 3.0*hef 3.0*hef 3.0*hef 3.0*hef 3.0*hef
CONCRETE SPLITTING FAILURE
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Bonded Anchors

Size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø32
SHEAR LOAD
STEEL FAILURE; F_UK = 540 (E.G. 500 B ACC. TO BS 4449; B 500 B ACC. TO SS 560)
Characteristic resistance without lever arm VRk,s [kN] 13.57 21.21 30.54 41.56 54.29 84.82 132.54 217.15
Ductility factor k7 - 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80
Characteristic resistance with lever arm MRk,s [Nm] 32.57 63.62 109.93 174.57 260.58 508.94 994.02 2084.61
STEEL FAILURE; F_UK = 575 (E.G. B 500 SP ACC. TO EC2)
STEEL FAILURE; F_UK = 620 (E.G. G-60 ACC. TO ASTM 615)
CONCRETE PRY-OUT FAILURE
Factor k - 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00
CONCRETE EDGE FAILURE
Anchor diameter dnom [mm] 8.00 10.00 12.00 14.00 16.00 20.00 25.00 32.00
min min min min min min min min

Effective length of anchor ℓf [mm]
(hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom)
Combined pull-out and concrete cone failure (TR 029, p.5.2.2.3. acc. to formula 5.2a - N 0
=π*d*hef*τRk).
Rk,p
Concrete cone failure (TR 029, p.5.2.2.4. acc. to formula 5.3a - N0Rk,c=k1*fck,cube0,5*hef1,5).
hef = hnom
Product commercial data

Quantity [pcs] Weight [kg]
Size Product Code Volume [ml] Bar Codes
Box Outer Pallet Box Outer Pallet
R-KEX-II-3851) 385 10 10 380 6.7 6.7 285.0 5906675028538

Ø32
R-KEX-II-6001) 600 7 7 441 7.0 7.0 472.7 5906675293721
1) ETA-13/0455
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Bonded Anchors
R-KEX II with Threaded Rods

Premium pure epoxy resin approved for use in cracked and non-cracked concrete
Approvals and Reports

• ETA-13/0455
Product information
Features and benefits Applications Base materials

• The strongest resin in the epoxy resin class • Safety barriers Approved for use in:
• Approved for use with threaded rods for use in • Formwork support systems
• Cracked concrete
cracked and non-cracked concrete (EAD • Structural steelwork C20/25-C50/60
330499-00-0601) • Street lamps • Non-cracked concrete
• Suitable for use in dry and wet substrates inclu • Curtain walling C20/25-C50/60
ding flooded holes (use category I1 & I2) • Racking systems
• Seismic category C1 • Balustrading
• Installation direction D3 (downward and hori • Barriers
zontal and upwards installation) • Cladding restraints
• Minimal shrinkage provides option of use in • Masonry support
diamond-drilled holes and oversized holes
• Heavy machinery
• Very high chemical resistance – suitable for ap
• Platforms
plications exposed to influence of various
agents (industrial or marine environment)
• Extended working time ensures easy installa
tion of metal components (up to 30 min. in
20°C)
• For use in positive temperatures
Installation guide
www.rawlplug.com 1
Bonded Anchors
Product information
1. Drill hole to the required diameter and depth for stud size being used.
2. Clean the hole thoroughly with brush and hand pump at least four times before installation.
3. Insert cartridge into gun and attach nozzle.
4. Dispense to waste until even colour is obtained.
5. Insert the mixer nozzle to the bottom of the drill hole and inject resin, slowly withdrawing the nozzle as the hole is filled to
70% of its depth.
6. Immediately insert the stud, slowly and with slight twisting motion. Remove any excess resin around the hole before it sets
and leave it undisturbed until the curing time elapses.
7. Attach fixture and tighten the nut to the required torque.
Volume
Size Product Code Resin Description / Resin Type
[ml]
M8 R-KEX-II-385 385
M30 R-KEX-II-600 600
Volume
Product Code Resin Description / Resin Type
[ml]
R-KEX-II-385 385
R-KEX-II-600 600
R-STUDS
Product Code Anchor Fixture
Hole diame
Diameter Length Max. thickness tfix for:
ter
Size
Steel class 5.8 Steel class 8.8 Steel grade A4 d L df hnom, min hnom, max
[mm] [mm] [mm] [mm] [mm]
R-STUDS-08110 R-STUDS-08110-88 R-STUDS-08110-A4 8 110 9 40 -

M8
R-STUDS-08160 - R-STUDS-08160-A4 8 160 9 90 -
M10 R-STUDS-10170 - R-STUDS-10170-A4 10 170 12 88 -
R-STUDS-10190 - R-STUDS-10190-A4 10 190 12 108 -
R-STUDS-12190 - R-STUDS-12190-A4 12 190 14 95 -
M12 R-STUDS-12220 - R-STUDS-12220-A4 12 220 14 125 -
R-STUDS-12260 - R-STUDS-12260-A4 12 260 14 165 -
R-STUDS-12300 - R-STUDS-12300-A4 12 300 14 205 45
M16 R-STUDS-16260 - R-STUDS-16260-A4 16 260 18 141 -
R-STUDS-16300 - R-STUDS-16300-A4 16 300 18 181 -
R-STUDS-16380 - R-STUDS-16380-A4 16 380 18 261 41
M20 R-STUDS-20300 - R-STUDS-20300-A4 20 300 22 157 -
R-STUDS-20350 - R-STUDS-20350-A4 20 350 22 207 -
M24 R-STUDS-24300 R-STUDS-24300-88 R-STUDS-24300-A4 24 300 26 132 -
M30 R-STUDS-30380 R-STUDS-30380-88 R-STUDS-30380-A4 30 380 32 181 -
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Bonded Anchors
Installation data
R-STUDS
Size M8 M10 M12 M16 M20 M24 M30
Thread diameter d [mm] 8 10 12 16 20 24 30
Hole diameter in substrate d0 [mm] 10 12 14 18 24 28 35
Hole diameter in fixture df [mm] 9 12 14 18 22 26 32
Min. hole depth in substrate h0 [mm] hnom + 5 hnom + 5 hnom + 5 hnom + 5 hnom + 5 hnom + 5 hnom + 5
hnom + 30 hnom + 30 hnom + 30

Min. substrate thickness hmin [mm] hnom + 2d0 hnom + 2d0 hnom + 2d0 hnom + 2d0
≥ 100 ≥ 100 ≥ 100
Installation torque Tinst [Nm] 10 20 40 80 120 180 200
Min. spacing smin [mm] 40 40 40 50 60 70 85
Min. edge distance cmin [mm] 40 40 40 50 60 70 85
MINIMUM EMBEDMENT DEPTH
Installation depth hnom, min [mm] 60 70 80 100 120 140 165
MAXIMUM EMBEDMENT DEPTH
Installation depth hnom, max [mm] 160 200 240 320 400 480 600
Minimum working and curing time

Concrete tempera
Resin temperature Curing time* Working time
ture
[°C] [°C] [min] [min]
5 5 150 2880
10 10 120 1080
20 20 35 480
25 30 12 300
R-STUDS
Size M8 M10 M12 M16 M20 M24 M30
R-STUDS Metric Threaded Rods - Steel Class 5.8
Nominal ultimate tensile strength - tension fuk [N/mm2] 500 500 500 500 500 500 500
Nominal yield strength - tension fyk [N/mm2] 400 400 400 400 400 400 400
Cross sectional area - tension As [mm2] 36.6 58 84.3 157 245 352.8 559.8
Elastic section modulus Wel [mm3] 31.2 62.3 109.2 277.5 541 935 1868
Characteristic bending resistance M 0

Rk,s
[Nm] 19 37 65 166 324 561 1124
Design bending resistance M [Nm] 15 30 52 133 259 449 899
Allowable bending resistance Mrec [Nm] 11 21 37 95 185 321 642
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Bonded Anchors
Size M8 M10 M12 M16 M20 M24 M30
R-STUDS Metric Threaded Rods - Steel Class 8.8
Characteristic bending resistance M0Rk,s [Nm] 30 60 105 266 519 898 1799
R-STUDS Metric Threaded Rods - A4
Characteristic bending resistance M 0

Rk,s
[Nm] 26 52 92 233 454 786 1574

R-STUDS
Performance data for single anchor without influence of edge distance and spacing - ETAG 001
Size M8 M10 M12 M16 M20 M24 M30 M8 M10 M12 M16 M20 M24 M30
Substrate Non-cracked concrete Cracked concrete
MEAN ULTIMATE LOAD
TENSION LOAD NRu,m
R-STUDS METRIC THREADED RODS - STEEL CLASS 5.8
R-STUDS METRIC THREADED RODS - A4
SHEAR LOAD VRu,m
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Bonded Anchors

CHARACTERISTIC LOAD
TENSION LOAD NRk
SHEAR LOAD VRk
DESIGN LOAD
TENSION LOAD NRd
SHEAR LOAD VRd
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Bonded Anchors

RECOMMENDED LOAD
TENSION LOAD Nrec
SHEAR LOAD Vrec
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Bonded Anchors

R-STUDS
Size M8 M10 M12 M16 M20 M24 M30
TENSION LOAD
STEEL FAILURE; STEEL CLASS 5.8
Characteristic resistance NRk,s [kN] 18.00 29.00 42.00 78.00 122.00 176.00 280.00
Partial safety factor γMs - 1.50 1.50 1.50 1.50 1.50 1.50 1.50
STEEL FAILURE; STEEL GRADE A4-70
Characteristic bond resistance TRk [N/mm2] 17.00 16.00 17.00 15.00 15.00 13.00 12.00
COMBINED PULL-OUT AND CONCRETE CONE FAILURE
Installation safety factor γ2 - 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Increasing factors for NRd,p - C30/37 Ψc - 1.04 1.04 1.04 1.04 1.04 1.04 1.04
CONCRETE CONE FAILURE
Factor for cracked concrete k - 7.20 7.20 7.20 7.20 7.20 7.20 7.20
Factor for cracked concrete kcr,N - 7.70 7.70 7.70 7.70 7.70 7.70 7.70
Factor for non-cracked concrete k - 10.10 10.10 10.10 10.10 10.10 10.10 10.10
Factor for non-cracked concrete kucr,N - 11.00 11.00 11.00 11.00 11.00 11.00 11.00
Edge distance ccr,N [mm] 1.5*hef 1.5*hef 1.5*hef 1.5*hef 1.5*hef 1.5*hef 1.5*hef
Spacing scr,N [mm] 3.0*hef 3.0*hef 3.0*hef 3.0*hef 3.0*hef 3.0*hef 3.0*hef
CONCRETE SPLITTING FAILURE
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Bonded Anchors

Size M8 M10 M12 M16 M20 M24 M30
SHEAR LOAD
Characteristic resistance without lever arm VRk,s [kN] 9.00 14.00 21.00 39.00 61.00 88.00 140.00
Ductility factor k7 - 0.80 0.80 0.80 0.80 0.80 0.80 0.80
Characteristic resistance with lever arm MRk,s [Nm] 19.00 37.00 65.00 166.00 324.00 561.00 1124.00
STEEL FAILURE; STEEL GRADE A4-70
CONCRETE PRY-OUT FAILURE
Factor k - 2.00 2.00 2.00 2.00 2.00 2.00 2.00
CONCRETE EDGE FAILURE
Anchor diameter dnom [mm] 8.00 10.00 12.00 16.00 20.00 24.00 30.00
min min min min min min min

Effective length of anchor ℓf [mm]
(hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom) (hef;8dnom)
Combined pull-out and concrete cone failure (TR 029, p.5.2.2.3. acc. to formula 5.2a - N 0
=π*d*hef*τRk).
Rk,p
Concrete cone failure (TR 029, p.5.2.2.4. acc. to formula 5.3a - N0Rk,c=k1*fck,cube0,5*hef1,5).
hef = hnom
Product commercial data

Quantity [pcs] Weight [kg]
Size Product Code Volume [ml] Bar Codes
Box Outer Pallet Box Outer Pallet
R-KEX-II-3851) 385 10 10 380 6.7 6.7 285.0 5906675028538

Ø32
R-KEX-II-6001) 600 7 7 441 7.0 7.0 472.7 5906675293721
1) ETA-13/0455
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THRID PARTY TEST CERTIFICATES
PROJECT REFERENCE LIST
Rawlplug Anchoring & Fixings
Iconic Project References in Sri Lanka
Altair, Colombo
Project Altair is a luxury apartment project
Brief with 68 floors situated in a prime city
district, facing the beautiful Beira
Lake is Colombo’s most sought after
address Altair, Sir James Peiris
Mawatha, Colombo 2
Developer INDOCEAN DEVELOPERS (PVT) LTD
Architect
Contractor OTIS, Elevators (Pvt) Ltd
Products R-XPT Throughbolts
Marino Mall, Colombo

Project DR Hotels is a combination of
Brief DAMRO showroom and a luxury
hotel located between galle road
and marine drive.
Client DR Hotels (Pvt) Limited
Consultant STRAD Consultants (Pte) Ltd
GN Associates
Contractor DAMRO construction
Products R-KEX-II Pure Epoxy
R-XPTII-A4 Through bolts
R-DCA-A4 Drop in anchor
DIN standardized fasteners
Passive fire protection system
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Rawlplug Sri Lanka | Dream Builders (Pvt) Limited
No. 880A, 2nd Floor, Kandy Road, Bulugaha Junction, Kelaniya, Sri Lanka.
Tel: (94)114345553 Fax: (94)114540050 Email: sales@rawlplug.lk
1
Colombo City Centre
Project The Residences at Colombo City
Brief Centre, state of the art apartments
in the heart of the city. The Mall at
Colombo City Centre, a space for
everyone to discover the best
international and local brands,
world-class restaurants and
entertainment. Next Hotel Colombo,
the upscale hotel for the modern
business traveller
Client SilverNeedle® Hospitality, The Abans
Group
Consultant Jones Lang LaSalle (JLL)
Contractor Fentons (Electrical) / Abans MEP
Products R-DCA Wedge Anchors
DIN standardized fasteners
Passive fire protection system
Head Office Building for Maga Engineering (Pvt) Limited

Project Brief MAGA group of companies is building a
new official space complex in Nawala
road. It will house the offices of MAGA
engineering and other organizations
Client MAGA
Consultant MAGA
Contractor MAGA Engineering & Construction
Products R-KEX-II Bonded anchors
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2
Mihindusenpura Housing Scheme, Colombo
Project Brief Constructed by the Urban
Development Authority,
Mihindusenpura is a housing
scheme for low income families
around Colombo
Client Urban Development Authority
Consultant State Engineering Corporation
Contractor Sathuta Builders (Private) Limited
Products R-FF1 Frame fixings
UNO Universal plugs
R-RPP Polyurethane foam
ITC Colombo One

Project Brief project includes a signature super-
premium hotel —-ITC One,
Colombo 1—-with about 350 rooms
on 25 floors in the first phase, more
than 130 luxury residences on 50
floors comprising master
penthouses, penthouses, four,
three and two-bedroom
apartments, world-class banqueting
and cuisine experiences, as well as
premium retail and serviced office
spaces.
Client ITC India

Consultant L&T Construction (Pvt) Ltd
Contractor Access Engineering (Pvt) Ltd /
Nawaloka Construction (Pvt) Ltd
R-XPT Throughbolts
www.rawlplug.lk
3
Havelock City – Phase III
Project Brief Luxury apartments situated at the
heart of Colombo with all facilities.
Client Mireka Homes (Pvt) Ltd
Consultant East China Architectural Design &
Research Institute Co., Limited
(ECADI)
Contractor ICC / Softlogic (Air conditioning)
Products R-KEX-II Pure Epoxy
DIN standardized items
R-FIX+ Light weight fixings
Shangri-La Hotel - Colombo

Project Brief Located along the Galle Face Green
promenade, the hotel will offer
uninterrupted views of the Indian
Ocean and sit on 10 acres of land
that will also accommodate an
office tower, two residential
buildings and a high-end shopping
mall. It will be easily accessible
from Colombo International Airport
and offer the finest selection of
guestrooms, suites and serviced
apartments in the city.
Client Shangri-la Hotel Group
Consultant
Contractor WOHHUP International (Pvt) Ltd
Products R-XPTII-A4 Through bolts
R-STUDS-A4
DIN standardized items
www.rawlplug.lk
4
ONE Colombo
Project Brief Under the project, three apartment
blocks comprise of 40 stories
eachcontaining 580 housing units
will be constructed. In addition, the
company also plans to build 96
luxury housing apartments.
Client TATA
Consultant State Engineering Corporation
Contractor R.N Constructions (Pvt) Ltd
Products R-XPT Through bolts
R-RBL-EW Rawlbolts with eye
R-FF1-N-08L Frame fixings
Extension of Southern Expressway

Project Brief Construction of Extension of
Southern Expressway (ESEP) from
Matara to Hambantota including
Expressway link to Mattala
Client Road Development Authority
Consultant Road Development Authority
Contractor China State Construction

Engineering Corp. Limited
www.rawlplug.lk
5
Defence Head Quarters Complex
Project Brief The Defence Headquarters Complex
is a complex of buildings currently
under construction at Akuregoda,
Sri Jayawardenapura Kotte to
house the Sri Lanka Armed Forces
headquarters and offices of the
Ministry of Defence.
Client Ministry of Defence
Consultant Central Engineering Consultancy

Bureau
Contractor JC Enterprises
Products Thermal insulation fasteners

(R-MBA-08110)
Head Office Building for Ministry of Health

Project Brief The new head office complex for
ministry of Health is being
constructed in Borella.
Client Ministry of Health Nutrition &
Indigenous Medicine
Consultant Central Engineering Consultancy

Bureau
Contractor Central Engineering Services (Pvt)

Limited
www.rawlplug.lk
6
Scanned by CamScanner
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COMPANY PROFILE & ISO CERTIFICATE
COMPANY PROFILE
DREAM BUILDERS (PRIVATE) LIMITED

No. 880A, 2nd Floor, Kandy Road, Bulugaha Junction,
Kelaniya 11600, Sri Lanka.
Tel: (94) 11 434 5554 Fax: (94) 11 454 0050
Email: sales@dblhomes.lk
Our Vision
to be the leader in construction industry by
specializing with modern technologies, and
introducing latest construction technologies
to local industry by collaborating with interna-
tional organizations and Research & Develop-
ment, and hence to be a partner in developing
the industry in Sri Lanka.
Our Mission
to meet client’s requirements with best quality
with engineering expertise, within the planned
time by using professional project manage-
ment techniques, and give the maximum value
for money in a flexible manner.
Key Management Company Information
Name: Dream Builders (Private) Limited
Registered Address: No. 880A, 2nd Floor, Bulu-

gaha Junction, Kelaniya, Sri Lanka
Reg. Number: PV 8329
Company Secretory: Mrs. Lasantha Balasooriya
Auditors: NBM Associates, No. 43/2, Chith-

thampalam A Gardiner Mw., Colombo 02
Ajith Somaratne
B.Sc. Eng. (hons) AMIE (SL) PG. Dip in Tech. Mgmt
Managing Director Bankers: DFCC Bank PLC, Sampath Bank PLC
VAT Reg. Number: 114500640-7000
Charitha Premangha
B.Sc. Eng. (hons) AMIE (SL) PG. Dip in Tech. Mgmt
Director
Our Strategy
Innovation
Quality & Efficiency
Ethics
Communication &
Transparency
Global Presence
Corporate Social
Responsibility
Global Foot Print
UK Buckingham Palace
London
USA The White House

Washington
USA Statue of Liberty

New York
FR Eiffel Tower
Paris
UK Olympic Village Tunnel

London
UAE Metro
Dubai
AU Gladesville Bridge
Sydney
UAE Silicon Oasis

Dubai
UAE Burj Al Kalifa

Dubai
UAE Yas Marina

Abu Dhabi
UK Etihad Stadium
Manchester
MARS Always fastening way beyond

Mars Curiosity PIA16161
Local References
LK ALTAIR SRI LANKA

Colombo
LK Shangri La Hotel
Colombo
MV Miriandhoo Resort
Maldives
LK Mihindusenpura Apartments
Colombo
LK Havelock City Apartments

Colombo
LK Colombo City Centre

Colombo
LK Extension of Southern Expressway

Hambantota
LK Marino Sands Hotel

Colombo
OFFER
Light Weight Fixings Mechanical Anchors
Bonded Anchors Facade Insulation Fixings
Flat Roof Insulation Fixings Sealants And Foams
Passive Fire Protection System Fasteners
Direct Fastening Systems Power Tools Accessories

www.rawlplug.lk

R-KEX II Submittal

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TECHNICAL DATA SHEET

R-KEX II with Rebars as an Anchor

Approvals and Reports

Features and benefits Applications Base materials

Size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø32

Rebar diameter ds [mm] 8 10 12 14 16 20 25 32

Hole diameter in substrate d0 [mm] 12 14 18 18 22 26 32 40

hnom+30 hnom+30 hnom+30 hnom+30 hnom + hnom + hnom + hnom +

Min. spacing smin [mm] 40 40 40 40 50 60 70 85

Min. edge distance cmin [mm] 40 40 40 40 50 60 70 85

MINIMUM EMBEDMENT DEPTH

Installation depth hnom, min [mm] 60 70 80 80 100 120 140 165

MAXIMUM EMBEDMENT DEPTH

Minimum working and curing time

Size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø32

f_uk = 540 (e.g. 500 B acc. to BS 4449; B 500 B acc. to SS 560)

f_uk = 575 (e.g. B 500 SP acc. to EC2)

Nominal yield strength - tension fyk [N/mm ]2

f_uk = 620 (e.g. G-60 acc. to ASTM 615)

Basic performance data

Substrate Non-cracked concrete Cracked concrete

MEAN ULTIMATE LOAD

TENSION LOAD NRu,m

f_uk = 540 (e.g. 500 B acc. to BS 4449; B 500 B acc. to SS 560)

111 143 100

114 178 278 456 114 178 278 456

f_uk = 575 (e.g. B 500 SP acc. to EC2)

111 143 100

121 189 296 485 121 189 296 485

f_uk = 620 (e.g. G-60 acc. to ASTM 615)

111 143 100

SHEAR LOAD VRu,m

f_uk = 540 (e.g. 500 B acc. to BS 4449; B 500 B acc. to SS 560)

106 167 273 106 157 137

106 167 273 106 167 273

f_uk = 575 (e.g. B 500 SP acc. to EC2)

113 177 286 113 157 201

113 177 291 113 177 291

f_uk = 620 (e.g. G-60 acc. to ASTM 615)

122 191 286 122 157 201

122 191 314 122 191 314

Basic performance data

TENSION LOAD NRk

f_uk = 540 (e.g. 500 B acc. to BS 4449; B 500 B acc. to SS 560)

108 169 265 434 125 216 257

f_uk = 575 (e.g. B 500 SP acc. to EC2)

115 180 282 462 125 216 257

f_uk = 620 (e.g. G-60 acc. to ASTM 615)

124 194 304 482 125 216 257

SHEAR LOAD VRk

f_uk = 540 (e.g. 500 B acc. to BS 4449; B 500 B acc. to SS 560)

132 214 119

132 217 132 217

f_uk = 575 (e.g. B 500 SP acc. to EC2)

141 214 119 132

141 231 141 231

f_uk = 620 (e.g. G-60 acc. to ASTM 615)

152 214 119 132

152 249 152 249

Basic performance data

TENSION LOAD NRd

f_uk = 540 (e.g. 500 B acc. to BS 4449; B 500 B acc. to SS 560)

121 189 303 120 143

f_uk = 575 (e.g. B 500 SP acc. to EC2)