Hussein Mubarak Ahmed  

 (+2) 01068450006 
Work Address: First industrial Zone, North west Gulf of Suez, Ain Sokhna, P.O 318, Suez 43111, Egypt 

Origin: Aswan, Kom Ambo, Arab Kima  

Current employer: OCI‐NV (Egyptian Fertilizers Company)                

Previous Employer: Oriental Petrochemicals Company                 

Summary
My total experience My main target during my career is to utilize all experience and chemical engineering 
17 years knowledge to explore all credible opportunities working hard to maximize plant 
( Started from production, save energy, participate in environmental projects, and maximize 
4/2002 till now) company profits. 
Athletic, self‐starter, flexible, team player/leader, good observer, well organized, 
analytical and hard working.  
Seeking a challenging position as a Shift supervisor/ Engineering manager/Ammonia 
Operation manger/Senior process engineer / Process commissioning engineer. 
 
Positions till now: 
Areas of expertise Three years as a Senior Process engineer responsible for ammonia & urea activities 
(EFC & EBIC) from 2014 till now. 
Two years as an Ammonia shift supervisor responsible for ammonia & urea activities 
from 2012 till 2014. 
Spent one year as an Ammonia  shift engineer responsible for ammonia & utility 
plants  from 2011 till 2012. 
Spent six years as Ammonia DCS operator in Egyptian fertilizer company from 2006 
till 2011. 
Spent one year as ammonia and utilities site operator from 2005 till 2006. 
Spent three years as DCS Operator in oriental petrochemical company from 2002 till 
2005. 
Moreover, I am working as independent process engineer in Upwork and 
freelancer websites for about four years.
EDUCATION
Bachelor of Chemical Engineering
Bachelor of Chemical 
Graduation Project (urea synthesis design) Grade: Excellent
Engineering 
And diploma in Operation and chemical analysis institute, Graduation year: 1999
Chemicals analysis and Hussein.Mubarak@ocifertilizers.com 
operation institute Enghussein2020@yahoo.com 
WORK
EXPERIENCE
Senior Process Engineer OCI -NV, (EFC and EBIC) from 2014 till
now.

 Monitor day-to-day plant production and respond timely to process upset

Main duties and to ensure optimum operating conditions .
responsibilities  Optimize work scope and screen work requests & Liaise with planning
and scheduling functions to establish the operating plan for my area
during plant turnarounds.
 Lead process troubleshooting and recommend short term actions.
 Prepare Operation Emergency Respond Plan; identify actions to be taken
by plant operators in the event emergencies.
 Participate in incident investigations following excursions outside the
operating window, and close out incident reports and audit findings.
 Recommend priorities of operational and maintenance activities to
achieve the operating plan
 Responsible for all activities of operations, which includes checking of
plant equipment, adjustment in operating parameters and quality control
of product.
 Daily monitoring of steam consumptions, analysis, and the boiler
efficiencies.
 Trending and analyzing of the plant data and issuing of statistical
summary reports.
 Daily Monitoring of catalyst performance of ammonia plants.
 Check and follow-up data documentation, verification and issue of shut
down.
 Ensuring that corrective actions are taken as required.
 Accurately measure short stoppage time & identify losses from
breakdowns.
 Preparation of annual production, sales, and plant performance reports.
 Check the steam and condensate balance.
 Perform the failure analysis and case studies.
 Reviews of process technical specification of new equipment or machine
 Review of instruments setting change requests.
 Performance evaluation of installed exchangers using HTRI simulation
engine
 Preparation of ammonia plant performance reports, cooling tower
performance reports.
 ASPEN HYSYS, Aspen Plus, Chem-Cad, COMSOL, super-pro design,
HTRI.
 Ammonia plant Shift supervisor  (EFC 2012 to 2014)
 
  Ammonia plant is a UHDE design, 1200 TPD used Located in Ain Sokhna, Suez
Egypt. We have two ammonia plants and two urea plants (FYI).
Main duties and  The Operation department responsible for ammonia production train include all
responsibilities  utilities and compressors and utilities, whereas my duties include all the above
units.
 Implement instructions from the plant manager.
   Manage team of the operation team include engineers, DCS operators,
 
and site operators during normal operation and emergencies.
 
 Responsible for all activities of operations, which includes checking of
 
plant equipment, adjustment in operating parameters and quality control
 
of product.
 
 Guides the operation team during critical activities like plant start-up,
 
 
shutdown, and emergencies.
 
 Viewing lab reports and acts if needed.
   Implementing all kinds of work permits as (Hot, cold, confined space, .
  etc.).
 
  2011 – 2012 Egyptians fertilizer company (Orascom)
  Production engineer
After Changing my position, I equipped the position of production engineer
Main duties and 
responsible for commissioning and startup of new auxiliary boiler (HP -175 t/h).
responsibilities  Responsible for cooperation with TBX. team (TBX is the licensor and an
engineering company) to follow and supervise the following activities:
 Assist EFC and TBX safety team in monitoring the welding and other
construction activities done by a contractor (Orascom ci).
 Piping and equipment installation for the boiler.
 Acceptance of pressure tests for different piping loops for BFW line and
steam lines.
 Hydro test dries out for the boiler.
 Chemical cleaning and steam blowing activities for the steam system.
 Supervisor after the final acceptance responsible for the auxiliary boiler
to perform the following activities.
Then after steadily startup I returned to ammonia plant shift whereas my
duties are;
 Implement instructions from Shift superintendent or the plant manager.
 Monitor daily plant production reports and ensure optimum operating
conditions.
 Responsible for all activities of operations, which includes checking of
plant equipment, adjustment in operating parameters and quality control
of product.
 Co-ordinates and follow up on all maintenance activities.
 Participate in incident investigations and help in incident report
preparation.
 Help instill a culture of high HSE awareness in my shift, for example by
issuing work permits and ensure their compliance work.
 Monitoring equipment in plants regularly and check for abnormalities
 Logging all activities carried out, abnormalities noticed during the shift
and activities to be carried out in the next shift in the prescribed formats.
 Identifying hazards, leakages and takes corrective actions.  
   
   
DCS operator from (2006 to 2011) in EFC II
 
   
I attended most of the activities of the second train of ammonia plant (EFCII) of
Main duties and  the 2006.
responsibilities Then I worked a DCS operator at the start up period of EFCII then continued in
the DCS operation until 2011.
I. Monitoring and controlling all plant conditions through DCS (APP design).
II. Handling effectively plant troubles and taken the necessary actions.
II. Ensuring the safe operation of plant units through controlling the equipment
parameters within normal operating range.
V. Startup of steam boilers and controlling the steam network.
V. Operation and monitoring of Compressors, Turbines, Pumps, boilers etc.
VI. Stopping plant equipment according to normal and emergency shutdown
procedures.
II. Maintaining the log sheets and records.
II. Carrying trip checks for the equipment and reporting any abnormalities in
the emergency shutdown system.

Part time work 
experiences  Work as independent process engineer in Upwork and freelancer websites, you
can check my profiles online
  https://www.freelancer.com/get/husseinmubarak?f=give
 
  I completed many jobs for many clients around the world as:
  o Ongoing of Xanthan gum production line design (client from KSA).
o Complete design for PMC (pours media burner) client from Spain.
 
o Complete design for CO2 recovery unit from air by DEA client from Qatar.
  o Complete design for N2 rejection unit using cryogenic distillation unit with
  detailed design for one heat exchanger and distillation column (client from
  Greece).
  o Complete design for N2 and CO2 removal unit from natural gas (client from
  Spain).
o Six projects in failure and explosion, LOPA (client from UAE)
  o Two case studies, technical reports from ammonia loading station (client
  from Jordan)
  o Styrene plant, Mass balance, and energy balance (client from UAE)
  o Complete review for KBR plant for P2O5 production in USA (Mass balance,
  energy balance, equipment checks, etc.) client from (client from Morocco).
o Solving Problem in LPG plant (client from Nigeria).
 
o Complete design for supercritical CO2 plant for tea extraction (client from
  Canada).
  o Simulation for C3MR, N2 C3MR unit for a client from Qatar.
  o Complete design and simulation for wood torrefaction unit (client from
  Canada).
 
  o Complete design for Liquid immersion cooling PC for Bitcoin miners via
  COMSOL and aspen plus (client from USA).
o Simulation for ionic liquid absorption unit via aspen plus program (client
 
from KSA).
  o Simulation for extractive distillation unit via aspen plus and Hysys
  simulation.
  o Simulation for sour gas unit via Hysys (client from Qatar)
  o Simulation for sour Ethanol dehydration unit via Hysys (client from Qatar).
o Simulation for acetone from isopropyl alcohol unit via Hysys (client from
 
Qatar)
  o Simulation for vacuum distillation unit via Hysys (client from Qatar)
   
Achievements in   
my current carrier 

Working individually in the energy management system, and accurately

calculate the energy consumption and its distribution in the plant and give
recommendations if there are any losses. Key results;
o Initiated with committee in the HAzop revalidation of the ammonia and
the urea plants.
o Initiated the deaeration system case study project that achieved 3 M US $
yearly savings in fuel consumption.
o Initiated the LP steam tie in line case study project that achieved 1 M US
$ yearly savings in fuel consumption.
o Initiated more than 10 successful root cause analysis study for different
process equipment in the ammonia and urea plant.
o Provide technical data for the project of bypassing the natural gas
compressor in EFCI and EFC II.
o Complete modeling and simulation for new ammonia loading station.
o Complete modeling and simulation for MOCs in the ammonia plant in
the turbine condensate.

 
 
 
 
 
 
 
 
 

 
 

Previous  I had worked in oriental petrochemical (polypropylene plant) as DCS operator, my

duties as follows.
experience  
 
 Monitoring and controlling all polypropylene plant conditions through
 
DCS (Yokagawa design).
 
   Operation and monitoring of the purification unit, N2 unit, reactor,
Main duties and  additives preparations etc.
responsibilities 
 Startup and shutdown the plant equipment according to normal and
 
emergency shutdown procedures.
 
 
   Carrying trip checks for the equipment and reporting any abnormalities
  in the emergency shutdown system.
 
 
 
 
 
Courses and   Travelled as a production representative with the team receiving three
conferences   Waste Heat Boilers from handson engineering company (New one and
another two west heat boiler where sent for repairs). -Italy 2012
 Attending water treatment conference – Alex 2016
 Attended risk assessment course 19th – 11 June 2014 EBIC.
 Attended risk assessment course Suez engineering syndicate Aug. 2014
 Attended fire-fighting course in SOPC.
 Attended English conversation diploma at USF.
 Attended ISPS code program & certificate in the oriental petrochemicals
company (OPC) 2004.
 Attended Ammonia process training in Abu Qir Fertilizers CO.
 Attend and certified course in ISPS code in the Arab Academy for
Science, Technology & Maritime Transport 2004.

References   EFC: engineer Omar abdelsamad (general director of EFCII)

(0020127238443)
 OPC: Engineer Atef gamma (technical general manager of OPC)
(00201223105121)