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Component Table
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Schematic
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SENR8609-02
July 1997
Schematic Machine
Connector Number
Location Location
CONN 1 D-15 D
CONN 2 D-15 D
CONN 3 A-14 32
CONN 4 B-14 32
CONN 5 E-14 D
CONN 6 A-13 35
CONN 7 B-13 1
CONN 8 F-13 D
CONN 9 B-13 1
CONN 10 C-12 1
CONN 11 D-12 D
CONN 12 D-12 D
CONN 13 D-12 D
CONN 14 C-11 1
CONN 15 E-12 B
CONN 16 D-10 D
CONN 17 C-10 1
CONN 18 E-10 C
CONN 19 C-9 1
CONN 20 D-9 C
CONN 21 C-8 1
CONN 22 B-5 1
CONN 23 B-5 43
CONN 24 E-5 44
CONN 25 A-4 26
CONN 26 E-4 C
CONN 27 E-4 C
CONN 28 E-2 C
¹ The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors that join a
harness to a component are generally located at or near the component. See the
Component Location Chart.
CID / MID / FMI
Component Identifiers (CID) List Component Identifiers (CID) List
CID No. Component CID No. Component
Engine Control MID 36 Transmission Control MID 27
001 Cylinder 1 Injector Solenoid 168 Electrical System Voltage
002 Cylinder 2 Injector Solenoid 190 Engine Speed Sensor
003 Cylinder 3 Injector Solenoid 248 CAT Data Link
004 Cylinder 4 Injector Solenoid 269 Sensor Supply Voltage
005 Cylinder 5 Injector Solenoid 571 Forward Elevator Solenoid
006 Cylinder 6 Injector Solenoid 572 Reverse Elevator Solenoid
007 Cylinder 7 Injector Solenoid 575 Elevator Level Sensor
008 Cylinder 8 Injector Solenoid 627 Secondary Brake Pressure Switch
009 Cylinder 9 Injector Solenoid 650 Harness Code
010 Cylinder 10 Injector Solenoid 672 Torque Convertor Output
011 Cylinder 11 Injector Solenoid 700 Transmission Gear Switch
012 Cylinder 12 Injector Solenoid 701 Transmission Output Speed Sensor
042 Rail Control Valve 702 Shift Lever Switch
091 Throttle Position Sensor 704 Service Brake Pressure Switch
094 Filtered Fuel Pressure Automatic Retarder Control MID 83
100 Engine Oil Pressure Sensor 091 Throttle Position Sensor
101 Crankcase Pressure 168 Electrical System Voltage
110 Coolant Temperature Sensor 190 Engine RPM Senspr
161 Timing Calibration 248 CAT Data Link
164 Rail Pressure Reading 627 Parking Brake Switch
168 Electrical System Voltage 650 Harness Code
174 Fuel Temperature 700 Actual Gear Switch
175 Engine Oil Temperature 702 Shift Lever Switch
190 Engine RPM Sensor 710 ARC Supply Solenoid
248 CAT Data Link 711 ARC Control Solenoid
253 Personality Module Mismatch 712 Retarder Lamp
254 Internal ECM Failure 713 ARC On/Off Switch
261 Timing Calibration
714 Auto Retarder Pressure Switch
262 Analog Sensor Power Supply
715 Retarder Pressure Switch
263 Digital Sensor Power Supply
264 Shutdown/Decelerator Inputs
266 Crank w/o Injector Inputs Failure Mode Identifiers (FMI)
267 Shutdown Inputs
FMI No. Failure Description
268 Programmed Parameter Fault
0 Data valid but above normal operational range.
273 Turbo Outlet Pressure Calibration
1 Data valid but below normal operational range.
274 Atmospheric Pressure Calibration
2 Data erratic, intermittent, or incorrect.
275 Turbocharger Pressure (Right)
3 Voltage above normal or shorted high.
276 Turbocharger Pressure (Left)
277 Timing Calibration 4 Voltage below normal or shorted low.
279 Water Temperature Aftercooler 5 Current below normal or open circuit.
281 Engine Lamp 6 Current above normal or grounded circuit.
284 EMS Engine On 7 Mechanical system not responding properly.
285 EMS Coolant Lamp 8 Abnormal frequency, pulse width, or period.
286 EMS Oil Lamp 9 Abnormal update.
289 Unfiltered Fuel Pressure 10 Abnormal rate of change.
291 Engine Fan Valve 11 Failure mode not identifiable.
298 Invalid Service Brake Switch 12 Bad device or component.
336 Engine Control Switch 13 Out of calibration.
337 E-Stop Switch
338 Prelubrication Relay
342 Loss Of Sec Engine RPM Signal Monitoring System Service Modes
363 Ride Control Mode Of Operation Mode Number
444 Starting Motor Normal 0
542 Unfiltered Oil Pressure
Harness Code 1
544 Engine Fan Speed
545 Ether Inject Control Relay Numeric Readout 2
548 Throttle Lock Lamp Service 3
601 Brake Air Pressure Sensor Tattletale (Log) 4
680 Ride Control Switch
Units 5
827 Turbocharger Exhaust Temp (Left)
Total Load Count Display 6
828 Turbocharger Exhaust Temp (Right)
Calibration (EPTC ll) 7
SPECIFICATIONS AND RELATED MANUALS
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(D) SUPPLEMENTAL (D) LIGHT DIMMER 23
STEERING CONT
3E-5184 A
103-5526
LIGHTS ON 2
A
614-PU
21
24
CONN 8 E750-PU
E750-PU 540-WH-18 540-WH-18
G LEFT
200-BK-18
663-YL-18
BR-18 6 + BATTERY 3 113-OR 408-WH 22 L43 L43 L43 L22 200-BK-18 G TURN 200-BK-18
OR-18 3 GROUND 1 200-BK 661-GN 13 L36 L36 L28
L22 E750-PU-18 E750-PU-18 G (A) BODY UP GAGE P P P P
L49 L49 L28 G
PK-18 9 GAGE LAMPS 6 663-YL 663-YL 15 L49 L28 123-WH-18 G LAMPS (4) (A) GAGE MODULE
GROUND PU-18 5 200-BK 5 661-GN 403-GN 662-YL L92 L49 L35 L35 611-PU HIGH
TACH LAMP 14 L92 L49 L92 E735-PU 611-PU 7N-5876 100-4984
GROUND BK-18 8 200-BK SPEEDO LAMP 4 662-YL 481-PK 7 728-BU L92 L33 L33 L33 200-BK-18 G BEAM LAMP
L60 L92 411-PK
KEY SW YL-18 2 308-YL 403-GN 6 L94 454-GN L48 L48 L48 410-WH L36
L36 454-GN-18 G 110-2079 201-BK-18 2 BK-18 GROUND
STER SW BU-18 4 728-BU 200-BK E735-PU 20 L94 308-YL 728-BU L25 L25 123-WH-18 GG (A) RETARDER C413-YL-18 4 WH-18 MODULE DATA
L92 L92 308-YL L41 L41 L24 L24
+ BATTERY RD-18 1 136-GN 200-BK 200-BK 410-WH 8 L41 L24 LAMPS (7) E707-GN-18 1 OR-18 MODULE +V
ALTERNATOR WH-18 7 403-GN 200-BK 200-BK 411-PK 9 958-YL 307-OR 307-OR E750-PU G 107-1983 E708-PK-18 3 GN-18 MODULE CLOCK
L79 L25 L34 L34 L33 E735-PU (A) MONITOR
200-BK 200-BK 417-GY 11 L25 L25 L34 411-PK-18 411-PK-18 C414-BU-18 5 YL-18 MODULE LOAD
L48 L79 L79 G ACTION
MAG SW GN-18 1 727-GN 200-BK 290-BK 4 L48 L96 200-BK 411-PK 201-BK-18 201-BK-18 6 BU-18 HARNESS CODE
L38 L96 L96 L79 L23 G (A) SUPP
OPR PANEL GY-18 2 417-GY 200-BK 291-BK 5 L38 L96 201-BK 200-BK 518-OR 462-YL-18 462-YL-18 P
10 L38 124-GN-14 200-BK-18 G STEER 201-BK-18 2 BK-18 GROUND
A L38 L38 201-BK L54
F L54 G
F
L36
ARC SUPPRESSOR 200-BK 200-BK 2 614-PU A L54 521-YL-14 200-BK-18 G 612-GY-18 612-GY-18 C413-YL-18 4 WH-18 MODULE DATA
106-8704 L35 L35 A G REVERSE
1 308-YL 200-BK 201-BK 3 614-PU 614-PU 1 140-BU-14 L38 L99 515-GY-14 200-BK-18 E707-GN-18 1 OR-18 MODULE +V
L36 L99 L21614-PU-18 G
(D) STOP 2 200-BK 200-BK L50 113-OR 1 614-PU 2 L99 516-GN B 539-BU-18 539-BU-18 E708-PK-18 3 GN-18 MODULE CLOCK
L41 G RIGHT
CONN 27
LAMP SW A 200-BK 200-BK L93 893-GN 17 614-PU L41 308-YL 517-BU 614-PU-18 G 200-BK-18 G C414-BU-18 5 YL-18 MODULE LOAD
L93 201-BK A L41 2 TURN
2M-9346 728-BU 200-BK 892-BR 16 308-YL 727-GN 727-GN-18 6 BU-18 HARNESS CODE
L96 L96 L40
L40
L40 L34 G 3 G 123-WH-18
200-BK 308-YL F975-OR 12 201-BK 1 141-PK-14 454-GN 462-YL C E735-PU P
A A 308-YL 18 201-BK 201-BK 201-BK 2 958-YL 200-BK A G 727-GN-18 408-WH (A) SPEEDO/TACH
(C) RETARDER L94
123-WH-18
454-GN 201-BK 612-GY F P
123-WH-18
123-WH-18
BRAKE SW A 19 F 201-BK 201-BK 612-GY E750-PU 26 E750-PU-18 200-BK-18 892-BR 125-6806
958-YL 958-YL L94 123-WH 123-WH 123-WH 123-WH 540-WH 15 540-WH-18 200-BK-18 G D 661-GN 201-BK 3 201-BK-18 P
103-4977 P P P
L22
A 123-WH 105-BR 201-BK 611-PU-14 18 611-PU (A) SUPPL 663-YL 661-GN 17 661-GN-18 661-GN-18
BK-18 1 454-GN L42 L42 L42 103-YL-14 308-YL 612-GY 17 612-GY-18 STER SW 200-BK 663-YL 19 663-YL-18 200-BK-18
2 200-BK 136-GN L60 L60 454-GN 411-PK 10 411-PK-18 662-YL 200-BK 200-BK-18 200-BK-18
200-BK L60 L42 103-YL-14 L40 127-4986 2
L42 L79 L79
L35
132-PK 200-BK 200-BK L42 L42 767-WH 201-BK 7 201-BK-18 481-PK 662-YL 18 662-YL-18 662-YL-18
L93
105-BR
L35
201-BK-18
201-BK-18
BK-18 200-BK L35 L35 200-BK 700-PK 462-YL 13 462-YL-18 403-GN 10 (A) CATERPILLAR MONITORING
L93 L62 L62 L23 (A) KEY SYSTEM
L23
201-BK 200-BK L44 L44 537-GN 539-BU 14 539-BU-18 410-WH 13
201-BK-18
L38 L38 L50 L50 L39 L44 L39
A A START SW E735-PU P 100-5778
L25
BK-18 L39 307-OR 38 411-PK 23 E735-PU-18
L79
(9) SECONDARY L25
L79
AUTO 110-7887
L91
720-PU 767-WH 1 138-GN 138-GN 614-PU 614-PU F717-YL 22 F717-YL-18 113-OR 408-WH 24 408-WH-18 C414-BU-18 15 MODULE LOAD
L60
BRAKE SW 1 L91 138-GN L50
BK-18 202-BK 700-PK L94 L60 200-BK LUBE 2 135-BU L36 614-PU 998-BR 40 998-BR-18 G 291-BK 893-GN 21 893-GN-18 E708-PK-18 25 MODULE CLOCK
3E-2033 2 L35 L35 R
537-GN 126-PK 105-BR F720-GN 30 F720-GN-18 308-YL-18 1 YL 893-GN 892-BR 20 892-BR-18 E707-GN-18 34 MODULE +V
A 113-OR L46 L46 113-OR 103-YL-14 308-YL 9 308-YL-18 2 PU 417-GY 291-BK 5 291-BK-18 C413-YL-18 35 MODULE DATA
200-BK-18
C OFF
L92
L46
L92
BK-18 2 202-BK 202-BK 113-OR 200-BK-14 129-PU 102-BU 102-BU-14 307-OR 8 307-OR-18 307-OR-18 3 OR 290-BK 481-PK 7 481-PK-18 201-BK-18 2 GROUND
S ON
200-BK-18
706-BR L37
200-BK-18
200-BK-18
1 202-BK L37 539-BU 105-BR 4 105-BR-18 105-BR-18 4 BR F975-OR 403-GN 6 403-GN-18 8
L89 L37 L55 L55 B ST
L44
L45
140-BU-14 L40
150-RD-14 L39
L21
L44
L89 202-BK 202-BK 202-BK 176-OR L44 L45 540-WH 727-GN 24 727-GN-18 201-BK 410-WH 8 410-WH-18 10
BK-18 202-BK 614-PU 124-GN-14 L45 122-BU 610-OR-14 123-WH 5 123-WH-18 411-PK 9 411-PK-18 408-WH-18 37 BRAKE AIR PRESS
L45
L42
L38
A 202-BK 202-BK 521-YL-14 521-YL-14 L62 129-PU 29 L50 201-BK 113-OR 1 113-OR-18 426-BR-18 27 TRANS FILTER SW
202-BK
102-BU-14
103-YL-14
124-GN-14
141-PK-14
150-RD-14
GY-18 121-YL 611-PU-14 200-BK-18 F975-OR F975-OR F975-OR-18 446-PU-18 7 BK OIL TEMP SENSOR
610-OR-14
619-GN-14
SPEED 200-BK 6 22
121-YL-18
(D) SERVICE 7 L49 L61 L54 614-PU-18
+ BATTERY WH-18 123-WH L49 522-WH-14 892-BR 892-BR K985-BR 518-OR 23 518-OR-18 L21 417-GY 11 417-GY-18 447-PK-18 9 FUEL LEVEL SENDER
1 614-PU-18
J992-YL
F709-BU
E750-PU
BRAKE SW L49 L98 L98
113-OR
L61 L49 L54
200-BK
202-BK
129-PU
122-BU
121-YL
315-GN
173-YL
138-GN
123-WH
176-OR
126-PK
132-PK
136-GN
135-BU
200-BK
290-BK
308-YL
337-WH
604-OR
958-YL
201-BK
105-BR
291-BK
PYLD MNTR YL-18 3 794-YL L99 893-GN 892-BR K986-PK 124-GN-14 31 124-GN-14 L50 290-BK 4 290-BK-18 481-PK-18 17 T/C TEMP SENSOR
201-BK-18
201-BK-18
201-BK-18
201-BK-18
3E-2034 A A
998-BR
PK-18 5 202-BK 794-YL 200-BK 200-BK-8 L99 L50 892-BR 892-BR L43 F720-GN 515-GY-14 32 515-GY-18 L98 426-BR 12 426-BR-18 403-GN-18 30 ALTERNATOR
L89 L48 L50 893-GN L98
GROUND BK-18 2 202-BK 707-PU 251-BK 522-WH-14 892-BR F717-YL 521-YL-14 20 521-YL-14 446-PU 14 446-PU-18 410-WH-18 4 ACTION ALARM
(D) SERVICE GN-18 710-GN L48 CAB GND NNN 200-BK-14 F975-OR 998-BR 516-GN-18 447-PK 447-PK-18 411-PK-18 13
SPEED IN 6 891-BU 892-BR 516-GN 34 200-BK-18 15 ACTION LAMP
522-WH-14
515-GY-14
L99
200-BK-18
200-BK-18
200-BK-18
BRAKE SW L99
200-BK-18
TRACTN AID OR-18 4 768-OR 126-PK 892-BR 129-PU 517-BU 35 517-BU-18 472-OR 16 472-OR-18 113-OR-18 1 + BATTERY
124-GN-14
521-YL-14
3E-2034 N N L51 (B) SEMS SERVICE SW
517-BU
516-GN
518-OR
307-OR 893-GN 36 417-GY-18 40 SUPPL STER
L102
892-BR
(D) XMSN SPEED
DISTRIBUTOR
306-GN L77 L53
L51 893-GN 893-GN
A CONN 24 6T-6066 K985-BR 27 K985-BR-18 L18 200-BK-18 F SEMS
GROUND
CONN 28 F975-OR-18 24 +8V SENSOR SUPPLY
E L103 L103 L77 892-BR 893-GN Q Q K986-PK 28 K986-PK-18 290-BK-18 23 SERVICE E
16
29
7
13
14
34
28
18
15
9
6
8
21
19
2
10
11
20
22
23
38
12
5
36
37
35
39
17
4
3
33
40
25
26
24
1
27
30
31
32
3T-5438 A L77 L53 L18
129-PU
L 893-GN 893-GN 290-BK 201-BK 37 291-BK-18 33 CLEAR
A Q
200-BK-18
G
200-BK-18
(C) THERMOSTAT
200-BK-18
PANEL
200-BK-18
BK-18 1 767-WH L90 306-GN 1 BU-18 START RELAY L58 L58 892-BR 893-GN 614-PU 19 614-PU-18 200-BK-18 472-OR-18 19 BRAKE OVERSTROKE SW
L90
5
2
4
3
6
1
(B) SEMS CLEAR SW
141-PK-14
140-BU-14
124-GN-14
619-GN-14
604-OR-14
103-YL-14
150-RD-14
150-RD-14
102-BU-14
3E-5464
F709-BU
E750-PU
J992-YL
610-OR-14
LAMP
135-BU
200-BK
121-YL
126-PK
129-PU
315-GN
176-OR
138-GN
132-PK
123-WH
113-OR
122-BU
337-WH
136-GN
105-BR
308-YL
998-BR
173-YL
201-BK
290-BK
291-BK
958-YL
BK-18 2 772-BR 321-BR 2 GN-18 BU ALARM BU-18 1 893-GN 893-GN 103-YL-14 3 103-YL 614-PU-18 893-GN-18 5 CAT DATA LINK +
A 105-BR N 6T-6066 L50 L50 G 110-2079
SERVICE/RETARDER 3 BR-18 NEUTRAL EMS GN-18 2 L57 L57 892-BR 102-BU-14 1 102-BU 892-BR-18 14 CAT DATA LINK -
200-BK-18
Q Q
200-BK-18
518-OR-14
522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14
140-BU-14
891-BU 4 RD-18 NEUTRAL PMC BR-18 3 B 201-BK 893-GN 610-OR-14 16 610-OR E735-PU-18 18 OPERATOR SW
998-BR
BRAKE TEE L83 291-BK 201-BK G
6 307-OR 5 PU-18 START SW RD-18 4 UUU (9) ARC C
CONN 18 BK-14 F975-OR 33 200-BK-18 PANEL 20
L37
7 6 PK-18 SERVICE PU-18 5 K988-WH 1 GN CONTROL D 893-GN 201-BK 129-PU 2 129-PU-18 614-PU-18 LAMP 201-BK-18 31 HARNESS CODE 0
(D) TRACTION AID VALVE L51 L37 G 110-2079
GN
L31
3 CONTROL 7 WH-18 CLEAR PK-18 6 202-BK 2 ECAP E 892-BR E735-PU 39 E735-PU-18 G B 3
200-BK-18
200-BK-18
3E-8691 2 1
L103
4 K972-BR 8 BK-18 DRIVE RET. WH-18 7 F MOTOR J992-YL E750-PU 700-PK 21 700-PK-18 200-BK-18 (A) RUNNING 201-BK-18 12 HARNESS CODE 2
200-BK-18
128-0869 L54
L87
L49
L87 3
614-PU-18 G A
L29
5 893-GN 9 OR-18 DATA + BK-18 8 G N 200-BK 767-WH 25 767-WH-18 LAMP SW 201-BK-18 22 HARNESS CODE 3
L55
L54 (20) EXHAUST DIVERTER SW
BRAKE 1 772-BR 892-BR 10 YL-18 DATA - DATA LINK + OR-18 9 893-GN UUU H E793-BU 200-BK-14 1 454-GN 12 454-GN-18 3E-2210 201-BK-18 16 HARNESS CODE 4
L27
(9) ARC L52 L29 AUTO MUFFLER
TEST 2 700-PK DATA LINK - YL-18 10 892-BR K989-BU 1 GN J E794-YL 515-GY-14 2 WH/RD-14 L29 6T-3991 11 103-YL-18 2 6
A GN SUPPLY L31 L31 L30 L30 G 3 G 614-PU-18
10 892-BR 202-BK UUU 202-BK 2 VALVE A (C) BLOWER (SHOWN IN AUTO MODE) 29
13
11
1
5
14
2
8
19
4
6
7
9
10
12
16
15
17
18
3
20
21
22
23
24
L32
515-GY-14
9 893-GN 711-BR 11 LEVER 1 E750-PU 614-PU-18 (C) THROTTLE BACKUP SW 21
CONN 15
L 31 112-9565 L32
L91
3E-8691 G 5
L90
E750-PU
(CUSTOMER ATCH)
540-WH
539-BU
710-GN
706-BR
126-PK
202-BK
720-PU
129-PU
321-BR
200-BK
306-GN
307-OR
450-YL
452-PU
707-PU
891-BU
892-BR
893-GN
614-PU
R 713-OR 13 LEVER 3 7 125-9740 TRANS 126-PK 454-GN 1 454-GN-18 610-OR 11
200-BK-18
34 714-YL 14 LEVER 4 AIR CONTROL VALVE 3 K988-WH CIGAR LIGHTER 129-PU 2 454-GN-18 614-PU-18 G A G A (C) START 26
N 1 4
700-PK
767-WH
767-WH
772-BR
6 715-GN 15 LEVER 5 AIR SUPPLY VALVE 4 K989-BU START AID 315-GN 123-WH 3 123-WH-18 200-BK-18 G AID SW 28
G
7 716-BU 16 GND VERIFY 22
CONN 13 Q ARC 176-OR 537-GN 1 4 123-WH-18 614-PU-18 B 614-PU-18 B 3E-7176 36
L28
8 706-BR 6 RETARDER 23 UUU N N PAY MON 138-GN 604-OR 4 NOTE F 614-PU-18 614-PU-18 38
GROUND 2 202-BK
L97 L97
720-PU 20 BRAKE 24 1 L77
L51
SPARE 141-PK-14 606-GY 5 CONN 26 F717-YL-18
G 2 G 2
G
(CUSTOMER ATCH)
39
10A
L30 5 L28 G
ID CODE 2 17 202-BK R A 450-YL 29 ENG SPEED 25 3 L77 L51 L24 TCS 132-PK 605-YL 6 M
L51 (C) TURN SW 6 3 3
L50
TO RETARDER (A) AUTO RETARDER ABBREV COLOR
L50
XMSN SP 10 768-OR 2 215-BK 452-PU 30 T/C OUT SP AUTO RETARD LAMP 5 454-GN 454-GN 2 L24 GAGE 123-WH 539-BU 2 539-BU 508-PU + G A
LAMP L53 W 9G-5589 LH SPEAKER OFF/ON SW
E750-PU
K972-BR
-
129-PU
614-PU
200-BK
710-GN
202-BK
126-PK
707-PU
891-BU
306-GN
307-OR
892-BR
893-GN
321-BR
706-BR
720-PU
452-PU
450-YL
+ BATTERY 1 132-PK 1 132-PK E750-PU 27 BODY UP SW 32 202-BK 4 OIL BURN RELAY 140-BU-14 540-WH 3 540-WH 509-WH 200-BK-18 998-BR-18 998-BR-18
202-BK
L52
202-BK
L52 G
L53
11 3 700-PK 8 33 SEMS 113-OR S A M 6T-7695 614-PU-18 125-2076 F720-GN-18 RD RED
101-RD-10
L58
L46
UUU L58 2 B WH WHITE
14 8 772-BR 31 34 AIR DRYER 122-BU 614-PU-18 G
3 2 1 G K986-PK-18 OR ORANGE
12 12 893-GN 32 6 202-BK 2 BK-18 (A) LEVER Q Q Q Q Q Q Q Q Q Q Q (B) FUSES 200-BK-18
3 200-BK-18 G
13 5 892-BR 33 AUTO RETARD PRESS SW 16 K991-OR K991-OR 1 BK-18 POSITION 3K-8782 C
K985-BR-18 L18 200-BK-18 G A YL YELLOW
+10V 9 767-WH 4 767-WH 34 MANUAL RETARD PRESS SW 21 K992-PU 6 202-BK 619-GN-14 V 123-WH-18 G 614-PU-18 (A) A/C ON SW PK PINK
113-OR
113-OR
LAMP
113-OR
L27
10A
10A
10A
10A
10A
10A
10A
10A
10A
10A
L27 B
L97 FUSE HOLDERS K985-BR-18 G D 125-9257 BK BLACK
200-BK
L81 111-9563 ZZ (B) AIR CONDITIONER BREAKER G C BR BROWN
RED
CONN 20
RIGHT SP 30 770-GN 10 774-YL 202-BK 2 GROUND 30 K992-PU 1 4 202-BK 6 129-PU-18 1 129-PU 200-BK 3 BK GROUND 200-BK-18 GREEN
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
BREAKER
101-RD-10
TO MANUAL 6N-8589 LAMP GN GREEN
202-BK
4 775-BR 9 773-GY 126-PK 1 + BATTERY 2 5 202-BK 7 12 2 WH/GN LEFT SPKR + K985-BR-18 521-YL-14 LAMP
202-BK
202-BK
D RIGHT SOL 35 508-PU
D
112-PU-12
619-GN-14
RETARD PRESS SW Q 6N-8589 521-YL-14 G
D 8T-9683 BU BLUE
619-GN-14
CONN 2
LEFT SOL 3 774-YL 280-BK 36 ID CODE 4 UUU NOTE C 10 11 113-OR 173-YL 611-PU-14 509-WH 1 WH/BK,BN/BK LEFT SPKR - 8T-9684
TO HARNESS A
13 UUU VVV
BK
RD
BK
RD
L48
767-WH
W 15A Q
540-WH
539-BU
614-PU
PROP SOL 5 773-GY L83 218-BK 18 ID CODE 1 12 UUU A (C) SHIFT GROUND 2 202-BK-18 4 202-BK 124-GN-14 611-PU-14 135-BU 6 RD + BATTERY (12V) 200-BK-18 G A BULB BULB
101-RD-10
103-YL-14
15A (B) HEAD LAMP
16 R A 219-BK 19 ID CODE 0 15 2 202-BK LEVER POS GND VERIFY 1 716-BU-18 10 716-BU Q A513-PK 5 YL +B MEMORY 200-BK-18 8T-9749 8T-9749 SYMBOL DESCRIPTION
A L26
2
1
2
1
BREAKER 614-PU-18 G
113-OR
200-BK
135-BU
121-YL
L53 L53
410-WH
201-BK
ID CODE 3 37 215-BK 1 768-OR 202-BK 703-BU 3 UP SOL ENGINE SPEED 10 450-YL 4 892-BR SENSOR LEVER 5 9 715-GN-18 9 715-GN 113-OR 4 BU +BATTERY (24V)
1 G G B NNN NNN
2
1
4
5
3
6
B
L77
20 3 202-BK 202-BK 704-GY 4 DOWN SOL 5 893-GN 8 714-YL-18 8 714-YL 3T-2662 614-PU-18 201-BK-18 520-WH-18 BLADE, SPADE, RING,
CONN 12
+ BATTERY 1 176-OR 126-7896 LEVER 4 RADIO
103-YL-14
604-BR-14
L77 2
103-YL-14
NNN E735-PU-18 OR SCREW TERMINAL
202-BK
ID CODE 1 18 213-BK 2 213-BK 202-BK 705-PK 5 LKUP SOL AUTO RETARD ON 11 K985-BR 3 LEVER 3 5 713-OR-18 7 713-OR (B) ACCESSORY 102-BU-14 3E-7140/3E-7141
L84 W 15A L27 G 3 (A) TRACTION AID TEST/ 515-GY-18 G 6
L14
138-GN
707-PU
891-BU
794-YL
K986-PK
E750-PU
ID CODE 4 36 216-BK 4 216-BK 202-BK 709-OR 9 +V AUTO RETARD OFF 26 1 176-OR LEVER 2 4 712-WH-18 6 712-WH 102-BU-14
958-YL
103-YL
OUTLET Q A 4 CIRCUIT CONN ECTED
202-BK
516-GN-18 G 5
707-PU
614-PU
(B) SUPP OPERATOR MODE SW
201-BK
102-BU
126-PK
113-OR
612-GY
998-BR
M
122-BU
21 K972-BR 721-BR 21 GEAR 1 9 7 K985-BR LEVER 1 3 711-BR-18 5 711-BR
CONN 1 L82 L54 L54 117-2311
STER G 5 125-2063 517-BU-18 G 4 (A) BLOWER SW
L16
4
636-GN
799-WH
635-BU
799-WH
5
2
1
6
L102
L37
Q
L32
L61
6
L52
L28
L43
L39
L57
L62
3
L34
23
24 L102
200-BK 892-BR 723-OR
724-YL
23 GEAR 3
24 GEAR 4
14
202-BK 6 202-BK
6 450-YL L58 CONN 16 EEE
135-BU
200-BK Q 30 30 112-PU-12 BREAKER
9G-9487
150-RD-14
150-RD-14
A 512-GN
M
- RH SPEAKER
6T-7695
G
200-BK-18 G
C G
700-PK-18
L98
518-OR-18 123-6389 CIRCUIT NOT CONN ECTED
BK
GROUND 2 L60 86 86 (C) HEAD LAMP G 2
L78 L78 W 15A Q
L31
25 725-GN 25 GEAR 5 A215-BK 1 202-BK L58 308-YL (D) MAIN POWER 112-PU-12 136-GN 614-PU-18 124-GN-14 ELECTRICAL CONN ECTION
L47
HARNESS CODE 0 19 L54 Q DIMMER SW
101-RD-10
W/PAYLOAD L74 ARC L54 Q Q Q 10A Q (B) ADEM D TO MACHINE STRUCTURE
26 BK 1 768-OR 726-BU 26 GND VERIFY HARNESS CODE 2 17 A217-BK 3 200-BK RELAY (FRONT) 2H-1855 614-PU-18
W/O CODE L53 L53 85 85 W BREAKER
27 3 202-BK 215-BK 217-BK 17 ID CODE 2 HARNESS CODE 1 18 A216-BK 2 3E-5239 101-RD-10 521-YL-14 INTERNAL ELECTRICAL
28 TRACTION 2 213-BK 987-WH 227-BK 37 ID CODE 3 HARNESS CODE 3 37 A218-BK 4 202-BK
L78 L78 L100 L100 87 Q 87a 87 Q 87a 109-OR-12 6N-8589 L15
L15 CONN ECTION TO SURFACE
NOTE B
135-BU
200-BK
200-BK
AID USE (D) STOPLAMP L14
35 4 216-BK 710-GN 10 XMSN SPEED HARNESS CODE 4 36 A231-BK 5 202-BK 604-OR 101-RD-10
W 10A Q
105-BR OF COMPONENT
WIRE AS. FFF RELAY L14 L8
CONN 11
33 FFF A 710-GN L (D) XMSN CONTROL (D) ARC CONTROL UUU UUU VVV 251-BK CONN ECTOR
31 3E-5239 112-PU-12 (B) KEY BREAKER (C) MONITOR (A) CIGAR L8 PARK-TURN
L78 3E-5390 3E-3663 L78 L47 L47 30 9G-9487 G
32 L78 126-PK 126-PK 126-PK 410-WH 1 RD ACTION 129-PU-18 LIGHTER T LAMP
L82 86 L13 ATCH WIRE, CABLE,
L87
A L84 L82 452-PU L75 135-BU 308-YL (D) MAIN POWER 201-BK 2 BK ALARM 200-BK-18 G 9W-0335 P 129-5688
L103 L103 L75 L75 Q L13 L26 L26 COMPONENT
VS RD-18 A 121-YL L87 L103 450-YL 317-YL L47 200-BK 200-BK RELAY (MID) 101-RD-10 M 3E-6328
Q L15 L15 CIRCUIT GROUPING
BK-18
RD-18
WH-18
GROUND BK-18 B 201-BK 998-BR 998-BR 200-BK 85 3E-5239 101-RD-10 103-YL-14 200-BK 3 GROUND LOW BEAM L#
308-YL
L76 Q 87a 109-OR-12 W 15A HEAD LAMP DESIGNATION
SIGNAL YL-18 C 408-WH 450-YL L76 337-WH 103-YL-14 200-BK 6 GROUND
L8
L58 L76
109-OR-12
200-BK
L81 L81 L58 L39 L37 L100 L16 L100 9X-7169
200-BK
(D) BRAKE AIR 122-BU 604-OR (B) DOME & STOP LAMP 121-YL 1 +24 V BATTERY IN (26) CYL HEAD
L45 L8 (26) CYL HEAD
251-BK
707-PU
891-BU
794-YL
138-GN
PRESS SENSOR L45 L45 F709-BU 102-BU-14 30 112-PU-12 BREAKER 113-OR 2 +24 V SWITCHED IN (26) CYL HEAD SOL 3 619-GN-14
(26) CYL HEAD SOL 7
2
1
3
L45 L101 L101 L57 L57 Q 30 JJJ XXX T
138-GN
799-WH
863-BU
864-BR
865-GY
866-PK
867-PU
251-BK
XXX
OPERATOR STATION
9X-5272 728-BU L29 86 86 (D) MAIN POWER 6N-8589 L26 A513-PK 4 +12 V MEMORY OUT SOL 1 T
E986-YL 317-YL 450-YL 610-OR-14 (D) HEADLAMP L32 308-YL 135-BU 5 +12 V SWITCHED OUT E798-PK 2 E798-PK-18 E798-PK-18 A SOL 5
L45 (40) OIL BURN NNN L101 Q RELAY Q RELAY (REAR) (B) ALT BREAKER
LINK GND 5 250-BK 250-BK F707-WH 452-PU 200-BK 200-BK M E797-WH 1 E797-WH-18 E797-WH-18 B 200-BK-14
CONTROL L59 L59 3E-5239 85 3E-5239 Q 3E-7294 A (D) 24V-12V CONVERTER
13 818-BR 818-BR 799-WH E F710-BR 707-PU 85 101-RD-4 JJJ
L34
TX OUT
308-YL
L59
540-WH
614-PU
A T
87 Q 87a 87 Q 87a 109-OR-12 Q 119-1733
J992-YL
14 820-BU 820-BU 818-BR D F705-PK 891-BU 109-OR-6 101-RD-10 412-BU 412-BU 1 BK-18 611-PU-14
173-YL
315-GN
121-YL
(D) FLASHER TX KEY OUT L34 A 105A W 101-RD-10 COURTESY (26) RAIL PRESSURE RRR RRR RRR RRR IDENT PART NO. CHG LOC NOTE
L28
108-0358 RX IN 15 819-GY 819-GY 819-GY C E986-YL 794-YL 619-GN-14 109-OR-4 998-BR 2 BK-18 CONTROL VALVE
L100 LAMP SW HARNESS AS.
SOL 1 OUT
SOL 2 OUT
A A +24V (IN) 1 799-WH 799-WH 250-BK B L28 L28 635-BU 635-BU 635-BU L15 101-RD-4 POWER BOSS 997-OR 107-0677
L87
173-YL 537-GN 20 707-PU 820-BU A 614-PU L61 636-GN 636-GN 636-GN L15 9G-8451 6T-6117 M 997-OR 200-BK-14 A 116-9308 05 C-9
SW 2 IN
SW 1 IN
GY
WH
PU
OR
GY
WH
PU
OR
RED LAMP 3 635-BU F708-YL 799-WH 799-WH 799-WH M 103-YL-14 A RD
+BATT
998-BR
998-BR
998-BR
XMSN SPD L17 L75 9X-6847
635-BU
251-BK
636-GN
1
2
4
3
1
2
4
3
799-WH
(26) RAIL F 116-9304 01 F-2
200-BK-14
200-BK-14
200-BK-14
K972-BR
L FRONT PR 7 859-YL E750-PU E750-PU 864-BR NNN 997-OR A OR-18 +5V 9X-7170
F707-WH
321-BR
200-BK
200-BK
A M DOME BULB PRESS SENSOR JJJ JJJ G 116-9305 04 E-3
315-GN
200-BK
200-BK
200-BK
L74 30
A701-GY
F726-YL
F726-YL
A703-BR
A705-BU
F728-BR
F728-BR
A707-PU
315-GN
315-GN
L32
9 861-PU L75 707-PU 866-PK 799-WH 3 WH-18 +24V (OUT) 4 121-YL E796-GN E796-GN C GN-18
A700-OR
F702-GN
L REAR PR SIGNAL
998-BR
L32 86
L15
(D) START AID R REAR PR 10 860-PK L75 202-BK 867-PU 251-BK 2 BK-18 GROUND F709-BU (D) PRELUBE 5 135-BU 8C-9678 JJJ J 128-0987 02 B-12
L74 L15 (24) PRIMARY
1
2
3
4
5
6
HOLD RELAY 11 863-BU L74 893-GN L74 858-GY 863-BU 4 BU-18 998-BR Q RELAY 7 410-WH 996-GN 996-GN A OR-18 INJECTOR L 116-9307 02 D-13
TX LCD OUT TX LCD OUT 121-YL +12V CAM S/T
3E-5239 85 A 86 A A L58 L58 L 85 L13 SOLENOIDS
L61
86 85 LCD CLOCK 12 864-BR 892-BR 612-GY 859-YL 864-BR 5 BR-18 LCD CLOCK 3E-5239 135-BU 6 201-BK 998-BR 998-BR B BK-18 GROUND M 116-9306 04 C-4
SENSOR
F705-PK
2
1
L59
L57
L39
4
3
L52
131-3098 N 118-8580 00 E-10
315-GN
200-BK
956-BR
87 A 87 NEUTRAL 16 891-BU 202-BK L82 L24 251-BK 251-BK 865-GY 6 GY-18 LCD LATCH 337-WH 410-WH 3 113-OR 998-BR 999-WH C WH-18 SIGNAL 127-1008 A701-GY
L60
A L84 L43
612-GY
L76
K984-GY-14 (B) BODY F726-YL P 116-9303 03 D-1
315-GN-12 A LCD LATCH 17 865-GY L81 861-PU 866-PK 7 PK-18 TEST/SET L16 201-BK 2 200-BK 999-WH JJJ 200-BK-14
RAISE SW L16
L34
A 30 30 Q 116-2654 05 E-5
727-GN
TEST/SET 18 866-PK 860-PK 867-PU 8 PU-18 MODE 113-OR 11 997-OR A OR-18 +5V (24) COOLANT A703-BR 540-WH
521-YL-14
522-WH-14
BK
PU
PU
BU
998-BR
8C-5681
150-RD-14
150-RD-14
200-BK
87a
102-BU
87a 315-GN MODE 19 867-PU 200-BK 12 ANTENNA 993-BR B BK-18 GROUND TEMP SENSOR A705-BU 614-PU R 126-8865 01 D-15 ATCH
L8
K972-BR
F975-OR
F710-BR
F707-WH
F705-PK
F708-YL
E794-YL
E793-BU
F709-BU
E986-YL
F720-GN
F717-YL
A700-OR
F702-GN
F708-YL
F975-OR
A (C) THROTTLE 9W-3072 S 6G-9462 02 D-5
L100
998-BR
202-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
219-BK
218-BK
217-BK
280-BK
227-BK
202-BK
213-BK
216-BK
215-BK
472-OR
446-PU
426-BR
201-BK
447-PK
452-PU
317-YL
113-OR
201-BK
450-YL
200-BK
403-GN
481-PK
893-GN
892-BR
998-BR
(D) BACKUP 2 251-BK 103-YL-14 1 103-YL-14 995-BU 995-BU C WH-18 102-2240 F728-BR 619-GN-14
CONN 14
GROUND BBB L17 SIGNAL
CONN 17
L17
L28
POSITION V T 126-8860 00 B-1
200-BK-14
200-BK-14
200-BK-14
315-GN-12 RELAY NNN 4 (1) 24V A700-OR A RD-18 +V 10 JJJ A707-PU 611-PU-14
3E-5239 (D) PAYLOAD 799-WH CONN 7 ACCESSORY 998-BR B BK-18 GROUND SENSOR
CONN 23 8 996-GN A OR-18 +12V (24) BACKUP L107 A708-BR 539-BU X 8X-8727 01 A-15 ATCH
MONITOR
CONTROL
L101
L101 L A A F
A A
OUTLET
9R-7941
A CONN 21 NNN L15
L15
F702-GN C WH-18 SIGNAL 3E-7700 9 L15
F732-PK
998-BR
F732-PK
B
C
BK-18
WH-18
GROUND
SIGNAL
CAM S/T
SENSOR
F729-GN
A706-GY
Y
Z
126-8856 02
120-9288 01
B-13
A-13
29
17
10
16
34
31
37
40
20
4
1
2
24
21
12
13
14
15
16
17
18
19
11
10
9
6
5
4
8
7
22
23
3
14
17
18
19
23
20
24
11
6
8
5
7
12
13
1
2
16
9
10
15
21
3
22
4
1
24
12
8
3
9
2
15
16
22
14
6
17
4
11
5
25
13
18
21
10
7
23
20
19
2
4
6
8
10
12
13
14
15
16
17
18
19
7
5
1
3
11
9
20
21
22
23
24
19
21
24
15
26
35
25
27
18
36
22
14
23
20
32
33
12
11
30
28
38
39
13
7
10
11
12
4
3
2
9
8
6
5
1
3
2
7
6
8
(D) START AID 9X-6846 OPERATOR STATION JJJ 127-1008 A704-GN FF XXX-XXXX XX A-6 ATCH J
OPERATOR STATION
F710-BR
619-GN-14
611-PU-14
124-6704
200-BK-8
101-RD-4
109-OR-4
A RR 126-8863 00 B-13 NOTE C
E750-PU
(29) LEFT REAR
202-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
231-BK
767-WH
767-WH
770-GN
769-BU
775-BR
773-GY
774-YL
202-BK
202-BK
987-WH
126-PK
612-GY
604-OR
605-YL
606-GY
614-PU
122-BU
728-BU
337-WH
306-GN
462-YL
727-GN
860-PK
861-PU
251-BK
859-YL
858-GY
636-GN
635-BU
799-WH
539-BU
614-PU
956-BR 1 RD C 1 F722-OR 3 611-PU-14 993-BR B YL-18 A702-PU
K972-BR
GROUND
CONN 10
(2) A/C FAN L109 L106 PRESS SENSOR
K984-GY-14 1 RD E986-YL 2 RD STRUT SENSOR C PRESSURE SW BK 1 BR 2 998-BR 5 540-WH A746-PK A746-PK C GN-18 SIGNAL 103-6091 SS 118-7118 00 B-8 ATCH
(D) START AID 124-0328 SS BBB L14 L8 L8 ZZ 116-9310 02 D-10
251-BK
251-BK
799-WH
317-YL 2 RD (40) OIL BURN REF: 108-1029 BEACON BK-18 1 521-YL-14 111-9560 BK 2 1 539-BU JJJ HI BEAM
A702-PU
F727-BU
F727-BU
A704-GN
A706-GY
F729-GN
F729-GN
A708-BR
ON RELAY A L68
521-YL-14
2 3
522-WH-14
201-BK
150-RD-14
150-RD-14
481-PK
200-BK
F721-GY
F975-OR
F710-BR
F705-PK
E794-YL
E793-BU
F709-BU
F720-GN
F717-YL
A700-OR
F702-GN
(23) MATMOSPHERIC CCC 116-9309 01 D-4 NOTE F
202-BK
251-BK
251-BK
799-WH
317-YL
202-BK
450-YL
403-GN
893-GN
892-BR
998-BR
3E-5239 86 85 RESISTOR 128-6985 BEACON
202-BK
202-BK
113-OR
+V 1 +5V HEAD LAMP
799-WH
799-WH
A A 124-6704 GROUND BK-18 2 251-BK 9U-7206 FLORESCENT 2 619-GN-14 40 F722-OR F723-PK 993-BR B YL-18 GROUND PRESS SENSOR 9X-7170 JJJ 111-1651 06 B-4
87
CONN 22 A
C L104 103-6093 NNN 117-2930 00 C-14 ATCH
315-GN-12 317-YL-12 F705-PK 987-WH 1 RD SIGNAL WH-18 3 861-PU LAMP L109 T 3 F700-BU F724-PU A747-GY A747-GY C GN-18 SIGNAL T
30 A (2) A/C REFRIGERANT (24) FAN CLUTCH L109 RRR 107-4891 03 B-2/C-2
317-YL J992-YL 2 RD OR 1 F700-BU 5 E799-BR F715-PU JJJ
L67
87a L101 RR PRESS SW L11 (26) ENGINE
202-BK
202-BK
202-BK
F710-BR 521-YL-14 BU 2 E799-BR 998-BR 19 F713-OR F716-WH 997-OR A OR-18 +5V TTT 118-0291 01 A-10
(D) EXHAUST DIVERTER RESISTOR L70 114-5333
5
3
2
1
4
6
1
2
4
3
1
2
4
3
(12) STOP/TAIL L70 L64 L42 109-3025 OIL UUU 117-2929 02 D-13 ATCH
202-BK
F707-WH 522-WH-14 998-BR 113-OR 993-BR B YL-18
202-BK
L70
BK-18 2 251-BK 4 F701-BR F718-BU JJJ
L110
NOTE C
GY
WH
PU
OR
GY
WH
PU
OR
CODE L70 L11 STRUT SENSOR SIGNAL (26) ENGINE XXX 121-0596 03 C-3
(25) BODY UP 639-WH 3 WH LEFT LAMP WH-18 3 859-YL 2 150-RD-14 F719-BR 997-OR A OR-18 +5V T
(34) WHEEL SPEED 640-GN 4 GN RIGHT LAMP Y RR 124-0328 150-RD-14 A234-BK 993-BR B BK-18 OIL T 619-GN-14 YYY 130-6614 00 A-6 ATCH
L85
SENSOR SS 1 GROUND
2
1
3
SENSOR 614-PU 2 PU TAIL IN 280-BK 6 202-BK 109-OR-4 251-BK 6 892-BR F711-GN E795-YL E795-YL C WH-18 SIGNAL TEMP SENSOR
3T-2469 X 3E-0461 L69 L42 L42 RRR RRR RRR RRR WIRE AS.
E 604-OR 1 OR STOP IN 217-BK 3 522-WH-14 L42 859-YL 7 893-GN F712-GY JJJ 106-0735
B NOTE B
B
BK-18
RD-18
B 128-8479 01 B-6 NOTE G
E750-PU
126-PK
612-GY
604-OR
605-YL
606-GY
614-PU
202-BK
767-WH
770-GN
L86 769-BU
202-BK
773-GY
774-YL
775-BR
WH-18
SIGNAL C 769-BU + BATTERY RD-18 1 126-PK 218-BK 2 513-OR-14 L69 251-BK 10 F702-GN E794-YL 997-OR A OR-18 +5V (27) FUEL 200-BK-14
987-WH
109-OR-4
200-BK 4 604-OR 200-BK-8 200-BK 799-WH 26 113-OR 150-RD-14 993-BR BBB 7G-1060 00 C-11
513-0R-14
522-WH-14
LAMP SENSOR EEE 125-7128 00 D-9
108-2315 E 7 612-GY 200-BK-14 200-BK 799-WH 29 F717-YL 150-RD-14 993-BR
450-YL
L107
403-GN
118-7226 L107 FFF 125-7129 00 D-15
200-BK
317-YL
8 614-PU J J C 30 F718-BU F720-GN
TO OR-18 L106
799-WH
858-GY
251-BK
6 606-GY F975-OR A +V 31 E794-YL F721-GY
L110 ARC
636-GN
799-WH
2 200-BK-14 FRAME 201-BK B BK-18 GROUND 32 E793-BU F706-PU L106
L86 L86 SUPPRESSOR CABLE AS.
STOP/ E
CONN 4 10
L67 L67 L110
481-PK C WH-18 SIGNAL
106-8704
38 F720-GN F707-WH
V 117-2932 00 B-4
635-BU
799-WH
639-WH 11 J (19) SMOKE 39 F721-GY F725-WH
200-BK-14
200-BK
450-YL
861-PU L85 L85 101-RD-4 L63 L67 337-WH 200-BK 118-3534 998-BR 18 F712-GY F737-YL L104
SS L63 SS SS L65 L65 L65 EE 5V-0439 02 A-7
799-WH 727-GN L63 337-WH 337-WH 1 F715-PU 27 F715-PU F702-GN
2
1
2
1
E OR-18 1 799-WH 251-BK 462-YL 200-BK 2 C F716-WH 28 F716-WH 993-BR L105 L105 GG 5T-2832 01 A-7
BACK-UP +V L64 L64 H H
1
2
YYY L105 HH 2G-4177 00 A-6/A-7
200-BK
BK-18 2 200-BK GROUND BK-18 2 251-BK 251-BK L64 H YYY YYY L108 14 997-OR 997-OR F737-YL
ALARM C LL 130-6786 01 A-6 ATCH
BK-18 1 612-GY SIGNAL WH-18 3 860-PK 860-PK NN MM 15 993-BR 998-BR F702-GN
304-WH-10
(17) STEERING
101-RD-10
BK
RD
BK
RD
123-6449 L86 MM LL
2
1
251-BK BK-00 RD-00 (2) AIR F714-PK A700-OR L106 MM 130-6787 00 A-6 ATCH
GN-14
20
GN-14
(31) RIGHT REAR MOTOR (18) SUPPLEMENTAL MOTOR
(18) LOCKUP CONDITIONER NN 2G-4177 00 A-7 ATCH
200-BK
200-BK
200-BK
E STRUT SENSOR WIRES THAT HAVE BATTERY VOLTAGE RELAY STEERING 16 A234-BK F722-OR 993-BR
(35) DOWN SOLENOID NN (15) PRELUBE (17) PRELUBE CLUTCH L105 AAA 9S-9016 03 A-5
L104
612-GY 36 F719-BR F703-GY 997-OR
BK-18
WH-18
124-0328 WHEN THE KEY SWITCH IS OFF. 3E-0154 116-4531
RD-00
BACK-UP SHIFT 7X-1120 H MOTOR RELAY SOLENOID
767-WH
769-BU
202-BK
770-GN
767-WH
773-GY
774-YL
775-BR
GN-18
GN-18
GN-18
GN-18
9X-1439 SPEED GG
200-BK SOLENOID 7X-1120 WHEN THE KEY SWITCH IS ON. 101-RD-4 RD-00 MOTOR BK-00 (11) PAYLOAD (11) PAYLOAD 24 F707-WH F713-OR
B GROUND
C SIGNAL
109-OR-4
E MONITOR F725-WH F714-PK
CONN 3
J 7X-1120 STARTING CIRCUIT. L71 L71 L63 H (19) ENGINE MONITOR 33 L107 TIMING CAL CONN ECTOR
2
1
3E-6955 CC EE HH RED
200-BK
317-YL
727-GN GREEN 34 F723-PK E799-BR (2 PIN DT PLUG)
3
5
2
6
1
7
8
9
10
4
11
12
SPEED JJJ
A +V
403-GN
TRACTION AID CONTROL. 462-YL 10A 137-OR-12 LAMP 35 F724-PU F700-BU
150-RD-14
150-RD-14
E X Y
1
2
1
2
1
2
A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
F726-YL
F727-BU
F728-BR
F729-GN
F730-GY
F731-OR
F703-GY
F701-BR
F704-OR
F713-OR
F714-PK
E799-BR
F700-BU
F737-YL
F702-GN
E798-PK
E797-WH
A746-PK
A747-GY
A751-YL
E795-YL
E796-GN
F732-PK
A700-OR
F722-OR
F706-PU
F707-WH
F705-PK
F725-WH
F708-YL
F709-BU
F720-GN
F710-BR
F715-PU
F716-WH
F717-YL
F718-BU
F719-BR
A234-BK
F712-GY
F711-GN
E793-BU
E794-YL
F721-GY
F724-PU
F723-PK
FUSE
RD-00
LAMP Y Y MONITOR CIRCUIT. 3E-6333 BULB
994-GY
995-BU
999-WH
996-GN
412-BU
998-BR
997-OR
993-BR
113-OR
892-BR
893-GN
CONN 25
200-BK 447-PK 3K-8782 (2) ALTERNATOR (30) RIGHT FRONT BULB
Y
RD-00
108-1289 E L71 8T-9749
703-BU
202-BK
704-GY
202-BK
RD-00
709-OR 426-BR WH-18 1 STRUT SENSOR JJJ 229-BK-14
H NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
710-GN AUTO RETARDER CONTROL. PK-18 TTT D 201-BK 201-BK C ALT 124-0328 SS
RIGHT C H NOTE B: 769D ONLY
JJJ
A E 705-PK D 472-OR 1 472-OR L73 201-BK L73 G S R + SIGNAL WH-18 3 858-GY NOTE C: 771D ONLY A
16
40
26
34
32
28
38
22
37
18
31
12
30
6
36
10
29
39
4
25
13
1
14
2
7
19
3
24
35
23
20
8
9
15
SPEED/TIMING +12V 32
BACKUP S/T SENSOR 39
26
DIGITAL SENSOR RTN 29
36
30
MAIN RELAY ON 23
THROTTLE LOCK SET 14
20
THROTTLE LOCK ON/OFF 24
J1939 SHIELD GROUND 15
RS232 DATA LINK Rx 16
INJECTOR 11
L72
INJECTOR 12
RIDE CONTROL SW IN
RIDE CONTROL SW IN
AAA
-BATTERY
(39) BRAKE MASTER
+BATTERY DIRECT
+BATTERY DIRECT
OIL PRESSURE
FUEL TEMP
E
THROTTLE
NOTE H: USED ON MACHINES WITHOUT GROUND LEVEL
UNUSED
COOLANT TEMP
3
ATMOSPHERIC PRESS
DEMAND FAN ACTUATOR
COOLANT FLOW SW
202-BK
775-BR
202-BK
774-YL
CYLINDER D C
773-GY
202-BK
L73
202-BK OVERSTROKE SW MOTOR (13) AUX START FF 998-BR C (24) FAN OR A A700-OR
L73 VS NOTE J: HARNESS AS. FOR THE GROUND LEVEL
703-BU TURN SIGNAL CIRCUIT. 7V-5647 (42) XMSN RECEPTACLE SPEED GROUND BK B 998-BR
(21) FUEL LEVEL SENDER (4) STEERING SW U SHUTDOWN SW IS A DEALER INSTALLED
GROUND 10 231-BK-18 G 231-BK FILTER SW AAA GROUND SENSOR SIGNAL WH C F703-GY
X X L85 PAYLOAD MONITOR CIRCUIT. 115-1782 L72 L72 3E-6429 KK CUSTOMER ATCH
X GND VERIFY 1 726-BU-18 H 726-BU 9X-7781 RD-00 LEVEL 119-4166
3
2
4
1
SIGNAL C 770-GN (35) TRANSMISSION SW GEAR 4 3 724-YL-18 E 724-YL TRANSMISSION CONTROL CIRCUIT. F975-OR A OR-18 +V (26) BRAKE OIL 122-BU 200-BK 2 BK-18 BK-6 OR-18 A
PP TO YY (17) STARTER INLET PRESS ANALOG RET YL-18 993-BR
118-8471 GEAR 3 6 723-OR-18 C 723-OR 201-BK B BK-18 GROUND TEMP SENSOR 728-BU 1 BK-18 POS NEG POS NEG B
(33) WHEEL SPEED L72 BK-00 FRAME 6V-0890 C SENSOR SIGNAL GN-18 F714-PK
GEAR 2 7 722-WH-18 B 722-WH 446-PU C WH-18 SIGNAL 118-7226 BK-00 K C
SENSOR (36) FOUR WAY ALL DASHED LINES ARE ATTACHMENTS. (4) AIR DRYER DD TO ENG 103-6093
GEAR 1 8 721-BR-18 A 721-BR (3) 12V BATTERY (3) 12V BATTERY BB NOTE H A F715-PU L108 L108
3T-2469 (36) PROPORTIONAL SOLENOID 5 D 2G-2159 BB BLOCK B F716-WH
SOLENOID
3T-0062
(R) (L)
9G-9988 +BATT 4 308-YL-18 J 709-OR CONN 6 9X-9731 STD 9X-9731 STD TO
FRAME
BR C 998-BR (8) ENGINE ECM
105-6122
S-1 S-2 Z Z Y
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COLOR LEGEND ENGINE COLOR LEGEND
WIRE GROUP COLOR DESCRIPTIONS
THIS SCHEMATIC IS FOR THE 769D TRUCK AND 771D QUARRY TRUCK (+) BATTERY SUPPLY WIRES
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
ELECTRICAL SYSTEM WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
INPUT SIGNAL WIRES TO ECM
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter STARTING AID CIRCUIT. SIGNAL MINUS
in neutral and with parking brake set. MONITOR CIRCUIT. (VIMS) / (CMS) / (EMS) / (OTHER) (-) BATTERY / SENSOR RETURN
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations. ENGINE CONTROL CIRCUIT (MASTER ).
FRONT ENGINE CONTROL CIRCUIT.
REAR ENGINE CONTROL CIRCUIT.
PAYLOAD CONTROL CIRCUIT.
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT.
CHASSIS / AWD CONTROL CIRCUIT.
TOOL / VALVE / IMPLEMENT CONTROL CIRCUIT.
INTEGRATED BRAKING CONTROL CIRCUIT.
MACHINE SECURITY CONTROL CIRCUIT.
REMOTE ACCESS CONTROL CIRCUIT.
MISC CONTROL CIRCUIT (1).
MISC CONTROL CIRCUIT (2).
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS
27 11 3 40 42 30 1 21 23 18 19
37
34
26
31
15
25
24
12
16
35
38
2 29
A 13 C 17 41 10 B D 28 4 39 32 22 36 33
3 A C 42 41 B 1 D 18 19 21 39 22 36 35
11
25
38
26 29
31
12
33
34
16 15 37 24 13 27 2 40 17 28 4 30 23 10 32
RIGHT SIDE WALL OF REAR COMPARTMENT
VIEW ALL CALLOUTS
43
44
20
9
D
REAR COMPARTMENT
VIEW ALL CALLOUTS
43 44
8 20 D 9