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SEN05663-00

WHEEL LOADER WA200PZ -6 WA430 -6


WA250PZ -6 WA470 -6
WA320PZ -6 WA480 -6
WA380 -6 WA500 -6
WA200PZ-70001
WA250PZ-75001
WA320PZ-70001
WA380- 65001
SERIAL NUMBERS and up
WA430- 65001
WA470- 90001
WA480- 90001
WA500- 55001
SEN05665-00

WHEEL LOADER
WA200PZ-6 WA430-6
WA250PZ-6 WA470-6
WA320PZ-6 WA480-6
WA380-6 WA500-6
Machine model Serial number Machine model Serial number
WA200PZ 70001 and up WA430 65001 and up
WA250PZ 75001 and up WA470 90001 and up
WA320PZ 70001 and up WA480 90001 and up
WA380 65001 and up WA500 55001 and up

00 Index and foreword 00

100 Index
Composition of shop manual .......................................................................................................................... 2
Table of contents ............................................................................................................................................. 3

WA200PZ-500-6 00-100 1
100 Index
SEN05665-00 Composition of shop manual

Composition of shop manual 1

The contents of this shop manual are shown together with Form No. in a list.
Note 1: Always keep the latest version of this manual in accordance with this list and utilize accordingly.
The marks shown to the right of Form No. denote the following:
Q: New issue (to be filed additionally) q: Revision (to be replaced for each Form No.)
Note 2: This shop manual can be supplied for each Form No.
Note 3: To file this shop manual in the special binder for management, handle it as follows:
• Place a divider on the top of each section in the file after matching the Tub No. with No. indicated
next to each Section Name shown in the table below:
• File overview and other materials in sections in the order shown below and utilize them accord-
ingly.

Section Title Form Number

Shop Manual, contents binder, binder label and tabs ..................................................................... SEN05663-00

00 Index and foreword .................................................................................................................... SEN05664-00


100 Index .................................................................................................................................. SEN05665-00
200 Foreword ........................................................................................................................... SEN05775-00

10 Structure, function and maintenance standard........................................................................... SEN05776-00


100 Electrical system ................................................................................................................ SEN05777-00

90 Diagrams and drawings ............................................................................................................. SEN05778-00


100 Electrical diagrams and drawings ...................................................................................... SEN05779-00

00-100 2 WA200PZ-500-6
100 Index
Table of contents SEN05665-00

Table of contents 1

00 Index and foreword


100 Index SEN05665-00
Composition of shop manual ......................................................................................................................... 2
Table of contents ........................................................................................................................................... 3
200 Foreword SEN05775-00
Before reading this manual............................................................................................................................ 2

10 Structure, function and maintenance standard


100 Electrical system SEN05777-00
Switch ............................................................................................................................................................ 2

90 Diagrams and drawings


100 Electrical diagrams and drawings SEN05779-00
Electrical circuit diagram 1............................................................................................................................. 3
Electrical circuit diagram 2............................................................................................................................. 21
Electrical circuit diagram 3............................................................................................................................. 29
Electrical circuit diagram 4............................................................................................................................. 57

WA200PZ-500-6 00-100 3
SEN05665-00

WA200PZ-6,WA250PZ-,6WA320PZ-6,
WA380-6,WA430-6,WA470-6,WA480-6,WA500-6 Wheel loader
Form No. SEN05665-00

©2011 KOMATSU
All Rights Reserved
Printed in Japan 09-11

00-100 4
SEN05775-00

WHEEL LOADER
WA200PZ-6 WA430-6
WA250PZ-6 WA470-6
WA320PZ-6 WA480-6
WA380-6 WA500-6
Machine model Serial number Machine model Serial number
WA200PZ 70001 and up WA430 65001 and up
WA250PZ 75001 and up WA470 90001 and up
WA320PZ 70001 and up WA480 90001 and up
WA380 65001 and up WA500 55001 and up

00 Index and foreword 00

200 Foreword
Before reading this manual ............................................................................................................................. 2

WA200PZ-500-6 00-200 1
200 Foreword
SEN05775-00 Before reading this manual

Foreword 1

Before reading this manual 1

q This shop manual describes only the different part from the standard machine.
q For the component that is not described in this manual, refer to the shop manual for the standard
machine.
Machine mode Serial number
WA200PZ- 70001 and up
WA250PZ- 75001 and up
WA320PZ- 70001 and up
WA380- 65001 and up
WA430- 65001 and up
WA470- 90001 and up
WA480- 90001 and up
WA500- 55001 and up

00-200 2 WA200PZ-500-6
200 Foreword
Before reading this manual SEN05775-00

WA200PZ-500-6 00-200 3
SEN05775-00

WA200PZ-6,WA250PZ-,6WA320PZ-6,
WA380-6,WA430-6,WA470-6,WA480-6,WA500-6 Wheel loader
Form No. SEN05775-00

©2011KOMATSU
All Rights Reserved
Printed in Japan 09-11

00-200 4
SEN05777-00

WHEEL LOADER
WA200PZ-6 WA430-6
WA250PZ-6 WA470-6
WA320PZ-6 WA480-6
WA380-6 WA500-6
Machine model Serial number Machine model Serial number
WA200PZ 70001 and up WA430 65001 and up
WA250PZ 75001 and up WA470 90001 and up
WA320PZ 70001 and up WA480 90001 and up
WA380 65001 and up WA500 55001 and up

10 Structure, function and


maintenance standard 10

100 Electrical system


Switch ............................................................................................................................................................. 2

WA200PZ-500-6 10-100 1
100 Electrical system
SEN05777-00 Switch

Switch 1

Emergency engine shutdown switch

1. Switch 2. Lead wire 3. Connector

Function
This emergency engine shutdown switch is used to Rear left side of machine (2)
stop the engine in an emergency.
It is also used to prevent the engine from being
started by mistake during inspection and mainte-
nance of the machine.
(For details of the using method, see "Operation
and Maintenance Manual".)
q The emergency engine shutdown switch is
installed to 3 places; Inside of the cab and rear
right and left sides of the machine.
q When this switch is pressed, the engine stops.
q The engine cannot be started while this switch
is pressed in.
q To return this switch to the OFF state after it is
pressed in, turn its knob clockwise.
q When restarting the engine, return the emer-
gency engine shutdown switch to the OFF
state.
q Switches (2) and (3) installed to the rear of the
machine operate same as switch (1). Rear right side of machine (3)

Locations
Machine mode WA200PZ-6

Inside of cab

10-100 2 WA200PZ-500-6
100 Electrical system
Switch SEN05777-00

Machine model WA250PZ-6 Machine model WA320PZ-6


Inside of cab Inside of cab

Rear left side of machine (2) Rear left side of machine (2)

Rear right side of machine Rear right side of machine

WA200PZ-500-6 10-100 3
100 Electrical system
SEN05777-00 Switch

Machine model WA380-6 Machine model WA430-6


Inside of cab Inside of cab

Rear left side of machine (2) Rear left side of machine (2)

Rear right side of machine (3) Rear right side of machine (3)

10-100 4 WA200PZ-500-6
100 Electrical system
Switch SEN05777-00

Machine model WA470-6 Machine model WA500-6


WA480-6
Inside of cab Inside of cab

Rear left side of machine (2) Rear left side of machine (2) and Rear right side
machine (3)

Rear right side of machine (3)

WA200PZ-500-6 10-100 5
SEN05777-00

WA200PZ-6,WA250PZ-6,WA320PZ-6,
WA380-6,WA430-6,WA470-6,WA480-6,WA500-6 Wheel loader
Form No. SEN05777-00

©2011 KOMATSU
All Rights Reserved
Printed in Japan 09-11

10-100 6
SEN05779-00

WHEEL LOADER
WA200PZ-6 WA430-6
WA250PZ-6 WA470-6
WA320PZ-6 WA480-6
WA380-6 WA500-6
achine model Serial number Machine model Serial number
WA200PZ 70001 and up WA430 65001 and up
WA250PZ 75001 and up WA470 90001 and up
WA320PZ 70001 and up WA480 90001 and up
WA380 65001 and up WA500 55001 and up

90 Diagrams and drawings 90

100 Electrical diagrams and drawings


Electrical circuit diagram 1 .............................................................................................................................. 3
Electrical circuit diagram 2 ............................................................................................................................ 21
Electrical circuit diagram 3 ............................................................................................................................ 29
Electrical circuit diagram 4 ............................................................................................................................ 57

WA200PZ-500-6 90-100 1
100 Electrical diagrams and drawings
SEN05779-00

90-100 2 WA200PZ-500-6
Electrical circuit diagram 1 (1/9) Electrical circuit diagram 1 (1/9)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
3
Electrical circuit diagram 1 (2/9) Electrical circuit diagram 1 (2/9)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
5
Electrical circuit diagram 1 (3/9) Electrical circuit diagram 1 (3/9)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
7
Electrical circuit diagram 1 (4/9) Electrical circuit diagram 1 (4/9) (3/9)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
9
Electrical circuit diagram 1 (5/9) Electrical circuit diagram 1 (5/9) (3/9)
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6 WA200PZ-6,
WA200PZ-6 and WA250PZ-6
WA250PZ-6and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
11
Electrical circuit diagram 1 (6/9) Electrical circuit diagram 1 (6/9)
WA200PZ-6,
WA200PZ-6 and WA250PZ-6
WA250PZ-6and WA320PZ-6
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
13
Electrical circuit diagram 1 (7/9) Electrical circuit diagram 1 (7/9)
WA200PZ-6 and
WA200PZ-6, WA250PZ-6and WA320PZ-6
WA250PZ-6
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
15
Electrical circuit diagram 1 (8/9) Electrical circuit diagram 1 (8/9)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
17
Electrical circuit diagram 1 (9/9) Electrical circuit diagram 1 (9/9)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
Common to WA200PZ-6, WA250PZ-6 and WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
19
Electrical circuit diagram 2 (1/4) Electrical circuit diagram 2 (1/4)
WA320PZ-6 WA250PZ-6 and
WA200PZ-6,
WA320PZ-6 WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
21
Electrical circuit diagram 2 (2/4) Electrical circuit diagram 2 (2/4)
WA200PZ-6,
WA320PZ-6 WA250PZ-6 and WA320PZ-6
WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
23
Electrical circuit diagram 2 (3/4) Electrical circuit diagram 2 (3/4)
WA320PZ-6 WA250PZ-6 and WA320PZ-6
WA200PZ-6,
WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
25
Electrical circuit diagram 2 (4/4) Electrical circuit diagram 2 (4/4)
WA200PZ-6,
WA320PZ-6 WA250PZ-6 and WA320PZ-6
WA320PZ-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
27
Electrical circuit diagram 3 (1/14) Electrical circuit diagram 3 (1/14)
WA200PZ-6,
WA380-6, WA430,WA250PZ-6 and WA480-6
WA470-6 and WA320PZ-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
29
Electrical circuit diagram 3 (2/14) Electrical circuit diagram 3 (2/14)
WA200PZ-6,
WA380-6, WA250PZ-6
WA430, andWA480-6
WA470-6 and WA320PZ-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
31
Electrical circuit diagram 3 (3/14) Electrical circuit diagram 3 (3/14)
WA200PZ-6,
WA380-6, WA430,WA250PZ-6
WA470-6and
and WA320PZ-6
WA480-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
33
Electrical circuit diagram 3 (4/14) Electrical circuit diagram 3 (4/14)
WA380-6, WA430,
WA200PZ-6, WA470-6 and
WA250PZ-6 and WA480-6
WA320PZ-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
35
Electrical circuit diagram 3 (5/14) Electrical circuit diagram 3 (5/14)
WA200PZ-6,
WA380-6 WA250PZ-6 and WA320PZ-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
37
Electrical circuit diagram 3 (6/14) Electrical circuit diagram 3 (6/14)
WA200PZ-6,
WA380-6 WA250PZ-6 and WA320PZ-6
and WA430-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
39
Electrical circuit diagram 3 (7/14) Electrical circuit diagram 3 (7/14)
WA200PZ-6,
WA380-6, WA430,WA250PZ-6
WA470-6 and WA320PZ-6
and WA480-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
41
Electrical circuit diagram 3 (8/14) Electrical circuit diagram 3 (8/14)
WA200PZ-6,
WA380-6, WA430,WA250PZ-6 and WA480-6
WA470-6 and WA320PZ-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
43
Electrical circuit diagram 3 (9/14) Electrical circuit diagram 3 (9/14)
WA200PZ-6,
WA380-6, WA250PZ-6
WA430, andWA480-6
WA470-6 and WA320PZ-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
45
Electrical circuit diagram 3 (10/14) Electrical circuit diagram 3 (10/14)
WA200PZ-6,
WA380-6, WA430,WA250PZ-6
WA470-6 and WA320PZ-6
and WA480-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
47
Electrical circuit diagram 3 (11/14) Electrical circuit diagram 3 (11/14)
WA200PZ-6,
WA380-6, WA250PZ-6
WA430, andWA480-6
WA470-6 and WA320PZ-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
49
Electrical circuit diagram 3 (12/14) Electrical circuit diagram 3 (12/14)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA470-6 and WA480-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
51
Electrical circuit diagram 3 (13/14) Electrical circuit diagram 3 (13/14)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA470-6 and WA480-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
53
Electrical circuit diagram 3 (14/14) Electrical circuit diagram 3 (14/14)
WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA470-6 and WA480-6
Common to WA380-6, WA430-6, WA470-6 and WA480-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
55
Electrical circuit diagram 4 (1/6 part 1) Electrical circuit diagram 4 (1/6 part 1)
WA500-6
WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA500-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
57
Electrical circuit diagram 4 (1/6 part 2) Electrical circuit diagram 4 (1/6 part 2)
WA500-6
WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA500-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
59
Electrical circuit diagram 4 (2/6) Electrical circuit diagram 4 (2/6)
WA200PZ-6,
WA500-6 WA250PZ-6 and WA320PZ-6
WA500-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
61
Electrical circuit diagram 4 (3/6) Electrical circuit diagram 4 (3/6)
WA500-6 WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA500-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
63
Electrical circuit diagram 4 (4/6) Electrical circuit diagram 4 (4/6)
WA500-6
WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA500-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
65
Electrical circuit diagram 4 (5/6) Electrical circuit diagram 4 (5/6)
WA500-6
WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA500-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
67
Electrical circuit diagram 4 (6/6) Electrical circuit diagram 4 (6/6)
WA500-6
WA200PZ-6, WA250PZ-6 and WA320PZ-6
WA500-6
a This figure covers the equipment and devices that are unavailable as optional items in some areas.

SEN05779-00
WA200PZ-500-6
69
100 Electrical diagrams and drawings
SEN05779-00

WA200PZ-500-6 90-100 71
SEN05779-00

WA200PZ-6,WA250PZ-6,WA320PZ-6,
WA380-6,WA430-6,WA470-6,WA480-6,WA500-6 Wheel loader
Form No. SEN05779-00

©2011 KOMATSU
All Rights Reserved
Printed in Japan 09-11

90-100 72