Fuel
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Article history: Circulating fluidized bed combustion (CFBC) desulphurization ash was modified by grinding and chem-
Received 13 October 2011 ical activation. The particle-size distributions and water demand ratio of the different modified CFBC
Received in revised form 17 March 2012 desulphurization ashes were studied. The strength and hydration products of blended cements with
Accepted 4 July 2012
modified CFBC desulfurization ashes were also investigated. The results showed that particle size distri-
Available online 27 July 2012
butions of modified CFBC desulphurization ashes were effectively optimized and its water demand was
obviously decreased. Strength of the blended cements increased significantly with the increase of grind-
Keywords:
ing time, the strength increased due to the activation effects of the modifiers. Sample intergrinding with
CFBC desulphurization ash
Grinding
0.5% w1, 0.5% w2 and 0.8% w3 had the best activation effects. Moreover, when ash content was lower than
Modifier 10%, the strength was higher than that of Portland cement (C-0), and the strength decreased with the
Cementitious properties addition of the modified ashes when its content was over 10%. However, the strength of mortars at
Hydration 28 days was still comparable to that of C-0. The main hydration products of the blended cements with
CFBC desulphurization ash were C–S–H (hydrated calcium silicate), AFt (ettringite), and portlandite.
The results also indicated that the modified CFBC desulfurization ashes can be utilized as an admixture
in cement or concrete.
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0016-2361/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2012.07.010
X.-g. Li et al. / Fuel 102 (2012) 674–680 675
mineral phase and morphology, CFBC ash could be used in neutral- Sample Grinding time (min) w1 (%) w2 (%) w3 (%)
ization and heavy metals removal from acid wastewaters [18]. FM-0 0 – – –
Many studies show that the desulfurization ash can also be used FM-1 10 – – –
as road material [18–21], such as roadbed material and pavement FM-2 30 – – –
bricks. FM-3 50 – – –
FM-4 70 – – –
PC fly ash is widely utilized in cement as an admixture and its FMa-3-1 50 1.0 – –
effects on the properties of Portland cement have been compre- FM-3-2 50 0.5 0.5 –
hensively investigated. However, there were only a few investiga- FM-3-3 50 – 1.0 –
tions of the use of CFBC desulphurization ash in cement as an HMb-0 50 0.5 0.5 –
HM-1 50 0.5 0.5 0.8
admixture [9,22–24], or as a setting retarder replacing gypsum
[7,25]. Consequently, in order to fully utilize CFBC desulphuriza- a
FM-3-* stand for the FM-3 sample with w1 and w2.
b
tion ash in cement, it is very important to investigate the modifica- HM-* are the intergrinding admixture of FM-0 with w1, w2 and w3 for 50 min.
tion method of CFBC desulphurization ash and their effects on the
properties of blended cement.
The objective of this study was to evaluate the CFBC desulphu- and 0.5% w2, 1% w2 and designated as FM-3-1, FM-3-2, FM-3-3,
rization ashes using different modification methods as an respectively. Intergrinding was the process which were ground
admixture in blended cements, with particular focus on physico- after necessary materials mixed together. HM-0 was the inter-
mechanical and hydration characteristics of blended cements grinding admixture of FM-0 with 0.5% w1 and 0.5% w2 for 50 min,
containing modified CFBC desulphurization ashes. The data may and HM-1 was the intergrinding admixture of FM-0 with 0.5%
be used to enhance the understanding of the characteristics of w1, 0.5% w2 and 0.8% w3 for 50 min, respectively. The modified
CFBC desulfurization ashes and also provide a useful basis for CFBC desulphurization ashes were prepared according to the
further application of CFBC desulfurization ashes in cement or methods as indicated in Table 2.
concrete industries with high-efficiency.
2.3. Test methods
2. Experimental
2.3.1. Physico-mechanical test
2.1. Materials The chemical compositions of each sample were analyzed on an
AXIOS advanced wavelength dispersive X-ray fluorescence spec-
CFBC desulphurization ash was obtained from a 220 t/h Pyro- trometer (WDXRF) by the fused disk method. Particle-size distribu-
flow CFBC boiler and using limestone as the SO2 sorbent in Yidu tion was carried out by a Mastersizer 2000 Laser Particle Size
Dongyangguang Thermoelectric Plant, China. The ash selected Analyzer. The f-CaO content was determined according to Chinese
from the same CFBC boiler without addition of limestone was standard GB/T 176-2008 by the phenyl formic acid titration
named CFBC ash. The ashes were collected from the ash-hoppers method.
of the electrostatic precipitator of the CFBC boiler. The cement used The water demand ratio of the original and modified CFBC
in this research was grade 42.5 ordinary Portland cement (OPC), desulphurization ashes was determined according to Chinese Stan-
supplied by the Huaxin Cement Co. Ltd. Modifiers w1 was the acti- dard GB/T1596-2005 (equivalent to ISO-9597:1989). The contrast
vated modifier compound of sulfates, w2 was mixtures of some cement specimen was prepared with 250 g of cement, 750 g of
kinds of alkaline activators and w3 was the composite surfactant International Organization for Standardization (ISO) standard sand,
applicable to this research system which was mainly composed and v1 ml of water. The testing was prepared with 175 g of cement,
of polycarboxylate and sodium glaciate. Table 1 showed the chem- 75 g of fly ash and 750 g of ISO standard sand, and v2 ml of water.
ical compositions of CFBC desulphurization ash and OPC. The water requirement of fly ash was defined as the ratio of v2 to
v1.
The soundness test was determined according to the Chinese
2.2. Preparation of specimens
standard GB/T 1346-2001. Le Chatelier Apparatus (LCA) was filled
with normal consistency paste disposably and cured in the cham-
The FM-0 through FM-4 samples were directly ground in a lab-
ber at 20 ± 1 °C with relative humidity (R.H.) > 90% for 24 ± 2 h.
oratory ball mill (Ø 500 500 mm) for 0 min, 10 min, 30 min,
And then the distance of LCA pointer tip was measured, accurate
50 min and 70 min. Portions of FM-3 were added 1% w1, 0.5% w1
to 0.5 mm. The LCA was heated to boiling in 30 ± 5 min and kept
constant boiling for 180 ± 5 min on the shelf of boiling box. Finally,
Table 1 the distance of LCA pointer tip was tested after the water of the
Chemical compositions of CFBC desulphurization ash and OPC. boiling was drew off and cooled to room temperature.
CFBC desulphurization ash CFBC ash OPC The strength test was performed according to Chinese standard
GB/T17671-2001 (equivalent to ISO-679:1989) by using a
SiO2 32.46 47.72 24.08
Al2O3 20.06 30.63 4.72 40 mm 40 mm 160 mm prism specimen with a sand to binder
Fe2O3 6.05 7.58 2.46 ratio of 3.0 and a water to binder ratio of 0.5. After the specimens
CaO 16.49 2.81 58.24 were cured in the chamber at 20 ± 1 °C with relative humidity
Na2O 0.32 0.56 0.07 (R.H.) > 90% for 20–24 h, they were demolded and cured again in
K2O 1.22 1.49 0.78
20 ± 1 °C water for 3 days, 7 days and 28 days, respectively. The
MgO 2.68 0.71 1.95
SO3 8.91 0.27 2.31 compressive and flexural strength was tested by the TYE-300
LOI.a 10.03 4.87 3.82 strength machine.
f-CaO 4.36 n.fb n.f
P
98.22 96.64 98.43
2.3.2. XRD and SEM
a
LOI.: loss on ignition at 950–1000 °C. Mineralogical compositions and microstructure were detected
b
n.f: no found. by X-ray diffraction (XRD) and scanning electron microscopy
676 X.-g. Li et al. / Fuel 102 (2012) 674–680
(SEM), respectively. The pastes were well mixed, and then cured in
the >90% R.H. chamber at 20 ± 1 °C until designated ages. Part of
the harden pastes were taken, then cracked and ground in an agate
mortar with anhydrous alcohol till entire pastes passed through a
0.08 mm sieve. After that the pastes were dried at 50 °C for 24 h
and the pastes were tested by XRD and SEM.
The crystalline minerals of the hydration products of the hy-
drated pastes were identified using X-ray powder diffraction
(XRD) measurement in a D/max-IIIA diffractometer with Cu Ka
radiation and a position sensitive detector. The accelerating volt-
age was 35 kV, and the current was 30 mA.
Scanning electron microscopy (SEM) was carried out on a JSM-
5610 microscope to investigate the morphology of CFBC desulphu-
rization ash and hydration products of hydrated pastes. Specimens
were mounted into aluminum stubs using double-sided adhesive
carbon discs and sputter coated with gold. To ensure that electrical
Fig. 1. Variation of granulometric distribution of the CFBC desulphurization ashes.
charge was efficiently carried away from cement paste specimen
surfaces, a line of silver paint was applied connecting the specimen
sides to the stub.
3.2. Water demand ratio of CFBC desulphurization ashes
3. Results and discussion The water demand ratio is an important index to appraise the
quality of the CFBC desulphurization ashes. The water demand ra-
3.1. Particle-size distribution on CFBC desulphurization ashes tios of the CFBC desulphurization ashes are shown in Fig. 3.
Water demand ratio of the CFBC desulphurization ash is more
The particle-size distributions of all CFBC desulphurization than 100%, moreover, the water demand ratio of the samples de-
ashes are shown in Table 3 and Fig. 1. creased with prolonged grinding time, which was affected by the
It is indicated that the particle-size distributions of the CFBC characteristics of the ashes such as the chemical composition (such
desulphurization ashes are optimized by separate grinding and as CaO and CaSO4), the particle size, the specific surface area, and
intergrinding. With the increasing of grinding time, the average the shape [4,27,28]. It is studied that the mixing water in mortar
particle size of the CFBC desulphurization ashes decreases from includes two types. They are filling water which fills the voids be-
21.18 lm to 7.53 lm, but the average particle size of the samples tween solid particles, and water-film water, which packs the solid
decreases a little when grinding time is about from 50 min to particles [29,30]. The filling water decreases because of the
70 min. Moreover, the percentage of particles less than 3 lm decreasing number of irregular particles to form a more homoge-
undergoes an increase with the increase of grinding time. For sam- neous mixture, and the compacting of the ground ashes by grind-
ples with grinding time < 50 min, the majority of particles with ing. However, the water-film water increases due to increases in
diameter greater than 45 lm have been crushed, which is the rea- the specific surface area of the ground ashes. The influence of the
son that the 45 lm sieve residue was drastically reduced during filling water on the property of the ash samples is more obvious
the short grinding period. For grinding times longer than 50 min than that of the water-film water, which is the reason why the
(as FM-4), the content of particles greater than 45 lm decreased water demand decreases. Compared with the HM-0, the HM-1 par-
slowly. This was occurred because the particles were so fine that ticles have better dispersion and less flocculation structure due to
they aggregate together by electrostatic force [26]. Compared be- the incorporation of w3, which results in the decrease of water
tween FM-3 and HM-1, the particle size of HM-1 is smaller than demand.
that of the FM-3, which may be attributed to dispersion effect of
the modifiers.
As shown in Fig. 2, the dominant particles of FM-0 comprise 3.3. Strength characteristics of blended cements
mainly coarse, angular, flaky, and drossy particles with 30–40 lm
or even greater, It was reported that spongy particle associates The strength of cement with traditional pulverized fly ash (low
with partly burnt fragments of coal (carbon) resulting from incom- in f-CaO and SO3) usually decreases with the increase of ash con-
plete combustion which temperature is 850–900 °C [11]. tent in the cement–ash mixture due to the lower pozzolanic activ-
After grinding for 50 min (as FM-3), there are few 20–30 lm parti- ity of the ash [31], which is usually considered to be inert in
cles in ashes and average particle size obviously decreased. Com- cement paste in the early age of curing. The flexural strength and
pared with FM-3 and HM-1, it can be seen that HM-1 had more compressive strength of the cement–ash mixtures with 30% CFBC
fine particles at the range of 3–30 lm and better dispersancy due desulphurization ashes are shown in Table 4.
to the addition of modifiers, which are in agreement with the According to GB/T1596-2005, the ratio of the compressive
results in Table 3 and Fig. 1. strength of Portland cement replaced by 30% ash to that of the
Table 3
Particle size distribution of CFBC desulphurization ashes.
63 lm 610 lm 630 lm 645 lm 660 lm 680 lm P80 lm Average particle size (lm)
FM-0 10.2 29.42 65.63 80.08 86.17 94.63 5.37 21.18
FM-1 16.44 41.11 77.09 87.68 91.69 96.93 3.07 13.97
FM-2 22.66 50.51 85.45 93.73 96.43 99.24 0.76 10.09
FM-3 29.16 57.49 88.73 95.52 97.60 99.57 0.43 7.79
FM-4 31.14 57.56 86.49 94.19 96.86 99.52 0.48 7.53
HM-1 29.13 59.74 91.91 97.52 98.92 99.91 0.09 7.35
X.-g. Li et al. / Fuel 102 (2012) 674–680 677
Table 5
Strength results of blended cements with modified CFBC desulphurization ashes.
P P
D P T
E T D T T P T
Q T E
E G
E T P HM-1 E G E Q
D
D P
G HM-1
FM-3-2
FM-3-2
FM-3 FM-3
FM-0 FM-0
C-0 C-0
5 15 25 35 45 55 5 15 25 35 45 55
2 2
(a) (b)
Fig. 4. XRD patterns of hydrated cement paste.
[31] Zhang YM, Sun W, Yan HD. Hydration of high-volume fly ash cement pastes. [33] Poona CS, Qiao XC, Lin ZS. Pozzolanic properties of reject fly ash in blended
Cement Concrete Compos 2000;22:445–52. cement pastes. Cem Concr Res 2003;33:1857–65.
[32] Anthony EJ, Bulewicz Elzbieta M, Dudek Krystyna, Kozak Adam. The long term [34] Ben Haha M, De Weerdt K, Lothenbach B. Quantification of the degree of
behaviour of CFBC ash–water systems. Waste Manage 2002;22:99–111. reaction of fly ash. Cem Concr Res 2010;40:1620–9.