Dept
Out line DIS USE OVERVOLT , MOLDING RAD LOWER 'D' D80N
view part :
Technical
Point
2 1
OVERVOLT OVERVOLT
改善前 (Before) 改善後 (After)
A. FLOW PRODUCTION PROCESS A. FLOW PRODUCTION PROCESS
1 2 1
NO CUTTING
OVERVOLT 2
1 SECOND EFFICIENCY
PRODUCT + M/P COST
(Detail)
ZOOM
OVERVOLT POSISITION
SCHEDULE
TUTUP OVERVOLT
MERIT
a
Resin cost Oktober November Desember AVG
Qty Prod 1926 2126 1081 1711
Berat kontak point 1.75 gr
2994.25 gr
Total berat / bulan
2.99425 kg
Harga material 32,500 / Kg
Profit / bulan 97,305
: 1.008 x 136500
coper : Rp 137592
: 1.008 x 299000
Nickel : Rp 301392
: 1.008 x 70850
Chromium : Rp 71416
Total 510400
a+b+c 3,242,438
3,266,000 month
163,300 day
20,413 hour
340 sec
1120 pcs/month
381,033 month
Cost
hour ( 25.000 ) #REF!
#REF!
pcs 20,400
a b
Resin cost MARET APRIL MEI AVG Plating cost
Qty Prod 200 264 232 QTY Prod
Berat kontak point 4 gr Berat kontak point
928 gr
Total berat / bulan Total berat / bulan
0.928 kg
Total berat / tahun
Harga material 32,500 / Kg
Profit / bulan 30160 Material
Profit / tahun 361920 coper
Nickel
Chromium
Total cost/ bulan
Total cost/ tahun
: 1.1136 x 136500
coper : Rp 151924
: 1.113 x 299000
Nickel : Rp 332787
: 1.113 x 70850
Chromium : Rp 78856
Total 563567
Total
cost/year
d x 12 11,355,208
c
M/P cost/month MARET APRIL MEI
QTY Prod 200 264
3,643,820
21,063
M/P cost 2,633
44
176
40832
898304
10779648
AVG
232
month
day
hour
sec
month
946,267
11,355,208
AVG
232
month
day
hour
sec
month
year
BULAN: SEPTEMBER 2016
TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
REPAIR I
COMMENT JUGDE
23 24 25 26 27 28 29 30
TUTUP 2 POSISI OVERVOLT OK
W S
N E
N E
a b
Resin cost MARET APRIL MEI AVG Plating cost MARET
Qty Prod 404 404 404 QTY Prod
Berat kontak point 4 gr Berat kontak point
1616 gr 193
Total berat / bulan
Total berat / bulan 1.616 kg 1.9
Total berat / tahun 23.2
Harga material 32,500 / Kg
Profit / bulan 30160 Material Cost/ Kg
Profit / tahun 361920 coper 136,500
Nickel 299,000
Chromium 70,850
Total cost/ bulan
Total cost/ tahun
b c
APRIL MEI AVG M/P cost/month MARET APRIL MEI AVG
404 404 404 QTY Prod 404 404 404
4.8 gr 3,643,820 month
1939.2 gr 21,063 day
1.9392 kg 2,633 hour
23.2704 kg 44 sec
M/P cost
176 cutt/sec
Cost/ Kg Cost/month 71104 4 contact point
136,500 264,701 1564288 month
299,000 579,821 18771456 year
70,850 137,392
981,914
Total cost/
11,782,967
year
{( a + b ) x 2 overvolt }+ c = 43,061,230
Mold Maint
Dept
Subject REDUCE MATERIAL & C
Out line DIS USE CONTACK POINT
Technical
Point
CHANGE E
view part :
改善前 (Before)
A. Seting part pada hanger
D
A
E
Mekanisme mold :
Posisi insert core :
改善内容
(Detail)
SCHEDULE
MERIT
MERIT
GORIKA OTHERS
ATERIAL & CUTING CONTACK POINT AFTER PLATING
NTACK POINT , MOLDING BACK DOOR GARNISH ( YL
CHANGE EJECTOR KONTACK POINT
(Before) 改善後 (After)
A. Seting part pada hanger
F
B A
G C
EJ PLATE UPR
EJECTOR PIN
BASE CAV
INSERT CAV
(After)
No deform
MOULD NO
PART NO
PART NAME
EJ PLATE LWR
CUSTOMER
EJ PLATE UPR
MODEL
TONAGE
EJECTOR PIN
PROD/MONTH
BASE CAV
INSERT CAV
MOULD NO : 303
: 83944-77M10
CUSTOMER : SIM
: YL8
: 650
: 1.008 x 136500
coper : Rp 137592
: 1.008 x 299000
Nickel : Rp 301392
: 1.008 x 70850
Chromium : Rp 71416
Total 510400
14,302,943
3,266,000 month
163,300 day
20,413 hour
340 sec
1120 pcs/month
381,033 month
Cost
#REF!