Atlas Copco

Boomer M1, M2, L1, L2, L3, E1, E2

Maintenance instructions

PM No. 9852 2308 01a

2010-09
 SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.

Special attention must be paid

to information alongside
this symbol.

Only use genuine Atlas Copco parts.

1250 0071 04

© Copyright 2010, Atlas Copco Rock Drills AB, Sweden

All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the
contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No
warranty is made regarding specifications or otherwise. Specifications and equipment are subject to change
without notice. Consult your Atlas Copco Customer Center for specific information.

Translation of original instructions.

Atlas Copco Rock Drills AB

SE-70191 Örebro, Sweden
 Safety

Safety
Reference................................................................................................................. 5

3
Safety

4
 Safety

Reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.

1250 0099 89

5
Safety

6
 Maintenance instructions

Maintenance instructions
1. Component lists........................................................................................................ 9
Introduction ............................................................................................................. 9
Electric cabinet, connection boxes and control boxes............................................. 9
Electrical system 24 V........................................................................................... 10
Electrical system 230 V......................................................................................... 16
Power supply ......................................................................................................... 17
Electronics modules and fuse boxes...................................................................... 21

2. Signal lists .............................................................................................................. 23

Introduction ........................................................................................................... 23
I/O module D510................................................................................................... 23
I/O module D511 ................................................................................................... 24
I/O module D512................................................................................................... 26
I/O module D513................................................................................................... 27
I/O modules D101 and D201................................................................................. 29
I/O modules D102 and D202................................................................................. 30
I/O modules D103 and D203................................................................................. 31
Resolver modules D120 and D220........................................................................ 33
Resolver modules D121 and D221........................................................................ 34

7
Maintenance instructions

8
 Maintenance instructions
1. Component lists

1. Component lists

Introduction
The following lists comprise a compilation of component designations used on Atlas
Copco Boomer rigs.

Electric cabinet, connection boxes and control

boxes
Table: Electric cabinet, connection boxes and control boxes
Component
designation Description Comments
A10 Electrical distribution cabinet
A20 Drill panel Drilling system DCS
A33 Transformer cubicle
A34 External outlet, 3-phase Option
A35 Connection box, engine oil and hydraulic Option
fluid heater
A37 Fuse box, carrier
A41 Emergency stop and pilot circuit test
A43 Panel, steering system Off/On Only available on rigs with
protective roof and RCS
steering system
A50 Fuse box, diesel engine
A51 Connection box, boom frame
A52 Connection box, follow-on frame
A53 Connection box boom frame Only DCS
A55 Connection box, brake system
A57 Control box, reeling units Option
A58 Distribution box, air conditioning Option
A59 Connection box, windscreen wipers
A61 Control box, Swellex pump Option
A62 Connection box, Swellex pump Option
A63 Connection box, boom section lighting Option
A64 Connection box, emergency stop for Option
service platform
A65 Control box, directional control FAM Option
A69 Connection box, Safe Bolting System Option
A70 Control panel

9
Maintenance instructions
1. Component lists

Component
designation Description Comments
A71 Hydraulic panel
A72 Connection box, lighting 24 V and air Air conditioning, option
conditioning
A74 Panel, work lighting and roof lighting
A76 Panel, steering system Off/On and spotlight Only on rigs with the RCS
steering system
A81 Control box, oil filler Option
A83 Connection box, service platform Option
A90 Control box, cable and hose guiding Option

Electrical system 24 V
Table: Electrical system 24 V
Component
designation Description Comments
B SENSORS
B37 Fuel temperature, diesel engine
B138 Hour counter, percussion Only DCS
B141 Water flow monitor
B143 Hydraulic oil level monitor
B147 Temperature monitor compressor
B186 Boom lubrication
B188 Pressure switch, compressor
B192 Water pressure, Swellex Option
B251 Water flow, Swellex Option
B334 Water level monitor, fuel filter
B348 Pressure switch Ansul triggered Option
B350 Hydraulic pressure in brake circuit, indication
B351 Parking brake monitor
B352 Fuel level
B353 Engine oil pressure
B354 Engine oil temperature monitor
B355 Transmission oil pressure, indication
B356 Transmission oil pressure, parking brake
interlock
B357 Transmission temperature
B358 Limit position, cable reeling unit
B359 Hydraulic pressure, parking brake interlock
B360 Air filter monitor, vacuum sensor
B361 Level monitor, cooler

10
 Maintenance instructions
1. Component lists

Component
designation Description Comments
B362 Temperature monitor
B363 Thermostat, air conditioning
B364 Pressure monitor for brake light
B381 High/low pressure monitor, air conditioning
B382 Electric accelerator
E LIGHTING
E101 Travelling lights, rear
E102 Travelling lights, front
E103 Travelling lights, front roof
E104 Travelling lights, rear roof
E105 Step lighting, left
E106 Step lighting, right
E107 Extra lighting
E109 Spotlight, left, manual
E110 Spotlight, right, manual
E111 Interior lighting
E113 Radio
E114 Spotlight, left, remote controlled
E116 Spotlight, right, remote controlled
E134 Laser, left
E135 Laser, right
F FUSES
F01
F100 Feed D550, 15 A
F101 Feed D150, 15 A
F102 Feed D250, 15 A
F104 Feed D551, 15 A
F105 Feed D552, 15 A
F108 RCS back-up battery
F110 Start diesel, 20 A
F111 Preheating diesel, 100 A
F112 Actuator fuse, 10 A
F113 Actuator fuse, 10 A
F114 Oil pump, 20 A
F115 Air conditioning, 15 A Option
F116 Feed, jacks, windscreen wipers, etc. 20 A
F117 Travelling lights, 15 A
F118 Travelling lights, 15 A
F119 Air conditioning, 15 A Option
F120 Spotlight, interior lighting, 15 A

11
Maintenance instructions
1. Component lists

Component
designation Description Comments
F122 Feed, work lighting (24 VDC), 10 A
F123 Feed, work lighting (24 VDC), 10 A
F124 Feed, RCS steering system, 50 A
F131 EMR
F133 Main fuse RCS
F135 Main fuse A50
F136 Main fuse A50
G POWER SUPPLY
G100 Battery
G101 Generator
G102 Battery RCS
H WARNING LAMPS
H101 Exhaust filtering, particle filter clogged
H121 Reversing warning, rear
H186 Signal Horn
H200 Preheating
H201 Charge lamp
H202 Oil pressure, engine
H203 Hydraulic oil level low
H204 High engine temperature
H205 High transmission temperature
H206 Low service brake oil pressure
H207 Air filter clogged
H208 Parking brake activated
H209 Cable unrolled
H210 Coolant level low
H215 Warning lights, rear
H217 Brake lights, rear
H219 Transmission pressure low
H220 Summation alarm, diesel engine
K RELAYS
K53 Emergency stop relay
K101 Starter relay
K102 Hydraulic oil level
K103 Oil filler pump
K104 Main relay
K105A Engine oil pressure
K105B Engine oil pressure
K106 Interlock, parking brake
K107 Battery contactor

12
 Maintenance instructions
1. Component lists

Component
designation Description Comments
K110 Starter relay steering system
K111 Auxiliary relay emergency lighting
K112 Time relay, rear window wiper (delayed start)
K113 Time relay, rear window wiper (delayed stop)
K114 Auxiliary relay for starter relay, steering
system
K115 Reverse alarm relay
K116 Travelling lights, front roof
K117 Travelling lights, rear roof
K118 Condenser fan
K119 Auxiliary relay for starter relay, steering
system
K121 Travelling light, front frame
K122 Travelling light, rear frame
K136 EMR power supply relay
M ENGINE/MOTORS
M100 Diesel engine
M101 Starter motor
M102 Oil filler pump
M103 Front windscreen wipers
M104 Front windscreen washers
M105 Fan motor, climate unit
M107 Condenser fan, air conditioning
M108 Rear window wiper
M109 Rear window washers
M110 Front defroster fan
M113 Lubrication pump, boom lubrication
M115 Air oil cooler
N ANALOGUE ELEMENTS
N101 Power relay, preheating
N101:2 Control unit, preheating
N106 Variable air conditioning control
N109 Transient protection
P INSTRUMENTS
P110 Running time meter
P111 Fuel gauge
P112 Voltmeter battery voltage
R RESISTORS
R101 Preheating
R102 Potentiometer, climate unit
R104 Load to LED coolant level

13
Maintenance instructions
1. Component lists

Component
designation Description Comments
S SWITCHES/BUTTONS
S133:1 Emergency stop, operator panel 1 (D500)
S133:2 Emergency stop, hydraulic panel (A71)
S133:3 Emergency stop, service platform (D520)
S133:4 Emergency stop, operator panel 2 (D502)
S133:5 Emergency stop, cabin, right-hand side
S133:6 Emergency stop, cabin, left-hand side
S136 Bypassing the cable reeling unit's limit
position
S137 Gear selector
S138 Park brake
S139 Ignition switch
S141 Hydraulic pressure switch
S143 Cable reel in/out, dual control
S144 Water hose reel in/out, dual control
S145:1 Switch, front windscreen wipers
S146 Switch, rear window wiper
S147 Step lighting
S157 Test button, parking brake
S178 Lamp test
S186 Signal Horn
S195 Start button, oil filler
S207 Jack, sliding front out/in
S209 Jack rear up/down
S210 Jack front left up/down
S211 Jack front right up/down
S248 Cable reel in/out
S249 Water hose reel in/out
S300 Battery isolation switch, diesel
S302 Front defroster fan
S305 Electric hand throttle
S307 Travelling light, roof
S308 Travelling light, frame
S309 Laser
S310 Steering system on
S311 Steering system off
S500 Protective roof up/down right-hand pillar
S501 Protective roof up/down left pillar
T TRANSFORMERS
T101 Voltage converter 24V / 12 V radio
T102 Voltage converter 24V / 12 V socket

14
 Maintenance instructions
1. Component lists

Component
designation Description Comments
U CHARGER
U40 Battery charger
V DIODES
V100 Diode unit lamp test
V103 Diode terminal to emergency lighting
V104 Diode terminal to emergency lighting
V105 Diode unit horn
X CONTACTS / OUTLETS
X11 Negative rail 24V DC
X23 Terminal contact EMR
X131 Outlet, comm. radio 12 VDC
X135 Outlet, extra work lighting left 24 VDC
X136 Outlet, extra work lighting right 24 VDC
X137 Auxiliary starter connection
X139 Diagnostic socket EMR
X140 Laser outlet
Y VALVES
Y100 Pump pressure
Y102 Rotation flow, drilling/unthreading
Y103 Feed pressure
Y104 Hydraulic oil flow, feed forward/reverse
Y106 Lubrication system ECL, boom 1
Y107 Lubrication system ECL, boom 2
Y110 Full water flow
Y115 Full air flow
Y156 Climate unit
Y173 Compressor, extra oil flow
Y174 Cooling of hydraulic oil
Y200 Stop solenoid
Y203 Loading, hydraulic system, diesel
Y216 Brake valve
Y217 Solenoid, gear selector
Y218 Solenoid, gear selector
Y219 Solenoid, gear selector
Y220 Solenoid, gear selector
Y221 Cold start valve
Y223 Magnetic coupling, compressor
Y226 Fuel flow shut-off valve
Y230 Cable guide, right/left Option
Y231 Water hose guide, right/left Option

15
Maintenance instructions
1. Component lists

Component
designation Description Comments
Y410 Jack rear up/down
Y411 Jack front left up/down
Y412 Jack front right up/down
Y414 Cable reeling unit
Y415 Water-hose reeling unit
Y423 Jack, sliding front
Y436 Protective roof up/down left pillar
Y437 Protective roof up/down right-hand pillar
Y438 Left cylinder plus/minus
Y439 Right cylinder plus/minus
Y441 Charge cage extension in/out
Y451 Feed extension, in/out
Y452 Boom telescope, in/out
Y453 Tilt cylinder, in/out
Y455 Boom cylinder left rear, in/out
Y456 Boom cylinder right rear, in/out
Y459 Front feed rotation clockwise/anticlockwise
Y473 Service platform, lift/tip
Y501 Water circulation, oil cooling
Y531 Swellex pump Option
Y608 Step sliding, in/out

Electrical system 230 V

Table: Vehicle electronics, 230 V
Component
designation Description Comments
E LIGHTING
E120 Interior lighting
E121 Interior lighting
E122 Work lighting, left
E123 Work lighting, right
E124 Work lighting, boom section
E125 Cab heater Option
E126 Work lighting, boom section
E136 Water-based heater
S SWITCHES/BUTTONS
S150 Water heater on/off Option
S151 Work lighting, left

16
 Maintenance instructions
1. Component lists

Component
designation Description Comments
S152 Work lighting, right
S196 Interior lighting
S197 Work lighting, extra
X CONTACTS
X130 Wall outlet
X133 Outlet, extra work lighting left 230 VAC
X134 Outlet, extra work lighting right 230 VAC

Power supply
Table: Power supply
Component
designation Description Comments
B GUARDS
B138 Percussion hours
B141 Water flow monitor
B146 Temperature switch hydraulic oil
B147 Temperature monitor compressor
B188 Pressure switch, compressor
B348 Pressure switch ANSUL
C CONDENSERS
C23 Condenser, Flygt pump, pilot
F FUSES
1F01 Electric motor 1 overload protection
2F01 Electric motor 2 overload protection
3F01 Overload protection, Flygt pump
1F01:1 Reset module, electric motor 1 overload
protection
2F01:1 Reset module, electric motor 2 overload
protection
3F01:1 Reset module, Flygt pump, overload
protection
F02 External outlet or external transformer feed
F03 Transformer T04
F04 Pilot circuit, Flygt pump
F10 Transformer T02
F14 Contactors
F15 Extra lighting and heater
F16 Wall outlet
F17 Work lighting, left

17
Maintenance instructions
1. Component lists

Component
designation Description Comments
F18 Work lighting, right
F19 Power supply cubicle A40
F25 Earth fault relay for F15-F18
F126 Compressor
F131 Water pump
F135 Compressor, hole blowing Option
H LAMPS
H01 Lighting, operator panel
SH02 Electric motor overload and reset thermal USA and Canada
relays and thermistor relays
H02 Electric motor overload and reset thermal Australia
relays
H02 Electric motor, overload IEC
H03 Phase sequence fault
H04 Hydraulic oil, low limit
H05 Hydraulic oil, high temperature
SH06 Indication, main power and lamp test
H06 Main power
H07 Summation alarm
H08 ECL lubrication
H09 Earth fault Flygt pump and reset earth fault
Flygt pump
K CONTACTORS / RELAYS
ECL Pulse relay, rock drill lubrication
K01 Contactor, electric motor
K01T Time relay
K02 D-contactor, electric motor Only rigs with Y/D start
K03 Y-contactor, electric motor Only rigs with Y/D start
K04 Start contactor, electric motor Only rigs with soft start
1K01 Contactor, electric motor 1
2K01 Contactor, electric motor 2
3K01 Contactor, Flygt pump
1K04 Thermal relay, electric motor 1
2K04 Thermal relay, electric motor 2
1K05 Signal relay, electric motor 1 overload
2K05 Signal relay, electric motor 2 overload
3K05 Signal relay, Flygt pump overload
K11 Start relay, electric motor
K12 By-pass relay, electric motor Only rigs with soft start
1K11 Start relay, electric motor 1
2K11 Start relay, electric motor 2

18
 Maintenance instructions
1. Component lists

Component
designation Description Comments
3K11 Starter relay, Flygt pump
1K12 Signal relay, electric motor 1
2K12 Signal relay, electric motor 2
K20 Low hydraulic oil level
K21 Hydraulic oil, high temperature
K23 Flygt pump pilot
K30 Start relay, compressor
K50 Phase sequence monitor
K50:1 Signal relay, phase sequence
K51 Earth fault relay
K51:1 Signal relay, earth fault Flygt pump
K53 Emergency stop relay
K53:1 Emergency stop relay, master
K53:2 Emergency stop relay, slave
K107 ECL warning relay
K107T ECL time relay
K114 Intermediate relay for Y114
K127 Compressor
K132 Water pump
K133 Start relay extra compressor
K134 Compressor, hole blowing Option
K141 Start relay water pump A53
K162 Start relay water pump A10
M ENGINE/MOTORS
M01 Electric motor 1
M02 Electric motor 2
M03 Electric motor 3
M05 Compressor
M06 Water pump
M07 Compressor, hole blowing Option
M10 Fan, electric cabinet
P INSTRUMENTS
P01 Voltmeter
1P01 Ammeter, electric motor 1
2P01 Ammeter, electric motor 2
Q MAIN SWITCH
Q01 Main switch
Q01:1 Trip relay
1Q02 Circuit breaker, electric motor 1
2Q02 Circuit breaker, electric motor 2

19
Maintenance instructions
1. Component lists

Component
designation Description Comments
R RESISTORS
1R01 Voltage divider, reset circuit
R01 Thermistor, electric motor 1
R01 Thermistor, electric motor 2
R05 Resistor, earth fault Flygt pump
S SWITCHES/BUTTONS
S01 Emergency stop
S02 Pilot test
S03 Lamp test
S04 Reset of soft start Only rigs with soft start
SH02 Reset thermal relays and thermistor relays
SH06 Lamp test
S06 Test, earth fault Flygt pump
S07 Pilot test, Flygt pump
S10 Push button for anti-parallel holding on
joystick
S11 Motor switch, electric motor 1
S12 Motor switch, electric motor 2
S13 Motor switch, Flygt pump
S23 Limit switch 1, electric cabinet door (A10)
S24 Limit switch 2, electric cabinet door (A10)
S105 Pump start Only DCS
S106 Pump stop Only DCS
S303 Start button compressor, hole blowing
T TRANSFORMERS
T01 Transformer, phase sequence switch
T02 Transformer
T03 Transformer, Flygt pump pilot
T04 Transformer
T10 Current transformer for K51
T11 Current transformer, electric motor
1T11 Current transformer, electric motor 1
2T11 Current transformer, electric motor 2
U BATTERY CHARGER
U40 Battery charger
V DIODES
V01 Diode unit for summation alarm and lamp test
V02 Diode unit for emergency stop circuit
V03 Reverse current diode
V10 Diode, pilot test
V13 Soft start Only rigs with soft start

20
 Maintenance instructions
1. Component lists

Component
designation Description Comments
Y VALVES
Y106 ECL pump
Y114 Stop drilling no water
Y117 Draining of air tank in the event of stop of Option
extra compressor
Y162 Water pump on/off
Y171 Compressor on/off
Y172 Loading, hydraulic pump
Y210 Compressor charging
Y450 Anti-parallel Option
Z CONTACTORS
Z01 Contactor K01
Z02 Contactor K02
Z02 Contactor K03

Electronics modules and fuse boxes

The following components can only arise on rigs with the RCS electronic steering
system.

Table: Electronics modules and fuse boxes

Component
designation Description Comments
D500 Operator panel 1 Stand-up panel, standard
D500:1, D500:2 Operator panel 1, left and right Sit-down panel, option
armrests
D501 Display screen 1 For D500 or D500:1 - D500:2
D502 Operator panel 2 Stand-up panel, option
D502:1, D502:2 Operator panel, left and right Sit-down panel 2, option
armrests
D503 Display screen 2 For D502 or D502:1 - D502:2
D504 Operator panel 3 Stand-up panel, option
D505 Display screen 3 For D504
D510 I/O module for hydraulic pumps 1
and 2, etc.
D511 I/O module for service platform,
etc.
D513 I/O module for extra alarm Fitted only on rigs with extra alarm
functions
D520 Lever box for service platform Fitted only on rigs with service platform
D100, D200 Application modules D100 is for boom 1 and D200 is for boom
2.

21
Maintenance instructions
1. Component lists

Component
designation Description Comments
D101, D201 I/O modules for boom/feed See above.
movements and rock drill functions
D102, D202 I/O modules for boom/feed See above.
movements and rock drill functions
D103, D203 I/O modules for rod joining See above.
equipment (RAS)
D120, D220 Resolver modules for angle and Fitted only on rigs equipped with ABC B,
position sensors ABC R, ABC T or RAS.
D121, D221 Resolver modules for angle and Fitted only on rigs equipped with ABC R
position sensors or ABC T.
D150 Fuse box
D250 Fuse box
D550 Fuse box
D551 Fuse box
D552 Fuse box
D553 Fuse box
D700 Application module CCI
D701 Application module WLAN

22
 Maintenance instructions
2. Signal lists

2. Signal lists

Introduction
The following signal lists only apply to rigs with the RCS electronic steering system.

I/O module D510

Table: Signals, I/O module D510
Sensors, Sign.
Contact Function valve mm type Comments
X2a Multi-sensor hydraulic oil B458 Ain Moisture monitoring
X2b
X3a
X3b Air pressure B188 Ain
X4a
X4b
X20a
X20b
X21a
X21b
X22a
X22b

X5a Hydraulic pump 1 started (1)B186 Din Closed = started

X5b Hydraulic pump 2 started (2)B186 Din Closed = started
X23a
X23b

X7a Temperature monitor compressor B366 Din Closed = OK

X7b
X8a Controlling compressor boost/ Y189 PWM Option
compressor
X8b
X9a Water-cooling, hydraulic oil Y174 DO Only on rigs with water
pump
X9b
X10a Bypass oil cooler Y504 DO Checking the lowest
hydraulic oil temp.
X10b

23
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b

X6a Compressor load Y210 DO Not externally regulated

compressor
X6b
X11a Emergency stop S133 Din Closed = OK
X11b Diesel on B353 Din Closed = diesel on
X12a Soft start 1 bypass (1)S160 DO Soft start
X12b Soft start 2 bypass S160:2 DO Soft start
X17a
X17b
X18a Hydraulic pump 1 (1)S105 DO
X18b Hydraulic pump 2 (2)S105 DO

X13 Address 0-9106 2207 00 ID plug

I/O module D511

Table: Signals, I/O module D511
Sensors, Sign.
Contact Function valve mm type Comments
X2a Inclination Y B312 Ain ABC Regular
X2b Inclination X (lateral) B313 Ain ABC Regular
X3a
X3b
X4a
X4b
X20a
X20b
X21a
X21b
X22a Waterloss measurement, flow B266 Ain Waterloss measurement

24
 Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X22b Waterloss measurement, pressure B267 Ain Waterloss measurement

X5a Knob, drilling/tramming S130 Din Closed = drilling, only DH

rigs
X5b
X23a Area guard, left auto B314:1 Din Closed = no indication,
ABC Total
X23b Area guard, right auto B314:2 Din Closed = no indication,
ABC Total

X7a
X7b
X8a
X8b
X9a
X9b
X10a
X10b
X14a
X14b
X15a Cabin lift up Y429a DO Cabin lift
X15b Cabin lift down Y429b DO Cabin lift
X16a Left-hand warning lamp, cabin lift H101:1 DO Cabin lift
X16b Right-hand warning lamp, cabin lift H101:2 DO Cabin lift
X24a
X24b

X6a
X6b
X11a Left warning lamp, auto H114:1 DO ABC Total
X11b Right warning lamp, auto H114:2 DO ABC Total
X12a
X12b
X17a Calibration laser E130 DO ABC Regular
X17b Water flow Y112 DO Waterloss measurement
X18a Lubricant level B380 Din Closed = OK
ECL warning kit
X18b

X13 Address 1-9106 2207 01 ID plug

25
Maintenance instructions
2. Signal lists

I/O module D512

Table: Signals, I/O module D512
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a Hydraulic oil temperature B362 Ain
X3b Pos. pressure pump 1 (1)B268 Ain
X4a
X4b Pos. pressure pump 2 (2)B268 Ain
X20a
X20b Water pressure B136 Ain Only on rigs with water
pump
X21a
X21b Level sensor, hydraulic oil B324 Ain Option
X22a
X22b Water pressure, input B176 Ain Only rigs with water pump,
COP 3038, 4038

X5a Low water level, warning B270 Din Level switch for watermist
X5b Low water level, disconnection B271 Din Level switch for watermist
X23a
X23b

X7a Percussion pump 1 (1)Y100 PWM Not for rotation drilling

X7b
X8a Pos. pump 1, load (1)Y172 PWM
X8b
X9a Percussion pump 2 (2)Y100 PWM Not for rotation drilling
X9b
X10a Pos. pump 2, load (2)Y172 PWM
X10b
X14a Filter monitor B139 Din Closed = OK
X14b Power supply alarm B187 Din Closed = OK
X15a Pressure regulation, water pump Y181 PWM Waterloss measurement,
COP 3038, 4038
X15b
X16a Steering system disconnection S310 DO
X16b Right-hand warning lamp, cabin lift H101:2 DO Cabin lift
X24a
X24b

26
 Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments

X6a Compressor Y171 DO Not regulated compressor

X6b Compressor, extra oil flow Y173 DO Hole blowing, not regulated
compressor
X11a Water pump Y162 DO Only rigs with water pump,
not Johnson pump
X11b
X12a Pump for watermist Y162:2 DO Watermist only
X12b Air oil cooler Y501 DO Watermist only
X17a Extra positioning flow, boom 1 (1)Y484 DO
X17b Extra positioning flow, boom 2 (2)Y484 DO
X18a Hydraulic oil low B143 Din Closed = OK
X18b

X13 Address 2-9106 2207 02 ID plug

I/O module D513

Table: Signals, I/O module D513
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a
X3b
X4a
X4b
X20a
X20b
X21a
X21b
X22a
X22b

X5a
X5b
X23a
X23b

27
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X7a
X7b
X8a
X8b
X9a
X9b
X10a
X10b
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b

X6a Hydraulic pump 1, overload (1)B325 Din Closed = error

Alarm signal, Australia
X6b Hydraulic pump 2, overload (2)B325 Din Closed = error
Alarm signal, Australia
X11a Drain pump, overload B326 Din Closed = error
Alarm signal, Australia
X11b Wrong phase sequence B327 Din Closed = error
Alarm signal, Australia
X12a Drain pump, earthing error B328 Din Closed = error
Alarm signal, Australia
X12b Drain pump, pilot damaged B329 Din Closed = error
Alarm signal, Australia
X17a Drain pump started B330 Din Closed = error
Alarm signal, Australia
X17b
X18a Drain pump S194 DO Alarm signal, Australia
X18b

X13 Address 3-9106 2207 03 ID plug

28
 Maintenance instructions
2. Signal lists

I/O modules D101 and D201

Table: Signals, I/O modules D101 and D201
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a
X3b Air pressure lubricant B188 Ain Not for rotation drilling
X4a
X4b Lubrication oil pressure B368 Ain Not for rotation drilling
X20a
X20b Rock drill return pressure B121 Ain
X21a
X21b Air flow sensor B265 Ain Watermist
X22a Water flow B250 Ain Flush flow measurement,
MWD, COP 3038, 4038
X22b Main feed beam, forward limit B263 Ain Telescope feeder

X5a
X5b
X23a
X23b

X7a Boom cylinder left, rear - out Y455a PWM

X7b Boom cylinder left, rear - in Y455b PWM
X8a Boom cylinder right, rear - out Y456a PWM
X8b Boom cylinder right, rear - in Y456b PWM
X9a Boom telescope, out Y452a PWM
X9b Boom telescope, in Y452b PWM
X10a Tilt cylinder, out Y453a PWM
X10b Tilt cylinder, in Y453b PWM
X14a Feed rotation, clockwise Y459a PWM
X14b Feed rotation, anticlockwise Y459b PWM
X15a Feed swing, clockwise (right) Y457a PWM BUT 32, 35
Y454a PWM BUT 45
X15b Feed swing, anticlockwise (left) Y457b PWM BUT 32, 35
Y454b PWM BUT 45
X16a
X16b
X24a
X24b

29
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments

X6a Anti-parallel holding valve Y450 DO Not BUT 45

X6b
X11a Drill-steel support, close Y350a DO BSH, RAS, RHS
X11b Drill-steel support, open Y350b DO BSH, RAS, RHS
X12a Stinger, in Y407a DO Stinger
X12b Stinger, out Y407b DO Stinger
X17a Drill bit control, down Y326a DO Drill bit changer
X17b Drill bit control, down Y326b DO Drill bit changer
X18a
X18b

X13 Address 0-9106 2207 00 ID plug

I/O modules D102 and D202

Table: Signals, I/O modules D102 and D202
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a
X3b Damper pressure B132 Ain Not for rotation drilling
X4a
X4b Percussion pressure B100 Ain Not for rotation drilling
X20a
X20b Rotation pressure B101 Ain
X21a
X21b Feed pressure B133 Ain
X22a
X22b Drain pressure, rock drill B388 Ain COP 3038, 4038

X5a Length sensor, telescope feeder B264a EDI Not ABC Regular
X5b Length sensor, telescope feeder B264b EDI Not ABC Regular
X23a
X23b

X7a Feed extension, in Y451a PWM

X7b Feed extension, out Y451b PWM

30
 Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X8a Feed forward Y104a PWM
X8b Feed reverse Y104b PWM
X9a Rotation left Y102a PWM
X9b Rotation right Y102b PWM
X10a Boom cylinder right, front - in Y458a PWM Not BUT 45
X10b Boom cylinder right, front - out T458b PWM Not BUT 45
X14a Feed backward, main feed beam Y184a PWM Telescope feeder
X14b Feed forward, main feed beam Y184b PWM Telescope feeder
X15a Feed pressure Y103 PWM
X15b
X16a Return pressure valve, percussion Y180 PWM COP 1532
X16b
X24a
X24b

X6a Water Y110 DO Only on rigs with water

pump
X6b
X11a Lubrication pump Y106 DO Not for rotation drilling
X11b Lubrication air blocking Y117 DO Not rotation drilling, 1-
boom, ext. regulated
compressor
X12a Air flushing Y115 DO Hole blowing
X12b Watermist Y112 DO Watermist only
X17a Water flow monitor B141 Din Not COP 3038
Via SP (junction box)
X17b Feeder within drill area B444 Din Safe bolting
Not with ABC Regular/Total
X18a
X18b

X13 Address 1-9106 2207 01 ID plug

I/O modules D103 and D203

Table: Signals, I/O modules D103 and D203
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b

31
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X3a Rotation flow B252 Ain MWD
X3b Water pressure B136 Ain MWD
X4a
X4b Angle, carousel B200 Ain RHS
X20a
X20b Angle, arm in carousel B243 Ain RHS
X21a
X21b Angle, arm in drill centre B210 Ain RHS
X22a
X22b

X5a
X5b
X23a
X23b

X7a Left-hand cylinder out Y438a PWM Service platform

Only for D103
X7b Left-hand cylinder in Y438b PWM Service platform
Only for D103
X8a Right-hand cylinder out Y439a PWM Service platform
Only for D103
X8b Right-hand cylinder in Y439b PWM Service platform
Only for D103
X9a Telescope out Y441a PWM Service platform
Only for D103
X9b Telescope in Y441b PWM Service platform
Only for D103
X10a Cage cylinder, out Y473a PWM Service platform
Only for D103
X10b Cage cylinder, in Y473b PWM Service platform
Only for D103
X14a Jaws, guide position Y306 DO RAS, RHS
X14b
X15a Non-return valve front jaw Y321 DO RAS, RHS
X15b Non-return valve rear jaw Y322 DO RAS, RHS
X16a Carousel rotation, clockwise OUT Y303a PWM RHS
X16b Rotary actuator, rotation clockwise Y303b PWM RHS
X24a
X24b

32
 Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X6a Arms to drill centre Y319a DO RAS
Arm to drill centre Y319 RHS
X6b Arms from drill centre Y319b DO RAS
Arm to magazine Y301 RHS
X11a Jaws close Y320a DO RAS, RHS
X11b Jaws open Y320b DO RAS, RHS
X12a Rear arm in park position B107 Din RAS, left-mounted
Rear arm in drill centre B107 RAS, right-mounted
X12b Rear arm in drill centre B109 Din RAS, left-mounted
Rear arm in park position B109 RAS, right-mounted
X17a Front arm in park position B108 Din RAS, left-mounted
Front arm in drill centre B108 RAS, right-mounted
X17b Front arm in drill centre B110 Din RAS, left-mounted
Front arm in park position B110 RAS, right-mounted
X18a Extension rod in front arm B111a Din RAS
X18b Extension rod in rear arm B111b Din RAS

X13 Address 2-9106 2207 02 ID plug

Resolver modules D120 and D220

Table: Signals, resolver modules D120 and D220
Sensors, Sign.
Contact Function valve mm type Comments
X6 Boom swing B300 BUT 45, ABC Regular, ABC Basic,
X7 Boom lift B301 BUT 45, ABC Regular
X8 Boom swing, service platform B441 Collision control for service
platform
X9 Feed swing B309 BUT 45, ABC Regular, ABC Basic,

X10 Rock drill position, length sensor B307 RAS and ABC Regular

X11 Boom telescope, length sensor B306 ABC Regular

X12 Inclination of feed B303 ABC Basic, not BUT 45

X5 Address 0-9106 2207 00 ID plug

33
Maintenance instructions
2. Signal lists

Resolver modules D121 and D221

Table: Signals, resolver modules D121 and D221
Sensors, Sign.
Contact Function valve mm type Comments
X6 Boom lift service platform B442 Collision control for service
platform
X7 Feed lift B310 ABC Regular, not BUT 45
X8 Feed rotation B302 ABC Regular, only BUT 45
X9 Feed tilt B303 ABC Regular, only BUT 45

X10 Length sensor, telescope feeder B264 ABC Regular + Telescope feeder

X11 Length sensor, feed extension B305 ABC Regular

X12 Length sensor, boom telescope B443 Collision control for service
service platform platform

X5 Address 1-9106 2207 01 ID plug

34