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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN DATA FOR SUPERSTRUCTURE(73 M BRIDGE)

Span of bridge 73 m
Nos. of panels 11 nos
Length of intermediate panels 6.636 m 3.318
Length of end panels 6.636 m
Spacing of intermediate girders 6.636 m
Spacing of end girders 6.636 m
Width of slab 4.68 m
Panel length of slab 4.68 m
Panel width of slab 6.636 m
Thickness of deck slab 0.008 m
Width of carriageway 4.25 m
Av. Thickness of wearing coat 0 m
Density of concrete(slab) 2.5 t/m3
Density of wearing coat 2.5 t/m3
Height of truss 7.5 m
Height of kerb 0.275 m
Width of kerb 0.215 m
Impact factor (for steel members) 1.154
Length of cross girder 4.68 m
Width of member 0.4 m
Effective width of bridge 5.104 m
Width of footpath 0 m
Overall width 5.50 m

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF DECK SLAB :

A)Dead load calculation :

Dead load intensity of deck : 0.008 * 7.85 = 0.0628 t/m2


dead loadintensity of wearing: 0 * 2.5 = 0 t/m2
total 0.0628 t/m2
Say 0.23 t/m2

Use M25 grade of concrete and spanning transversely between the cross girder . Influence
co-efficient are taken from "Steel Table" by Prof. Ramamrutham.

Deck slab is design like a continuous beam.

B.M. due to dead load :

a. + Ve B.M. at 0.5L in the end


= 0.078 x 0.23 * 6.636 * 6.636
= 0.790101322 t-m/m
b. -Ve B.M.at penultimate support
= 0.105 x 0.23 * 6.636 * 6.636
= 1.063597934 t-m/m
c. -Ve B.M. at inner support
= 0.079 x 0.23 * 6.636 * 6.636
= 0.800230826 t-m/m

d. +Ve B.M.at 0.5L in inner span


= 0.046 0.23 * 6.636 * 6.636
= 0.46595719 t-m/m

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Live load calculation :


CLASS A LOAD
Length of load : 0.25 m
Total load : 11.4 t
Width of track : 0.5 m
Width overall track : 2.3 m
Clearence : 0.3 m

Dispersed width of load in longitudinal direction :

= 0.25 + 2 *( 0 + 0.008 )
= 0.266 m 11.4 11.4

Dispersed width of load in transverse direction : 1.22 2.708 m

Be = Alpha * x ( 1 - x/l) + Bw 6.636 m

l = 6.636 m
x = 2.708 m
Length of slab / Width of slab = 4.68 / 6.636
= 0.70520548
So Alpha = 2.48 ( As per IRC-21 cl -305.16.2 for continuous slab)

Bw = 0.5 + 2 * 0
= 0.5 m

Be = 2.48 * 2.708 ( 1 - 0.4080822 ) + 0.5


= 3.9755 + 0.5
= 4.475 m > 1.8 m
So there is overlapping.
1.8 m

4.475

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

So Be = 4.475 + 1.8 = 6.2754922 m

Intensity of load :
Impact factor : 50 % as per IRC-6-2000
= 11.4 * 1.5 / ( 6.2754922 * 1 )
= 2.724885869 t/m
Total intensity of load = 2.7248859 t/m
= 4.1 t/m
B.M. due to live load :

a. + Ve B.M. at 0.5L in the end


= 4.1 * 2.7081818 - 4.1 * 2.70818 * 3.9282 / 6.6364
= 11.10354545 - 6.5723863
= 4.531159166 tm/m
b. -Ve B.M.at penultimate support
= 6.572386289

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Total B.M.

1. Max . -Ve B.M. : 1.063597934 + 6.57238629 = 7.635984 tm


2. Max. + Ve B.M. : 0.790101322 + 4.53115917 = 5.32126 tm
Check for depth of deck slab :

Depth reqd. : SQRT( M / R b)


Use M35 Grade Concrete
Here Permissible compressive stress of concrete: 11.5 N/mm2
Permissible tensile stress of steel : 240 N/mm2
For bridge m : 10

k = 11.5 * 10 / 11.5 * 10
= 115 / 355 + 240
= 0.323943662

j = 1 - 0.3239437 / 3
= 0.892018779

R = 0.5 * 11.5 * 0.3239437 * 0.89202


= 1.661542022

Check for depth of deckslab :

d reqd = SQRT 76359842.23 / 1.66154202 * 1000


= 214.3763372 mm

Provided depth of deck slab = 8 mm


Provided clear cover = 40 mm
Dia. of reinforcement = 12 mm

Effective depth of deck slab = 8 - 40 - 6


= -38 mm > 214.3763 mm
O.K.

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Main reinforcement :

1. Top reinforcement :
Ast = 76359842.23 / ( 240 * 0.8920188 * -38 )
= -9386.33795 mm2/m

Provided 16 dia bar @ 130 mm c/c. Area provided = 1547 mm2


Hence OK
2.Bottom reinforcement :

Ast = 53212604.88 / 240 * 0.8920188 * -38


= -6541.02311 mm2/m

Provided 12 dia bar @ 150 mm c/c. Area provided = 754 mm2


Hence OK
Distribution reinforcement :

Ast = 0.12 * 1000 * 8 / 100


= 9.6 mm2/m
OR Ast = 0.3 * -9386.3379 = -2815.9 mm2
Provided 10 dia bar @ 200 mm c/c. Area provided = 392.7 mm2
Check for shear :

Shear force = 0.23 * 6.63636364 / 2 * + 4.1 +


at support 4.1 * 5.41636364 / 6.636364
= 0.763181818 + 7.44627397
= 8.209455791 t
Depth (d) = -38 mm
Width (b) = 1000 mm

Due to Dead Load X 0.23 t/m

0.008 m 6.6363636 m
B
A
X

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

X
Reaction on Support : 0.23 *6.63636364 / 2 + 4.1 +
4.1 * 5.4163636 / 6.63636
= 0.7631818 + 4.1 + 3.34627
= 8.2094558 ton

Force at section X-X : 8.209455791 - 0.23 * 0.008


= 8.207615791 t

Shear stress = 82076.15791 / ( -38 * 1000 )


= -2.15989889 N/mm2

% of Tensile steel : 100 * 1546.6302


-38 * 1000
; -4.07008

Permissible shear stress : -0.683118 N/mm2 -4.07008 0.75 1.00


Hence OK -0.59402 0.37 0.42
As per Cl. 304.7.1.3.3 of IRC : 21 : 2000
The shear stress shall be increased by 15 %

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF INTERMEDIATE CROSS GIRDER:

Crossgirder is design as a composite section.Composite section is consist of deck slab


and steelsection.

Ec = 290000 kg/cm2
Es = 2110000 kg/cm2
Section Properties ( Permanent Loads)

m = 15 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be = bw + l/ 5
13.35 + 468 / 5
= 106.95 cm

beff = 106.95 / 15 Properties ISMB 400


Area 78.46 cm2
= 7.13 cm C.G. 20.00 cm
I 20458.4 cm4
Depth 40.00 cm

Section properties for dead loads :

Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4Ixo(cm4)


B(cm) t(cm)
Slab 7.13000 0.8 5.704 0.4 2.2816 0.9 0.30421
ISMB 400 14 0.89 78.46 20.8 1631.968 33945 20458.4
Plate 33 0 0 40 0 0 0
Total 84.164 61.2 1634.2496 33946 20458.7

Ycg = 1634.2496 / 84.164 = 19.417442 cm

Ixx = 20458.70421 + 33945.847 - 19.417442 * 19.4174


* 84.164

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 22671.60421 cm4

Ztt = 22671.60421 / 19.417442


= 1167.589637 cm3 400 ISMB 400 400

Zbb = 22671.60421 / 21.382558


= 1060.284946 cm3

Section Properties ( Transient Loads)

m = 7.5 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be = bw + l/ 5
6.675 + 468 / 5
= 100.275 cm

beff = 100.275 / 7.5 Properties ISMB 400


Area 78.46 cm2
= 13.37 cm C.G. 20.00 cm
I 20458.4 cm4
Depth 40.00 cm

Section properties :

Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4Ixo(cm4)


B(cm) t(cm)
Slab 13.37 0.8 10.696 0.4 4.2784 1.7 0.57045
ISMB 400 14 0.89 78.46 20.8 1631.968 33945 20458.4
Plate 33 0 0 40 0 0 0
Total 89.156 61.2 1636.2464 33947 20459

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ycg = 1636.2464 / 89.156 = 18.352622 cm

Ixx = 20458.97045 + 33946.646 - 18.352622 * 18.3526


* 89.156
= 24376.20393 cm4

Ztt = 24376.20393 / 18.352622


= 1328.213671 cm3 400 ISMB 400 400

Zbb = 24376.20393 / 22.447378


= 1085.926576 cm3

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

LOAD CALCULATION :

1) Dead load :

Load due to deck slab : 0.23 * 6.6363636 = 1.53 t/m

Load due to crossgirder : 0.06 t/m


Total UDL : 1.59 t/m

1.59

A 5.104 m
B
4.05 t 4.05 t

Max. SF at end = 1.59 * 5.104 / 2


= 4.05 t

Max. B.M. at mid = 4.05 * 2.552 - 1.59 * 5.104


* 5.104 / 8

= 5.17 t-m

Live load analysis for Crossgirder :

Load of each wheel with impact: 5.7 * 1.48 = 8.436 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

8.436 t 8.436 t
1.22 m

6.636 m 6.636 t

Max. reaction at central support : 8.436 + 8.436 * 5.41636 / 6.6364

: 8.436 + 6.8851627
= 15.321163 ton
Max. B.M. :

1.652 15.32 t 15.32 t 1.652


1.8

1.035
A 5.104 m B
15.32 15.32

B.M. : 15.32 * 2.552 - 15.32 * 0.9


= 25.31
= 25.31 tm

Max. S.F. : 15.32 t 15.32 t


0.212 0.325 1.8 2.455
0.40

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

5.104
A B

S.F. : ( 15.32 * 4.255 + 15.32 * 2.455 )


/ 5.104
+

= 102.805002 / 5.104
= 20.14204584
= 20.14204584 t

Total B.M. : 5.17 + 25.31 = 30.48 t-m


Total S.F. : 4.05 + 20.14 = 24.19 t

Check for compressive and tensile stress :

Max. compressive stress in concrete : 517093.958 / 1167.59 * 15


due to dead load = 29.5248686 kg/cm2 < 116.7 kg/cm2
Hence OK

Max . Tensile stress in steel : 517093.958 / 1060.285


due to dead load = 487.693389 kg/cm2 < 1550 kg/cm2
Hence OK

Max. compressive stress in concrete : 2531056.08 / 1328.214 * 7.5


due to live load = 254.081216 kg/cm2 > 116.7 kg/cm2
Revise

Max . Tensile stress in steel : 2531056.08 / 1085.927


due to dead load = 2330.78013 kg/cm2 > 1550 kg/cm2
Revise

Total compressive stress in concrete = 283.606085 Kg/cm2 < 116.7 Kg/cm2


Total tensile stress in steel = 2818.47352 Kg/cm2 < 1550 Kg/cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Shear stress = 24194.5063 / ( 0.89 * 35 )


= 776.709674 Kg/cm2 < 950 Kg/cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Connection of Plate and angle :

Maximum shear = 24.19450633 t

Horizental shear per 1 cm length = F * Ay


I

= 24194.50633 * 12.46 * 18.972442 + #REF! * 16.387


22671.60421

= 1.067172226 * ( 236.39663 + #REF! )


= #REF! kg

Provide staggere pitch


Dia of rivet = 1.6 cm
Shear strength of rivet = 3.14* 1.75 * 1.75 * #REF!
/ 4
= #REF! kg

Bearing strenght = 1 * 7.5 * 2250


= 16875 kg

Spacing = #REF! = #REF! cm


#REF!

Provided 10.68 cm spacing c/c ( Not exceed 12t)

Connection of Web Plate and angle :

Maximum shear = 24.19450633 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Horizental shear per 1 cm length = F * Ay


I

= 24194.50633 * 6.675 * 14.777442 + #REF! * 16.387


22671.60421

= 1.067172226 * ( 98.639426 + #REF! )


= #REF! kg

Provide staggere pitch


Dia of rivet = 1.6 cm
Shear strength of rivet = 3.14* 1.75 * 1.75 * #REF!
/ 4
= #REF! kg
Bearing strenght = 1 * 7.5 * 2250
= 16875 kg

Spacing = #REF! = #REF! cm


#REF!

Provided 9.6 cm spacing c/c ( Not exceed 12t)

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF END CROSS GIRDER:


Properties ISA 100 100 8
Area 15.39 cm2
C.G. 2.76 cm
I 145.1 cm4
Depth cm

Section properties : Design as a symmetical section

Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3) A*Yt2(cm4Ixo(cm4) Nos


B(cm) t(cm)
PL 45 1.8 81 0.9 72.9 65.6 21.87 1
PL 35 1.6 56 2.6 145.6 378.6 11.9467 1
ISA 100 100 10 0.8 30.78 6.16 189.6048 1168.0 290.2 2 nos
Web PL 33.6 1.6 53.76 21.20 1139.712 24161.9 5057.74 1
Web PL 31.6 1.2 75.84 21.20 1607.808 34085.5 6310.9 2
ISA 100 100 10 0.8 30.78 36.24 1115.4672 40424.5 290.2 2
PL 35 1.6 56 39.8 2228.8 88706.2 11.9467 1
PL 45 1.8 81 41.5 3361.5 139502.3 21.87 1
Total 465.16 9861.392 328492.6 12016.7

Ycg = 9861.392 / 465.16 = 21.2 cm

Ixx = 12016.67333 + 328492.58 - 21.2 * 21.2


* 465.16
= 131447.7438 cm4
350 * 16

ISA 100 100 8

Web PL 316 * 12
356.0 mm 424
Ztt = 131447.7438 / 21.2 Web PL 336.0 * 16 mm
= 6200.365275 cm3

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Zbb = 131447.7438 / 21.2


= 6200.365275 cm3 450 * 18 mm

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Stress check for Jackup Condition :

47.5 t 47.5 t

-1.198 m -1.198
7.5 m
A B

Reaction on each support A : 47.45 t

B.M. at Support A : 47.5 * -1.198

= -56.8451 t-m

S.F. at support A : 47.5


= 47.5 t

B.M. at centre : 47.45 * 2.552 - 47.5 * 3.8

= -56.8451 t-m

S.F. at centre : 0

Bending stress : -56.8451 * 100000 / 6200.365


= -916.802438 kg/cm2 < 1650kg/cm2

Shear stress : 47.45 * 1000 / 4 * 42.4


= 279.7759434 kg/cm2 < 950 kg/cm2

Combined Stress : SQRT -916.8024 * -916.8024 + 3 * 279.78

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

* 279.78

= 1036.991054 kg/cm2 < 2300kg/cm2

OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

CONNECTION BETWEEN CROSSGIRDER AND BOTTOM CHORD :(Intermediate Girder)

Max. S.F. : 24.194506 t

Use 2 nos ISA 150* 150* 12 as a cleat angle

Depth : 35.00 cm
Thick : 1.2 cm

Shear stress : 24194.506 / ( 35 * 0.89 )


= 776.70967 kg/cm2 < 950 kg/cm2 ( 0.38fy)
O.K.

Design of nos. bolt :


1.Connection between crossgirder and cleat angle :(Intermediate Girder)

Force : 24194.506 kg
Min thick 0.89 cm

HSFG Bolt :
Provide 22 dia 8 G Bolts
As per table 1 of SP:6(4)-1989
Proof Load = 18180 Kg
Shear per Bolt = 0.45 * 18180 * N / 1.4
= 5843.57 N Kg
N=2 Nos. of effective interfaces
Shear per Bolt = 5843.5714 * 2
= 11687.143 Kg
Nos. of Bolts reqd. = 24194.506 / 11687.14 * 1.05
= 2.1736905

Provided 6 Nos Bolt

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

2.Connection between bottomchord and cleat angle :(Intermediate Girder)

Force : 24194.506 kg
Min thick 0.76 cm
Dia of Bolt: 2.2 cm
Gross dia : 2.35 cm
Bolt value 5843.5714 Kg
Nos. of bolts reqd : 24194.506 * 1.05 / 5843.57
= 4.347381 nos

Provided 3 nos bolt on each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

CONNECTION BETWEEN CROSSGIRDER AND BOTTOM CHORD :(End Girder)

Max. S.F. : 47.5 t

Use 2 nos ISA 200* 200* 16 as a cleat angle and 10mm plate both side

Depth : 33.6 cm
Thick : 2.6 cm

Shear stress : 47450 / 2 * 33.6 * 2.6


= 271.57738 kg/cm2 < 950 kg/cm2
O.K.

Design of nos. of rivet :


1.Connection between crossgirder and cleat angle :(End Girder)

Force : 47450 kg
Min thick 2.6 cm
Dia of rivet: 2.4 cm
Gross dia : 2.55 cm
Permissible shear strss : 950 kg/cm2
Permissible bearing strss : 2250 kg/cm2

We provided the cleat angle on both side of web of cross girder. So double shear will be
acted.

Use 22 mm dia power driven rivet.

Shear strength of rivet = 2 * 3.14* 2.55 * 2.55 * 950


/ 4
= 9698.48 kg

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Bearing strength = 4 * 2.55 * 2250


= 22950 kg

Rivet value : 9698.4788 kg

Nos. of rivets reqd : 47450 * 1.2 / 9698.48


= 5.8710238 nos b

Provided 20 nos of rivet

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

2.Connection between bottomchord and cleat angle :(End Girder)

Force : 47450 kg
Min thick 1.6 cm
Dia of rivet: 2.4 cm
Gross dia : 2.55
Permissible shear strss : 950 kg/cm2
Permissible bearing strss : 2250 kg/cm2

Use 24 mm dia power driven rivet.

Shear strength of rivet = 3.14* 2.55 * 2.55 * 950


/ 4
= 4849.24 kg

Bearing strength = 1.6 * 2.55 * 2250


= 9180 kg

Rivet value : 4849.2394 kg

Nos. of rivets reqd : 47450 * 1.2 / 4849.24


= 11.742048 nos

Provided 20 nos of rivet on each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF SHEAR CONNECTORS :

The longitudinal shear per unit length at the interface of prefebricated section and cast-
in-situ shall be evaluated from the following expression.

VL = V * Ac * Ycg / I

VL = Longitudinal shear per unit length.


V = Vertical shear due to SIDL and live load with impact = 20870.8 kg
Ac = Area of transform section on one side of interface = 0 cm2
Ycg = Distance of the centriod of the area under consideration from the neutral axis
of the composite section. ( 23.0136867 - 0.4 )
= 22.6137 cm
I = Moment of inertia of the composite section = 22671.6 cm4

VL = 20870.80415 * 0 * 22.613687 / 22671.6


= 0 kg/cm
= 0 N/mm

Use ISA 75*75*8 as a shear connectors with 10 dia bar and grade of concrete is M35

For the angle connector made with mild steel (As per IRC-21-cl-611-4-1-3-1)
Q = 3.32 * ( h + 0.5 t) L * SQRT fck
10mm dia bar
100mm
150mm
ISA75*75*8 40mm

crossgirder

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DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Q = The safe shear resistance in Newton's of one shear connector


h = Mimimum thickness of flange = 8 mm
t = Mimimum thickness of web = 8 mm
L = Length of shear connector = 140 - 2 * 20 = 100 mm
SQRTfck : SQRT 35 = 5.9160798

Q = 3.32 * ( 75 + 0.5 * 8 ) * 100 * 5.91607978


= 3.32 * 79 * 100 * 5.91608
= 155166.9406 N

Spacing of shear connectors :

P = Q / VL
= 155166.9406 / 0
= #DIV/0! mm

But P < 600 mm OR 4 * Height of connector = 600mm


So We provided ISA 75*75*8 @ 200 mm C/C

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.9955 t

1.6 m
Design of Footpath Beam :

1.7 m

Intensity of live load : ( P' - 260 + 4800 ) ( 16.5 - W )


73 15
: 400.00- 260 + 65.753425 ) ( 16.5 - 0 )
15
: 205.75 * 1.1

: 226.32877 kg/m2

Dead load due to deck slab : 0.15 * 6.6363636 * 2.5 = 2.4886 t/m

Load duee to live load : 0.226 * 6.6363636 = 1.502 t/m


Total = 3.9906 t/m

Point load due to railing and railing post : 0.15 * 6.636 = 0.9955 t

B.M. : 3.990636364 * 1.7 * 1.7 / 2 +


0.995455 * 1.6

= 5.766469545 + 1.5927273
= 7.359196818 t-m

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

S.F. : 3.990636364 * 1.7 + 0.9954545 = 7.77954 t

Provided ISMB 200 as a footpath beam

A : 32.33 cm2
Ixx : 2235.4 cm4
Zxx : 223.5 cm3
Zyy : 30 cm3
Depth : 20 cm
Thickness 0.57 cm

Bending stress : 7.359196818 * 100000 / 223.5


= 3292.705511 kg/cm2 < 1550kg/cm2

Shear stress : 7.779536364 * 1000 / 20 * 0.57


= 682.4154705 kg/cm2

Combined Stress : SQRT 3292.7055 * 3292.7055 + 3 * 682.42


* 682.42

= 3498.425676 kg/cm2 < 2300kg/cm2

OK

DESIGN OF FOOTPATH SLAB :

Dead load of footpath Slab : 0.15 * 2.5 = 0.375 t/m2

Use M35 grade of concrete and spanning transversely between the cross girder . Influence

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

co-efficient are taken from "Steel Table" by Prof. Ramamrutham.

Deck slab is design like a continuous beam.

B.M. due to dead load :

a. + Ve B.M. at 0.5L in the end


= 0.078 * 0.375 * 6.63636364 * 6.636364
= 1.288208678 t-m/m
b. -Ve B.M.at penultimate support

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 0.105 * 0.375 * 6.63636364 * 6.636364


= 1.734127066 t-m/m
c. -Ve B.M. at inner support
= 0.079 * 0.375 * 6.63636364 * 6.636364
= 1.304724174 t-m/m

d. +Ve B.M.at 0.5L in inner span


= 0.046 * 0.375 * 6.63636364 * 6.636364
= 0.75971281 t-m/m

B.M. Due to live load :


1. +Ve B.M. at 0.5L in the end span :
= 0.1 * 0.2263288 * 6.6363636 * 6.63636
= 0.996781818 t- m/m

2. -Ve B.M. atpenultimate support :


= 0.116 * 0.2263288 * 6.6363636 * 6.63636
= 1.156266909 t- m/m

3. -Ve B.M. at inner support :


= 0.107 * 0.2263288 * 6.6363636 * 6.63636
= 1.066556545 t- m/m

4. +Ve B.M. at 0.5L in inner support :


= 0.086 * 0.2263288 * 6.6363636 * 6.63636
= 0.857232364 t- m/m

Total B.M.

1. Max . -Ve B.M. : 1.734127066 + 1.15626691 = 2.890394 t- m/m


2. Max. + Ve B.M. : 1.288208678 + 0.99678182 = 2.28499 t- m/m

Check for depth of deck slab :

Depth reqd. : SQRT( M / R b)

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Here Permissible compressive stress of concrete: 11.5 N/mm2


Permissible tensile stress of steel : 200 N/mm2
For bridge m : 10

k = 11.5 * 10 / 11.5 * 10
= 115 / 315 + 200
= 0.365079365

j = 1 - 0.3650794 / 3
= 0.878306878

R = 0.5 * 11.5 * 0.3650794 * 0.87831


= 1.843747375

Check for depth of deckslab :

d reqd = SQRT 28903939.75 / 1.84374738 * 1000


= 125.2067706 mm

Provided depth of footpath slab = 150 mm


Provided clear cover = 40 mm
Dia. Of reinforcement = 16 mm
Width of footpath beam = 125 mm

Effective depth of deck slab = 150 - 40 - 8


= 102 mm > 125.2068 mm
O.K.

Main reinforcement :

1. Top reinforcement :
Ast = 28903939.75 / 200 * 0.8783069 * 102
= 1613.171691 mm2

Provided 10 dia bar @ 220 mm c/c. Area provided = 357 mm2


Revise
2.Bottom reinforcement :

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ast = 22849905 / 200 * 0.8783069 * 102


= 1275.287041 mm2

Provided 10 dia bar @ 250 mm c/c. Area provided = 314.16 mm2


Revise
Distribution reinforcement :

Ast = 0.12 * 1000 * 150 / 100


= 180 mm2

Provided 8 dia bar @ 250 mm c/c. Area provided = 201.06 mm2


Hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Check for shear :

Shear force = ( 0.375 + 0.22632877 ) * 6.636364 / 2


= 1.995318182 t/m

Depth (d) = 102 mm


Width (b) = 1000 mm

X 1.99531818 t/m

0.2125 m 6.6363636 m
B
A
X
Reaction on each Support : 1.9953182 *6.63636364 / 2
= 6.6208285 t

Force at section X-X : 6.620828512 - 1.99531818 * 0.2125


= 6.196823399 t

Shear stress = 61968.23399 / 102 * 1000


= 0.607531706 N/mm2

% of Tensile steel : 100 * 356.99917


102 * 1000
; 0.3499992

Permissible shear stress : 0.2399998 N/mm2 0.35 0.75 1.00


Revise 0.24 0.32 0.37

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

CONNECTION BETWEEN FOOTPATH BEAM AND BOTTOM CHORD :


Check for shear stress :

Moment : 7.36 t-m


Max. S.F.: 7.779536364 t

Moment resisted by equal forces in angles , forming a couple of magnitude equal to end moment.

Pull on angles : Moment = 735.919682 = 36.796 t


Depth section 20

This pull will cause shear in both connecting angles to the section.

Use 2 ISA 150 150 12 as cleat angles


Thickness of web : 0.57 cm
Depth : 15 cm

Shear stress : 36795.98409 / 0.57 * 15 * 2


= 2151.811935 kg/cm2< 1075 kg/cm2
O.K.

Design of nos. of rivet :


1.Connection between beam and cleat angle :

Force : 36795.98409 kg
Min thick : 0.57 cm
Dia of rivet: 2.2 cm
Gross dia : 2.35 cm
Permissible shear strss : 950 kg/cm2
Permissible bearing strss : 2250 kg/cm2

We provided the cleat angle on both side of web of cross girder. So double shear will be
acted.

Use 20mm dia power driven rivet.

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Shear strength of rivet = 2 * 3.14* 2.35 * 2.35 * 950


/ 4
= 8236.8088 kg

Bearing strength = 0.57 * 2.35 * 2250


= 3013.875 kg

Rivet value : 3013.875 kg

Nos. of rivets reqd : 36795.98409 * 1.2 / 3013.875


= 14.65063445 nos

Provided 6 nos of rivet .

2.Connection between bottomchord and cleat angle :

Force : 36795.98409 kg
Min thick : 1.2 cm
Dia of rivet: 2.2 cm
Gross dia : 2.35 cm
Permissible shear strss : 950 kg/cm2
Permissible bearing strss : 2250 kg/cm2

Use 20mm dia power driven rivet.

Shear strength of rivet = 3.14* 2.35 * 2.35 * 950


/ 4
= 4118.4044 kg

Bearing strength = 1.2 * 2.35 * 2250


= 6345 kg

Rivet value : 4118.404375 kg

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Nos. of rivets reqd : 36795.98409 * 1.2 / 4118.404


= 10.7214292 nos

Provided 6 nos rivet on each side.

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

CALCULATION OF MULTIPLYING FACTORS :

1. Class A Loading (single lane) :

Half width of member : 0.2 m


Width of kerb : 0.227 m
Clearence : 0.15 m
Half Width of overall width of load 0.9 m
P(unit load)
0.2 0.227 0.9 3.377 m
0.40

5.104 m

Multiplying factor with impact :

= 3.377 * 1.154 / 5.104


= 0.763530172

Axle Load 2.7 t with multipication factor = 2.0615315 ton


Axle Load 11.4 t with multipication factor = 8.704244 ton
Axle Load 6.8 with multiplication factor = 5.1920052 ton

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

2. Class 24 R Track Loading ( Singla Lane ) :

Half width of member : 0.2 m


Width of kerb : 0.227 m
Clearence : 0.3 m
Half Width of overall width of load 1.22 m
P(unit load)
0.2 0.337 1.22 3.157 m
1.937
0.30

5.104 m

Multiplying factor with impact :

= 3.157 * 1.1 / 5.104


= 0.680387931

Track Load 25 t with multipication factor = 17.009698 ton


= 17 ton ( Say )

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Total Wt. of Structral Steel = 150 ton


Dead load of deck slab : 73 * 4.68 * 0 * 2.5
= 0 t

Dead load of W.C : 73 * 4.25 * 0 * 2.4


= 0 t

Wt of kerb : 0.215 * 0.275 * 73 * 2.5 * 2


= 21.580625 t
Railing = 0.1 * 73 * 2 = 14.6 t

Total Dead load : 186.180625 t

Load per truss : 93.0903125 t

UDL on Truss : 93.0903125 / 73


= 1.27520976 t/m

Say : 1.3 t/m 189.8 t

Snow load = 25 cm
Total load of snow on the bridge = 0.25 * 4.68 * 73 * 0.9
= 76.869 ton
Load on each truss = 76.869 /2
= 38.4345 ton
= 38.4345 / 73
= 0.5265 ton/m

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Bearing Load Calculations


Braking force is considered 20 % of live load coming on the span for the first train and 10% for the succeeding train as per
cl. 214.2 of IRC :6.

0
Non Seismic Case
Horizontal force at bearing level :
I Normal Case Live Load Max.

Total braking force = 82.6 kN

Horizontal force at free end DL LL rc. at free end wind load


mR = 0.03 x ( 474.50 + 300.00 + 178.20 + 0)

= 0.03 x 952.70 = 28.5811 kN

Horizontal force = 28.581111 + 82.6 = 69.8811 kN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

at fixed end 2
Max. Vertical load = 952.70 KN
Governing Longitudnal force at Fixed End = 69.8811 kn

Governing Longitudinal force at Free End = 28.5811 KN

Non Seismic Case


Horizontal force at bearing level :
II Normal Case Live Load Min.

Total braking force = 82.6 kN

Horizontal force at free end DL LL rc. at free end


mR = 0.03 x ( 474.50 + 0.00 - 178.20 )

= 0.03 x 296.30 = 8.88889 kN

Horizontal force = 8.8888891 + 82.6 = 50.1889 kN


at fixed end = 2 82.6 - 8.8888891
= 73.7111 KN
Max. Vertical Load = 296.30 KN
Governing Longitudnal force at Fixed End = 73.7111 kN

Governing Longitudinal force at Free End = 8.88889 KN

ii Seismic Case Live Load Max.

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Seismic Coefficient = 0.15


Braking force due to live load = 41.3 kN

Total braking force in normal case = 41.3 KN

Fh due to seismic = 0.150 x ( 984.5875 ) = 147.688 kN

Total Fh in Seismic Case = 147.6881 + 41.3 = 188.98813 kN

Fh - mR = 188.988 - 33.0044 = 156 kN

Fh/2 mR = 188.988 + 33.0044 = 127.5 kN


2
Total Vertical load = 474.50 + 0.075 * 475 + 150.0
= 660.09 KN
Governing Longitudnal force at Fixed End = 155.984 kN

Governing Horizontal force at Free End = 33.004 KN

ii Seismic Case Live Load Min.

Seismic Coefficient = 0.15


Braking force due to live load = 41.3 kN

Total braking force in normal case = 41.3 KN

Fh due to seismic = 0.150 x ( 684.59 ) = 102.688 kN

Total Fh in Seismic Case = 102.6881 + 41.3 = 143.98813 kN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

h
Fh - mR = 143.988 - 21.9456 = 122 kN

Fh/2 mR =143.988 + 21.9456 = 93.94 kN


2
Total Vertical load = 474.50 - 0.075 * 475 + 0.00
= 438.91 KN
Governing Longitudnal force at Fixed End = 122.043 kN

Governing Horizontal force at Free End = 21.946 KN

BEARING LOADS FOR 73 M SPAN STEEL BRIDGE OVER INDUS RIVER

Type of superstructure = Steel truss ( Through type)


Distribution plate = Reqd.
Grade of concrete for pedestal = M35

Fixed Bearing
Non Seismic Case
Max. Vertical Load = 952.7037 KN
Min. Vertical load = 296.2963 KN
Hor. Force ( Max. load) = 69.881111 KN
Hor. Force ( Min. Load) = 73.711111 KN
Movement Long. = 0 mm
Movement Trans = 0 mm
Rotation = 0.01 radians

Seismic Case

Max. Vertical Load = 660.0875 KN


Min. Vertical load = 438.9125 KN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Hor. Force ( Max. load) = 155.98375 KN


Hor. Force (Min. Load) = 122.0425 KN
Movement Long. = 0 mm
Movement Trans = 0 mm
Rotation = 0.01 radians

Guide L Bearing
Non Seismic Case
Max. Vertical Load = 952.7037 KN
Min. Vertical Load = 296.2963 KN
Horizontal force ( Max. load ) = 28.581111 KN
Horizontal force ( Min. Load ) = 8.8888891 KN
Movement Long. = +/- 40 mm
Movement trans. = +/- 4.0 mm
Rotation = 0.01 radians

Seismic Case
Max. Vertical Load = 660.0875 KN
Min. Vertical Load = 438.9125 KN
Max. Horizontal force = 33.004375 KN
Min. Horizontal force = 21.945625 KN
Movement Long. = +/- 40 mm
Movement trans. = +/- 2.5 mm
Rotation = 0.01 radians

Guide T Bearing
Non Seismic Case
Max. Vertical Load = 952.7037 KN
Min. Vertical Load = 296.2963 KN
Max. Horizontal force = 69.881111 KN
Min. Horizontal force = 73.711111 KN
Movement Long. = +/- 4.0 mm
Movement trans. = +/-12.5 mm
Rotation = 0.01 radians

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Seismic Case
Max. Vertical Load = 660.0875 KN
Min. Vertical Load = 438.9125 KN
Max. Horizontal force = 155.98375 KN
Min. Horizontal force = 122.0425 KN
Movement Long. = +/-4.0 mm
Movement trans. = +/- 12.5 mm
Rotation = 0.01 radians

Free Float Bearing

Non Seismic Case


Max. Vertical Load = 952.7037 KN
Min. Vertical Load = 296.2963 KN
Horizontal force ( Max. Lo = 28.581111 KN
Horizontal force ( Min. Lo = 8.8888891 KN
Movement Long. = +/- 40 mm
Movement trans. = +/-12.5 mm
Rotation = 0.01 radians

Seismic Case
Max. Vertical Load = 660.0875 KN
Min. Vertical Load = 438.9125 KN
Horizontal force ( Max. Lo = 33.004375 KN
Horizontal force ( Min. Lo = 21.945625 KN
Movement Long. = +/- 40 mm
Movement trans. = +/- 12.5 mm
Rotation = 0.01 radians

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

BEARING LOADS FOR 73 M SPAN STEEL BRIDGE OVER INDUS RIVER

Type of superstructure = Steel truss ( Through type)


Distribution plate = Reqd.
Grade of concrete for pedestal = M35

Fixed Bearing
No. of bearing = 2
Non Seismic Case
Max. Vertical Load = 970 KN
Min. Vertical load = 290 KN
Hor. Force ( Max Load ) = 70 KN
Hor. Force (Min. load ) = 75 KN
Movement Long. = 0 mm
Movement Trans = 0 mm
Rotation = 0.01 radians

Seismic Case

Max. Vertical Load = 670 KN


Min. Vertical load = 430 KN
Hor. Force ( Max. Load ) = 160 KN
Hor. Force ( Min. Load ) = 125 KN
Movement Long. = 0 mm
Movement Trans = 0 mm
Rotation = 0.01 radians

Guide L Bearing
No. of bearing = 2
Non Seismic Case
Max. Vertical Load = 970 KN
Min. Vertical Load = 290 KN
Max. Horizontal force = 30 KN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Min. Horizontal force = 10 KN


Movement Long. = +/- 40 mm
Movement trans. = +/- 2.5 mm
Rotation = 0.01 radians

Seismic Case
Max. Vertical Load = 670 KN
Min. Vertical Load = 430 KN
Max. Horizontal force = 35 KN
Min. Horizontal forcee = 25 KN
Movement Long. = +/- 40 mm
Movement trans. = +/- 2.5 mm
Rotation = 0.01 radians

Guide T Bearing
No. of bearing = 1
Non Seismic Case
Max. Vertical Load = 970 KN
Min. Vertical Load = 290 KN
Max. Horizontal force = 70 KN
Min. Vertical force = 75 KN
Movement Long. = +/- 2.5 mm
Movement trans. = +/-15.0 mm
Rotation = 0.01 radians

Seismic Case
Max. Vertical Load = 670 KN
Min. Vertical Load = 430 KN
Max. Horizontal force = 160 KN
Min. Vertical force = 125 KN
Movement Long. = +/-2.5 mm
Movement trans. = +/- 15.0 mm
Rotation = 0.01 radians

Free Float Bearing


No. of bearing = 1
Non Seismic Case

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Max. Vertical Load = 970 KN


Min. Vertical Load = 290 KN
Max. Horizontal force = 170 KN
Min. Vertical force = 114 KN
Movement Long. = +/- 40 mm
Movement trans. = +/-15.0 mm
Rotation = 0.01 radians

Seismic Case
Max. Vertical Load = 670 KN
Min. Vertical Load = 430 KN
Max. Horizontal force = 35 KN
Min. Vertical force = 25 KN
Movement Long. = +/- 40 mm
Movement trans. = +/-15.0 mm
Rotation = 0.01 radians

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

WIND LOAD ANALYSIS ( IRC-6-2000)

Member Length Depth


Ttop chord member : 6.636364 m 0.4 m
Bottom member : 6.636364 m 0.45 m
Vertical member : 7.5 m 0.25 m
Secondary vertical member : 3.75 m 0.16 m
diogonal member : 8.20124 m 0.25 m

Case 1. For Unloaded Bridge :

Intensity of wind pressure : 2.4 KN/m2

I.Exposed area per panel ( for top chord)

Member Windward Truss Leeward Truss


Top Chord 2.654545 1.33
Vertical member 1.875 0.94
Diagonal member 2.05031 1.03

1 Gusset 1*1.5 1.5 0.75


Total 8.079855 4.04
Average Ht. Of Ground Level = 8m
P = 82 Kg/m2 = 0.8 KN/m2 (As per Table 4 of IRC : 6:2000)
Total Exposed area = 8.08 + 4.04 = 12.12 m2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Wind force on top chord P1 : 12.12 * 2.4 / 6.63636 = 4.3830448 KN/m

Governing wind force on top chord top chord P1 = 4.38304 KN/m being greater than 2.25 KN/m as
minimum as per cl- 212-6-IRC-6

II.Exposed area per panel ( for bottom chord)

Member Windward Truss Leeward Truss


Bottom chord 6.636 * 0.683 4.53 2.27
+ ST + Deck +
WC + Kerb
Vertical 1.88 0.94
Diagonal 2.05 1.03
Short vertical 0.00 0.00
Short diogonal 0.00 0.00
1 Gusset 1.50 0.75
Total 9.96 4.98

Total Exposed area = 9.96 + 4.98 = 14.94 m2

Wind force on bpttom chord P2 : 14.94 * 2.4 / 6.63636 = 5.4018448 KN/m

Governing wind force on bottom chord P2 = 5.40184 KN/m being greater than 4.5 KN/m as
minimum as per cl- 212-6-IRC-6

Total wind force on the two truss : 4.38304 * 59.7273 + 5.40184 * 73


= 656.122 KN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

For loaded Bridge :

Length of live load : 18.84 m ( total length of train )


Height of live load : 3m

Wind load per panel on top chord /m : 0.8 * 14.94 / 6.63636


= 1.80061 KN/m < 2.25 KN/m

Live load area per panel : 18.84 * 3 * 6.636 / 73


= 5.138182 m2
18.84m length of load train
3m height of load train

Total exposed area bottom chord : 14.94 + 5.13818 = 20.08 m2

wind load on bottom chord /m : 20.08 * 0.8 / 6.63636 = 2.4200122 KN/m


< 4.5 KN/m

Governing wind pressure on bridge at loaded condition as follows

1. Wind force on unloaded at top chord : 2.25 KN/m


2. Wind force on loaded bottomchord : 4.5 KN/m
3. Wind force on moving load : 3 KN/m

Total wind load : 2.25 * 59.727 + 4.5 * 73 +


3* 18.84

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 519.4064 KN

III. Overturning Effect :

Taking the worst case in loaded condition .

wind force on top chord P1: 2.25 KN/m


Wind load on moving load : 3 KN/m acting at a height of 1.5 m above deck

Overturning moment about the CG of the loaded truss

Moment : 2.25 * 7.5 + 1.733 * 18.84 * 3 / 73


= 18.22 KN-m/m

top
Overturning Effect on worst loaded case : 18.217 * 6.6364 / 5.104

= 23.686 KN on each panel point


= 23.686 / 6.6364
= 3.5691 KN/m
= 3.5691 / 13
= 0.2745 * 100
= 27.455 % of dead load
Overturning moment on in unloaded condition : 4.383 * 7.5 = 32.8728 KN-m/m

Overturning effect on panel point : 32.873 * 6.6364 / 5.104


= 42.742 KN on each panel point
= 42.742 / 6.6364
= 6.4406 KN/m
= 6.4406 / 13
= 0.4954 * 100

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 49.543 % of dead load

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

LOAD ON MEMBER DUE TO SEISMIC :

For design of superstructure as per IS-1893 and IRC-6 . Seismic force shall be considered
only on 25% 0f LL + DL in transverse direction and only 50 % LL shall be considered for load analysis
during earthquake.
As per Ramchandra
Dead load of the bridge : 1898 KN

In critical condition for one train of Class B loading : 1 * 332


= 332 KN
Dead load on top chord / panel : 18.98 KN/panel
( Assuming Dead load of top chord be about 10 % of total weight of bridge )

DL + 0.25 LL on the bottom chord : 1898 - 18.98 * 10 +


0.25 * 332
= 1791.2 KN

Seismic force in Unloaded case :

On top chord : 0.12 * 18.98 = 2.2776 KN/panel


On bottom chord : 0.12 * 1791.2 = 214.94 KN
Load on bottom chord/panel : 214.944 / 11 = 19.5404 KN/panel

Load on top chord per metre : 2.2776 / 6.64 = 0.3432 KN/m


Load on bottom chord per metre : 19.5404 / 6.64 = 2.94444 KN/m

Overturning moment about cg of bottom chord member

Moment : 2.2776 * 7.5 + 19.5404 * 1.733

= 17.082 + 33.8635
= 50.9454502 KN/panel

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Overturning effect on panel point : 50.9455 / 5.104


= 9.98148 KN
= 9.98148 / 6.64
= 1.50406 KN/m
= 1.50406 / 13.00
= 0.1157 * 100.00
= 11.5697 % of dead load
Load of 1 Train of Loading = 55.4 ton

Braking force = 0.2 * 55.4 + 0.1 * 55.4


= 16.62 ton

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SUMMARY OF FORCES

Normal case Wind load case Seismic case Nature


Member Dead load Class A Pedestrian Snow Braking Total wind loa Total seismic Total Governing
in tonne Load Load Load in ton in ton 1.15 % alload 1.25%
L0L1 20.04 21.93 7.71 14.14 8.31 72.13 10.22 52.09 2.40 65.79 72.13 Tensile
L1L2 54.39 57.32 20.92 14.14 8.31 155.08 27.74 139.45 6.53 146.02 155.08 Tensile
L2L3 81.11 80.75 31.20 24.56 8.31 225.93 41.37 203.85 9.73 213.48 225.93 Tensile
L3L4 100.19 96.57 38.53 32.00 8.31 275.60 51.10 249.04 12.02 260.93 275.60 Tensile
L4L5 111.64 101.52 42.94 36.46 8.31 300.87 56.94 272.20 13.40 285.76 300.87 Tensile
L5L5 115.46 97.49 44.41 36.46 8.31 302.13 58.88 274.99 13.86 288.31 302.13 Tensile

U1U2 38.57 40.98 14.83 23.81 118.19 19.67 99.18 4.63 110.13 118.19 Comp
U2U3 68.7 70.65 26.42 31.25 197.02 35.04 174.62 8.24 185.35 197.02 Comp
U3U4 91.61 89.58 35.23 35.72 252.14 46.72 228.82 10.99 238.70 252.14 Comp
U4U5 106.87 100.67 41.10 37.21 285.85 54.50 263.61 12.82 271.83 285.85 Comp
U5U6 114.51 100.07 44.04 37.21 295.83 58.40 275.67 13.74 282.89 295.83 Comp

L0U1 49.53 52.4 19.05 20.66 141.64 25.26 127.17 5.94 133.31 141.64 Comp
U1L1 49.53 48.04 19.05 15.22 131.84 25.26 123.37 5.94 125.47 131.84 Tensile
L1U2 40.09 43.32 15.42 10.87 109.70 20.45 103.72 4.81 103.94 109.70 Comp
U2L2 35.38 40.01 13.61 6.52 95.52 18.04 93.08 4.25 90.70 95.52 Tensile
L2U3 30.66 35.28 11.79 2.17 79.90 15.64 81.19 3.68 76.30 81.19 Comp.
U3L3 25.94 31.93 9.98 2.17 70.02 13.23 70.50 3.11 66.49 70.50 Tensile
L3U4 21.23 27.54 8.17 2.17 59.11 10.83 58.92 2.55 55.85 59.11 Comp
U4L4 16.51 24.77 6.35 2.17 49.80 8.42 48.74 1.98 46.50 49.80 Tensile
L4U5 11.79 21.1 4.53 2.17 39.59 6.01 37.77 1.41 36.44 39.59 Comp.
U5L5 7.08 19.06 2.72 2.17 31.03 3.61 28.24 0.85 27.68 31.03 Tensile
L5U6 2.36 16.66 0.91 2.17 22.10 1.20 18.38 0.28 18.63 22.10 Comp.

U1M1 4.31 14.9 1.66 3.17 24.04 2.20 20.06 0.52 20.97 24.04 Tensile
U2M2 4.31 13.82 1.66 7.93 27.72 2.20 19.12 0.52 23.91 27.72 Tensile

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

U3M3 4.31 13.77 1.66 4.76 24.50 2.20 19.07 0.52 21.34 24.50 Tensile
U4M4 4.31 13.77 1.66 1.58 21.32 2.20 19.07 0.52 18.79 21.32 Tensile
U5M5 4.31 13.76 1.66 2.16 21.88 2.20 19.07 0.52 19.25 21.88 Tensile
U6M6 4.31 13.77 1.66 2.16 21.89 2.20 19.07 0.52 19.25 21.89 Tensile

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF MEMBERS :

Design of Tensile members :


Member : L0L1

Force : 72.13 t ( tension )

A net reqd = 72.1276923 * 1000 / 1500 = 48.0851 cm2

400
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)
2 Plate 43 0.8 2 68.8
450 ISA 100 *100*8
ISA 100 *100*8 0.8 15.39 4 61.56 Plate 430 * 8
Total 130.36

Dia of bolt 2.2 cm


Nos. of bolt in one rows 5 nos
Deduction for hole : p
= 2 * 1.6 * 5 * 2.35 = 37.6 cm2

Net Area provided = 92.76 cm2 > 48.0851 cm2 OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Connection :
Total area of web = 43 * 0.8 * 2+ 10 * 0.8 * 4
= 100.8 cm2
Area of gusset and splice plate required = 100.8 * 1.05
= 105.84 cm2
Provide 12 mm gusset plate on each side
Area of gusset plate provided = 45 * 1.2 * 2
= 108 cm2
Area of flange = 10 * 0.8 * 4
= 32 cm2
Area of cover plates required = 32 * 1.05
= 33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided = 40 * 0.8 * 2
= 64 cm2
Nos. of 22 dia HSFG Bolts required
In Web = 105.84 * 1500 / 5843
= 27.171
Provide 13.59 Nos. bolt on each face ( In Single Shear)
6.79 Nos bolt on each face ( In double shear)
In flange = 33.6 * 1500 / 5843
= 8.6257
Provide 4.313 on each face

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : L1L2

Force = 155.1 ton


A net reqd = 155.1 * 1000 / 1500 = 103.386 cm2

Provided area 400


Plate Width(cm) Thk Area Nos Total(cm2)

2 Plate 43 0.8 2 68.8


450 ISA 100 * 100*8
ISA 100 * 100*8 0.8 15.39 4 61.56 Plate 430 * 8
Total 130.36

=
Dia of bolt 2.2 cm
Nos. of bolt in one rows 5 nos
Deduction for hole :
= 2 * 1.6 * 2 * 2.35
+ 3* 0.8 * 2* 2.35
= 26.32 cm2
Area provided : 104.04 cm2 Hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Connection :
Total area of web = 43 * 0.8 * 2+ 10 * 0.8 * 4
= 100.8 cm2
Area of gusset and splice plate required = 100.8 * 1.05
= 105.84 cm2
Provide 12 mm gusset plate on each side
Area of gusset plate provided = 45 * 1.2 * 2
= 108 cm2
Area of flange = 10 * 0.8 * 4
= 32 cm2
Area of cover plates required = 32 * 1.05
= 33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided = 40 * 0.8 * 2
= 64 cm2
Nos. of 22 dia HSFG Bolts required
In Web = 105.84 * 1500 / 5843
= 27.171
Provide 13.5854869 Nos. bolt on each face ( In Single Shear)
6.79274345 Nos bolt on each face ( In double shear)
In flange = 33.6 * 1500 / 5843
= 8.6257
Provide 4.31285299 on each face

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : L2L3

Force : 225.93 t ( tension )

A net reqd = 225.926154 * 1000 / 1500 = 150.617 cm2

400
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)
PL 43 1.2 2 103.2
450 ISA 100*100*8
ISA 100*100*8 0.8 15.39 4 61.56 Plate 430 * 12
Total 164.76

Dia of bolt 2.2 cm


Nos. of bolt in one rows 5 nos
Deduction for hole :
= 2 * 2 * 2 * 2.35
+ 2* 1.2 * 3* 2.35
= 35.72 cm2
Provide 2 No.extra plate 230 * 8 mm on inner face at joint location
Area of extra plate provided = 36.8 cm2
Area provided : 165.84 cm2 Hence OK
at joint

Design of Connection :
Total area of web = 43 * 1.2 * 2+ 10 * 0.8 * 4
= 135.2 cm2
Area of gusset and splice plate required = 135.2 * 1.05

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 141.96 cm2
Provide 16 mm gusset plate on each side
Area of gusset plate provided = 45 * 1.6 * 2
= 144 cm2
Area of flange = 10 * 0.8 * 4
= 32 cm2
Area of cover plates required = 32 * 1.05
= 33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided = 40 * 0.8 * 2
= 64 cm2
Nos. of 22 dia HSFG Bolts required
In Web = 141.96 * 1500 / 5843
= 36.444
Provide 18.22 Nos. bolt on each face ( In Single Shear)
9.11 Nos bolt on each face ( In double shear)
In flange = 33.6 * 1500 / 5843
= 8.6257
Provide 4.313 on each face

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : L3L4

Force : 275.60 t ( tension )

A net reqd = 275.604615 * 1000 / 1500 = 183.736 cm2

400
Provided area
Plate Width(cm) Thk Nos Total(cm2)
PL 43 1.6 2 137.6
450 ISA 100*100*8
ISA 100*100*8 0.8 15.39 4 61.56 Plate 430*16
Total 199.16

=
Dia of bolt 2.2 cm
Nos. of bolt in one rows 5 nos
Deduction for hole :
= 2 * 2.4 * 2 * 2.35
+ 2* 1.6 * 3* 2.35
= 45.12 cm2
Provide 2 No.extra plate 230 * 8 mm on inner face at joint location
Area of extra plate provided = 36.8 cm2
Area provided : 190.84 cm2 Hence OK
at joint

Design of Connection :
Total area of web = 43 * 1.6 * 2+ 10 * 0.8 * 4
= 169.6 cm2
Area of gusset and splice plate required = 169.6 * 1.05

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 178.08 cm2
Provide 12 mm gusset plate on each side and 10 mm splice plate on inner face.
Area of gusset plate provided = 45 * 1.2 * 2+ 42 * 1*2
= 192 cm2
Area of flange = 10 * 0.8 * 4
= 32 cm2
Area of cover plates required = 32 * 1.05
= 33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided = 40 * 0.8 * 2
= 64 cm2
Nos. of 22 dia HSFG Bolts required
In Web = 178.08 * 1500 / 5843
= 45.716
Provide 22.86 Nos. bolt on each face ( In Single Shear)
11.43 Nos bolt on each face ( In double shear)
In flange = 33.6 * 1500 / 5843
= 8.63
Provide 4.31 on each face

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : L4L5, L5L5

Force : 302.13 t ( tension )

A net reqd = 302.127692 * 1000 / 1500 = 201.418 cm2

400
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)
PL 43 1.6 2 137.6
450 ISA 100*100*10
ISA 100*100*10 1 19.03 4 76.12 Plate 430*16
Total 213.72

=
Dia of bolt 2.2 cm
Nos. of bolt in one rows 5 nos
Deduction for hole :
= 2 * 2.6 * 2 * 2.35
+ 2* 1.6 * 3* 1.6
= 39.8 cm2
Provide 2 No.extra plate 230 * 10 mm on inner face at joint location
Area of extra plate provided = 46 cm2

Area provided : 219.92 cm2 Hence OK


at joint

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Connection :
Total area of web = 43 * 1.6 * 2+ 10 * 1* 4
= 177.6 cm2
Area of gusset and splice plate required = 177.6 * 1.05
= 186.48 cm2
Provide 12 mm gusset plate on each side and 420 * 10 mm splice plates on inner face.
Area of gusset plate provided = 45 * 1.2 * 2+ 42 * 1*2
= 192 cm2
Area of flange = 10 * 0.8 * 4
= 32 cm2
Area of cover plates required = 32 * 1.05
= 33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided = 40 * 0.8 * 2
= 64 cm2
Nos. of 22 dia HSFG Bolts required
In Web = 186.48 * 1500 / 5843
= 47.873
Provide 23.94 Nos. bolt on each face ( In Single Shear)
11.97 Nos bolt on each face ( In double shear)
In flange = 33.6 * 1500 / 5843
= 8.63
Provide 4.31 on each face

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : L5L6

Force : #REF! t ( tension )

A net reqd = #REF! * 1000 / 1500 = #REF! cm2

Provided area 400


Plate Width(cm) Thk Area Nos Total(cm2)
PL 43 2.8 2 240.8

ISA 100*100*10 1 19.03 4 76.12 450 ISA 100*100*10


Total 316.92 Plate 430*28

Dia of bolt 2.2 cm =


Nos. of bolt in one rows 3 nos
Deduction for hole :
= 2 * 3.8 * 3 * 2.35 = 53.58 cm2

Provide 2 No.extra plate 230 * 12 mm on inner face at joint location p\


Area of extra plate provided = 55.2 cm2

Area provided : 318.54 cm2 Hence OK


at joint

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

TOP CHORD MEMBER

Member U1U2
Plate 340*8
Force 118.19 t ( compression ) 400

400 ISMC 400

Properties ISMC 400


Area 62.93 cm2
C.G. 2.83 cm
Ixx 15082.8 cm4
Iyy 504.8 cm4

Moment of inertia considered in X-X direction

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos
Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.83333
ISMC 400 62.93 2 125.86 20.8 2617.89 54452 30165.6

Total 153.06 2628.77 54456 30168

Ycg = 2628.768 / 153.06 = 17.1748 cm

Ixx = 30168.4333 + 54456.4 - 153.06 * 17.1748

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

* 17.1748

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 39476.4094 cm4

r min = SQRT 39476.41 / 153.06


= SQRT 257.9146
16.0597199 cm

Moment of inertia considered in Y-Y direction

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos
Top PL 34 0.8 1 27.2 20.000 544 10880 2620.27
ISMC 400 62.93 1 62.93 2.83 178.092 504 504.8
ISMC 400 62.93 1 62.93 37.17 2339.11 86945 504.8
Total 153.06 3061.2 98329 3629.87

Ycg = 3061.2 / 153.06 = 20 cm

Ixx = 3629.86667 + 98328.6 - 153.06 * 20


* 20

= 40734.5148 cm4

r min = SQRT 40734.51 / 153.06


= SQRT 266.1343
16.3136229 cm

S.R = 0.85 * 663.636 / 16.0597 35.1246 30 40


= 35.1245795 1419.25 1450 1390

Permissible stress : 1419.253 kg/cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Axial Stress : 118.1946 * 1000 / 153.06

= 772.211 kg/cm2 < 1419.25 kg/cm2


Hence OK

Design of connection :
Total area of web = 40 * 0.84 * 2+ 10 * 0.8 * 0
= 67.2 cm2 *
Area of gusset and splice plate required = 67.2 * 1.05
= 70.56 cm2
Provide 12 mm gusset plate on each side and 420 * 0 mm splice plate on each face
Area of gusset plate provided = 40 * 1.2 * 2+ 42 * 0* 2
= 96 cm2
Area of flange at top = 10 * 1.53 * 2+ 34 * 0.8 * 1
= 57.8 cm2
Area of cover plates required = 57.8 * 1.05
= 60.69 cm2
Provide 400 * 12 mm thick cover plate at top
Area of cover plate provided = 40 * 1.2 * 1
= 48 cm2

Area of flange at bottom = 10 * 1.53 * 2


= 30.6 cm2
Area of cover plates required = 30.6 * 1.05
= 32.13 cm2
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided = 40 * 0.8 * 1
= 32 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Nos. of 22 dia HSFG Bolts required

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

In Web = 70.56 * 1500 / 5843


= 18.114
Provide 9.05699127 Nos. bolt on each face ( In Single Shear)
4.52849564 Nos bolt on each face ( In double shear)
In flange at top = 60.69 * 1500 / 5843
= 15.58
Provide 7.79 on each face
In flange at bottom = 32.13 * 1500 / 5843
= 8.25
Provide 4.12 on each face

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

TOP CHORD MEMBER

MEMBER U1U2, U2U3

Force 197.02 t ( compression )


Plate 340 * 8
400

Properties ISA 100*100*8 400 ISA 100*100*8


Area 15.39 cm2 Plate 380 * 8
C.G. 2.76 cm
I 145.1 cm4

=
Moment of inertia considered in X-X direction

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos
Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.83333
ISA 100*100*8 15.39 2 30.78 3.56 109.577 390.09 290.2
ISA 100*100*8 15.39 2 30.78 38.04 1170.87 44540 290.2
2 Plate 38 0.8 2 60.8 20.8 1264.64 26305 7316.27
Total 149.56 2556 71239 7899.5

Ycg = 2555.968 / 149.56 = 17.0899 cm

Ixx = 7899.5 + 71238.9 - 149.56 * 17.0899


* 17.0899

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 35457.1167 cm4

r min = SQRT 35457.12 / 149.56


= SQRT 237.0762
15.397279 cm

S.R = 0.85 * 663.636 / 15.3973 36.6358 30 40


= 36.6357529 1410.19 1450 1390

Permissible stress : 1410.185 kg/cm2

Axial Stress : 197.0231 * 1000 / 149.56

= 1317.351 kg/cm2 < 1410.19 kg/cm2


Hence OK

Design of connection :
Total area of web = 38 * 0.8 * 2+ 10 * 0.8 * 4
= 92.8 cm2 *
Area of gusset and splice plate required = 92.8 * 1.05
= 97.44 cm2
Provide 12 mm gusset plate on each side and 420 * 0 mm splice plate on each face
Area of gusset plate provided = 40 * 1.2 * 2+ 42 * 0* 2
= 96 cm2
Area of flange at top = 10 * 0.8 * 2+ 34 * 0.8 * 1
= 43.2 cm2
Area of cover plates required = 43.2 * 1.05
= 45.36 cm2
Provide 400 * 12 mm thick cover plate at top
Area of cover plate provided = 40 * 1.2 * 1
= 48 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Area of flange at bottom = 10 * 0.8 * 2


= 16 cm2
Area of cover plates required = 16 * 1.05
= 16.8 cm2
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided = 40 * 0.8 * 1
= 32 cm2

Nos. of 22 dia HSFG Bolts required


In Web = 97.44 * 1500 / 5843
= 25.015
Provide 12.51 Nos. bolt on each face ( In Single Shear)
6.25 Nos bolt on each face ( In double shear)
In flange at top = 45.36 * 1500 / 5843
= 11.645

In flange at bottom = 16.8 * 1500 / 5843


= 4.31

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

MEMBER U3U4

Force 252.14 t ( compression )

Plate 340 * 8
400

Properties ISA 100*100*8


Area 15.39 cm2
C.G. 2.76 cm 400 ISA 100*100*8
I 145.1 cm4 Plate 380 * 12

Moment of inertia considered in X-X direction

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos
Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.83333
ISA 100*100*8 15.39 2 30.78 3.56 109.577 390.09 290.2
ISA 100*100*8 15.39 2 30.78 38.04 1170.87 44540 290.2
2 Plate 38 1.2 2 91.2 20.8 1896.96 39457 10974.4
Total 179.96 3188.29 84391 11558

Ycg = 3188.288 / 179.96 = 17.7166 cm

Ixx = 11557.6333 + 84391.2 - 179.96 * 17.7166

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

* 17.7166

= 39463.0105 cm4

r min = SQRT 39463.01 / 179.96


= SQRT 219.2877
14.8083651 cm

S.R = 0.85 * 663.636 / 14.8084 38.0927 30 40


= 38.0927202 1401.44 1450 1390

Permissible stress : 1401.444 kg/cm2

Axial Stress : 252.1446 * 1000 / 179.96

= 1401.115 kg/cm2 < 1401.44 kg/cm2


Hence OK

Design of connection :
Total area of web = 38 * 1.2 * 2+ 10 * 0.8 * 4
= 123.2 cm2 *
Area of gusset and splice plate required = 123.2 * 1.05
= 129.36 cm2
Provide 12 mm gusset plate on each side and 360 *8 mm splice plate on each face
Area of gusset plate provided = 40 * 1.2 * 2+ 36 * 0.8 * 2
= 153.6 cm2
Area of flange at top = 10 * 0.8 * 2+ 34 * 0.8 * 1
= 43.2 cm2
Area of cover plates required = 43.2 * 1.05
= 45.36 cm2
Provide 400 * 12 mm thick cover plate at top
Area of cover plate provided = 40 * 1.2 * 1

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 48 cm2

Area of flange at bottom = 10 * 0.8 * 2


= 16 cm2
Area of cover plates required = 16 * 1.05
= 16.8 cm2
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided = 40 * 0.8 * 1
= 32 cm2

Nos. of 22 dia HSFG Bolts required


In Web = 129.36 * 1500 / 5843
= 33.209
Provide 16.60 Nos. bolt on each face ( In Single Shear)
8.30 Nos bolt on each face ( In double shear)
In flange at top = 45.36 * 1500 / 5843
= 11.645

In flange at bottom = 16.8 * 1500 / 5843


= 4.31

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member U4U5

Force 285.85 t ( compression ) Plate 340 * 8


400

400 ISA 100*100*8


Plate 380 * 16
Properties ISA 100*100*8
Area 15.39 cm2
C.G. 2.76 cm
I 145.1 cm4

Moment of inertia considered in X-X direction

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos
Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.83333
ISA 100*100*8 15.39 2 30.78 3.56 109.577 390.09 290.2
ISA 100*100*8 15.39 2 30.78 38.04 1170.87 44540 290.2
2 Plate 38 1.6 2 121.6 20.8 2529.28 52609 14633
Total 210.36 3820.61 97543 15216

Ycg = 3820.608 / 210.36 = 18.1622 cm

Ixx = 15215.7667 + 97543.4 - 210.36 * 18.1622

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

* 18.1622

= 43368.3917 cm4

r min = SQRT 43368.39 / 210.36


= SQRT 206.1627
14.3583679 cm

S.R = 0.85 * 663.636 / 14.3584 39.2866 30 40


= 39.2865618 1394.28 1450 1390

Permissible stress : 1394.281 kg/cm2

Axial Stress : 285.8538 * 1000 / 210.36

= 1358.879 kg/cm2 < 1394.28 kg/cm2


Hence OK

Design of connection :
Total area of web = 38 * 1.6 * 2+ 10 * 0.8 * 4
= 153.6 cm2 *
Area of gusset and splice plate required = 153.6 * 1.05
= 161.28 cm2
Provide 12 mm gusset plate on each side and 360 *10 mm splice plate on each face
Area of gusset plate provided = 40 * 1.2 * 2+ 36 * 1* 2
= 168 cm2
Area of flange at top = 10 * 0.8 * 2+ 34 * 0.8 * 1
= 43.2 cm2
Area of cover plates required = 43.2 * 1.05
= 45.36 cm2
Provide 400 * 12 mm thick cover plate at top
Area of cover plate provided = 40 * 1.2 * 1

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 48 cm2

Area of flange at bottom = 10 * 0.8 * 2


= 16 cm2
Area of cover plates required = 16 * 1.05
= 16.8 cm2
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided = 40 * 0.8 * 1
= 32 cm2

Nos. of 22 dia HSFG Bolts required


In Web = 161.28 * 1500 / 5843
= 41.403
Provide 20.7016943 Nos. bolt on each face ( In Single Shear)
10.3508472 Nos bolt on each face ( In double shear)
In flange at top = 45.36 * 1500 / 5843
= 11.645
Provide 5.82235153 on each face

In flange at bottom = 16.8 * 1500 / 5843


= 4.3129
Provide 2.15642649 on each face

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member U5U6

Force 295.83 t ( compression )

Plate 340*12
400

Properties ISA 100*100*8 400 ISA 100*100*8


Area 15.39 cm2 Plate 380*20
C.G. 2.76 cm
I 145.1 cm4

Moment of inertia considered in X-X direction

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos
Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.83333
ISA 100*100*8 15.39 2 30.78 3.56 109.577 390.09 290.2
ISA 100*100*8 15.39 2 30.78 38.04 1170.87 44540 290.2
2 Plate 38 2 2 152 20.8 3161.6 65761 18291
Total 240.76 4452.93 110696 18873.9

Ycg = 4452.928 / 240.76 = 18.4953 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 18873.9 + 110696 - 240.76 * 18.4953


* 18.4953

= 47211.3345 cm4

r min = SQRT 47211.33 / 240.76


= SQRT 196.0929
14.0033186 cm

S.R = 0.85 * 663.636 / 14.0033 40.2827 40 50


= 40.282659 1388 1390 1320

Permissible stress : 1388.021 kg/cm2

Axial Stress : 295.8323 * 1000 / 240.76

= 1228.744 kg/cm2 < 1388 kg/cm2


Hence OK

Design of connection :
Total area of web = 38 * 2* 2+ 10 * 0.8 * 4
= 184 cm2 *
Area of gusset and splice plate required = 184 * 1.05
= 193.2 cm2
Provide 12 mm gusset plate on each side and 360 *16 mm splice plate on each face
Area of gusset plate provided = 40 * 1.2 * 2+ 36 * 1.6 * 2
= 211.2 cm2
Area of flange at top = 10 * 0.8 * 2+ 34 * 0.8 * 1
= 43.2 cm2
Area of cover plates required = 43.2 * 1.05
= 45.36 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Provide 400 * 12 mm thick cover plate at top


Area of cover plate provided = 40 * 1.2 * 1
= 48 cm2

Area of flange at bottom = 10 * 0.8 * 2


= 16 cm2
Area of cover plates required = 16 * 1.05
= 16.8 cm2
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided = 40 * 0.8 * 1
= 32 cm2

Nos. of 22 dia HSFG Bolts required


In Web = 193.2 * 1500 / 5843
= 49.598
Provide 24.7989047 Nos. bolt on each face ( In Single Shear)
12.3994523 Nos bolt on each face ( In double shear)
In flange at top = 45.36 * 1500 / 5843
= 11.645
Provide 5.82235153 on each face

In flange at bottom = 16.8 * 1500 / 5843


= 4.3129
Provide 2.15642649 on each face

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Diagonal Member :
Member L0U1

Force 141.64 + 19.77 ( Thrust at Portal Bracing )


= 161.410199 ( compression )

Plate 340 * 8
400

Properties ISA 100*100*8


Area 15.39 cm2
C.G. 2.76 cm 400 ISA 100*100*8
I 145.1 cm4 Plate 380 * 8

Moment of inertia considered in X-X direction

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos
Top PL 34 0.8 1 27.2 0.400 10.88 4.352 2.83333
ISA 100*100*8 15.39 2 30.78 3.56 109.577 390.09 290.2
ISA 100*100*8 15.39 2 30.78 38.04 1170.87 44540 290.2
2 Plate 38 0.8 30.4 2 60.8 20.8 1264.64 26305 7316.27
Total 149.56 2556 71239 7899.5

Ycg = 2555.968 / 149.56 = 17.0899 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 7899.5 + 71238.9 - 149.56 * 17.0899


* 17.0899

= 35457.1167 cm4

r min = SQRT 35457.12 / 149.56


= SQRT 237.0762
15.397279 cm

S.R = 0.85 * 820.124 / 15.3973 45.2746 60 70


= 45.2745815 1367.25 1220 1120

Permissible stress : 1367.254 kg/cm2

Axial Stress : 141.64 * 1000 / 149.56

= 947.0447 kg/cm2 < 1367.25 kg/cm2


Hence OK

Nos. of 22 dia bolts reqd. = 161.41 * 1000 / 5843


= 27.625
Provide 13.812271 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U1L1

Force : 131.84 t ( tension )

A net reqd = 131.84 * 1000 / 1500 = 87.8933 cm2

Plate 270*12

Plate 376*10

Plate 270*12

Item Size Area (cm2x(cm) A*x A*x2 Ixo(cm4)


B(cm) t(cm) Area Nos

2 plate 27 1.2 32.4 2 64.8 13.5 874.8 11809.8 3936.6

Plate 37.6 1 37.6 1 37.6 13.5 507.6 6852.6 3.13333

Total 102.4 1382.4 18662 3939.73

Ycg = 1382.4 / 102.4 = 13.5 cm

Ixx = 3939.73333 + 18662.4 - 102.4 * 13.5

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

* 13.5

= 3939.73333 cm4

r min = SQRT 3939.733 / 102.4


= SQRT 38.47396
6.20273797 cm

S.R = 0.85 * 820.124 / 6.20274


= 112.386718 < 300 OK

Permissible stress : 1500 kg/cm2

Dia of bolt 2.2 cm


Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 1.2 * 2.35 * 2 = 11.28 cm2
=
Net area provided 102.4 - 11.28 = 91.12 cm2
Hence OK

Nos. of 22 dia bolts reqd. = 131.84 * 1000 / 5843


= 22.564
Provide 11.2818757 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U2L2

Force : 95.52 t ( tension )

A net reqd = 95.52 * 1000 / 1500 = 63.6785 cm2

Plate 200*10

Plate 380*10

Plate 200*10

Item Size Area (cm2x(cm) A*x A*x2 Ixo(cm4)


B(cm) t(cm) Area Nos

2 plate 20 1 20 2 40 10 400 4000 1333.33

Plate 38 1 38 1 38 10 380 3800 3.16667

Total 78 780 7800 1336.5

Ycg = 780 / 78 = 10 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 1336.5 + 7800 - 78 * 10


* 10

= 1336.5 cm4

r min = SQRT 1336.5 / 78


= SQRT 17.13462
4.13939795 cm

S.R = 0.85 * 820.124 / 4.1394


= 168.407428 < 300 OK

Permissible stress : 1500 kg/cm2

Dia of bolt 2.2 cm


Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 1 * 2.35 * 2 = 9.4 cm2
=
Net area provided 78 - 9.4 = 68.6 cm2
OK

Nos. of 22 dia bolts reqd. = 95.52 * 1000 / 5843


= 16.347
Provide 8.174 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U3L3

Force : 70.50 t ( tension )

A net reqd = 70.5011505 * 1000 / 1500 = 47.0008 cm2

Plate 180*8

Plate 384*8

Plate 180*8

Item Size Area (cm2x(cm) A*x A*x2 Ixo(cm4)


B(cm) t(cm) Area Nos

2 plate 18 0.8 14.4 2 28.8 9 259.2 2332.8 777.6

Plate 38.4 0.8 30.72 1 30.72 9 276.48 2488.3 1.6384

Total 59.52 535.68 4821.1 779.238

Ycg = 535.68 / 59.52 = 9 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 779.2384 + 4821.12 - 59.52 * 9


* 9

= 779.2384 cm4

r min = SQRT 779.2384 / 59.52


= SQRT 13.09204
3.61829283 cm

S.R = 0.85 * 820.124 / 3.61829


= 192.6614 < 300 OK

Permissible stress : 1500 kg/cm2

Dia of bolt 2.2 cm


Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 0.8 * 2.35 * 2 = 7.52 cm2
=
Net area provided 59.52 - 7.52 = 52 cm2
OK

Nos. of 22 dia bolts reqd. = 70.50 * 1000 / 5843


= 12.066
Provide 6.03295828 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U4L4,U5 L5,

Force : 49.80 t ( tension )

A net reqd = 49.8 * 1000 / 1500 = 33.2 cm2

Plate 180*8

Plate 384*8

Plate 180*8

Item Size Area (cm2x(cm) A*x A*x2 Ixo(cm4)


B(cm) t(cm) Area Nos

2 plate 18 0.8 14.4 2 28.8 9 259.2 2332.8 777.6

Plate 38.4 0.8 30.72 1 30.72 9 276.48 2488.3 1.6384

Total 59.52 535.68 4821.1 779.238

Ycg = 535.68 / 59.52 = 9 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 779.2384 + 4821.12 - 59.52 * 9


* 9

= 779.2384 cm4

r min = SQRT 779.2384 / 59.52


= SQRT 13.09204
3.61829283 cm

S.R = 0.85 * 820.124 / 3.61829


= 192.6614 < 300 OK

Permissible stress : 1500 kg/cm2

Dia of bolt 2.2 cm


Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 0.8 * 2.35 * 2 = 7.52 cm2
=
Net area provided 59.52 - 7.52 = 52 cm2
OK

Nos. of 22 dia bolts reqd. = 49.80 * 1000 / 5843


= 8.523
Provide 4.26 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

450
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)
PL 43 1.2 2 103.2
450 PL 430 * 12.0
4ISA100*100*10 19.03 4 76.12
Total 179.32

=
4ISA100*100*10
Dia of bolt #REF! cm
Nos. of bolt in one rows 4 nos
Deduction for hole :
= #REF! * 1.2 * 4 * 2 = #REF! cm2
=
Net area provided 179.32 - #REF! = #REF! cm2
#REF!

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U2L2

Force : 95.52 t ( tension )

A net reqd = 95.5176923 * 1000 / 1500 = 63.6785 cm2

210

400
Properties ISA 100*100*8
Area 15.39 cm2
C.G. 2.76 cm
I 145.1 cm4
ISA 100*100*8

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISA 100*100*8 10 1 15.39 2 30.78 7.24 222.847 1613.4 290.2


ISA 100*100*8 10 1 15.39 2 30.78 13.76 423.533 5827.8 290.2
Plate 38 0 0 1 0 10 0 0 0

Total 61.56 646.38 7441.2 580.4

Ycg = 646.38 / 61.56 = 10.5 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 580.4 + 7441.23 - 61.56 * 10.5


* 10.5

= 1234.63506 cm4

r min = SQRT 1234.635 / 61.56


= SQRT 20.0558
4.47837025 cm

S.R = 0.85 * 820.124 / 4.47837


= 155.660502 < 300 OK

Permissible stress : 1500 kg/cm2

Dia of bolt 2.2 cm


Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 1 * 2.35 * 2 = 9.4 cm2
=
Net area provided 61.56 - 9.4 = 52.16 cm2
Hence OK

Nos. of 22 dia bolts reqd. = 95.52 * 1000 / 5843


= 16.347
Provide 8.1736858 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

450
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)
PL 43 0.8 2 68.8
450 PL 430 * 8.0
4ISA100*100*10 19.03 4 76.12
Total 144.92

=
4ISA100*100*10
Dia of bolt #REF! cm
Nos. of bolt in one rows 4 nos
Deduction for hole :
= #REF! * 0.8 * 4 * 2 = #REF! cm2
=
Net area provided 144.92 - #REF! = #REF! cm2
#REF!

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U2L2

Force : 95.52 t ( tension )

A net reqd = 95.5176923 * 1000 / 1500 = 63.6785 cm2

208

400
Properties ISA 100*100*10
Area 19.03 cm2
C.G. 2.84 cm
I 176 cm4
ISA 100*100*10

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISA 100*100*10 10 1 19.03 2 38.06 7.16 272.51 1951.2 352


ISA 100*100*10 10 1 19.03 2 38.06 13.64 519.138 7081 352
Plate 38 0 0 0 0 10 0 0 0

Total 76.12 791.648 9032.2 704

Ycg = 791.648 / 76.12 = 10.4 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 704 + 9032.22 - 76.12 * 10.4

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

* 10.4

= 1503.07731 cm4

r min = SQRT 1503.077 / 76.12


= SQRT 19.74615
4.44366458 cm

S.R = 0.85 * 820.124 / 4.44366


= 156.876234 < 300 OK

Permissible stress : 1500 kg/cm2

Dia of bolt 2.2 cm


Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 1 * 2.35 * 2 = 9.4 cm2
=
Net area provided 76.12 - 9.4 = 66.72 cm2
Hence OK

Nos. of 22 dia bolts reqd. = 95.52 * 1000 / 5843


= 16.347
Provide 8.1736858 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

210
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)
Pl. 380 * 8 38 0.8 30.4 1 24.32
400 Plate 380 * 8.0
4ISA100*100*8 10 1 15.32 4 61.28
Total 85.6

=
4ISA100*100*8
Dia of bolt 2.2 cm
Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 1 * 2.35 * 2 = 9.4 cm2
=
Net area provided 85.6 - 9.4 = 76.2 cm2
Hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

450
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)
PL 43 0.8 2 68.8
450 PL 430 * 8.0
4ISA75*75*8 11.38 4 45.52
Total 114.32

=
4ISA75*75*8
Dia of bolt #REF! cm
Nos. of bolt in one rows 4 nos
Deduction for hole :
= #REF! * 0.8 * 4 * 2 = #REF! cm2
=
Net area provided 114.32 - #REF! = #REF! cm2
#REF!

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U3L3

Force : 70.50 t ( tension )

A net reqd = 70.5011505 * 1000 / 1500 = 47.0008 cm2

208

400
Properties ISA 100*100*8
Area 15.39 cm2
C.G. 2.76 cm
I 145.1 cm4
ISA 100*100*8

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISA 100*100*8 10 0.8 15.39 2 30.78 7.24 222.847 1613.4 290.2


ISA 100*100*8 10 0.8 15.39 2 30.78 13.56 417.377 5659.6 290.2
Plate 38 0 0 1 0 10 0 0 0

Total 61.56 640.224 7273 580.4

Ycg = 640.224 / 61.56 = 10.4 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 580.4 + 7273.04 - 61.56 * 10.4


* 10.4

= 1195.113536 cm4

r min = SQRT 1195.114 / 61.56


= SQRT 19.4138
4.40610941 cm

S.R = 0.85 * 820.124 / 4.40611


= 158.213358 < 300 OK

Permissible stress : 1500 kg/cm2

Dia of bolt 2.2 cm


Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 0.8 * 2.35 * 2 = 7.52 cm2
=
Net area provided 61.56 - 7.52 = 54.04 cm2
Hence OK

Nos. of 22 dia bolts reqd. = 70.50 * 1000 / 5843


= 12.066
Provide 6.03295828 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

210
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)

400
4ISA 100*100*8 10 0.8 15.39 4 61.56
Total 61.56

=
4ISA 100*100*8
Dia of bolt 2.2 cm
Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 0.8 * 2.35 * 2 = 7.52 cm2
=
Net area provided 61.56 - 7.52 = 54.04 cm2
Hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

210
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)

450
4ISA100*100*1 10 1 19.03 4 76.12
Total 76.12

=
4ISA100*100*10
Dia of bolt #REF! cm
Nos. of bolt in one rows 2 nos
Deduction for hole :
= #REF! * 0.1 * 2 * 2 = #REF! cm2
=
Net area provided 76.12 - #REF! = #REF! cm2
#REF!

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U4L4 , U5L5

Force : 49.80 t ( tension )

A net reqd = 49.8 * 1000 / 1500 = 33.2 cm2

160

400
Properties ISA 75*75*8
Area 11.38 cm2
C.G. 2.14 cm
I 59 cm4
ISA 75*75*8

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISA 75*75*8 7.5 0.8 11.38 2 22.76 5.36 121.994 653.89 118
ISA 75*75*8 7.5 0.8 11.38 2 22.76 10.64 242.166 2576.7 118
Plate 38 0 0 1 0 7.5 0 0 0

Total 45.52 364.16 3230.5 236

Ycg = 364.16 / 45.52 = 8 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 236 + 3230.54 - 45.52 * 8


* 8

= 553.256192 cm4

r min = SQRT 553.2562 / 45.52


= SQRT 12.15413
3.486278 cm

S.R = 0.85 * 820.124 / 3.48628


= 199.956907 < 300 OK

Permissible stress : 1500 kg/cm2

Dia of bolt 2.2 cm


Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 0.8 * 2.35 * 2 = 7.52 cm2
=
Net area provided 45.52 - 7.52 = 38 cm2
Hence OK

Nos. of 22 dia bolts reqd. = 49.80 * 1000 / 5843


= 8.523
Provide 4.2615095 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L1U2

Force 109.70 (Comp.)

400

Properties ISA 100*100*8


Area 15.39 cm2
C.G. 2.76 cm 270 ISA 100*100*8
I 145.1 cm4 Plate 250 * 8

Moment of inertia considered in X-X direction

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos
Top PL 34 0 1 0 0.000 0 0 2.83333
ISA 100*100*8 15.39 2 30.78 2.76 84.9528 234.47 290.2
ISA 100*100*8 15.39 2 30.78 24.24 746.107 18086 290.2
2 Plate 25 0.8 20 2 40 13.5 540 7290 2083.33
Total 101.56 1371.06 25610 2666.57

Ycg = 1371.06 / 101.56 = 13.5 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx = 2666.56667 + 25610.1 - 101.56 * 13.5


* 13.5

= 9767.36492 cm4

r min = SQRT 9767.365 / 101.56


= SQRT 96.17335
9.80680096 cm

S.R = 0.85 * 820.124 / 9.8068 71.0839 60 70


= 71.0838699 1109.16 1220 1120

Permissible stress : 1109.161 kg/cm2

Axial Stress : 109.6992 * 1000 / 101.56

= 1080.142 kg/cm2 < 1109.16 kg/cm2


Hence OK

Nos. of 22 dia bolts reqd. = 109.7 * 1000 / 5843


= 18.774
Provide 9.387 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

160
Provided area
Plate Width(cm) Thk Area Nos Total(cm2)

400
4ISA75*75*8 7.5 0.8 11.38 4 45.52
Total 45.52

=
4ISA75*75*8
Dia of bolt 2.2 cm
Nos. of bolt in one rows 2 nos
Deduction for hole :
= 2 * 0.8 * 2.15 * 2 = 6.88 cm2
=
Net area provided 45.52 - 6.88 = 38.64 cm2
Hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L2U3, L3U4

Force 81.19 t ( Comp.)

400

250
Properties ISMC 250
Area 38.67 cm2
C.G. 2.3 cm
Ixx 3816.8 cm4
Iyy 219.1 cm4 ISMC 250

Calculations for Moment Of Inertia about yy axis:

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Iyo(cm4)


B(cm) t(cm) Area Nos

ISMC 250 40 0.71 38.67 1 38.67 2.3 88.941 204.56 219.1


ISMC 250 40 0.71 38.67 1 38.67 37.7 1457.86 54961 219.1

Total 77.34 1546.8 55166 438.2

Ycg = 1546.8 / 77.34 = 20 cm

Iyy 438.2 + 55165.8 - 77.34 * 20


* 20

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 24668.0486 cm4

r min = SQRT 24668.05 / 77.34


= SQRT 318.9559
17.8593362 cm

Calculations for Moment Of Inertia about xx axis:

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISMC 250 40 0.71 38.67 2 77.34 12.5 966.75 12084 7633.6

Total 77.34 966.75 12084 7633.6

Ycg = 966.75 / 77.34 = 12.5 cm

Ixx 7633.6 + 12084.4 - 77.34 * 12.5


* 12.5

= 7633.6 cm4

r min = SQRT 7633.6 / 77.34


= SQRT 98.70184
9.93487977 cm

Slenderness ratio = 0.85 * 820.124 / 9.93488 70.17 70 80


= 70.17 1118.16 1120 1010
Permissible stress : = 1118.158 kg/cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Axial Stress : 81.19035 * 1000 / 77.34

= 1049.785 kg/cm2 < 1118.16 kg/cm2


Hence OK

Nos. of 22 dia bolts reqd. = 81.19 * 1000 / 5843


= 13.895
Provide 6.95 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L4U5, L5U6

Force = 39.59 ( Comp.)

400

200
Properties ISMC 200
Area 28.21 cm2
C.G. 2.17 cm
Ixx 1819.3 cm4
Iyy 140.4 cm4 ISMC 200

Calculations for Moment Of Inertia about yy axis:

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Iyo(cm4)


B(cm) t(cm) Area Nos

ISMC 200 20 0.61 28.21 1 28.21 2.17 61.2157 132.84 140.4


ISMC 200 20 0.61 28.21 1 28.21 37.83 1067.18 40372 140.4

Total 56.42 1128.4 40504 280.8

Ycg = 1128.4 / 56.42 = 20 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Iyy 280.8 + 40504.4 - 56.42 * 20


* 20

= 18217.2201 cm4

r min = SQRT 18217.22 / 56.42


= SQRT 322.8859
17.969025 cm

Calculations for Moment Of Inertia about xx axis:

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISMC 200 20 0.76 28.21 2 56.42 10 564.2 5642 3638.6

Total 56.42 564.2 5642 3638.6

Ycg = 564.2 / 56.42 = 10 cm

Ixx 3638.6 + 5642 - 56.42 * 10


* 10

= 3638.6 cm4

r min = SQRT 3638.6 / 56.42


= SQRT 64.49132
8.03064849 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Slenderness ratio = 0.85 * 820.124 / 8.03065 86.81 60 70


= 86.81 951.944 1220 1120
Permissible stress : = 951.9439 kg/cm2

Axial Stress : 39.59 * 1000 / 56.42

= 701.7833 kg/cm2 < 951.944 kg/cm2


Hence OK

Nos. of 22 dia bolts reqd. = 39.59 * 1000 / 5843


= 6.78
Provide 3.39 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member U4L4

Force = 21.32 ( Comp.)

400

250
Properties ISMC 250
Area 38.67 cm2
C.G. 2.3 cm
Ixx 3816.8 cm4
Iyy 219.1 ISMC 250

Calculations for Moment Of Inertia about yy axis:

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Iyo(cm4)


B(cm) t(cm) Area Nos

ISMC 250 25 0.71 38.67 1 38.67 2.3 88.941 204.56 219.1


ISMC 250 25 0.71 38.67 1 38.67 37.7 1457.86 54961 219.1

Total 77.34 1546.8 55166 438.2

Ycg = 1546.8 / 77.34 = 20 cm

Iyy 438.2 + 55165.8 - 77.34 * 20


* 20

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 24668.0486 cm4

r min = SQRT 24668.05 / 77.34


= SQRT 318.9559
17.8593362 cm

Calculations for Moment Of Inertia about xx axis:

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISMC 250 25 0.71 38.67 2 77.34 12.5 966.75 12084 7633.6

Total 77.34 966.75 12084 7633.6

Ycg = 966.75 / 77.34 = 12.5 cm

Ixx 7633.6 + 12084.4 - 77.34 * 12.5


* 12.5

= 7633.6 cm4

r min = SQRT 7633.6 / 77.34


= SQRT 98.70184
9.93487977 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Slenderness ratio = 0.85 * 820.124 / 9.93488 70.17 70 80


= 70.17 1118.16 1120 1010
Permissible stress : = 1118.158 kg/cm2

Axial Stress : 21.32 * 1000 / 77.34

= 275.6361 kg/cm2 < 1118.16 kg/cm2


Hence OK
Member U5L5, U6L6

Force = 21.88 ( Comp.)

400

200
Properties ISMC 200
Area 28.21 cm2
C.G. 2.17 cm
Ixx 1819.3 cm4
Iyy 140.4 ISMC 200

Calculations for Moment Of Inertia about yy axis:

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Iyo(cm4)


B(cm) t(cm) Area Nos

ISMC 200 20 0.61 28.21 1 28.21 2.17 61.2157 132.84 140.4


ISMC 200 20 0.61 28.21 1 28.21 37.83 1067.18 40372 140.4

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Total 56.42 1128.4 40504 280.8

Ycg = 1128.4 / 56.42 = 20 cm

Iyy 280.8 + 40504.4 - 56.42 * 20


* 20

= 18217.2201 cm4

r min = SQRT 18217.22 / 56.42


= SQRT 322.8859
17.969025 cm

Calculations for Moment Of Inertia about xx axis:

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISMC 200 20 0.61 28.21 2 56.42 10 564.2 5642 3638.6

Total 56.42 564.2 5642 3638.6

Ycg = 564.2 / 56.42 = 10 cm

Ixx 3638.6 +E1746 5642 - 56.42 * 10


* 10

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 3638.6 cm4

r min = SQRT 3638.6 / 56.42


= SQRT 64.49132
8.03064849 cm

Slenderness ratio = 0.85 * 820.124 / 8.03065 86.81 90 100


= 86.81 931.944 900 800
Permissible stress : = 931.9439 kg/cm2

Axial Stress : 21.88 * 1000 / 56.42

= 387.8535 kg/cm2 < 931.944 kg/cm2


Hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

400

Properties ISA 75*75*8


Area 11.38 cm2
C.G. 2.14 cm 450 PL 430 * 8
I 59 cm4

ISA 75*75*8

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISA 75*75*8 11.38 2 22.76 2.14 48.7064 104.23 118


ISA 75*75*8 11.38 2 22.76 42.86 975.494 41810 118
PL 43 0.8 1 34.4 22.5 774 17415 5300.47

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

PL 43 0.8 1 34.4 22.5 774 17415 5300.47


Total 114.32 2572.2 76744 10837

Ycg = 2572.2 / 114.32 = 22.5 cm

Ixx = 10836.9333 + 76743.9 - 114.32 * 22.5


* 22.5

= 29706.3207 cm4

r min = SQRT 29706.32 / 114.32


= SQRT 259.8524
16.1199364 cm

S.R = 0.87 * 750 / 16.1199 40.4778 20 30


= 40.4778271 1418.57 1480 1450

Permissible stress : 1418.567 kg/cm2

Flexural Stress : 81.19035 * 1000 / 114.32

= 710.2025 kg/cm2 < 1418.57 kg/cm2


Hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member U1M1, U2M2, U3M3 , U4M4, U5M5, U6M6

Force 27.72 t ( Tension)


160

0
Properties ISA 75*75 8
Area 11.38 cm2
C.G. 2.14 cm
I 59 cm4
ISA 75*75 8

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISA 75*75 8 7.5 0.8 11.38 2 22.76 5.36 121.994 653.89 118
ISA 75*75 8 7.5 0.8 11.38 2 22.76 10.64 242.166 2576.7 118
Plate 38 0 0 1 0 7.5 0 0 0

Total 45.52 364.16 3230.5 236

Ycg = 364.16 / 45.52 = 8 cm

Ixx = 236 + 3230.54 - 45.52 * 8


* 8

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 553.256192 cm4

r min = SQRT 553.2562 / 45.52


= SQRT 12.15413
3.486278 cm

S.R = 0.85 * 750 / 3.48628 182.86 90 100


= 182.859772 -28.598 900 800

Permissible stress : 1500 kg/cm2

Axial Stress : 27.71769 * 1000 / 45.52

= 608.9124 kg/cm2 < 1500 kg/cm2


Hence OK

Nos. of 22 dia bolts reqd. = 27.72 * 1000 / 5843


= 4.74
Provide 2.37 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

400

Properties ISA 75*75*8


Area 11.38 cm2
C.G. 2.14 cm 450 PL 430 * 8
I 59 cm4

ISA 75*75*8

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISA 75*75*8 11.38 2 22.76 2.14 48.7064 104.23 118


ISA 75*75*8 11.38 2 22.76 42.86 975.494 41810 118
PL 43 0.8 1 34.4 22.5 774 17415 5300.47
PL 43 0.8 1 34.4 22.5 774 17415 5300.47
Total 114.32 2572.2 76744 10837

Ycg = 2572.2 / 114.32 = 22.5 cm

Ixx = 10836.9333 + 76743.9 - 114.32 * 22.5


* 22.5

= 29706.3207 cm4

r min = SQRT 29706.32 / 114.32

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= SQRT 259.8524
16.1199364 cm

S.R = 0.87 * 750 / 16.1199 40.4778 20 30


= 40.4778271 1418.57 1480 1450

Permissible stress : 1418.567 kg/cm2

Flexural Stress : 27.71769 * 1000 / 114.32

= 242.4571 kg/cm2 < 1418.57 kg/cm2


Hence OK

Member U4M4

Force 21.3176923 t
210

400
Properties ISA 100*100*10
Area 19.03 cm2
C.G. 2.84 cm
I 177 cm4
ISA 100*100*10

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

ISA 100*100*10 10 1 19.03 2 38.06 7.16 272.51 1951.2 354


ISA 100*100*10 10 1 19.03 2 38.06 13.84 526.75 7290.2 354

Total 76.12 799.26 9241.4 708

Ycg = 799.26 / 76.12 = 10.5 cm

Ixx = 708 + 9241.39 - 76.12 * 10.5


* 10.5

= 1557.16427 cm4

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min = SQRT 1557.164 / 76.12


= SQRT 20.4567
4.52290875 cm

S.R = 0.87 * 750 / 4.52291 144.266 60 70


= 144.265568 377.344 1220 1120

Permissible stress : 377.3443 kg/cm2

Flexural Stress : 21.31769 * 1000 / 76.12

= 280.0538 kg/cm2 < 377.344 kg/cm2


Hence OK

Member U4L4, U5L5, U6L6 ( compression )

Force 21.3176923 t
270

400
Properties ISA 130*130* 8
Area 20.22 cm2
C.G. 3.5 cm
I 328.3 cm4
ISA 130*130* 8

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

B(cm) t(cm) Area Nos

ISA 130*130* 8 13 0.8 20.22 2 40.44 9.5 384.18 3649.7 656.6


ISA 130*130* 8 13 0.8 20.22 2 40.44 17.5 707.7 12385 656.6

Total 80.88 1091.88 16034 1313.2

Ycg = 1091.88 / 80.88 = 13.5 cm

Ixx = 1313.2 + 16034.5 - 80.88 * 13.5


* 13.5

= 2607.28 cm4

r min = SQRT 2607.28 / 80.88


= SQRT 32.2364
5.67771077 cm

S.R = 0.85 * 650 / 5.67771 97.3103 90 100


= 97.3103461 826.897 900 800

Permissible stress : 826.8965 kg/cm2

Axial Stress : 21.31769 * 1000 / 80.88

= 263.5719 kg/cm2 < 826.897 kg/cm2


Hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member Short Diagonals ( compression )

Force 0.00 t
210

400
Properties ISA 75*75*8
Area 11.28 cm2
C.G. 2.14 cm
I 59 cm4
ISA 75*75*8

Item Size Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


B(cm) t(cm) Area Nos

ISA 75*75*8 10 0.8 11.28 2 22.56 7.86 177.322 1393.7 118


ISA 75*75*8 10 0.8 11.28 2 22.56 13.14 296.438 3895.2 118

Total 45.12 473.76 5288.9 236

Ycg = 473.76 / 45.12 = 10.5 cm

Ixx = 236 + 5288.95 - 45.12 * 10.5


* 10.5

= 550.468352 cm4

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min = SQRT 550.4684 / 45.12


= SQRT 12.2001
3.49286365 cm

S.R = 0.85 * 410.062 / 3.49286 99.7899 100 110


= 99.7899481 801.68 800 720

Permissible stress : 801.6804 kg/cm2

Axial Stress : 0 * 1000 / 45.12

= 0 kg/cm2 < 801.68 kg/cm2


Hence OK

Nos. of 22 dia bolts reqd. = 0.00 * 1000 / 5843


= 0
Provide 0 Nos. On each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF WIND BRACING :

Depth of top chord member : 0.4 m


Depth of bottom chord member : 0.45 m
Depth of diagonal member : 0.3 m
Depth of vertical member : 0.3 m
Width of top chord member : 0.4 m
width of bottom chord member : 0.4 m
Width of diagonal member : 0.4 m
Width of vertical member : 0.4 m
Total length of top chord : 66.36 m
Total length of bottom chord : 73 m
Total length of diagonal member: 220.32 m
Total length of vertical member : 82.5 m
Total nos. of top joint : 11 nos
Total nos.of bottom joint : 22 nos
Total nos. of middle joint : 0 nos
Gusset area in one joint : 1 m2
Wind pressure(when unloaded) : 2.4 KN/m2
Wind pressure(when loaded) : 1.5 KN/m2
Total length of end portal : 10.208 m
Width of bridge : 5.104 m
Distance between bearing level
to CL of bottom chord : 0.225 m
Distance between bearing level
to CL of top chord : 7.725 m

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

S. L. Nos. Details of exposed Depth width Face Total length / Area


area in m in m in m in m in m2
1 Top Chord 0.4 0.4 0.4 66.36
2 Bottom chord 0.45 0.4 0.45 73.00
3 Diagonal member 0.3 0.4 0.3 220.32
4 Vertical member 0.3 0.4 0.3 82.50
5 End post 0.2 0.3 0.2 10.21
6 Top gusset 11
7 Bottom gusset 22
8 Middle gusset 0

Wind load on windward girder is as follows :

SL. Nos. Elements Depth Length Area Pressure Load


in m in m in m2 in KN/m2 KN
1 Top Chord 0.4 66.36 2.4 63.71
2 Bottom chord 0.45 73.00 2.4 78.84
3 Diagonal member 0.3 220.32 2.4 158.63
4 Vertical member 0.3 82.50 2.4 59.40
5 End post 0.2 10.21 2.4 4.90
6 Top gusset 11 2.4 26.40
7 Bottom gusset 22 2.4 52.80
8 Middle gusset 0 2.4 0.00

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Wind load on leeward girder is as follows :

As per Clause. 212.2 of IRC :6 for Leeward truss only 50 % area is considered for wind load forces . But some author take this as 75 %.
As per Clause 4.12 of Design of Steel structures Vol. -II the wind load on Leewaard truss is considered as 75 %. So, for design purposes
we take the area as 75 % on conservative side.

SL. Nos. Elements Depth Length Area Pressure Load


in m in m in m2 in KN/m2 KN
1 Top Chord 0.4 66.36 1.8 47.7818182
2 Bottom chord 0.45 73.00 1.8 59.13
3 Diagonal member 0.3 220.32 1.8 118.97292
4 Vertical member 0.3 82.50 1.8 44.55
5 End post 0.2 10.21 1.8 3.67488
6 Top gusset 11 1.8 19.8
7 Bottom gusset 22 1.8 39.6
8 Middle gusset 0 1.8 0

Wind load acting on top chord member(p1) : (windward and leeward)

= wind load on top chord + 0.5 * vertical + 0.5 * diagonal + end post
+ top gus + 0.5 * middle gusset
= 111.49091 + 51.975 + 138.80 + 8.57472
+ 46.2 + 0
= 357.04 KN

Wind load acting on bottom chord member(p2) : (windward and leeward)

= wind load on bottom chord + 0.5 * vertical + 0.5 * diagonal + end post
+ bottom gusset + middle gusset

= 137.97 + 51.975 + 138.80174 + 8.57472


+ 92.4 + 0
= 429.72146 KN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Overturning effect of wind when bridge is unloaded :

P1

7.5 m

P2
0.225 m
5.104 Level of bearing
2R 2R

2R * 5.104 = P1 * 7.725 + P2 * 0.225


= 2758.15 + 96.69

2R = 2854.84 / 5.104
= 559.33 KN

2. When bridge is loaded :

Wind pressure on top chord member :


P1 = 357.04 * 1.5 / 2.4
= 223.15 KN

Wind pressure on bottom chord member :


P2 = 429.72 * 1.5 / 2.4
= 268.58 KN

Wind load on moving train


P3 : 18.8 * 1 * 3

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 56.4 KN

Wind load is acted on moving load at 1.5m above the road surface. Distance between
road surface and bearing level is 0.80m 0.8
Moving load act on : 2.3 m

2. Overturning effect on bridge when bridge is loaded.

P1

P3
1.5 7.5 m

P2
0.225 m
5.104 Level of bearing
2R 2R

2R * 5.104 = P1 * 7.725 + P2 * 0.225


+ P3 * 2.3
2R * 5.104 = 2758.15 + 96.69 + 56.4
* 2.3
= 2984.56
2R = 2985 / 5.104
= 585 KN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Due to overturning a thrust 584.75 KN acts down ward on leeward girder.

Wind load on Top chord Member : 357.04 KN

Wind load per metre = 357.04 / 73.00 = 4.89 KN/m


Wind Load per panel = 4.89 * 6.64 = 32.46 KN/m

16.23 32.46 32.46 32.46 32.46 32.46 32.46 32.46 32.46 32.46 16.23

U1` U2 U3 U4 U5 U6 U5 U4 U3 U2 U1

5.104

6.64 6.64 6.64 6.64 6.64 6.64 6.64 6.64 6.64 6.64

162.29 162.29

Shear due to wind : 146.06 KN

Shear due to Top Chord : 2.50 * 1181.946 * 2 = 59.097 KN

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

100

Total Shear on Top Lateral Bracing : 146.06 + 59.097308 = 205.16 KN (Compression)

Length of Diagonal Member : 6.636364 ^ 2 + 5.104 ^ 2 = 8.3721048 m

Load on Diagonal Member : 205.16 * Cosce q * 0.5

: 205.16 * 8.37 * 05 = 168.262325 KN (Tension)


5.104

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Lateral Bracing :

Force : 205.16 KN (Compression)


Effective length : 0.85 * 5.104 = 4.3384 m

Max. allowable slenderness ratio : 140 (Compression member)

Section use shown in the figure

Properties ISA 130 * 130 *8


Width of flange 13 cm
Area 20.22 cm2 ISA 130 * 130 *8
M.I. 328.3 cm4
Nos. ISA 2
Thickness 0.8 cm
Depth 13 cm

Item size(cm) Area (cm) Yt(cm) A * Yt(cm3)A*Yt2(cm4Ixo(cm4)


B(cm) t(cm)
ISA 130 * 130 *8 13 0.8 40.44 3.58 144.7752 518.295 656.6

Total 40.44 144.7752 518.295 656.6

Ixx : 656.6 cm4

r min = 4.0294416 cm

S.R = 0.85 * 510.4 / 4.0294416


= 107.67 < 140

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Permissible stress : 70.40 N/mm2 107.67 130 140


70.40 57 51
Load carrying capacity of member :

= 70.40 * 40.44 * 100 / 1000


= 284.70 KN > 205.16 KN
O.K.

We are providing 12 mm gusset to connect Bracing with Top chord member

Nos. of Bolt Calculation :

Bolt value = 5843.57143 ton

Nos of bolt reqd. 20516.0095 *1.05 / 5843.571

= 3.68641168

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Diagonal Bracing :

Force : 168.26 KN (Compression)


Effective length : 0.85 * 8.372105 = 7.11629 m

Max. allowable slenderness ratio : 140 (Compression member)

Section use shown in the figure

Properties ISA 150 * 150 *12


Width of flange 15 cm
Area 34.59 cm2 ISA 150 * 150 *12
M.I. 735.4 cm4
Nos. ISA 1
Thickness 1.2 cm
Depth 15 cm

Item size(cm) Area (cm) Yt(cm) A * Yt(cm3)A*Yt2(cm4Ixo(cm4)


B(cm) t(cm)
ISA 150 * 150 *1 15 1.2 34.59 3.5 121.065 423.728 735.4

Total 34.59 121.065 423.728 735.4

Ixx : 735.4 cm4

r min = 4.6109088 cm

S.R = 0.85 * 711.62890562 / 4.6109088


= 131.19 < 140

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Permissible stress : 56.17 N/mm2 131.19 120 130


56.17 64 57
Load carrying capacity of member :

= 56.17 * 34.59 * 100 / 1000


= 194.29 KN > 168.26 KN
O.K.

We are providing 12 mm gusset to connect Bracing with Top chord member

Nos. of Bolt Calculation :

Bolt value = 5843.57143 ton

Nos of bolt reqd. 16826.2325 *1.05 / 5843.571

= 3.02341544
Prtovide 4 nos bolt on each side

Connection between gusset and Top chord member

Dia of bolt : 2.2 cm

Contact width of gusset with member : 40 cm

Strenght of gusset plate : 40 * 1.2 * 1500


= 72000 kg

Bolt value : 5843.57143 kg

No.of rivet reqd : 72000 / 5843.571

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 12.32

Provided 13 nos rivet

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Portal Bracing : 1


2
197.70 KN C 5.104 1 D
I J 1m

G 2 1 H

3.601
B V1 E 8.20 m
V2

3.601

A F

Step 1. Reaction

Additional lateral load on portal 1.25 % of two end top chord

= 2 * 0.0125 * 141.64 = 3.541 t


Total Horizontal force = 162.29 + 35.4100 = 197.70 KN

Horizontal reaction in the end at the point of contraflexures

= 197.70 / 2
= 98.85 KN
= 9.885 t
Reaction R due to overturning effect = 197.70 * 4.6006198 / 5.104
= 178.20 KN

Hence Force in Member HE = 178.20 ( Comp.)


Force in Member BG = 178.20 ( Tensile )
Force in Member HD is found by passing section 1-1 taking moments about H
V1 * 3.6006198 - JD * 1.00 = 0

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

JD = 98.85 * 3.6006 / 1.00


= 355.92 KN ( Tensile )

Similarly passing section 2-2 and taking moment about G


V2 * 3.6006198 + 197.70 * 1.00 - CI * 1 = 0
CI * 1.000 = 98.8510 * 3.60 + 197.70 * 1.00
CI = 553.62683 KN ( Comp. )
Force in Member IJ is found by equating the force of left half of the portal bracing to zero
IJ = 197.70 - 98.85
= 98.85 KN ( Comp.)
For finding the force in HJ take moments about D
98.851 * 4.60 - HJ * SIN 45 * 1
HJ * SIN 45 * 1.00 = 454.78
HJ = 643.14897 KN ( Comp.)
Similarly GI = 643.14897 KN ( Tensile)
HD = 643.14897 * COS 45 - 178.20
= 454.77416 - 178.20
= 276.57 KN ( Tensile)
Similarly GC = 276.57 KN ( Comp.)

We are using same section for portal bracing and knee bracing
Max. Force = 643.14897 KN ( Comp. )

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Section use shown in the figure


300

200

ISMC 200

Item size(cm) Area (cm) Yt(cm) A * Yt(cm3)A*Yt2(cm4Ixo(cm4) nos


B(cm) t(cm)
ISMC 200 8 1.24 56.42 10 564.2 5642.0 3638.6 2

Total 56.42 564.2 5642 3638.60

Ycg = 10.00 cm

Ixx = 5642 + 3638.60 - 56.42 x 10.0 x 10.0


= 3638.6 cm^4

r min = 8.031 cm

S.R = 0.85 * 510.4 / 8.0306485


= 54.02 < 140

Permissible stress : 1279.77 Kg/cm2 54.02 50 60


1279.8 1320 1220
Load carrying capacity of member :

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 1279.8 * 56.42 / 100


= 722.05 KN > 643.15 KN
O.K.

We are provided 8 mm gusset to connect Bracing with Top chord member

Bolt value = 5843.57 kg

Nos of bolts for member = 64314.897087 x 1.05 = 11.5564 nos


5843.57
= 5.7782 Nos. on each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Portal Bracing :

178.52 KN C 5.104 D

#VALUE!

V2
B V1 E #VALUE!

#VALUE!

A F

Step 1. Reaction
Horizental reaction in the end at the point of contraflexures

= 178.521 / 2
= 89.261 KN
= 8.926 t

Additional lateral load on portal 2.50 % of two end top chord

= 2 * 0.0250 * 141.64 = 7.082 t

Total load on portal = 8.926 + 7.08 = 16.01 t(compression)

Section used as shown in the figure

Properties of ISMC 150 nos 2


a 20.22 cm2
h 15 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

b 13 cm
tf 1.25 cm
tw 0.54 cm
Cyy 2.22 cm
Ixx 328.3 cm4
Iyy 102.3 cm4 ISMC300
150

400
Item size(cm) Area (cm) Yt(cm) A * Yt A * Yt2 Ixx
B(cm) t(cm) cm3 cm4 cm4
2ISMC150 13 0.54 40.44 7.5 303.3 2274.75 656.6

Total 13 40.44 303.3 2274.75 656.6

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ycg = 303.3 / 40.44 = 7.5 cm

Ixx = 656.6 + 2274.75 - 40.44 * 7.5


* 7.5

= 656.6 cm4

Z xx = 656.6 / 7.5 = 87.546667 cm3

r min = SQRT 656.6 / 40.44


= SQRT 16.24
4.03 cm

S.R = 0.87 * 510.4 / 4.03 110.20 120 130


= 110.20 708.59 640 570

Permissible stress : 708.59 kg/cm2

Flexural Stress : 16.01 * 1000 / 40.44

= 395.85 kg/cm2 < 708.59 kg/cm2


O.K.

Nos. of rivet Calculation :

Use 12 mm thick gusset plate.

Use 22mm dia MS rivet


Shear strength of rivet = 1* #REF! * #REF! * 0.785 * #REF!

= #REF! kg

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Bearing strength = 0.54 * #REF! * #REF!


= #REF! kg

Rivet value : #REF! kg

Nos of rivet reqd : 16008.1 * 1.05 / #REF!


= #REF!

Provided 10 nos of rivet on each side

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DEFLECTION CALCULATION :

Member Area Length K D. L. L. L . DeflectionDeflection


in cm2 in m in tonne in tonne due to D.Ldue to L.L
L0L1 130.36 6.636 -0.22 -20.04 -16.34 0.22 0.18
L1L2 130.36 6.636 -0.66 -54.39 -40.92 1.83 1.37
L2L3 164.76 6.636 -1.11 -81.11 -57.37 3.63 2.56
L3L4 199.16 6.636 -1.55 -100.19 -79.43 5.17 4.10
L4L5 213.72 6.636 -1.99 -111.64 -93.19 6.90 5.76
L5L5 213.72 6.636 -2.43 -115.46 -97.49 8.71 7.36

U1U2 153.06 6.636 0.44 38.57 29.83 0.74 0.57


U2U3 149.56 6.636 0.88 68.7 49.35 2.68 1.93
U3U4 179.96 6.636 1.33 91.61 68.64 4.49 3.37
U4U5 210.36 6.636 1.77 106.87 87.63 5.97 4.89
U5U6 240.76 6.636 2.21 114.51 96.48 6.98 5.88

L0U1 149.56 8.20 0.55 49.53 39.47 1.49 1.19


U2L1 101.56 8.20 0.55 40.09 27.21 1.78 1.21
U3L2 77.34 8.20 0.55 30.66 27.21 1.79 1.59
U4L3 77.34 8.20 0.55 21.23 25.89 1.24 1.51
U5L4 56.42 8.20 0.55 11.79 17.58 0.94 1.41
U6L5 56.42 8.20 0.55 2.36 12.28 0.19 0.98

U1L1 102.4 8.20 -0.55 -49.53 -33.2 2.18 1.46


U2L2 78 8.20 -0.55 -35.38 -27.24 2.05 1.58
U3L3 59.52 8.20 -0.55 -25.94 -27.46 1.97 2.08
U4L4 59.52 8.20 -0.55 -16.51 -20.08 1.25 1.52
U5L5 59.52 8.20 -0.55 -7.08 -16.83 0.54 1.28

Verticals 45.52 7.5 0 0.00 13.66 0.00 0.00

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

62.73 53.77

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Modulus of elasticity : 211000 N/mm2

Deflection due to D.L : 2 * 6273170 / 211000


= 59.46133153 mm

Deflection due to L.L : 2 * 5377212 / 211000


= 50.968838857 mm

Total deflection : 59.4613315 + 50.96884


= 110.43017 < 73000 / 600
= 110.43 mm < 121.67
Hence O.K.

Design of Camber :

Height of camber : Deflection due to D.L. + 0.75*Deflection due to L.L.


= 59.4613315 + 38.22663
= 97.6879607 mm
= 100.00 mm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF LACING:
400

BOTTOM CHORD MEMBER Flat 50 * 8

Member L0L1 80 cm
Force : 72.127692 t

108 108
184
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Force resisted by the lacing bar : 0.5 * 2.5 * 72.1276923 / 100 * 1.414
= 1.2748569615 t

Used 50 * 8 mm flat

r min : 0.8 / SQRT 12 =


= 0.8 / 3.46 = 0.23 cm
112.68 110 120
: 1 * 26.02 = 112.68 <140 OK 698.59 720 640
0.23

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Min. thickness of lacing = 26.02 / 40 = 0.65 cm < 0.8 cm


OK
Permissible stress : 698.59 kg/cm2

Load carrying capacity of lacing : 4 * 698.58777 = 2794.4 kg


= 2.79 t > 1.274857 t
OK

Member L1L2
400

Flat 50 * 8

80 cm
Force : 155.07923 t

108 108
184
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Force resisted by the lacing bar : 0.5 * 2.5 * 155.079231 / 100 * 1.414
= 2.7410254038 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Used 50 * 8 mm flat

r min : 0.8 / SQRT 12 =


= 0.8 / 3.46 = 0.23 cm
112.68 110 120
: 1 * 26.02 = 112.68 <140 OK 698.59 720 640
0.23

Permissible stress : 698.59 kg/cm2

Load carrying capacity of lacing : 4 * 698.58777 = 2794.4 kg


= 2.79 t > 2.7410254 t
OK

Member L2L3
400

Flat 50 * 10

80 cm
Force : 225.92615 t

108 108
184
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 80 cm

Force resisted by the lacing bar : 0.5 * 2.5 * 225.926154 / 100 * 1.414
= 3.9932447692 t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
90.14 90 100
: 1 * 26.02 = 90.14 <140 OK 898.59 900 800
0.29

Permissible stress : 898.59 kg/cm2

Load carrying capacity of lacing : 5 * 898.58777 = 4492.9 kg


= 4.49 t > 3.9932448 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L3L4
400

Flat
50 * 12

80 cm
Force : 275.60462 t

110 110
180
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Force resisted by the lacing bar : 0.5 * 2.5 * 275.604615 / 100 * 1.414
= 4.8713115769 t

Used 50 * 12 mm flat

r min : 1.2 / SQRT 12 =


= 1.2 / 3.46 = 0.35 cm
73.48 80 90
: 1 * 25.46 = 73.48 <140 OK 1081.7 1010 900
0.35

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Permissible stress : 1081.67 kg/cm2

Load carrying capacity of lacing : 6 * 1081.6684 = 6490.0 kg


= 6.49 t > 4.8713116 t
OK

Member L4L5 , L5L5


400

Flat 50 * 12

80 cm
Force : 302.12769 t

112 112
176
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Force resisted by the lacing bar : 0.5 * 2.5 * 302.127692 / 100 * 1.414
= 5.3401069615 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Used 50 * 12 mm flat

r min : 1.2 / SQRT 12 =


= 1.2 / 3.46 = 0.35 cm
71.85 70 80
: 1 * 24.89 = 71.85 <140 OK 1099.6 1120 1010
0.35

Permissible stress : 1099.63 kg/cm2

Load carrying capacity of lacing : 6 * 1099.6313 = 6597.8 kg


= 6.60 t > 5.340107 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L5L6
400

Flat 65 * 12

80 cm
Force : #REF! t

128 128
144
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Force resisted by the lacing bar : 0.5 * 2.5 * #REF! / 100 * 1.414
= #REF! t

Used 65 * 12 mm flat

r min : 1.2 / SQRT 12 =


= 1.2 / 3.46 = 0.35 cm
58.79 50 60
: 1 * 20.36 = 58.79 <140 OK 1232.1 1320 1220
0.35

Permissible stress : 1232.12 kg/cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Load carrying capacity of lacing : 7.8 * 1232.1225 = 9610.6 kg


= 9.61 t > #REF! t
#REF!

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

TOP CHORD MEMBERS :

Member U1U2
400

Flat 50 * 8

80 cm
Force : 118.19462 t

: 35.1 ( whole section)


r min : 16.1 cm 108 108
184
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Spacing of lacing : 80 = 4.98


r min 16.06 < 0.7 * 35.125
< 24.5872
OK

Force resisted by the lacing bar : 0.5 * 2.5 * 118.194615 / 100 * 1.414
= 2.0890898269 t

Used 50 * 8 mm flat

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min : 0.8 / SQRT 12 =


= 0.8 / 3.46 = 0.23 cm
112.68 110 120
: 1 * 26.02 = 112.68 <140 OK 698.59 720 640
0.23

Permissible stress : 698.59 kg/cm2

Load carrying capacity of lacing : 4 * 698.58777 = 2794.4 kg


= 2.79 t > 2.0890898 t
OK

Member U2U3
400

Flat 50 * 10

80 cm
Force : 197.02308 t

: 36.6 ( whole section)


r min : 15.4 cm 108 108
184
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Spacing of lacing : 80 = 5.20


r min 15.40 < 0.7 * 36.636
< 25.645
OK

Force resisted by the lacing bar : 0.5 * 2.5 * 197.023077 / 100 * 1.414
= 3.4823828846 t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
90.14 90 100
: 1 * 26.02 = 90.14 <140 OK 898.59 900 800
0.29

Permissible stress : 898.59 kg/cm2

Load carrying capacity of lacing : 5 * 898.58777 = 4492.9 kg


= 4.49 t > 3.4823829 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member U3U4
400

Flat 50 * 10

80 cm
Force : 252.14462 t

: 36.6 ( whole section)


r min : 14.8 cm 108 108
184
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Spacing of lacing : 80 = 5.40


r min 14.81 < 0.7 * 36.636
< 25.645
OK

Force resisted by the lacing bar : 0.5 * 2.5 * 252.144615 / 100 * 1.414
= 4.4566560769 t

Used 50 * 10 mm flat

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
90.14 90 100
: 1 * 26.02 = 90.14 <140 OK 898.59 900 800
0.29

Permissible stress : 898.59 kg/cm2

Load carrying capacity of lacing : 5 * 898.58777 = 4492.9 kg


= 4.49 t > 4.4566561 t
OK

Member U4U5
400

Flat 50 * 12

80 cm
Force : 285.85385 t

: 36.6 ( whole section)


r min : 14.4 cm 110 110
180
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Spacing of lacing : 80 = 5.57


r min 14.36 < 0.7 * 36.636
< 25.645
OK

Force resisted by the lacing bar : 0.5 * 2.5 * 285.853846 / 100 * 1.414
= 5.0524667308 t

Used 50 * 12 mm flat

r min : 1.2 / SQRT 12 =


= 1.2 / 3.46 = 0.35 cm
73.48 70 80
: 1 * 25.46 = 73.48 <140 OK 1081.7 1120 1010
0.35

Permissible stress : 1081.67 kg/cm2

Load carrying capacity of lacing : 6 * 1081.6684 = 6490.0 kg


= 6.49 t > 5.0524667 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member U5U6
400

Flat 50 * 12

56 cm
Force : 295.83231 t

: 40.3 ( whole section)


r min : 14.4 cm 120 120
160
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45 - 24
= 56 cm

Spacing of lacing : 56 = 3.90


r min 14.36 < 0.7 * 40.283
< 28.1979
OK

Force resisted by the lacing bar : 0.5 * 2.5 * 295.832308 / 100 * 1.414
= 5.2288360385 t

Used 50 * 12 mm flat

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min : 1.2 / SQRT 12 =


= 1.2 / 3.46 = 0.35 cm
65.32 50 60
: 1 * 22.63 = 65.32 <140 OK 1166.8 1320 1220
0.35

Permissible stress : 1166.80 kg/cm2

Load carrying capacity of lacing : 6 * 1166.8027 = 7000.8 kg


= 7.00 t > 5.228836 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DIAGONALS MEMBERS :

Member L0U1
400

Flat 50 * 10

90 cm
Force : 161.4102 t

: 45.3 ( whole section)


r min : 15.4 cm 108 108
184
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 45 * Tan 45
= 90 cm

Spacing of lacing : 90 = 5.85


r min 15.40 < 0.7 * 45.275
< 31.6922
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Force resisted by the lacing bar : 0.5 * 2.5 * 161.410199 / 100 * 1.414
= 2.8529252598 t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
90.14 90 100
: 1 * 26.02 = 90.14 <140 OK 898.59 900 800
0.29

Permissible stress : 898.59 kg/cm2

Load carrying capacity of lacing : 5 * 898.58777 = 4492.9 kg


= 4.49 t > 2.8529253 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L1U2
400

Flat 50 * 8

80 cm
Force : 131.84 t

108 108
184
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45 21.6
= 80 cm

Force resisted by the lacing bar : 0.5 * 2.5 * 131.84 / 100 * 1.414
= 2.330272 t

Used 50 * 8 mm flat

r min : 0.8 / SQRT 12


= 0.8 / 3.46 = 0.23 cm
112.68 110 120
: 1 * 26.02 = 112.68 <140 OK 698.59 720 640

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.23

Permissible stress : 698.59 kg/cm2

Load carrying capacity of lacing : 4 * 698.58777 = 2794.4 kg


= 2.79 t > 2.330272 t
OK

Member L2U3, L3U4


400

Flat 50 * 10

80 cm
Force : 81.19 t

80 80
240
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Force resisted by the lacing bar : 0.5 * 2.5 * 81.1903545 / 100 * 1.414
= 1.4350395161 t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
117.58 110 120
: 1 * 33.94 = 117.58 <140 OK 659.4 720 640
0.29

Permissible stress : 659.40 kg/cm2

Load carrying capacity of lacing : 5 * 659.39594 = 3297.0 kg


= 3.30 t > 1.4350395 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L3U4
400

Flat 50 * 10

80 cm
Force : 59.11 t

80 80
240
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Force resisted by the lacing bar : 1 * 2.5 * 59.1053846 / 100 * 1.414


= 2.0893753462 t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
117.58 110 120
: 1 * 33.94 = 117.58 <140 OK 659.4 720 640

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.29

Permissible stress : 659.40 kg/cm2

Load carrying capacity of lacing : 5 * 659.39594 = 3297.0 kg


= 3.30 t > 2.0893753 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L4U5 , L5U6


400

Flat 50 * 10

80 cm
Force : 39.59 t

75 75
250
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Force resisted by the lacing bar : 1 * 2.5 * 39.5946154 / 100 * 1.414


(Lacing provided one side onl = 0.9898653846 t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
122.47 120 130
: 1 * 35.36 = 122.47 <140 OK 622.68 640 570
0.29

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Permissible stress : 622.68 kg/cm2

Load carrying capacity of lacing : 5 * 622.67859 = 3113.4 kg


= 3.11 t > 0.9898654 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : Vertical member U1L1 , Short Verticals

400

Flat 50 * 10

80 cm
Force : 49.8 t

75 75
250
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Force resisted by the lacing bar : 1 * 2.5 * 49.8 / 100 * 1.414


(Lacing provided one side onl = 1.76043 t

Used 50 * 10 mm flat

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
122.47 120 130
: 1 * 35.36 = 122.47 <140 OK 622.68 640 570
0.29

Permissible stress : 622.68 kg/cm2

Load carrying capacity of lacing : 5 * 622.67859 = 3113.4 kg


= 3.11 t > 1.76043 t
OK

Member : U2L2, U3L3, U4L4, U5L5

400

Flat 50 * 10

80 cm
Force : 81.190355 t

: 70.2 ( whole section)


r min : 18.0 cm 75 75
250
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Spacing of lacing : 80 = 4.45


r min 17.97 < 0.7 * 70.167
< 49.1172
OK

Force resisted by the lacing bar : 0.5 * 2.5 * 81.1903545 / 100 * 1.414
= 1.4350395161 t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
122.47 120 130
: 1 * 35.36 = 122.47 <140 OK 622.68 640 570
0.29

Permissible stress : 622.68 kg/cm2

Load carrying capacity of lacing : 5 * 622.67859 = 3113.4 kg


= 3.11 t > 1.4350395 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U1M1, U2M2, U3M3 , U4M4, U5M5, U6M6

400

Flat 50 * 8

62 cm
Force : 27.717692 t

: 182.9 ( whole section)


r min : 3.5 cm 90 90
220
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45 - 18
= 62 cm

Spacing of lacing : 62 = 17.78


r min 3.49 < 0.7 * 182.86
< 128.002
OK

Force resisted by the lacing bar : 1 * 2.5 * 27.7176923 / 100 * 1.414


= 0.9798204231 t

Used 50 * 8 mm flat

r min : 0.8 / SQRT 12 =

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 0.8 / 3.46 = 0.23 cm


134.72 130 140
: 1 * 31.11 = 134.72 <140 OK 541.67 570 510
0.23

Permissible stress : 541.67 kg/cm2

Load carrying capacity of lacing : 4 * 541.66838 = 2166.7 kg


= 2.17 t > 0.9798204 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : U4M4

400

Flat 50 * 10

64 cm
Force : 21.317692 t

: 144.3 ( whole section)


r min : 4.5 cm 80 80
240
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45 - 16
= 64 cm

Spacing of lacing : 64 = 14.15


r min 4.52 < 0.7 * 144.27
< 100.986
OK
Force resisted by the lacing bar : 1 * 2.5 * 21.3176923 / 100
(Lacing provided one side onl = 0.5329423077 t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =
= 1 / 3.46 = 0.29 cm
117.58 110 120

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

: 1 * 33.94 = 117.58 <140 OK 659.4 720 640


0.29

Permissible stress : 659.40 kg/cm2

Load carrying capacity of lacing : 5 * 659.39594 = 3297.0 kg


= 3.30 t > 0.5329423 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member : Short Diagonals

400

Flat 50 * 10

80 cm
Force : 0t

: 99.8 ( whole section)


r min : 2.3 cm 75 75
250
Inclination of lacing : 45 degree
Spacing of lacing bar : 2 * 40 * Tan 45
= 80 cm

Spacing of lacing : 80 = 35.09


r min 2.28 < 0.7 * 99.79
< 69.853
OK

Force resisted by the lacing bar : 1 * 2.5 * 0 / 100


(Lacing provided one side onl = 0t

Used 50 * 10 mm flat

r min : 1 / SQRT 12 =

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 1 / 3.46 = 0.29 cm
122.47 120 130
: 1 * 35.36 = 122.47 <140 OK 622.68 640 570
0.29
Permissible stress : 622.68 kg/cm2
Load carrying capacity of lacing : 5 * 622.67859 = 3113.4 kg
= 3.11 t > 0 t
OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF BEARING :

Dead load reaction at each support : 1.3 * 73 / 2


= 47.45 t

L. L. Reaction :

Class B Load will be critical .

Support reaction taken from Staad output file.

Reaction in each bearing : 23.17 t


( with impact )

Wind load Reaction :

P1

35.70 t

h= 7.5

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

P2
42.97 t
0.75 m
S= 5104 mm
2R
2R

R = 1/ 2 S ( P1 * ( h + 0.75 ) + P2 * 0.75 )

= 0.098 * ( 35.70 * 8.25 + 42.97 * 0.75 )

= 0.10 * 326.79
= 32.01 t

Total vertical load : 47.45 + 23.17 + 32.013


= 102.63 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Horizontal force due to braking : 9.96 t ( 0.2 *33.2 +0.1 *33.2 )

The entire horizontal force will be resisted by Rocker bearing.

Horizontal force on each bearing : 9.96 / 2 = 4.98 t

Horizontal force due to Seismic : 0.144 * 47.45 * 4


= 27.3312 t

Horizontal load on each bearing : 27.3312 / 2 = 13.6656 t

Total horizontal load : 4.98 + 13.6656 = 18.6456 t

DEFORMATION :

The horizontal deformation or movement due temperature varition.


Assumed 25 degree as a standard temperature.

Movement : 1.17E-05 * 25 * 73000


= 21.35 mm

Design of Rocker Bearing :

150mm

4 40 mm
3 40 mm
5 mm
2
40
1 40 mm

400mm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Size of Bearing plate :

Mark Length Width Thickness Dia


mm mm mm mm
1 600 400 40
2 400 200 40
3 400 200 40
4 600 400 40
5 4 Nos. 30

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Check for Bearing pressure :

Permissible bearing pressure : 85 kg/cm2

Length of pedestal : 900 mm


Width of pedestal : 700 mm

Loaded area of bearing A1 : 60 * 40 = 2400 cm2

Dispersed area of pedestal A2 : 90 * 70 = 6300 cm2

Allowable bearing pressure : 85 SQRT A2/A1


= 85 SQRT 6300 / 2400
= 137.72 kg/cm2

Allowable flextural compressive stress for M25 concrete as per cl. 303.1. IRC-21

Flextural compressive stress : 83.3 kg/cm2

Max vertical load on each bearing : 102.633 t

Moment at base due to longitudinal force acting through the Pin.


Moment : 18.6456 * 0.08 = 1.491648 t-m

co cal : 102633.035 / 2400 = 42.76 kg/cm2

c cal : 149164.8 * 6
60 * 1600
: 9.32 kg/cm2

co cal + c cal < 1.0


cc c

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=> 42.763765 +
9.3228 <1
137.71574 83.3

=> 0.310522 + 0.1119183673 <1

=> 0.4224404 <1

Hence OK

Design of Rocker Pin :

Load will be carried by Pin : 18.6456 / 4 = 4.6614 t

Permissible shear stress as per Appendix- 3 IRC - 83 : 975 kg/cm2

Under seismic case : 975 * 1.25 = 1218.75 kg/cm2


( 25 % allowable in seismic condition)

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Area reqd . : 4661.4 / 1218.75 = 3.8247385 cm2

Provided dia : 3.14 * 9 / 4


: 7.065 cm2 > 3.824738 cm2
Hence OK

Gross dia : 1.1 * 30 = 33 mm

2.5 + 30 = 32.5 mm

Consider least one .

Provided gross dia : 32.5 mm

Design of Bottom Plate :

2 1

40 mm
40 mm

33.44 38.1 42.76 47.425 52.09

100 100 100 100


2 1

Check for Bending & Shear :

Section 1-1:

S. F. : 0.5 ( 47.4 + 52.09 ) * 60 * 10

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 29853.519 kg

Moment : 29853.519 * 2 * 52.1 + 47.43 * 3.3333


47.4 + 52.09

151.60
= 29853.519 * 99.512 * 3.3333333

= 151598.29 kg-cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Shear stress fs = 29853.5188 / 60 * 4 = 124.39 kg/cm2


< 950 kg/cm2
Bending stress fb = 151598 * 6 / 60 * 16
= 947.49 < 1650kg/cm2
O.K.

Combined stress = SQRT ( 124.38966169 ^2 + 3* 947.49 ^2 )


= 1645.80707 Kg/cm2 < 2250 Kg/cm2 OK

S. F. : 0.5 ( 42.8 + 52.09 ) * 60 * 20


= 56910.198 kg

Moment : 56910.198 * 2 * 52.1 + 42.76 * 6.6667


42.8 + 52.09

= 56910.198 * 146.94 * 6.6666667


94.850

= 587747.58 kg-cm

Shear stress fs = 56910 / 60 * 8 = 118.56 kg/cm2


< 950 kg/cm2
Bending stress fb = 587748 * 6 / 60 * 64
= 918.36 < 1650kg/cm2
O.K.

Combined stress = SQRT ( 118.56291169 ^2 + 3* 918.36 ^2 )


= 1595.05113 Kg/cm2 < 2250 Kg/cm2 OK

Radius of Curved Surface :

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Load per unit of effective length : 102633 / 400 = 256.58 kg/mm


= 2565.8 N/mm

Working load : 8 d1 = 2565.83


= d1 = 320.73

r1 = 160.36412 mm

Provided radius of curved surface : 170 mm

DESIGN OF SLIDING BEARING :

200 mm
40 mm
4 4mm
7 4.5 mm
6 3 40 mm
5
2
40 mm
1 40 mm

400mm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Size of Bearing plate :

Mark Length Width Thickness Dia


mm mm mm mm
1 600 400 40
2 400 200 40
3 400 200 40
4 600 400 40
5 4 Nos. 30
6 400 100 4.5 PTFE
7 500 300 4

PTFE Sheet : Allowable bearing pressure on PTFE sheet as per table 6 of BS : 5400 section
9.1.1983

I. For permanent load : 306 kg/cm2

II. For full design load : 459 kg/cm2

Max Bearing stress : 102633 / 40 * 10

= 256.58 kg/cm2 < 459 kg/cm2


Hence OK

Max Bearing stress (DL) : 47450 / 40 * 10

= 118.63 kg/cm2 < 306 kg/cm2


Hence OK

Design of Anchor Bolts :

No of anchor bolt provided : 12 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Force on each bolt under normal case : 4.98 / 12 = 0.415 t

Force on each bolt under Seismic case : 18.6456 / 12 = 1.5538 t

Permissible shear stress as per appendix -3 of IRC - 1985

I. Under normal condition : 950 kg/cm2


II.Under seismic condition : 1263.5 kg/cm2

Area reqd for Anchor bolt : 1553.8 / 1263.5 = 1.23 cm2

Provided 16 mm Anchor bolt


Area provided : 3.14 * 1.6 * 1.6 / 4
= 2.0096 cm2
hence OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGNING OF EXPANSION JOINT :

Length of span 73 m
Max. temperature 25 `C
Min. temperature -25 `C
Expansion co-effcient 0.0000117
Modulus of elasticity 21100 kg/mm2

1. During contraction

Movement = -25 * 1.17E-05 * 73 * 1000 mm


= -21.3525 mm

2. During expansion

Movement = 25 * 1.17E-05 * 73 *1000 mm


= 21.3525 mm

3. Movement due to deflection

Movement = PL /AE
2 * 13273 ( 7707.6923077 + 20919.231 + 31196.1538 + 38535 + 42938 )
21100 13036 13036 16476 19916 21372
1.26 ( 0.59126207 + 1.604728 + 1.89343 + 1.9349 + 2.01 )
10.106617 mm
Expansion gap at the time of contraction
= -21.3525 - 10.106616861
= -31.459117 mm

Expansion gap at the time of expansion


= 21.3525 10.106616861
= 11.245883 mm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

We are providing expansion gap at the time construction = 50 mm

At the time of min.temp.(-35C) = 50 - -31.45912


= 81.459116861 mm

At the time of max.temp(50C) = 50 - 21.3525


= 28.6475 mm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Design of Joint :
U1

161.41 t

L1
L0 72.13

Design of gusset plate :


Member L0U1:
Force : 161.41 t
Reqd. Area : 149.56 cm2

Height of gusset : 70 cm
Provided 16 mm thick gusset plate on each side.

Design of bolt :

HSFG Bolt :
Provide 22 dia 8 G Bolts
As per table 1 of SP:6(4)-1989
Proof Load = 18180 Kg
Shear per Bolt = 0.45 * 18180 * N / 1.4

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

= 5843.57 N Kg

Member L0L1

Force 72.1277 t

Bolt value = 5843.57 Kg

Nos of bolt reqd : 72127.69230769 * 1.05 / 5843.57


= 12.9602380751 nos

Provided nos of bolt on each side : 6.48011904 nos

Member L0U1
Force : 161.41 t

Nos of bolt reqd : 161410.1985742 * 1.05 / 5843.57


= 29.0029326371 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Provided nos of bolt on each side : 14.5014663 nos

Joint :L1 U1
k1 k2

24.04 t
0.00 0
L0
72.1277 t L1 155.08 t L2

Design of gusset plate :

Max. Force : 155.0792307692 t

Reqd. Area : 103.3861538462 cm2


Height of gusset plate = 60 cm
Size of gusset pla 2 * 60 * 1.2 = 144 cm2
Size of housing plate : 45 * 0 = 0 cm2
Size of cover plate : 45 * 0 = 0 cm2
Size of top plate : 45 * 0 = 0 cm2
Total area provided = 144 cm2 > 103.386 cm2
OK
Provided 12 mm gusset plate both side

Member L1L2
Force : 155.079 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

bolt value 5843.57 kg

Nos of bolt reqd : 155079.2307692 * 1.05 / 5843.57


= 27.865355

Provided nos of bolt on each side : 13.93 nos

Member K1L1
Force : 0 t

Nos of bolt reqd : 0 * 1.05 / 5843.57


= 0

Provided nos of bolt on each side : 0.00 nos

Member L1U1
Force : 24.0377 t

Nos of bolt reqd : 24037.69230769 * 1.05 / 5843.57


= 4.31920397

Provided nos of bolt on each side : 2.16 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Member L1K2
Force : 0 t

Nos of bolt reqd : 0 * 1.05 / 5843.57


= 0

Provided nos of bolt on each side : 0.00 nos

No. of bolt for Housing plate :(Typ)


Force :Strength of Housing plate

Strength of gusset plate : 40 * 0.8 * 1500 = 48000 kg

Nos of bolt reqd : 48000 * 1.05 / 5843.57


= 8.62 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Provided nos of bolt on each side : 9 nos

No. of bolt for Top plate :(Typ)


Force :Strength of top plate

Use 22 mm dia power driven bolt. 40 * 0.8 * 1500 = 48000 kg

Nos of bolt reqd : 48000 * 1.05 / 5843.57


= 8.62 nos

Provided nos of bolt on each side : 9 nos

U1 U2
Joint L2: K3

131.84 27.72 t
0

L1 155.08 t L2 225.93 t L3

Design of gusset plate :

Max.Force225.926 t

Reqd area for gusset: 150.6174358974 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Height of gusset = 70 cm
Size of gusset plate2 * 70 * 1.2 = 168 cm2
Size of housing plate(2 nos) : 40 * 0.8 *2 = 64 cm2
Size of cover plate : 45 * 0 = 0 cm2
Size of top plate (1 nos) : 40 * 0 *2 = 0 cm2
Total area provided = 232 cm2 > 150.617 cm2
OK
Provided 12 mm gusset plate both side

Design of bolt :

Member L2L3
Force : 225.926 t

Nos of bolt reqd : 225926l * 1.05 / 5843.57


= 40.5954585

Provided nos of bolt on each side : 20.30 nos

Member L2U1
Force : 131.84 t

Nos of bolt reqd : 131840 * 1.05 / 5843.57


= 23.6896223

Provided nos of bolt on each side : 11.84 nos

Member L2U2
Force : 27.7177 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Nos of bolt reqd : 27717.69230769 * 1.05 / 5843.57


= 4.98044343

Provided nos of bolt on each side : 2.4902217145 nos

U3

Joint L3: K4
U2

109.70 24.50 0

L2 225.93 t 275.60 t L4
L3

Design of gusset plate :

Force : 275.605 t

Reqd area for gusset: 183.7364102564 cm2


Height of gusset plate = 70 cm

Size of gusset pla * 2 70 * 1.2 = 168 cm2


Size of housing plate(2 nos) : 40 * 0.8 *2 = 64 cm2
Size of top cover plate : 2 * 0 = 0 cm2
Size of web cover plate : 38 * 0 = 0 cm2
Size of bottom cover plate : 2 * 0 = 0 cm2
Size of top plate (1nos) : 40 * 0 *2 = 0 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Total area provided = 232 cm2 > 183.736 cm2


OK
Provided 16 mm gusset plate both side

Design of bolt

Member L3L4

Force : 275.605 t

bolt value : 5843.571428571 kg


Nos of bolt reqd : 275604.615 * 1.05 / 5843.57
= 49.5219148

Provided nos of bolt on each side : 24.76 nos

Member L3U3
Force : 24.4977 t

bolt value 5843.57 kg

Nos of bolt reqd : 24497.69230769 * 1.05 / 5843.57


= 4.4018589

Provided nos of bolt on each side : 2.20 nos

Member L3U2
Force : 109.699 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

bolt value 5843.57 kg

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Nos of bolt reqd : 109699.2307692 * 1.05 / 5843.57


= 19.7112663

Provided nos of bolt on each side : 9.8556331274 nos

U4

Joint L4: K5
U3
21.32
95.52 0

L3 275.60 t 300.87 t L5
L4

Design of gusset plate :

Force : 300.868 t

Reqd area for gusset: 201.4184615385 cm2

Height of gusset plate = 70 cm


Size of gusset pla 2 * 70 * 1.6 = 224 cm2
Size of housing plate(2 nos) : 40 * 0.8 *2 = 64 cm2
Size of top cover plate : 2 * 0 = 0 cm2
Size of web cover plate : 38 * 0 = 0 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Size of bottom cover plate : 2 * 0 = 0 cm2


Size of top plate (1nos) : 40 * 0 *2 = 0 cm2
Total area provided = 288 cm2 > 201.418 cm2
OK
Provided 16 mm gusset plate both side

Design of bolt

Member L4L5

Force : 300.868 t

bolt value : 5843.571428571 kg


Nos of bolt reqd : 300868.462 * 1.05 / 5843.57
= 54.0614397

Provided nos of bolt on each side : 27.0307198669 nos

Member L4U4
Force : 21.3177 t

bolt value 5843.57 kg

Nos of bolt reqd : 21317.69230769 * 1.05 / 5843.57


= 3.83046176

Provided nos of bolt on each side : 1.9152308821 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Member L4U3
Force : 95.5177 t

bolt value 5843.57 kg

Nos of bolt reqd : 95517.69230769 * 1.05 / 5843.57


= 17.1630617

Provided nos of bolt on each side : 8.5815308454 nos

U5

Joint L5: K6
U4
21.88
81.19
0

L4 300.87 t 300.87 t L4
L5

Design of gusset plate :

Force : 300.87 t

Reqd area for gusset: 201.4184615385 cm2

Height of gusset plate = 70 cm


Size of gusset pla 2 * 70 * 1.6 = 224 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Size of housing plate(2 nos) : 40 * 0.8 *2 = 64 cm2


Size of top cover plate : 2 * 0 = 0 cm2
Size of web cover plate : 38 * 0 = 0 cm2
Size of bottom cover plate : 2 * 0 = 0 cm2
Size of top plate (1nos) : 40 * 0 *2 = 0 cm2
Total area provided = 288 cm2 > 201.418 cm2
OK
Provided 16 mm gusset plate both side

Design of bolt

Member L5L4

Force : 300.868 t

bolt value : 5843.571428571 kg


Nos of bolt reqd : 300868.462 * 1.05 / 5843.57
= 54.0614397

Provided nos of bolt on each side : 27.0307198669 nos

Member L5U5
Force : 21.8827 t

bolt value 5843.57 kg

Nos of bolt reqd : 21882.69230769 * 1.05 / 5843.57


= 3.93198358

Provided nos of bolt on each side : 1.9659917915 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Member L5U4
Force : 81.1904 t

bolt value 5843.57 kg

Nos of bolt reqd : 81190.35451505 * 1.05 / 5843.57


= 14.5886592

Provided nos of bolt on each side : 7.2943296136 nos

U6

Joint L6: U5
U5
#REF! #REF!
#REF!

L5 #REF! t #REF! t L5
L6

Design of gusset plate :

Force : #REF! t

Reqd area for gusset: 201.4184615385 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Size of gusset pla 2 * 100 * 1.6 = 320 cm2


Size of housing plate(2 nos) : 40 * 0.8 * 2 = 64 cm2
Size of top cover plate : 2 * 0 = 0 cm2
Size of web cover plate : 38 * 0 = 0 cm2
Size of bottom cover plate : 2 * 0 = 0 cm2
Size of top plate (1nos) : 40 * 0*2 = 0 cm2
Total area provided = 384 cm2 > 201.418 cm2
OK
Provided 16 mm gusset plate both side

Design of bolt

Member L5L6

Force : #REF! t

bolt value : 5843.571428571 kg


Nos of bolt reqd : #REF! * 1.05 / 5843.57
= #REF!

Provided nos of bolt on each side : #REF! nos

Member L6U6
Force : #REF! t

bolt value 5843.57 kg

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Nos of bolt reqd : #REF! * 1.2 / 5843.57


= #REF!

Provided nos of bolt on each side : #REF! nos

Member L6U5
Force : #REF! t

bolt value 5843.57 kg

Nos of bolt reqd : #REF! * 1.2 / 5843.57


= #REF!

Provided nos of bolt on each side : #REF! nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Joint U1 *

U1 118.19 t
U2

161.41 t

L0

L1
L2
Design of gusset :

Force : 118.195 t

Reqd. area : 153.06 cm2

Height of Gusset : 70 cm

Reqd thickness : 153.06 / 70 = 2.18657 cm

Provided 16mm thick gusset on each side and 8 mm top plate

Design of bolt :

Member U1U2
Force : 118.195 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

bolt value 5843.57 kg

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Nos of bolt reqd : 118194.6153846 * 1.05 / 5843.57


= 21.2377563

Provided nos of bolt on each side : 10.6188781699 nos

Joint U2 *

U1 U2 197.02 t
U3

L2
L3
Design of gusset :

Force : 197.023 t

Reqd. area : 149.56 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates = 40 * 0.8 * 2
= 64 cm2
Area of gusset plates required = 85.56
Height of Gusset : 60 cm

Reqd thickness : 85.56 / 60 = 1.426 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Provided 12 mm thick gusset on each side

Design of bolt :

Member U2U3
Force : 197.023 t

bolt value 5843.57 kg

Nos of bolt reqd : 197023.0769231 * 1.05 / 5843.57


= 35.4020197

Provided nos of bolt on each side : 17.7010098446 nos

Joint U3

*
U2 U3
U4 252.14 t

L4

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Design of gusset : L3

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Force : 252.145 t

Reqd. area : 179.96 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates = 40 * 0.8 * 2
= 64 cm2
Area of gusset plates required = 115.96 cm2

Height of Gusset : 70 cm

Reqd thickness : 115.96 / 70 = 1.65657 cm

Provided 12 mm thick gusset on each side

Member U3U4
Force : 252.145 t

bolt value 5843.57 kg

Nos of bolt reqd : 252144.6153846 * 1.05 / 5843.57


= 45.3065132

Provided nos of bolt on each side : 22.6532566077 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Joint U4

*
Design of gusset :
U4 285.85 t
U3 U5

L4 L5

Force : 285.854 t

Reqd. area : 210.36 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates = 40 * 0.8 * 2
= 64 cm2
Area of gusset plates required = 146.36 cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Height of Gusset : 70 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Reqd thickness : 146.36 / 70 = 2.09086 cm

Provided 12 mm thick gusset on each side

Design of bolt :

Member U4U5
Force : 285.854 t

bolt value 5843.57 kg

Nos of bolt reqd : 285853.8461538 * 1.05 / 5843.57


= 51.363544

Provided nos of bolt on each side : 25.6817720234 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Joint U5

*
Design of gusset :
U4

U5 #REF! t
U6

L5 L6

Force : #REF! t

Reqd. area : 240.76 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates = 40 * 0.8 * 2
= 64 cm2
Area of gusset plates required = 176.76 cm2

Height of Gusset : 90 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Reqd thickness : 176.76 / 90 = 1.964 cm

Provided 16 mm thick gusset on each side

Design of bolt :

Member U5U6
Force : #REF! t

bolt value 5843.57 kg

Nos of bolt reqd : #REF! * 1.05 / 5843.57


= #REF!

Provided nos of bolt on each side : #REF! nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Joint K1 :

U1 141.64

K1

0.00

141.64

L0 0.00

S1

Design of gusset :

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Force : 141.64 t
Reqd. area : 149.56 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates = 40 * 0.8 * 2
= 64 cm2
Area of gusset plates required = 85.56 cm2

Height of Gusset : 40 cm

Reqd thickness : 85.56 / 40 = 2.139 cm

Provide 12 mm thick gusset on each side and 10 mm thick plate at top face.

Design of bolt :

Member K1S1
Force : 0 t

bolt value 5843.57 kg

Nos of bolt reqd : 0 * 1.05 / 5843.57


= 0

Provided nos of bolt on each side : 0 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

No. of bolt for to fixing gusset plate with short Verticals :(Typ)
Force :Strenght of gusset plate

Provided 10 mm gusset plate to fix Vertical member with Bottom chord members
Strenght of gusset plate : 40 * 1 * 1500 = 60000 kg

bolt value : 5843.571428571 Kg

Nos of bolt reqd : 60000 * 1.05 / 5843.57


= 10.7810781078 nos

Provided nos of bolt : 11 nos

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

2.0 Calculation of section properties

Modular Ratio (m): = /29580.40 = 7.50

Creep Factor (Kc) : 0.5

Modular Ratio for permanent loadings (mp):


= m/Kc = 7.50/0.5 = 15.00 min should be 15
Modular Ratio for transient loadings (mt): 7.50

No Values
Member Profile Item
Steel only mt mp
1500
Effective width of compression
Intermediate Cross Girders

Y
flange (m): 1.085 1.085
250

Cross sectional area (A) (Cm2): #REF! #REF! #REF!


C.g. distance from top (Cm): #REF! #REF!
25 C.g. distance from left (Cm): 12.500 75.000 75.000
1
250
Ix-x (I about x-axis) (Cm4):
600

X X #REF! #REF! #REF!


#REF! Radious of Gyration ryy(cm) : #REF!
25 Radious of Gyration rxx (cm) : #REF!

250
Y
1960
Effective width of compression
Y flange (Cm): 0.430 196.000 196.000
250

Cross sectional area (A) (Cm2): 494.960 1148.293 821.627


C.g. distance from top (Cm): 49.09 39.05 49.60
End Cross Girders

20

C.g. distance from left (Cm): 21.5 98.00 98.00


350
Ix-x (I about x-axis) (Cm4): 580100.0 ### ###
Iy-y (I about y-axis) (Cm4):
848

900

### 147315.5 114780.5


16 Ix-y (torsional constant) (Cm4): ### ### ###

SATVIR GUPTA FABRICATOR


End Cross Girde
DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

430
Y

32
1500
Effective width of compression
flange (m): 0.180 1.500 1.500

250
Cross sectional area (A) (Cm2): 104.40 604.40 354.40
C.g. distance from top (Cm): 25.00 18.98 23.55
Longitudinal Girder

C.g. distance from left (Cm): 9.000 75.00 75.00

16
180
2 Ix-x (I about x-axis) (Cm4): 42274.8 189769.6 158859.8
Iy-y (I about y-axis) (Cm4):

500
10 1555.2 18221.9 3638.5
X
Area = Ix-y (torsional constant) (Cm4): 0.0 0.0 0.0
104.4 Radious of Gyration ryy(cm) : 3.86
16 Radious of Gyration rxx (cm) : 20.12

180
424
Cross sectional area (A) (Cm2): 455.68 - -
16

C.g. distance from bottom (Cm): 51.600 - -


C.g. distance from left (Cm): 21.20 - -
1000

16
Bottom Chord

3 Ix-x (I about x-axis) (Cm4): 616836.8 - -


392 Iy-y (I about y-axis) (Cm4): 153566.1 - -
X X
Ix-y (torsional constant) (Cm4): ### - -
Radious of Gyration ryy(cm) : 18.36
Radious of Gyration rxx (cm) : 36.79
16

424

Y
324
Cross sectional area (A) (Cm2): 142.96 - -
12

C.g. distance from bottom (Cm): 17.500 - -


onal Vertical long

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Diagonal Vertical long


C.g. distance from left (Cm): 16.20 - -

326
10
4 Ix-x (I about x-axis) (Cm4): 27983.4 - -
Iy-y (I about y-axis) (Cm4): 22873.6 - -
X X
Ix-y (torsional constant) (Cm4): 37798.66 - -
Radious of Gyration ryy(cm) : 12.65
Radious of Gyration rxx (cm) : 13.99

12
324

Y
324
Cross sectional area (A) (Cm2): 120.80 - -

10
C.g. distance from bottom (Cm): 15.000 - -
Diagonal Vertical short

C.g. distance from left (Cm): 16.20 - -


280

10
Ix-x (I about x-axis) (Cm4): 17282.87 - -
5
Iy-y (I about y-axis) (Cm4): 19472.14 - -
X X
Ix-y (torsional constant) (Cm4): 27456.70 - -
Radious of Gyration ryy(cm) : 12.70
Radious of Gyration rxx (cm) : 11.96
10

324

324 Cross sectional area (A) (Cm2): 289.280 - -


C.g. distance from top (Cm): 30.600 - -
Y C.g. distance from left (Cm): 16.20 - -
Top Chord (TC1)

16
6
16 Ix-x (I about x-axis) (Cm ):
4
144101.9 - -
580

Iy-y (I about y-axis) (Cm ):


4
53086.8 - -
X Ix-y (torsional constant) (Cm ):
4
119282.2 - -
16 Radious of Gyration ryy(cm) : 13.55
Radious of Gyration rxx (cm) : 22.32

324

SATVIR GUPTA FABRICATOR


Top Cho
DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Y
324 Cross sectional area (A) (Cm2): 315.200 - -
C.g. distance from top (Cm): 31.000 - -
Y C.g. distance from left (Cm): 16.20 - -
Top Chord (TC2)

20
16 Ix-x (I about x-axis) (Cm ):
4
168669.9 - -
7

580
Iy-y (I about y-axis) (Cm4): 55354.3 - -
X Ix-y (torsional constant) (Cm ):
4
130223.2 - -
20 Radious of Gyration ryy(cm) : 13.25
Radious of Gyration rxx (cm) : 23.13

324

Y
300
Cross sectional area (A) (cm2): 131.040 - -
C.g. distance from top (cm): 16.200 - -
C.g. distance from left (cm): 15.000 - -
12
Vertical

8
324

292

Ix-x (I about x-axis) (cm4): 25257.07 - -


16 Iy-y (I about y-axis) (cm4): 7200.00 - -
Ix-y (torsional constant) (cm4): 98.74 - -
Radious of Gyration ryy(cm) : 7.41 - -
Radious of Gyration rxx (cm) : 13.88 - -
300

250
Cross sectional area (A) (cm2): 80.400 - -
C.g. distance from top (cm): 16.200 - -
C.g. distance from left (cm): 12.500 - -
Vertical Short

9
10
324

304

Ix-x (I about x-axis) (cm4): 14665.71 - -


10 Iy-y (I about y-axis) (cm4): 2604.17 - -

SATVIR GUPTA FABRICATOR


Vertical Short
DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Ix-y (torsional constant) (cm4): 26.80 - -


Radious of Gyration ryy(cm) : 5.69 - -
Radious of Gyration rxx (cm) : 13.51 - -
250

250
Cross sectional area (A) (cm2): 106.800 - -
C.g. distance from top (cm): 15.000 - -
Top Chord Bracing

C.g. distance from left (cm): 12.500 - -


10
10
300

268
Ix-x (I about x-axis) (cm4): 17735.27 - -
16 Iy-y (I about y-axis) (cm4): 4166.67 - -
Ix-y (torsional constant) (cm4): 77.20 - -
Radious of Gyration ryy(cm) : 6.25 - -
Radious of Gyration rxx (cm) : 12.89 - -
250

L125x95x12 Cross sectional area (A) (cm2): 49.960


Top Longitudinal bracing

y C.g. distance from top (cm): 3.960


1.2 C.g. distance from Y-axis (cm): 3.070
Ix-x (I about x-axis) (cm4): 765.20
x Iy-y (I about y-axis) (cm ):
4
x 452.74

3.96 Radious of Gyration rxx(cm) : 3.91


Radious of Gyration ryy (cm) : 3.01
y

Area = 24.98

412
Cross sectional area (A) (Cm2): 369.600 - -
C.g. distance from top (Cm): 31.000 - -
ediate Top Chord

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Intermediate Top Chord


Y 20 C.g. distance from left (Cm): 21.400 - -
16
Ix-x (I about x-axis) (Cm4): 206109.9 - -

600
X X Iy-y (I about y-axis) (Cm4): 104895.5 - -
20 Ix-y (torsional constant) (Cm4): 210354.0 - -

L90x90x10
Knee vertical bracing

y Cross sectional area (A) (cm2): 34.06


1.2 C.g. distance from top (cm): 2.59

x x Radious of Gyration ryy(cm) : 4.20


Radious of Gyration rxx (cm) : 2.73
2.59

Area = 17.03

140
Cross sectional area (A) (cm2): 51.200 - -
C.g. distance from top (cm): 10.000 - -
Top Diagonal Bracing

C.g. distance from left (cm): 4.766 - -


11
10
200

176

Ix-x (I about x-axis) (cm4): 3423.21 - -


Iy-y (I about y-axis) (cm4): 1038.25 - -
12 Ix-y (torsional constant) (cm4): 21.99 - -
Radious of Gyration ryy(cm) : 4.50 - -
Radious of Gyration rxx (cm) : 8.18 - -

SATVIR GUPTA FABRICATOR


Top Diagona
DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

140

1000
Effective width of compression 70761.4
Y flange (m): 0.400 1.000 1.000

250
Cross sectional area (A) (Cm2): 279.360 612.693 446.0
End Cross Girders

C.g. distance from top (Cm): 31.518 32.570 40.070

564 16
12
200 C.g. distance from left (Cm): 20.000 50.000 50.000

600
12 Ix-x (I about x-axis) (Cm4): 157091.7 468938.8 368035.5
Iy-y (I about y-axis) (Cm4): 70144.09 75082.4
Ix-y (torsional constant) (Cm4): 226.25 263267.5 263869.2
Radious of Gyration ryy(cm) :
20

400
Y 15.85 11.07 12.60
Radious of Gyration rxx (cm) : 23.71 27.67 28.73

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

3.3 Design of Intermediate cross girders


Span : 5.10 m
Spacing between cross girders 6.6364 m

Impact factors:

Final value of Cda = 1.00

Summary of STAAD output

units : Force - Mton, Moments - Mton-meter


sign convention : -ve for tension, hogging moments, tensile stress
+ve for compression, sagging moments, compressive stress

live load +DL+SIDL -2.00 20.30 0.00 0.00 0.00 44.70


Wind load(+z) +DL+ SIDL -1.00 7.50 0.00 0.00 0.00 23.10
Seismic load(z&y)+DL+ SIDL -1.00 7.50 0.00 0.00 0.00 23.10
Temp. Rise+DL+ SIDL -1.00 7.50 0.00 0.00 0.00 23.10

Design forces for midspan (including impact):

Axial Load -2.0 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Moment (Mz) 44.7 t-m


Moment (My) 0.0 t-m
Shear (Fy) 20.3 t

Flexural stress at top of concrete slab (in conc. units): 1.84 N/mm2
Flexural stress at bottom of concrete slab (in conc. units): 0.35 N/mm2
Flexural stress at top of steel beam (in steel units): 5.28 N/mm2
Flexural stress at bottom of steel beam (in steel units): -48.32 N/mm2
Flexural tensile stress at bottom of steel beam for corresonding valu 0.00 N/mm2
Shear stress : 28.19 N/mm2
Axial stress : -1.05 N/mm2

Allowable stresses

Flexural tensile stress in steel: 155.00 N/mm2

Flexural compressive stress: Since the top flange of the beam will be
supported continuously by the concrete
(in steel)
deck slab, so the allowable compressive
stress shall be same as allowable tensile
stress.

Flexural compressive stress in concrete: 11.67 N/mm2 SAFE

Since both of the allowable stresses are more than the actual stresses in
the beam, the beam is safe.

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Allowable shear stress in steel: 87.50 N/mm2 SAFE

2.0 Calculation of section properties

Modular Ratio (m): = /0.00 = #DIV/0!

Creep Factor (Kc) : 0.5

Modular Ratio for permanent loadings (mp):


= m/Kc = #DIV/0! #DIV/0! min should be 15
Modular Ratio for transient loadings (mt): #DIV/0!

No Values
Member Profile Item
Steel only mt mp
1500
Y Effective width of compression
flange (m): 0.250 0.000 0.000
250
Intermediate Cross Girders

Cross sectional area (A) (Cm2): 191.00 #DIV/0! #DIV/0!


C.g. distance from top (Cm): 30.00 #DIV/0! #DIV/0!
25 C.g. distance from left (Cm): 12.500 75.000 75.000
1
250
X Ix-x (I about x-axis) (Cm4): 291857.8 #DIV/0! #DIV/0!
X
Iy-y (I about y-axis) (Cm4):
600
6510.4 #DIV/0! #DIV/0!
Area= 12 Ix-y (torsional constant) (Cm4): 0.00000 0.00000 0.00000
191 Radious of Gyration ryy(cm) : 5.84
25 Radious of Gyration rxx (cm) : 39.09

Y
250

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

1.0 Basic Design Data:

Statical scheme :

Main Girders : Simply supported Warren type subdivided truss


Cross Girders : Simply supported plate girders
supported on the Built-up Bottom chord
Top chord bracings : Braced Top Chord

Deck level bracing : No bracing, but the composite deck will


provide lateral stiffness.

Span of Main girders : 80 m


(c/c of bearing)

Trans. c/c distance between truss : 5.85 m

carriageway width : 4.25 m


(supported on truss)

Width of Bottom Chord : 0.424 m

Total width of structure : 6.274 m


(outer to outer)
Wearing coarse thickness : 65 mm to be provided
90 mm for design purpose

Cross fall on deck slab : 2.5 % on both sides

Avg. thickness of deck slab : 250 mm

Live load : One lane of Class A loading

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Density of concrete : 2.5 t/m3

Density of wearing coarse : 2.2 t/m3

Density of steel : 7.85 t/m3

Grade of Concrete : M 35

Grade of Steel used for Truss : Fe 410WB (IS:2062)

Yield Stress of Steel : 250 MPa


Grade of Steel used for Truss : Fe 540WB (IS:2062)

Yield Stress of Steel : 390 MPa


Modulus of Elasticity of Steel : 2.11E+05 MPa

Poisson's Ratio of steel 0.3

Modulus of Elasticity of Conc. : 29580.40 MPa

Coefficient of thermal expansion


Steel : 1.17E-05 /°C
R. C. Concrete : 1.17E-05 /°C (as per IRC:22)

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

DESIGN OF INTERMEDIATE CROSS GIRDER:

Crossgirder is design as a composite section.Composite section is consist of deck slab


and steelsection.

Ec = 290000 kg/cm2
Es = 2110000 kg/cm2
Section Properties ( Permanent Loads)

m = 15 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be = bw + l/ 5
13.35 + 468 / 5
= 106.95 cm

beff = 106.95 / 15 Properties ISMB 400


Area 78.46 cm2
= 7.13 cm C.G. 20.00 cm
I 20458.4 cm4
Section properties for dead loads :

Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4)


B(cm) t(cm)
Slab 7.13000 0 0 0 0 0.0 0
ISMB 400 14 0.89 78.46 20 1569.2 31384 20458.4
Plate 17 0.8 13.6 #VALUE! ### ### 0.72533
Total 92.06 #VALUE! #VALUE! #VALUE! 20459.13

Ycg = #VALUE! / 92.06 = #VALUE! cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Ixx = 20459.13 + #VALUE! - #VALUE! * #VALUE!


* 92.06
= #VALUE! cm4

Ztt = #VALUE! / #VALUE!


= #VALUE! cm3 ### ISMB 400 ###

Zbb = #VALUE! / #VALUE!


= #VALUE! cm3

Section Properties ( Steel section only)

m = 15 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be = bw + l/ 5
13.35 + 468 / 5
= 106.95 cm

beff = 106.95 / 15 Properties ISMB 400


Area 78.46 cm2
= 7.13 cm C.G. 20.00 cm
I 20458.4 cm4
Depth 40.00 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Section properties for dead loads :

Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4)


B(cm) t(cm)
Slab 7.13000 0 0 0 0 0.0 0
ISMB 400 14 0.89 78.46 20 1569.2 31384 20458.4
Plate 17 0.8 13.6 40.4 549.44 22197 0.72533
Total 92.06 60.4 2118.64 53581 20459.13

Ycg = 2118.64 / 92.06 = 23.01369 cm

Ixx = 20459.13 + 53581.376 - 23.01369 * 23.01369


* 92.06
= 25282.78 cm4

Ztt = 25282.78 / 23.013687


= 1098.598 cm3 400 ISMB 400 408

Zbb = 25282.78 / 17.786313


= 1421.474 cm3

Section Properties ( Transient Loads)

m = 7.5 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be = bw + l/ 5
6.675 + 468 / 5
= 100.275 cm

beff = 100.275 / 7.5 Properties ISMB 400

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Area 78.46 cm2


= 13.37 cm C.G. 20.00 cm
I 20458.4 cm4
Depth 40.00 cm

Section properties :

Item size(cm) Area (cm2) Yt(cm) A * Yt(cm3)A*Yt2(cm4)Ixo(cm4)


B(cm) t(cm)
Slab 13.37 0 0 0 0 0.0 0
ISMB 400 14 0.89 78.46 20 1569.2 31384 20458.4
Plate 17 0.8 13.6 40.4 549.44 22197 0.72533
Total 92.06 60.4 2118.64 53581 20459.13

Ycg = 2118.64 / 92.06 = 23.01369 cm

Ixx = 20459.13 + 53581.376 - 23.01369 * 23.01369


* 92.06
= 25282.78 cm4

Ztt = 25282.78 / 23.013687


= 1098.598 cm3 400 ISMB 400 ###

Zbb = 25282.78 / 17.066313


= 1481.444 cm3

LOAD CALCULATION :

1) Dead load :

Load due to deck slab : 0.0628 * 6.636364 = 0.42 t/m

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Load due to crossgirder : 0.07 t/m


Total UDL : 0.49 t/m

0.49

A 5.104 m
B
1.25 t 1.25 t

Max. SF at end = 0.49 * 5.104 / 2


= 1.25 t

Max. B.M. at mid = 1.25 * 2.552 - 0.49 * 5.104


* 5.104 / 8

= 1.59 t-m

2) SIDL :

Load due to Wearing Coat : 0 * 6.636364 = 0.00 t/m

0.00

A 5.104 m
0.00 t B
0.00 t

Max. SF at end = 0.00 * 5.104 / 2


= 0.00 t

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Max. B.M. at mid = 0.00 * 2.552 - 0.00 * 5.104


* 5.104 / 8

= 0.00 t-m

Live load analysis for Crossgirder :

Load of each wheel with impact: 5.7 * 1.48 = 8.436 t

8.436 t 8.436 t
1.22 m

6.636 m 6.636 t

Max. reaction at central support : 8.436 + 6.1 * 5.416364 / 6.636364

8.436 + 4.978603
= 13.414603 ton

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Max. B.M. :

1.652 13.41 t 13.41 t 1.652


1.8

1.035
A 5.104 m B
13.41 13.41

B.M. : 8.44 * 3.05 - 8.44 * 0.61


= 20.58
= 20.58 tm

Max. B.M. Due to pedestrian load:

1.402 1.402
1.525 t/m 2.3 0.5 t/m

0.537 0.975 0.975


A 5.104 m B
3.24 t 3.24 t

As per Cl. 207.4 of IRC:6:2000 the remaining width of carriageway shall be loaded with 500 Kg/m2
Load on Cross Girder = 0.5 * 6.636364
= 3.3181818 ton
Load on deck slab = 3.3181818 * 0.975
= 3.2352273 ton/m
Load on truss = 3.2352273 / 6.636364
= 0.4875 ton/m
B.M. at centre : 3.24 * 2.552 - 3.24 * 1.5275
= 3.31
= 3.31 tm

Max. S.F. : 13.41 t 13.41 t


0.212 0.325 1.8 2.455
0.40

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

5.104
A B

S.F. : ( 13.41 * 4.255 + 13.41 * 2.455 )


/ 5.104
+

= 90.01198 / 5.104
= 17.63558
= 17.63558 t
Max. Shear force due to pedestrian load = 3.24 ton

Total B.M. : 1.59 + 20.58 + 0.00 + 0.00 = 22.18 tm


DL LL SIDL PL

Total S.F. : 1.25 + 17.64 + 0.00 + 3.24 = 22.12 ton


DL LL SIDL PL

Check for compressive and tensile stress :

Max. compressive stress in concrete : 2217629.6 / 2003.09 * 1


due to dead load = 1107.1043 kg/cm2 < 1550 kg/cm2
Hence OK

Max . Tensile stress in steel : 2217629.6 / 749.62


due to dead load = 2958.3384 kg/cm2 > 1550 kg/cm2
Revise

Max. compressive stress in concrete : 0 / #VALUE! * 15


due to SIDL load = #VALUE! kg/cm2 #VALUE! 116.7 kg/cm2
###

Max . Tensile stress in steel : 0 / #VALUE!


due to SIDL = #VALUE! kg/cm2 #VALUE! 1550 kg/cm2
###

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Max. compressive stress in concrete : 2381906.7 / 1098.598 * 7.5


due to Live load = 289.08449 kg/cm2 > 116.7 kg/cm2
Revise

Max . Tensile stress in steel : 2381906.7 / 1481.444


due to Live load = 1607.8279 kg/cm2 > 1550 kg/cm2
Revise

Total compressive stress in concrete = #VALUE! Kg/cm2 < 116.7 Kg/cm2


Total tensile stress in steel = #VALUE! Kg/cm2 < 1550 Kg/cm2

Shear stress = 22118.811 / ( 0.89 * 35 )


= 710.07418 Kg/cm2 < 950 Kg/cm2

Deflection due to dead load = 5/384 * wL^4/EI


= 5/384* 2.3000 * 5104.000 ^4/(2.11*10^5* 252827841 )
= 0.38098 mm

Deflection due to Live Load = W * a ( 3 l^2 - 4 a^2) /24EI


= 134146 * 1652 * ( 3 * 5104.000 ^2- 4* 1652
= 11.63781 mm ^2)/ (24* 2.11*10^5* 252827841 )

Max permissible deflection = L/800


= 5104 / 800
= 6.38 mm OK

Total deflection = 12.01879 mm

Max. permissible deflection = 5104 / 600


= 8.506667 mm OK

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Steel deck for the bridge

The bridge is provided with intermediate cross girder at 3.318 m spacing. The stringers are supported
on the cross girders which are provided at 0.40 m spacing. On the stringers steel decking consisting of 8 mm thick chequered
plate is supporeted.

The deck slab and stringers are designed for Class A loading
Dispersion is considered as 2 : 1 on chequred plate
Dispersed size of wheel = (500 + 32) * ( 250 +32) mm
= 532 * 282 mm
Impact factor = 9/( 13.5 + 3.318 )
= 0.5351409
Load with impact = 5.70 * 1.53514092
= 8.7503032 ton
= 16.447938 t/m

Design of Stringers

Weight of wearing coat = 0* 0.5 = 0


400 * 8 mm

ISMB 300

Section Properties

S, No. Item Size Area y Ay Ay^2 Ixx

1 Deck slab 400 8 32 0.4 12.8 5.12 1.7066667


2 ISMB 300 300 56.26 15.8 888.908 14044.75 8603.6

Total

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

88.26 901.708 14049.87 8605.3067

yt = 901.708 / 88.26
= 10.216497 cm
yb = 30.8 - 10.216496714
= 20.583503 cm
Ixx = 8605.3067 + 14049.8664 - 88.26 * 10.2165 * 10.2165
= 13442.876 cm4
Ztt = 13442.876 / 10.216496714
= 1315.801 cm3
Zbb = 13442.876 / 20.583503286
= 653.08981 cm3

Dead Load moment


Self weight = 0.008826 * 7.85 + 0
= 0.0692841 t/m
= 0.07 t/m
B.M. = 0.07 * 3.318 ^2 /8
= 0.0963298 tm
Dead load shear force = 0.07 * 3.318 / 2
= 0.11613 ton

Snow Load

Snow load on stringer = 0.25 * 0.4 * 0.9


= 0.09 t/m

B.M. = 0.09 * 3.318 ^2/8


= 0.1238526 tm
Snow Load shear force = 0.09 * 3.318 / 2
= 0.14931 ton

Live Load Bending Moment


16.44793843 t/m

A B C D E

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.4 0.4 0.4 0.4

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

RA = 8.7503032 /2 * 0.532/4 / 0.4


= 1.4547379 ton
RC = 1.4547379 ton
RB = 8.7503032 - 2.9094758295
= 5.8408274 ton

5.841 5.841

1.059 1.2 1.059

3.318 m

B.M. at centre = 5.841 * 1.659 - 5.841 * 0.6


= 6.1854362 tm

Live load shear force

5.841 5.841

1.2

3.318 m

Max . Shear force = 5.841 + 5.841 * 2.118 / 3.318


= 9.569239855 ton

Total B.M. = 0.0963298 + 0.123852645 + 6.185436


= 6.4056187 tm

Total shear force = 0.11613 + 0.14931 + 9.56924


= 9.8346799 ton

Stress at top = 640561.87 / 1315.8009662

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

= 486.82277 Kg/cm2

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Stress at bottom = 640561.87 / 653.08980988


= 980.81743 Kg/cm2 < 1550 Kg/cm2 OK

Shear stress = 9.8346799 * 1000 / ( 30.8 * 0.75 )


= 425.74372 Kg/cm2 < 950 Kg/cm2 OK

Deflection due to Live Load

5.841 5.841

1.059 1.2 1.059

3.318 m

Max deflection = 5840.827 * 331.8 ^3 /( 6 * 2040000 * 13442.88 ) * ( ( 3/4* 1.059 / 3.318 - ( 1.059 / 3.318)^3)
= 1.296671 *( 0.23937613 - 0.032513 )
= 1.296671 * 0.206863004
= 0.268233 cm
Permissible deflection = 331.8 / 800
= 0.41475 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Intermediate Cross Girder

Dead Load

The stringers are provided at 0.40 m spacing. So, the dead load is assumed to be uniformly distributed over the cross girder

Total Nos. of stringers = 12


Dead Load of the stringers = 0.005626 * 3.318 * 7.85 * 12
= 1.7584378 ton
Dead Load on Cross Girder = 1.758437806 / 5.104
= 0.345 t/m
Dead Load due to deck slab = 0.008 * 3.318 * 7.85
= 0.208 t/m
Dead Load due to wearing Coat = 0 * 3.318 * 2.5
= 0 t/m
Dead load of Cross girder = 0.0160704 * 7.85
= 0.1261526 t/m
Total dead Load = 0.679 t/m

C/c of truss = 5.104 m

Moment due to dead load = 0.679 * 5.104 ^ 2 / 8


= 2.2112081 tm

Live Load
5.7 5.7
1.2

A 3.318 B 3.318 C

Max Reaction at Girder B = 5.7 * 2.718 / 3.318 * 2

= 9.34 ton
Impact factor = 9 /( 13.5 + 5.104 )
= 0.484

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Max Reaction with impact = 9.34 * 1.484


= 13.856 ton

13.86 13.86
1.8

A 5.104 B

B.M. in Cross Girder = 13.86 * 2.552 - 13.86 * 0.9


= 22.890414 tm

Shear force in Cross Girder

13.86 13.86
1.8

A 5.104 B

Max. shear force = 13.86 + 13.86 * 3.304 / 5.104


= 22.83 ton

Section Properties at centre :


1028.8 * 8

Effective width of deck slab = 5.104 / 5+ 0.008


= 1.0288 m

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

S, No. Item Size Area y Ay Ay^2 Ixx

1 Deck slab 1028.8 8 82.304 0.4 32.9216 13.16864 4.3895467


2 Top Flange 190 10 19 1.3 24.7 32.11 258.08333
3 Web 430 8 34.4 23.3 801.52 18675.42 5300.4667
4 Bottom flange 250 10 25 45.3 1132.5 51302.25 2.0833333

Total 160.704 1991.642 70022.94 5565.0229

yt = 1991.6416 / 160.704
= 12.39323 cm
yb = 45.8 - 12.393229789
= 33.40677 cm
Ixx = 5565.0229 + 70022.94464 - 160.704 * 12.39323 * 12.39323
= 50905.096 cm4
Ztt = 50905.096 / 12.393229789 45218 / 25
= 4107.4923 cm3 1808.72
Zbb = 50905.096 / 33.406770211
= 1523.7958 cm3

Total B.M. at centre = 2.21120809 + 22.89041


= 25.10162238 tm

Total shear force at end = 22.826 ton

Stress at top = 2289041.4 / 4107.4922664


= 557.28442 Kg/cm2

Stress at bottom = 2289041.4 / 1523.7957813


= 1502.197 Kg/cm2 < 1550 Kg/cm2 OK

Shear stress = = 22825.78106 / ( 0.8 * 45.8 )


= 622.97437 Kg/cm2 < 950 Kg/cm2 OK

Deflection due to Live Load

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

13.856 13.856

1.6 1.8 1.6


W a* (3L2-4a2)/24EI
5 m

Max deflection = 13856.18 * 500 ^3 /( 6 * 2040000 * 50905.1 ) * ( ( 3/4* 1.6 / 5 - ( 1.6 / 5.00)^3)
= 2.779783 *( 0.24 - 0.032768 )
= 2.779783 * 0.207232
= 0.57606 cm
Permissible deflection = 510.4 / 800
= 0.638 cm

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Steel deck

Thickness of flooring = 8 mm
Dead load of flooring = 0.008 * 7850
= 62.8 Kg/m2
Bending moment = 62.8 * 0.26^2 / 8
= 0.53066 Kgm/m

Live Load

IRC Class B governs

Maximumm wheel load of 3.4 ton is placed at centre of span for max. dispersion is considered 2 H : 1V with chequered plate thickness as 8 mm

Dispersion size of wheel = ( 380 +32) * ( 200 +32)


= 412 * 232

Load with impact = 3.4 * 1.55


= 5.27 ton
y = 0.3 * 0.26 + 0.232
= 0.31 m
x = 0.412 m

Load per meter = 5.27 / ( 0.31 * 0.412 )


= 41.262136 t/m2

B.M. = 41.26214 * 0.26 ^2 / 8


= 0.348665 tm/m

Total B.M. = 0.000531 + 0.348665049


= 0.349196 tm/m

SATVIR GUPTA FABRICATOR


DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

I = 1 * 0.008 ^3/12
= 4.27E-08 m4
= 4.2667 cm4
Zt = 10.667 cm3
Zb = 10.667 cm4
Stress at top = 34919.571 / 10.667
= 3273.7098 Kg/cm2
< 1836 Kg/cm2
Check for deflection

W = 41.26214 ton/m
= 412.6214 Kg/cm

deflection = 5/384 * 412.62136 * 26 ^ 4/ ( 2040000 * 4.266667 )


= 0.282075 cm

Permissible deflection = 26 / 800


= 0.0325 cm

SATVIR GUPTA FABRICATOR

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