INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”

PDF created with pdfFactory Pro trial version www.pdffactory.com

 RENR1242-04
November 2005

3500B Engine for Electrical Power

Generation (EPG) with Electronic
Modular Control Panel (EMCP)
4GM171-UP 6HN138-UP 3MS1-UP 4AW1-1089
5XM1-UP 6PN249-UP 3NS1-UP 5AW1-UP
6PM1-UP 6WN114-UP 1NW1-148
7KM1-UP 7RN428-UP 2HW1-311
8RM175-UP 3LS1-UP 2JW1-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.

PDF created with pdfFactory Pro trial version www.pdffactory.com

 COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alternator I-8 2 Sensor - Engine Coolant Level G-5 note 4
Batteries K-7 note 1 Sensor - Engine Coolant Temp G-2 14
Alternator - Breaker I-9 8 Sensor - Engine Oil Press (Filtered) G-1 15
Breaker - CB4 J-12 note 5 Sensor - Engine Oil Press (Unfiltered) G-1 16
Breaker - ECM (Engine Control) I-7 13 Sensor - Engine Speed (EMCP) K-5 9
Control - Engine C-7 3 Sensor - Engine Speed Timing E-4 17
Control - Speed D-13 note 5 Sensor - Fuel Filter Press (Filtered) G-1 18
Control - Genset Status J-13 note 5 Sensor - Fuel Filter Press (Unfiltered) G-1 19
Module - Loadshare F-16 note 5 Sensor - L. Turbo Exhaust Temp E-4 20
Module - Relay I-13 note 5 Sensor - L. Turbo Inlet Press (note 3) G-2 21
Motor - Prelube G-5 4 Sensor - R. Turbo Exhaust Temp E-4 22
Motor - Starter (1/2 Group) I-9 5 Sensor - R. Turbo Inlet Press (note 3) G-2 23
Motor - Starter (1/2 Group) K-8 6 Sensor -Turbo Outlet Press G-2 24
Potentiometer - Speed Adjustment D-13 note 1 Solenoid - Air Shut-off (Left Side) H-5 25
Relay - Air Shut-off I-11 note 5 Solenoid - Air Shut-off (Right Side) I-5 26
Relay - Start Aid Hold C-12 note 5 Solenoid - Air Start (if equipped) J-5 27
Relay - Start Aid Start C-11 note 5 Solenoid - Cylinder Head (note 2) C-3, E-3 28
Relay - Mag #1 G-11 note 5 Solenoid - Start Aid H-5 29
Relay - Mag #2 G-11 note 5 Solenoid - Start Aid H-5 30
Relay - Prelube (Master) E-11 note 5 Switch - Disconnect K-8 note 1
Relay - Prelube (Slave) F-11 note 5 Switch - E Stop D-11 note 5
Resistor H-5,G-5 7 Switch - E Stop I-11 note 5
Sensor - Aftercooler Temp G-2 10 Switch - Start Aid Auto/Man D-11 note 1
Sensor - Atmospheric Press G-2 11 Switch - Prelube Press E-6 31
Sensor - Crankcase Press G-1 12

Note1 : Customer supplied component.

Note2 : One located at each cylinder.
Note3 : Location marked with an "a" indicate the sensor location when the engine is NOT aquipped with an airshut-off
Note4 : Located at the radiator.
Note5 : Located in the insrtument box mounted on the generator.

PDF created with pdfFactory Pro trial version www.pdffactory.com

 PLUGS AND CONNECTORS
Page 1 of 2
40-Pin Deutsch Connector
110-6844 Seal
Wire Gauge Pin # Socket # Notes
14 9W-0852 9W-0844 DT, DRC, HD, and Deutsch connectors.
16-18 8T-8729 8T-8730 DT, DRC, HD, and Deutsch connectors.
110-6847 Plug As.
14-18 7N-7780 7N-7779 Surseal connectors only.
or
4-6 8N-1548 8N-1547 25-pin CE connectors only.

110-6848 Plug As. 10 8N-1542 8N-1543 25-pin CE connectors only.

or 12-14 8N-1540 8N-1541 25-pin CE connectors only.
110-6847 Plug As.
(Service Replacement) 16-18 9X-6856 9X-6857 25-pin CE connectors only.
8N-1538 8N-1539
110-6848 Plug As.

Wire Gauge Pin # Socket #

14 9W-0852 9W-0844

16-18 8T-8729 8T-8730

9-Pin HD10 Receptacle

E D
C
A B

2-Pin Sure-Seal Plug F

J
G H

1
2
8T-8736 Receptacle

Wire Gauge Pin # Socket #

7N-9737 Plug 7N-9738 Receptacle
14 9W-0852 9W-0844
Wire Gauge Pin # Socket # 16-18 8T-8729 8T-8730

14-18 7N-7780 7N - 7 7 79

3-Pin DT Plug
102-8813 Seal

3E-3368 Wedge
3E-3307 Receptacle As.
104-2921 Plug As.
3E-3371 Wedge
102-8808 Plug Kit
102-8803 Receptacle Kit

Wire Gauge Pin # Socket #

14 9W-0852 9W-0844
16-18 8T-8729 8T-8730

2-Pin DT Plug
102-8812 Seal

3E-3361 Plug As.

3E-3365 Wedge 3 E-3362 Wedge

3E-3364 Plug As. 102-8807 Plug Kit

102-8802 Receptacle Kit

Wire Gauge Pin # Socket #

14 9W-0852 9W-0844
16-18 8T-8729 8T-8730
D86819

PDF created with pdfFactory Pro trial version www.pdffactory.com

 PLUGS AND CONNECTORS
Page 2 of 2
4-Pin DT Plug 102-8814 Seal

.
3E-3376 Receptacle As 3E-3377Wedge 3E-3374Wedge 3E-3373 Plug As
.

102-8804 Receptacle Kit 102-8809 Plug Kit

Wire Gauge Pin# Socket #

14 9W-0852 9W-0844
16-18 8T-8729 8T-8730

24-Pin DRC Connector

3E-8558 Bolt

3E-4367 Ring

7X-6222 Connector As . 9X-3265 Seal

Wire Gauge Pin# Socket #

9X-0145 Receptacle As
.
14 9W-0852 9W-0844
16-18 8T-8729 8T-8730

25-Pin CE Plug

18 1 2 18 1 2
17 17 3
3
16 16 19 20 4
19 20 4
15 5
15 5
25 14 25 21 6
14 21 6 22
24 22 24
13 7
13 7
12 23 8
23 9
12 8 11
11 9 10
10

8N-1521 Endbell As
. 3T-3044 or
8N-1518 Plug As
.
3T-3043 or
8N-1517 Receptacle As
.
Wire Gauge Pin # Socket#
4-6 8N-1548 8N-1547
10 8N-1542 8N-1543
12-14 8N-1540 8N-1541
16-18 9X-6856 9X-6857
8N-1538 8N-1539

40-Pin DRC Connector

3E-8557 Bolt

3E-4367 Ring

. 9X-3132 Seal
8T-9834 Connector As

Wire Gauge Pin # Socket # .

9X-1343 Receptacle As
14 9W-0852 9W-0844
16-18 8T-8729 8T-8730
D86820

PDF created with pdfFactory Pro trial version www.pdffactory.com

PDF created with pdfFactory Pro trial version www.pdffactory.com
PDF created with pdfFactory Pro trial version www.pdffactory.com
PDF created with pdfFactory Pro trial version www.pdffactory.com