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20.11.

18 0 FOR APPROVAL RKK VJ MGK


DATE REV. NO. DESCRIPTION Prepared Checked Approved

Eco Protection Engineers Pvt Ltd.,


Chennai
CLIENT :

NUCLEAR POWER CORPORATION OF INDIA LIMITED-KUDAMKULAM,TAMIL NADU


PROJECT :
Construction of Tertiary Treatment Plant based on Ultrafiltration system for the existing STP at Anuvijay Township

TITLE :
NAME SIGN DATE
PRED RKK 20.11.18 Structural Design Calculation of Tertiary Treatment
CHKD VJ 20.11.18 Tank
APPD MGK 20.11.18
SIZE REV.
DOC.No. KKNP/EPE/TTP-UFS/PL/001
A4 0

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION


Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
1.1 Design Basis
This document coves the structural design calculatiom of Tertiary treatment tank at Kudamkulam .
It consists of the following structural Elements:
a) Walls
b) Raft
c) Platform Slab
The water retaining structure have been designed as limited cracked section and non-water
retaining structure are designed in limit state method.
The Following primary loads are considered in the design of the structure
a) Dead Loads including floor finsh loads
b) Live Loads acting on the Platform Slabs
c) Hydrostatic Pressure (Water Load)
d) Soil Pressure .
1.2) Soil Properties:
Net safe bearing capacity is considered as 130kN/sqm at a foundation depth of 1.5m
from the existing ground Level.
The ground water table has been considered at existing Natural Ground Level and calculations are
carried out accordingly.
1.3) Design Constants:
1) Liquid density ( gw) = 10kN/m3
20.11.18
2) Soil density (gs) = 17kN/m3
3) Clear Cover to steel
The minimum clear cover to reinforcement in all R.C.C structures shall be as per
IS456: 2000(Clause 26.4, Page no. 46) &IS 3370 (part 1 to 3).
1.4) Design Philosophy:
The uplift check has been done for total structure. The water table is considered at 0.0m GL.
The hydrostatic pressure due to internal water is considered for full depth of water.
1.5) Load Combinations
The loading combinations are considered in the design of structures in accordance with the
stipulations in the relevant design codes. The load combinations are mentioned below.
Tank Full (DL + LL + Water Inside)
Tank Empty (DL + LL + Surcharge + Soil Pressure)
Operating Condition (DL + LL + Surcharge + Water Inside + Soil Pressure)
1.6) References:
a)   IS: 3370 (Part I – IV) – Code of practice for concrete structures for the storage of liquids.
b)   IS: 456 - 2000 – Code of practice for Plain and Reinforced concrete
20.11.18
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
I Material Properties
Angle of respose = 30 degrees
3
Unit weight of the Soil = 17.5 kN /m
2
Safe Bearing capacity = 130 kN /m
Co-efficient of friction = 0.45
3
Unit weight of the Liquid = 10 kN /m
2
Compressive Strength of concrete = 30 N /mm
2
Yield strength of steel = 500 N /mm
2
Modulus of elasticity of steel = 2*10^5 N /mm
II Tank Dimension details
Length of the Tank L = 15 m
Breadth of the Tank B = 7.5 m
Height of the Tank h = 4m
III L/B ratio
L/B ratio of the tank = 2
The Long walls shall be designed as Vertical cantilever from the base and the short walls. shall be
designed as supported by long walls
IV Wall Pressure Calculation
Height of the retaining soil outside hs = 1.75 m
Height of the water table outside from GL = 0m
Height of the retaining satu., soil outside = 1.75 m
20.11.18 hs = 0m
Height of the retaining water inside hw = 3.5 m
Earth pressure co-efficients
Active Earth Pressure Ka = (1- sinφ )/(1 + sinφ)
= 0.34
Passive Earth Pressure Kp = 1 / Ka
= 2.95
Pressure due to dry soil outside Ps = Kaγ'hs 
= 0.34*17.5*0
2
= 0 kN /m
Pressure due to saturated soil outside Ps = Kaγ'hs + γwhs
= 0.34*7.5*1.75+(10*(1.75)
2
= 21.9625 kN /m
2
Total pressure due to soil acting @ the bottom = 21.9625 kN /m
Pressure due to water inside @ the bottom =  γwhw
2
= 35 kN /m
20.11.18
V Design Constants
Strength Design
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Permissible Stress in concrete in bending compression
σcbc = 10 N /mm2
Permissible Stress in concrete in direct compression
σc = 8 N /mm2
Permissible Stress in steel in tension, bending & shear
2
σst = 130 N /mm
Modular ratio m = 280/(3*σcbc)
= 9.34
Accordingly ,
k = 1
(1+σst/(m*σcbc))
= 0.42
j = 1-k/3
= 0.86
Q = 1/2*σcbc*k*j
= 1.806
Pt,bal = 100*Q/(σst*(1-k/3)
= 1.62
VI Design of Outer Wall(Bottom 1.5m)
(For bottom 1.50m from the base)
a) Case : I Full Water Condition
 γw*hw^3
Maximum Bending Moment @ the base =
6
= 71.46 kNm
Factored Bending Moment @ the base = 107.19 kNm
Direct tension in long wall =  γw*(hw-h)*B/2
Bottom cantilever h = 1.2
Direct tension in long wall = 86.25 kN
Factored Tension = 129.375 k N

b) Properties of Concrete Section & Steel


Diameter of Rebar, D = 16 Cover = 45 mm
Compressive Strength of Concrete, fcu = 30
Yield Strength of Steel, fy = 500
Width of Rectangular Section, b = 1000
Width of Rectangular Section, h = 350
Effective Depth to the Tension Reinforcement, d = 297 mm

c) Check for Depth


M = 0.138*fck*b*d2
d = SQRT(Mult/(0.138*fck*b))
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
= 160.91 mm < 297 mm
Hence ok
d) Design of Vertical Reinforcement
Area of Steel, Ast 1/2*fck*bd/fy*(1-SQRT(1-4.5*Mult*10^6/fckbd2))
2
Ast = 872.44369 mm
Depth of Surface Zone Ds = 175 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2 2
Ast,min = 612.5 mm < 872.4 mm
Req., Spacing of bars = 230.35 mm
Provided Spacing of bars = 175 mm Hence ok
Therefore ,
2
Provided area of steel ,Ast pro = 1148.35 mm

e) Design of Horizontal Reinforcement


Diameter of Rebar, D = 12 mm
Area of Steel required for Direct tension = T/σst
2
= 995.2 mm
Depth of Surface Zone Ds = 175 mm
Distribution Steel required = 0.24%*b*Ds
2
= 420 mm
Area of reinforcement to be provided = 995.2 mm2
Req., Spacing of bars = 113.58521
Provided Spacing of bars = 110 mm
Therefore ,
2
Provided area of steel ,Ast pro = 1027.64 mm

f) Check for Crackwidth


2
fck = 30 N /mm
2
fy = 500 N /mm
2
Area of Reinforcement, As = 1148.35 mm
b = 1000 mm
h = 350 mm
d = 297 mm
Minimum Cover to Tension Reinforcement, Cmin = 45 mm
Maximum Rebar Spacing, S = 175 mm
Diameter of Rebar, db = 16 mm
acr = SQRT((S/2)^2+(Cmin+db/2)^2)-db/2
= 94.3 mm
acr is the distance from the point considered to the surface of the nearest longitudinal bar
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Applied Service Moment, Ms = 71.46 kNm
Calculation
Permissible Compressive
Strength of Concrete in Bending = 10 N /mm2
2
Modulus of Elasticity of Steel, Es = 200 kN /m
Modular Ratio, α = 9.34
ρ = As/bd
= 0.003281
2 0.5
Depth of Neutral Axis, x = (-α.ρ+((α.ρ) +2.α.ρ) d
= 64.986927 mm
Z = d-x/3
= 275.33769 mm
Reinforcement Stress, fs = Ms/(As*Z)
2
= 226.00761 N /mm
Concrete Stress, fc = (fs*As)/(0.5*b*x)
2
= 7.99 N /mm
Strain at Soffit of Concrete Beam/Slab, ε1 = (fs/Es)*(h-x)/(d-x)
= 0.0013882
Strain due to Stiffening Effect of Concrete
between Cracks, ε2 = b.(h-x)2/(3.Es.As.(d-x)) for crack width of 0.2
= 0.0005081
Average strain for calculation of crack width, εm = ε1- ε2
= 0.00088
Calculated Crack Width, w = 3.acr. εm/(1+2.(acr-Cmin)/(h-x))
= 0.18497
Allowable Crackwidth Considered = 0.2 mm
Hence ok
Summary of Reinforcement
i) Provide 16mm diameter bars at 175mm c/c vertically on water face for bottom 1.5m.
ii) Provide 12mm diameter bars at 110mm c/c horizontally on water face.
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
I Material Properties
Angle of respose = 30 degrees
3
Unit weight of the Soil = 17.5 kN /m
2
Safe Bearing capacity = 130 kN /m
Co-efficient of friction = 0.45
3
Unit weight of the Liquid = 10 kN /m
2
Compressive Strength of concrete = 30 N /mm
2
Yield strength of steel = 500 N /mm
2
Modulus of elasticity of steel = 2*10^5 N /mm
II Tank Dimension details
Length of the Tank L = 15 m
Breadth of the Tank B = 7.5 m
Height of the Tank h = 4m
III L/B ratio
L/B ratio of the tank = 2
The Long walls shall be designed as Vertical cantilever from the base and the short walls. shall be
designed as supported by long walls
IV Wall Pressure Calculation
Height of the retaining soil outside hs = 1.5 m
Height of the water table outside from GL = 0m
Height of the retaining satu., soil outside = 1.5 m
Height of the retaining dry soil outside hs = 0m
Height of the retaining water inside hw = 3.5 m
Earth pressure co-efficients
Active Earth Pressure Ka = (1- sinφ )/(1 + sinφ)
= 0.34
Passive Earth Pressure Kp = 1 / Ka
= 2.95
Pressure due to dry soil outside Ps = Kaγ'hs 
= 0.34*17.5*0
2
= 0 kN /m
Pressure due to saturated soil outside Ps = Kaγ'hs + γwhs
= 0.34*7.5*1.5+(10*(1.5)
2
= 18.825 kN /m
2
Total pressure due to soil acting @ the bottom = 18.825 kN /m
Pressure due to water inside @ the bottom =  γwhw
2
= 35 kN /m

V Design Constants
Strength Design
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Permissible Stress in concrete in bending compression
σcbc = 10 N /mm2
Permissible Stress in concrete in direct compression
σc = 8 N /mm2
Permissible Stress in steel in tension, bending & shear
2
σst = 130 N /mm
Modular ratio m = 280/(3*σcbc)
= 9.34
Accordingly ,
k = 1
(1+σst/(m*σcbc))
= 0.42
j = 1-k/3
= 0.86
Q = 1/2*σcbc*k*j
= 1.806
Pt,bal = 100*Q/(σst*(1-k/3)
= 1.62
VI Design of Outer Wall (Top 2.0m)
Total Height = 3.5 m
Height consideration = 1.5 m from top of the wall
a) Case : I Full Water Condition
 γw*hw^3
Maximum Bending Moment @ the base =
6
= 71.46 kNm
Maximum Bending Moment @ the pt considered = 30.63
Factored bending moment @ the pt considered = 45.945
Direct tension in long wall =  γw*(hw-h)*B/2
Bottom cantilever h = 1.2
Direct tension in long wall = 86.25 kN
Factored Tension = 129.375 k N

b) Properties of Concrete Section & Steel


Diameter of Rebar, D = 12 Cover = 45 mm
Compressive Strength of Concrete, fcu = 30
Yield Strength of Steel, fy = 500
Width of Rectangular Section, b = 1000
Width of Rectangular Section, h = 300
Effective Depth to the Tension Reinforcement, d = 249 mm

c) Check for Depth


Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
M = 0.138*fck*b*d2
d = SQRT(Mult/(0.138*fck*b))
= 105.35 mm < 249 mm
Hence ok
d) Design of Vertical Reinforcement
Area of Steel, Ast 1/2*fck*bd/fy*(1-SQRT(1-4.5*Mult*10^6/fckbd2))
2
Ast = 436.98879 mm
Depth of Surface Zone,Ds = 150 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2 2
Ast,min = 525 mm > 437 mm
Req., Spacing of bars = 215.32 mm
Provided Spacing of bars = 175 mm Hence ok
Therefore ,
2
Provided area of steel ,Ast pro = 645.95 mm

e) Design of Horizontal Reinforcement


Diameter of Rebar, D = 12 mm
Area of Steel required for Direct tension = T/σst
2
= 995.2 mm
Depth of Surface Zone,Ds = 150 mm
Distribution Steel required = 0.24%*b*d
2
= 360 mm
Area of reinforcement to be provided = 995.2 mm2
Req., Spacing of bars = 113.58521
Provided Spacing of bars = 110 mm
Therefore ,
2
Provided area of steel ,Ast pro = 1826.91 mm

f) Check for Crackwidth


2
fck = 30 N /mm
2
fy = 500 N /mm
2
Area of Reinforcement, As = 645.95 mm
b = 1000 mm
h = 300 mm
d = 249 mm
Minimum Cover to Tension Reinforcement, Cmin = 45 mm
Maximum Rebar Spacing, S = 175 mm
Diameter of Rebar, db = 12 mm
acr = SQRT((S/2)^2+(Cmin+db/2)^2)-db/2
= 95.28 mm
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
acr is the distance from the point considered to the surface of the nearest longitudinal bar
Applied Service Moment, Ms = 30.63 kNm
Calculation
Permissible Compressive
2
Strength of Concrete in Bending = 10 N /mm
2
Modulus of Elasticity of Steel, Es = 200 kN /m
Modular Ratio, α = 9.34
ρ = As/bd
= 0.0021532
2 0.5
Depth of Neutral Axis, x = (-α.ρ+((α.ρ) +2.α.ρ) d
= 45.180384 mm
Z = d-x/3
= 233.93987 mm
Reinforcement Stress, fs = Ms/(As*Z)
2
= 202.69538 N /mm
Concrete Stress, fc = (fs*As)/(0.5*b*x)
2
= 5.80 N /mm
Strain at Soffit of Concrete Beam/Slab, ε1 = (fs/Es)*(h-x)/(d-x)
= 0.0012671
Strain due to Stiffening Effect of Concrete
between Cracks, ε2 = b.(h-x)2/(3.Es.As.(d-x)) for crack width of 0.2
= 0.000822
Average strain for calculation of crack width, εm = ε1- ε2
= 0.0004451
Calculated Crack Width, w = 3.acr. εm/(1+2.(acr-Cmin)/(h-x))
= 0.0912213
Allowable Crackwidth Considered = 0.2 mm
Hence ok
Summary of Reinforcement
i) Provide 12mm diameter bars at 175mm c/c vertically on water face above 1.5m.
ii) Provide 12mm diameter bars at 110mm c/c horizontally on water face.
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
I Material Properties
Angle of respose = 30 degrees
3
Unit weight of the Soil = 17.5 kN /m
2
Safe Bearing capacity = 130 kN /m
Co-efficient of friction = 0.45
3
Unit weight of the Liquid = 10 kN /m
2
Compressive Strength of concrete = 30 N /mm
2
Yield strength of steel = 500 N /mm
2
Modulus of elasticity of steel = 2*10^5 N /mm
II Tank Dimension details
Length of the Tank L = 15 m
Breadth of the Tank B = 7.5 m
Height of the Tank h = 4m
III L/B ratio
L/B ratio of the tank = 2
The Long walls shall be designed as Vertical cantilever from the base and the short walls. shall be
designed as supported by long walls
IV Wall Pressure Calculation
Height of the retaining soil outside hs = 1.75 m
Height of the water table outside from GL = 0m
Height of the retaining satu., soil outside = 1.75 m
Height of the retaining dry soil outside hs = 0m
Height of the retaining water inside hw = 3.5 m
Pressure due to water inside @ the bottom =  γwhw
2
= 35 kN /m
V Design Constants
Strength Design
Permissible Stress in concrete in bending compression
σcbc = 10 N /mm2
Permissible Stress in concrete in direct compression
σc = 8 N /mm2
Permissible Stress in steel in tension, bending & shear
2
σst = 130 N /mm
Modular ratio m = 280/(3*σcbc)
= 9.34
Accordingly ,
k = 1
(1+σst/(m*σcbc))
= 0.42
j = 1-k/3
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
= 0.86
Q = 1/2*σcbc*k*j
= 1.806
Pt,bal = 100*Q/(σst*(1-k/3)
= 1.62
VI Design of Middle Wall(Full Length)
(For bottom 1.50m from the base)
a) Case : I Full Water Condition
 γw*hw^3
Maximum Bending Moment @ the base =
6
= 71.46 kNm
Factored Bending Moment @ the base = 107.19 kNm
Direct tension in long wall =  γw*(hw-h)*B/2
Bottom cantilever h = 1.2
Direct tension in long wall = 86.25 kN
Factored Tension = 129.375 k N

b) Properties of Concrete Section & Steel


Diameter of Rebar, D = 16 Cover = 45 mm
Compressive Strength of Concrete, fcu = 30
Yield Strength of Steel, fy = 500
Width of Rectangular Section, b = 1000
Width of Rectangular Section, h = 250
Effective Depth to the Tension Reinforcement, d = 197 mm

c) Check for Depth


M = 0.138*fck*b*d2
d = SQRT(Mult/(0.138*fck*b))
= 160.91 mm < 197 mm
Hence ok
d) Design of Vertical Reinforcement
Area of Steel, Ast 1/2*fck*bd/fy*(1-SQRT(1-4.5*Mult*10^6/fckbd2))
2
Ast = 1421.9814 mm
Depth of Surface Zone Ds = 125 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2 2
Ast,min = 437.5 mm < 1422 mm
Req., Spacing of bars = 141.33 mm
Provided Spacing of bars = 100 mm Hence ok
Therefore ,
2
Provided area of steel ,Ast pro = 2009.6 mm
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
e) Design of Horizontal Reinforcement
Diameter of Rebar, D = 12 mm
Area of Steel required for Direct tension = T/σst
2
= 995.2 mm
Depth of Surface Zone Ds = 125 mm
Distribution Steel required = 0.24%*b*Ds
2
= 300 mm
Area of reinforcement to be provided = 995.2 mm2
Req., Spacing of bars = 113.58521
Provided Spacing of bars = 110 mm
Therefore ,
2
Provided area of steel ,Ast pro = 1027.64 mm

f) Check for Crackwidth


2
fck = 30 N /mm
2
fy = 500 N /mm
2
Area of Reinforcement, As = 2009.6 mm
b = 1000 mm
h = 250 mm
d = 197 mm
Minimum Cover to Tension Reinforcement, Cmin = 45 mm
Maximum Rebar Spacing, S = 100 mm
Diameter of Rebar, db = 16 mm
acr = SQRT((S/2)^2+(Cmin+db/2)^2)-db/2
= 64.87 mm
acr is the distance from the point considered to the surface of the nearest longitudinal bar
Applied Service Moment, Ms = 71.46 kNm
Calculation
Permissible Compressive
Strength of Concrete in Bending = 10 N /mm2
2
Modulus of Elasticity of Steel, Es = 200 kN /m
Modular Ratio, α = 9.34
ρ = As/bd
= 0.0080384
2 0.5
Depth of Neutral Axis, x = (-α.ρ+((α.ρ) +2.α.ρ) d
= 62.966909 mm
Z = d-x/3
= 176.01103 mm
Reinforcement Stress, fs = Ms/(As*Z)
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
2
= 202.0289 N /mm
Concrete Stress, fc = (fs*As)/(0.5*b*x)
2
= 12.90 N /mm
Strain at Soffit of Concrete Beam/Slab, ε1 = (fs/Es)*(h-x)/(d-x)
= 0.0014096
Strain due to Stiffening Effect of Concrete
between Cracks, ε2 = b.(h-x)2/(3.Es.As.(d-x)) for crack width of 0.2
= 0.0002165
Average strain for calculation of crack width, εm = ε1- ε2
= 0.0011931
Calculated Crack Width, w = 3.acr. εm/(1+2.(acr-Cmin)/(h-x))
= 0.1915045
Allowable Crackwidth Considered = 0.2 mm
Hence ok
Summary of Reinforcement
i) Provide 16mm diameter bars at 100mm c/c vertically on both face for bottom 1.5m.
ii) Provide 12mm diameter bars at 110mm c/c horizontally on water face.
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
I Material Properties
Angle of respose = 30 degrees
3
Unit weight of the Soil = 17.5 kN /m
2
Safe Bearing capacity = 130 kN /m
Co-efficient of friction = 0.45
3
Unit weight of the Liquid = 10 kN /m
2
Compressive Strength of concrete = 30 N /mm
2
Yield strength of steel = 500 N /mm
2
Modulus of elasticity of steel = 2*10^5 N /mm
II Tank Dimension details
Length of the Tank L = 15 m
Breadth of the Tank B = 7.5 m
Height of the Tank h = 4m
III L/B ratio
L/B ratio of the tank = 2
The Long walls shall be designed as Vertical cantilever from the base and the short walls. shall be
designed as supported by long walls
IV Wall Pressure Calculation
Height of the retaining soil outside hs = 1.75 m
Height of the water table outside from GL = 0m
Height of the retaining satu., soil outside = 1.75 m
Height of the retaining dry soil outside hs = 0m
Height of the retaining water inside hw = 3.5 m
Earth pressure co-efficients
Active Earth Pressure Ka = (1- sinφ )/(1 + sinφ)
= 0.34
Passive Earth Pressure Kp = 1 / Ka
= 2.95
Pressure due to dry soil outside Ps = Kaγ'hs 
= 0.34*17.5*0
2
= 0 kN /m
Pressure due to saturated soil outside Ps = Kaγ'hs + γwhs
= 0.34*7.5*1.75+(10*(1.75)
2
= 21.9625 kN /m
2
Total pressure due to soil acting @ the bottom = 21.9625 kN /m
Pressure due to water inside @ the bottom =  γwhw
2
= 35 kN /m

V Design Constants
Strength Design
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Permissible Stress in concrete in bending compression
σcbc = 10 N /mm2
Permissible Stress in concrete in direct compression
σc = 8 N /mm2
Permissible Stress in steel in tension, bending & shear
2
σst = 130 N /mm
Modular ratio m = 280/(3*σcbc)
= 9.34
Accordingly ,
k = 1
(1+σst/(m*σcbc))
= 0.42
j = 1-k/3
= 0.86
Q = 1/2*σcbc*k*j
= 1.806
Pt,bal = 100*Q/(σst*(1-k/3)
= 1.62
VI Design of Middle Wall (Full Length)
Total Height = 3.5 m
Height consideration = 2 m from top of the wall
a) Case : I Full Water Condition
 γw*hw^3
Maximum Bending Moment @ the base =
6
= 71.46 kNm
Maximum Bending Moment @ the pt considered = 40.84
Factored bending moment @ the pt considered = 61.26
Direct tension in long wall =  γw*(hw-h)*B/2
Bottom cantilever h = 1.2
Direct tension in long wall = 86.25 kN
Factored Tension = 129.375 k N

b) Properties of Concrete Section & Steel


Diameter of Rebar, D = 12 Cover = 45 mm
Compressive Strength of Concrete, fcu = 30
Yield Strength of Steel, fy = 500
Width of Rectangular Section, b = 1000
Width of Rectangular Section, h = 250
Effective Depth to the Tension Reinforcement, d = 199 mm

c) Check for Depth


Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
M = 0.138*fck*b*d2
d = SQRT(Mult/(0.138*fck*b))
= 121.65 mm < 199 mm
Hence ok
d) Design of Vertical Reinforcement
Area of Steel, Ast 1/2*fck*bd/fy*(1-SQRT(1-4.5*Mult*10^6/fckbd2))
2
Ast = 755.53017 mm
Depth of Surface Zone,Ds = 125 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2 2
Ast,min = 437.5 mm < 755.5 mm
Req., Spacing of bars = 149.62 mm
Provided Spacing of bars = 100 mm Hence ok
Therefore ,
2
Provided area of steel ,Ast pro = 1130.4 mm

e) Design of Horizontal Reinforcement


Diameter of Rebar, D = 12 mm
Area of Steel required for Direct tension = T/σst
2
= 995.2 mm
Depth of Surface Zone,Ds = 125 mm
Distribution Steel required = 0.24%*b*d
2
= 300 mm
Area of reinforcement to be provided = 995.2 mm2
Req., Spacing of bars = 113.58521
Provided Spacing of bars = 110 mm
Therefore ,
2
Provided area of steel ,Ast pro = 1826.91 mm

f) Check for Crackwidth


2
fck = 30 N /mm
2
fy = 500 N /mm
2
Area of Reinforcement, As = 1130.4 mm
b = 1000 mm
h = 250 mm
d = 199 mm
Minimum Cover to Tension Reinforcement, Cmin = 45 mm
Maximum Rebar Spacing, S = 100 mm
Diameter of Rebar, db = 12 mm
acr = SQRT((S/2)^2+(Cmin+db/2)^2)-db/2
= 65.43 mm
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
acr is the distance from the point considered to the surface of the nearest longitudinal bar
Applied Service Moment, Ms = 40.84 kNm
Calculation
Permissible Compressive
2
Strength of Concrete in Bending = 10 N /mm
2
Modulus of Elasticity of Steel, Es = 200 kN /m
Modular Ratio, α = 9.34
ρ = As/bd
= 0.0045216
2 0.5
Depth of Neutral Axis, x = (-α.ρ+((α.ρ) +2.α.ρ) d
= 50.037886 mm
Z = d-x/3
= 182.3207 mm
Reinforcement Stress, fs = Ms/(As*Z)
2
= 198.16073 N /mm
Concrete Stress, fc = (fs*As)/(0.5*b*x)
2
= 8.95 N /mm
Strain at Soffit of Concrete Beam/Slab, ε1 = (fs/Es)*(h-x)/(d-x)
= 0.00133
Strain due to Stiffening Effect of Concrete
between Cracks, ε2 = b.(h-x)2/(3.Es.As.(d-x)) for crack width of 0.2
= 0.0003958
Average strain for calculation of crack width, εm = ε1- ε2
= 0.0009343
Calculated Crack Width, w = 3.acr. εm/(1+2.(acr-Cmin)/(h-x))
= 0.152271
Allowable Crackwidth Considered = 0.2 mm
Hence ok
Summary of Reinforcement
i) Provide 12mm diameter bars at 100mm c/c vertically on water face above 1.5m.
ii) Provide 12mm diameter bars at 110mm c/c horizontally on water face.
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
I Material Properties
Angle of respose = 30 degrees
3
Unit weight of the Soil = 17.5 kN /m
2
Safe Bearing capacity = 130 kN /m
Co-efficient of friction = 0.45
3
Unit weight of the Liquid = 10 kN /m
2
Compressive Strength of concrete = 30 N /mm
2
Yield strength of steel = 500 N /mm
2
Modulus of elasticity of steel = 2*10^5 N /mm
II Tank Dimension details
Length of the Tank L = 15 m
Breadth of the Tank B = 7.5 m
Height of the Tank h = 4m
III L/B ratio
L/B ratio of the tank = 2
The Long walls shall be designed as Vertical cantilever from the base and the short walls. shall be
designed as supported by long walls
IV Wall Pressure Calculation
Height of the retaining soil outside hs = 1.75 m
Height of the water table outside from GL = 0m
Height of the retaining satu., soil outside = 1.75 m
Height of the retaining dry soil outside hs = 0m
Height of the retaining water inside hw = 3.5 m
Earth pressure co-efficients
Active Earth Pressure Ka = (1- sinφ )/(1 + sinφ)
= 0.34
Passive Earth Pressure Kp = 1 / Ka
= 2.95
Pressure due to dry soil outside Ps = Kaγ'hs 
= 0.34*17.5*0
2
= 0 kN /m
Pressure due to saturated soil outside Ps = Kaγ'hs + γwhs
= 0.34*7.5*1.75+(10*(1.75)
2
= 21.9625 kN /m
2
Total pressure due to soil acting @ the bottom = 21.9625 kN /m
Pressure due to water inside @ the bottom =  γwhw
2
= 35 kN /m

V Design Constants
Strength Design
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Permissible Stress in concrete in bending compression
σcbc = 10 N /mm2
Permissible Stress in concrete in direct compression
σc = 8 N /mm2
Permissible Stress in steel in tension, bending & shear
2
σst = 130 N /mm
Modular ratio m = 280/(3*σcbc)
= 9.34
Accordingly ,
k = 1
(1+σst/(m*σcbc))
= 0.42
j = 1-k/3
= 0.86
Q = 1/2*σcbc*k*j
= 1.806
Pt,bal = 100*Q/(σst*(1-k/3)
= 1.62
VI Design of Outer Wall(Bottom 1.5m)
(For bottom 1.50m from the base)
a) Case : I Full Water Condition
 γw*hw^3
Maximum Bending Moment @ the base =
6
= 44.85 kNm
Factored Bending Moment @ the base = 67.275 kNm
Direct tension in long wall =  γw*(hw-h)*B/2
Bottom cantilever h = 1.2
Direct tension in long wall = 86.25 kN
Factored Tension = 129.375 k N

b) Properties of Concrete Section & Steel


Diameter of Rebar, D = 12 Cover = 45 mm
Compressive Strength of Concrete, fcu = 30
Yield Strength of Steel, fy = 500
Width of Rectangular Section, b = 1000
Width of Rectangular Section, h = 350
Effective Depth to the Tension Reinforcement, d = 299 mm

c) Check for Depth


M = 0.138*fck*b*d2
d = SQRT(Mult/(0.138*fck*b))
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
= 127.48 mm < 299 mm
Hence ok
d) Design of Vertical Reinforcement
Area of Steel, Ast 1/2*fck*bd/fy*(1-SQRT(1-4.5*Mult*10^6/fckbd2))
2
Ast = 533.11749 mm
Depth of Surface Zone Ds = 175 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2 2
Ast,min = 612.5 mm > 533.1 mm
Req., Spacing of bars = 184.56 mm
Provided Spacing of bars = 175 mm Hence ok
Therefore ,
2
Provided area of steel ,Ast pro = 645.95 mm

e) Design of Horizontal Reinforcement


Diameter of Rebar, D = 12 mm
Area of Steel required for Direct tension = T/σst
2
= 995.2 mm
Depth of Surface Zone Ds = 175 mm
Distribution Steel required = 0.24%*b*Ds
2
= 420 mm
Area of reinforcement to be provided = 995.2 mm2
Req., Spacing of bars = 113.58521
Provided Spacing of bars = 110 mm
Therefore ,
2
Provided area of steel ,Ast pro = 1027.64 mm

f) Check for Crackwidth


2
fck = 30 N /mm
2
fy = 500 N /mm
2
Area of Reinforcement, As = 645.95 mm
b = 1000 mm
h = 350 mm
d = 299 mm
Minimum Cover to Tension Reinforcement, Cmin = 45 mm
Maximum Rebar Spacing, S = 175 mm
Diameter of Rebar, db = 12 mm
acr = SQRT((S/2)^2+(Cmin+db/2)^2)-db/2
= 95.28 mm
acr is the distance from the point considered to the surface of the nearest longitudinal bar
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Applied Service Moment, Ms = 44.85 kNm
Calculation
Permissible Compressive
Strength of Concrete in Bending = 10 N /mm2
2
Modulus of Elasticity of Steel, Es = 200 kN /m
Modular Ratio, α = 9.34
ρ = As/bd
= 0.0018456
2 0.5
Depth of Neutral Axis, x = (-α.ρ+((α.ρ) +2.α.ρ) d
= 50.601558 mm
Z = d-x/3
= 282.13281 mm
Reinforcement Stress, fs = Ms/(As*Z)
2
= 246.09905 N /mm
Concrete Stress, fc = (fs*As)/(0.5*b*x)
2
= 6.28 N /mm
Strain at Soffit of Concrete Beam/Slab, ε1 = (fs/Es)*(h-x)/(d-x)
= 0.0014831
Strain due to Stiffening Effect of Concrete
between Cracks, ε2 = b.(h-x)2/(3.Es.As.(d-x)) for crack width of 0.2
= 0.0009311
Average strain for calculation of crack width, εm = ε1- ε2
= 0.000552
Calculated Crack Width, w = 3.acr. εm/(1+2.(acr-Cmin)/(h-x))
= 0.1181185
Allowable Crackwidth Considered = 0.2 mm
Hence ok
Summary of Reinforcement
i) Provide 12mm diameter bars at 175mm c/c vertically on Earth face for bottom 1.5m and 10mm
diameter bars at 175mm above 1.5m
ii) Provide 12mm diameter bars at 110mm c/c horizontally on earth face.
Eco Protection Engineers Private Ltd., Chennai Nuclear Power Corporation of India Limited -
Kudamkulam.

Construction of Tertiary Treatment Plant based on Document Number


Ultrafiltration System for the Existing STP at KKNP/EPE/TTP-UFS/PL/001
Project
Anuvijay Township Designed Checked Approved Rev
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Design of Cantilever Wall

I Properties

1 Angle of respose = 30 degrees


2 Unit weight of the Soil = 17.5 kN /m3
3 Safe Bearing capacity = 130 kN /m2
4 Co-efficient of friction = 0.45
5 Unit weight of the Liquid = 10 kN /m3
6 Compressive Strength of concrete = 30 N /mm2
7 Yield strength of steel = 500 N /mm2
8 Modulus of elasticity of steel = 2*10^5 N /mm2
9 Co-efficient of wall friction = 0.45
10 Height of the Wall = 4 m
11 Height of the retaining earth = 1.5 m
12 Height of the retaining water /sewage = 4 m
13 Width of the Platform = 0 m
14 Thickness of the Platform Slab = 0 m
15 Safe Bearing capacity = 156.25

II Preliminary Proportions

Earth Pressure Co-efficients ,


Active Earth Pressure Ka = (1- sinφ )/(1 + sinφ)
= 0.34
Passive Earth Pressure Kp = 1 / Ka
= 2.95
A Stem Details
Thickness of the Stem at the bottom (assumption) = 0.4 m
Thickness of the Stem at the bottom h/3 t1 = 0.35 m

Height of varying thickness for bottom h/3 = 1.34 m


Height of varying thickness considered for bot., h/3 h1 = 4 m

Thickness of the Stem at the top of bottom h/3 t2 = 0 m


Thk of the Stem considered at the top of bottom h/3 t2 = 0.35 m
Height of the varying thickness for middle h/3 = 1.34 m
Height of varying thickness considered for middle h/3 h2 = 0 m
Thickness of the Stem at the top of middle h/3 t3 = 0 m
Thk of the Stem considered at the top of middle h/3 t3 = 0 m
Eco Protection Engineers Private Ltd., Chennai Nuclear Power Corporation of India Limited -
Kudamkulam.

Construction of Tertiary Treatment Plant based on Document Number


Ultrafiltration System for the Existing STP at KKNP/EPE/TTP-UFS/PL/001
Project
Anuvijay Township Designed Checked Approved Rev
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Height of the thickness for top h/3 = 0 m
Height of thickness considered for top h/3 h3 = 0 m

Thickness of the Stem at the top of top h/3 t3 = 0 m


B Base Slab
Width of the base Slab b = 2 m
Width of the base slab provided b = 3.85 m
Width of the base slab provided t6 = 0.35 m
Width of the Toe Projection b1 = 0.67 m
Width of the Toe Projection Considered b1 = 1.5 m
Thickness of the Toe assumed t4 = 0.35 m
Width of the Heel Projection b2 = 0.98 m
Width of the Heel Projection Considered b2 = 2 m
Thickness of the Heel Projection t5 = 0.35 m

4.5

3.5

2.5

1.5

0.5

0
-2 -1.5 -1 -0.5 0 0.5 1 1.5 2 2.5

III Load Calculation


Live Load on Platform (if any) = 0 kN/m2
Floor Finish on Platform(if any) = 0 kN/m2
Height of the retaining Wall = 4m
Eco Protection Engineers Private Ltd., Chennai Nuclear Power Corporation of India Limited -
Kudamkulam.

Construction of Tertiary Treatment Plant based on Document Number


Ultrafiltration System for the Existing STP at KKNP/EPE/TTP-UFS/PL/001
Project
Anuvijay Township Designed Checked Approved Rev
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Pressure due to retaining earth = 15.3 kN/m2
Pressure due to retaining Water = 40 kN/m2
Load due to earth = 11.48 kN
Load due to water = 80 kN

IV Stability Calculation for Per meter length


Dead Load Weight X from HeelMoment
Stem Top h/3 0 0.98 0
Stem middle h/3 0 0.98 0
Stem bottom h/3 35 2.175 76.125
Base Slab 33.6875 1.925 64.84844
Retaining material on Heel Side 80 1 80
Retaining material on Toe Side 39.375 3.1 122.0625
Platform Slab 0 0.98 0
Platform Slab floor finish 0 0.98 0
188.07 343.04
Live Load Weight X Moment
Acting on the Slab (cons., for critical condition) 5 0 0
5 0
V Stability against overturning
Restoring Moment
Distance of resultant vertical force from heel = 1.83 m
Restoring Moment (MR(DL)) about toe = 379.9 kN-m
Overturning Moment
Maximum pressure due to water = 40 kN/m2
Load due to water pressure = 80 kN
Overturning Moment due to water = 134.67 kN-m
0.9* MR(DL)
Factor of Safety against overturning FOS =
MO
= 2.54 Safe
VI Stability against Sliding
Sliding force ( Active Pressure ) Fs = 80 kN
Resisting Force (Vertical Load) FR = 188.07 kN

0.9*μ* FR
Factor of safety against Sliding FOS =
FS
Factor of safety against Sliding FOS = 0.96

Balance force to be contributed by base slab = 39.111111 kN

VII Base Pressure Calculation


Eco Protection Engineers Private Ltd., Chennai Nuclear Power Corporation of India Limited -
Kudamkulam.

Construction of Tertiary Treatment Plant based on Document Number


Ultrafiltration System for the Existing STP at KKNP/EPE/TTP-UFS/PL/001
Project
Anuvijay Township Designed Checked Approved Rev
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
MR(DL + LL) +MO
Distance of CG of vertical forces from face of heel =
R (DL + LL )
= 2.55
Eccentricity e = 0.625 m

W*(1+6e/b)
Maximum Pressure =
b

2
= 96.43 kN/m

W*(1-6e)
Maximum Pressure =
b

2
= 1.27 kN/m

Check for Tension


b/6 = 0.65
e = 0.625 No Tension
VII Base Pressure Details
Maximum pressure @ Toe = 96.43 kN/m2
Minimum Pressure @ Heel = 1.27 kN/m2
Distance of intersection of Stem inner and Heel Slab = 2 m
Distance of intersection of Stem inner and Toe Slab = 2.35 m
Distance"d" from the Stem on Toe Side = 2.7
Pressure @ intersection of Stem inner and Heel Slab = 50.71 kN/m2
Pressure @ intersection of Stem inner and Toe Slab = 59.36 kN/m2
Pressure @ the distance "d" from the Stem on Toe side = 68.01 kN/m2
2
Pressure @ the distance "d" from the Stem on Heel side = 55.647143 kN/m
VII Design of Toe Slab
2
Self weight of Toe Slab = 8.75 kN/m
2
Net upward pressure @ Toe = 87.68 kN/m
2
Net upward pressure @ intersection of Stem and Toe Slab = 50.61 kN/m
Net Pressure at "d" distance from stem = 59.26 kN/m2
Depth of toe slab = 350 mm
Clear Cover = 50 mm
Diameter of bar = 12 mm
Effective depth = 294 mm
Breadth of the section = 1000 mm
Moment @ the face of the Stem = 84.88 kN-m
Eco Protection Engineers Private Ltd., Chennai Nuclear Power Corporation of India Limited -
Kudamkulam.

Construction of Tertiary Treatment Plant based on Document Number


Ultrafiltration System for the Existing STP at KKNP/EPE/TTP-UFS/PL/001
Project
Anuvijay Township Designed Checked Approved Rev
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Shear force at "d" from stem = 84.4905 kN
Factored moment = 127.32 kN-m
Factored shear force = 126.73575 kN
Design of Main bar
2
Area of Steel, Ast = 1059.2089 mm
1/2*fck*bd/fy*(1-SQRT(1-4.5*Mult*10^6/fckbd2))
Depth of Surface Zone Ds = 175 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2
Ast,min = 612.5 mm
Astconsidered = 1059.2089 mm2
Diameter of main bar assumed = 12 mm
Req., Spacing of bars = 106.72116 mm
Provided Spacing of bars = 150 mm
NOT OK
2
Therefore ,Area of Steel Provided AstPro = 753.6 mm
NOT OK
Design of Distribution bar
Depth of Surface Zone Ds = 175 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2
Ast,min = 612.5 mm
Astconsidered = 612.5 mm2
Diameter of main bar assumed = 12 mm
Req., Spacing of bars = 184.5551 mm
Provided Spacing of bars = 150 mm
OK
2
Therefore ,Area of Steel Provided AstPro = 753.6 mm
OK
Check for Shear:
Nominal Shear stress tv
2
= 0.44 N/mm
Percentage of Reiforcement = 0.26 %
Design Shear Strength tc
2
= 0.35 N/mm
Enhanced Shear Strength = 0.7 N/mm2
(0.35*2)
Hence safe against shear
(0.7>0.44)
VII Design of Heel Slab
2
Self weight of Heel Slab = 8.75 kN/m
2
Download Pressure due to water = 35 kN/m
Eco Protection Engineers Private Ltd., Chennai Nuclear Power Corporation of India Limited -
Kudamkulam.

Construction of Tertiary Treatment Plant based on Document Number


Ultrafiltration System for the Existing STP at KKNP/EPE/TTP-UFS/PL/001
Project
Anuvijay Township Designed Checked Approved Rev
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
2
Total download Pressure = 43.75 kN/m
2
Net upward pressure @ Heel = 42.48 kN/m
2
Net upward pressure @ intersection of Stem and Heel Slab = 8.23 kN/m
Net Pressure at "d" distance from stem = 14.0085 kN/m2
Depth of toe slab = 350 mm
Clear Cover = 50 mm
Diameter of bar = 12 mm
Effective depth = 294 mm
Breadth of the section = 1000 mm
Moment @ the face of the Stem = 14.97 kN-m
Shear force at "d" from stem = 46.603013 kN
Factored moment = 22.455 kN-m
Factored shear force = 69.904519 kN
Design of Main bar
2
Area of Steel, Ast = 177.37555 mm
1/2*fck*bd/fy*(1-SQRT(1-4.5*Mult*10^6/fckbd2))
Depth of Surface Zone Ds = 175 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2
Ast,min = 612.5 mm
Astconsidered = 612.5 mm2
Diameter of main bar assumed = 12 mm
Req., Spacing of bars = 184.5551 mm
Provided Spacing of bars = 150 mm
OK
2
Therefore ,Area of Steel Provided AstPro = 753.6 mm
OK
Design of Distribution bar
Depth of Surface Zone Ds = 175 mm
Minimum Area of Steel, Ast,min = 0.35% of bDs
2
Ast,min = 612.5 mm
Astconsidered = 612.5 mm2
Diameter of main bar assumed = 12 mm
Req., Spacing of bars = 184.5551 mm
Provided Spacing of bars = 150 mm
OK
2
Therefore ,Area of Steel Provided AstPro = 753.6 mm
OK
Check for Shear:
Eco Protection Engineers Private Ltd., Chennai Nuclear Power Corporation of India Limited -
Kudamkulam.

Construction of Tertiary Treatment Plant based on Document Number


Ultrafiltration System for the Existing STP at KKNP/EPE/TTP-UFS/PL/001
Project
Anuvijay Township Designed Checked Approved Rev
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Nominal Shear stress tv
2
= 0.24 N/mm
Percentage of Reiforcement = 0.26 %
Design Shear Strength tc
2
= 0.35 N/mm
Enhanced Shear Strength = 0.7 N/mm2
(0.35*2)
Hence safe against shear
(0.7>0.24)
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
I Material Properties
Angle of respose = 30 degrees
3
Unit weight of the Soil = 17.5 kN /m
2
Safe Bearing capacity = 130 kN /m
Co-efficient of friction = 0.45
3
Unit weight of the Liquid = 10 kN /m
2
Compressive Strength of concrete = 30 N /mm
2
Yield strength of steel = 500 N /mm
2
Modulus of elasticity of steel = 2*10^5 N /mm
II Tank Dimension details
Length of the Tank L = 15 m
Breadth of the Tank B = 7.5 m
Height of the Tank h = 4m
III L/B ratio
L/B ratio of the tank = 2
The Long walls shall be designed as Vertical cantilever from the base and the short walls. shall be
designed as supported by long walls
IV Wall Pressure Calculation
Height of the retaining soil outside hs = 1.75 m
Height of the water table outside from GL = 0m
Height of the retaining satu., soil outside = 1.75 m
Height of the retaining dry soil outside hs = 0m
Height of the retaining water inside hw = 3.5 m
Earth pressure co-efficients
Active Earth Pressure Ka = (1- sinφ )/(1 + sinφ)
= 0.34
Passive Earth Pressure Kp = 1 / Ka
= 2.95
Pressure due to dry soil outside Ps = Kaγ'hs 
= 0.34*17.5*0
2
= 0 kN /m
Pressure due to saturated soil outside Ps = Kaγ'hs + γwhs
= 0.34*7.5*1.75+(10*(1.75)
2
= 21.9625 kN /m
2
Total pressure due to soil acting @ the bottom = 21.9625 kN /m
Pressure due to water inside @ the bottom =  γwhw
2
= 35 kN /m
V Design of Base slab
Assumed thickness of the Slab = 350 mm
Eco Protection Engineers Private Ltd.,
Nuclear Power Corporation of India Limited -
Chennai
Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP
Designed Checked Approved Rev
at Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
2
Uplift Pressure on botttom Slab = 15 kN /m
Uplift force acting = 1687.5 kN
Downward force acting
Empty Condition
Weight of the Wall W1 = 584.9375 kN
Weight of the Wall W2 = 470.09375 kN
Weight of the Wall W3 = 220.5 kN
Weight of the Wall W4 = 157.5 kN
Weight of the Wall W5 = 165.375 kN
Weight of the Wall W6 = 104.125 kN
Weight of the Wall W7 = 157.5 kN
Weight of the raft = 1321.775 kN
3181.8063 kN
Weight of the Water = 4500 kN
Factor of safety against Uplift FOS = 1.89 > 1.2
Safe
Safe Beasring Capacity check =
7681.8063 kN
=
50.852683 < 130
Safe
Provide 0.24%*bD as minimum percentage of reinforcement.
Eco Protection Engineers Private Ltd., Nuclear Power Corporation of India Limited -
Chennai Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP at
Designed Checked Approved Rev
Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Design Of Staircase Flight

Length of span = 3.00 m


Length of Flight = 3.00 m
Width of Flight = 1.00 m
Depth of Slab = 150 mm
Height of riser = 0.16 m
Width of tread = 0.25 m
Clear cover = 30 mm
2
Grade of concrete = 25 N/mm (fck)
2
Grade of Steel = 500 N/mm (fy)
3
Density of R.C.C = 25 KN/m
3
Density of P.C.C = 24 KN/m
Max dia of bar used = 12 mm
Loads on stair slab:

self weight = 0.150 x 25 = 3.75 KN/m2


Weight on plan = 3.75 x sqrt(0.25^2+0.16^2)
0.25
= 4.45 KN/m2

1 0.16*0.25 x 24
Weight of steps = x
0.25 2
= 1.92 KN/m2
Floor finish = 1.5 KN/m2
Live load = 4.0 KN/m2
Total = 11.87 KN/m2
Loads on Landing:

self weight = 0.150 x 25 = 3.75 KN/m2


Floor finish = 1.5 KN/m2
Live load = 4.0 KN/m2
Total = 9.25 KN/m2

9.25 KN/m2 2.62 KN/m2

A B

Ra Rb 18.20

0.15 m 3.00 m -0.15 m


3.00 m
Eco Protection Engineers Private Ltd., Nuclear Power Corporation of India Limited -
Chennai Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP at
Designed Checked Approved Rev
Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank

Support Reactions: Ra, Rb


Taking Moments about A :
: Rb= 18.20171 KN
Ra= 17.41503 KN

Max. B.M
Distance of Zero Shear Force

: 18.21 - ( (9.25+2.62)*x )=0


x = 1.53 m

Mx = (18.21 * 1.53) - ((2.62 +9.25)* (1.53^2/2))


= 13.95 KN.m

FACTORED Mu = Mx * 1.50
= 20.93 KN.m

Design of slab:
Effective depth of slab = 150-30-6
= 114 mm

Mulim = 0.133 fck bd2

= 43.21 KN-m

Mu < Mulim OK

Ast Required = (1-SQRT(1-4.6*Mu*1000000/Fck/b/1000/d/d/1000/1000))

*0.5*Fck/Fy*b*d*1000*1000

= 422.2870363 Sq.mm
Area of Bar = 113.0973355 Sq.mm

No of Bars Required = 4 Nos

Spacing Required = 320 mm

Spacing Provided = 150 mm


No of Bars Provided = 7 Nos

Ast Provided = 791.68 Sq.mm > Ast Required


OK
Eco Protection Engineers Private Ltd., Nuclear Power Corporation of India Limited -
Chennai Kudamkulam.

Document Number
Construction of Tertiary Treatment Plant based
KKNP/EPE/TTP-UFS/PL/001
Project on Ultrafiltration System for the Existing STP at
Designed Checked Approved Rev
Anuvijay Township
RKK VJ MGK 0
Title Structural Design Calculation of Tertiary Treatment Feed Tank
Provide # 12 @ 150 mm c/c
Distribution steel:

Min steel required = 0.12 %bd


2
= 136.80 mm
Provide # 10 @ 200 mm c/c
2
Area of each bar = 78.5 mm
2
Ast provided = 392.50 mm

Deflection check:

l/d Provided = 3000/114 26.32

2
Ast provided 791.68 mm
Pt = 100*Ast/bd

= 0.69 %

fs = 0.58*fy* Ast required/Ast provided


2
= 154.69 N/mm

Modification Factor (F) = MIN(1/(0.225+0.00322* fs+0.625*LOG(F48)), 2)


= 1.61
l/d = 23
l/d Allowable = F*23 36.95

l/d Provided < l/d Allowable OK

Summary: Provide 150 mm Depth of Slab with 12 @ 150 mmC/C as Main Steel
10 @ 200 mm c/c as Distribution Steel
DESIGN of CANTILEVER SLAB 1.0M 1 mt
Assuming 250mm depth for Cantilever Slab
0.25 mt
2
Dead Load = 6.25 kN/m
2
Live Load = 14.5 kN/m
2
Floor Finishes = 1.5 kN/m
2
Total Load [UDL], W = 22.25 kN/m 0.3 mt
( Weight of 400mm thk 1.45m ht
=
Point Load at free End, P 14.5 KN wall)
Yield Strength of Steel, fy = Fe 500
Concrete Grade = M 25
Cover to the reinforcement =
2
Modulus of elasticity of concrete = 25000 N/mm
4
Moment of Inertia = 1.3E+09 mm

Moment at Face of the Beam = 18.327 kN-m

Depth Required:
dreq M
=
0.133*Fck*b
= 74.24 mm

Depth provided d = 250 mm


Effective,d = 220 mm 0.22 m

Area of Reinforcement required 0.5 f ck é 4 .6 M u ù


Ast = ê1 - 1 - ú bd
Ast,req = fy êë f ck bd 2 úû

= 195.06 mm2

Minimum Reinforcement required = 0.12% of gross cross sectional area


2
= 300.000 mm
A
As
s
Providing
t
t =
=
0
0 .
. 5
5
f
f
T 10
f
f
y
y
c
ckk
é
é
ê
ê
ê
ê
ë
ë
1
1 -
- 1
1 -
-
4
4
f
f
.
.6
c
c
6
k
k
@
M
M
bd
bd
u
u
2
2
ù
ù
ú
ú
ú
ú
û
û
bd
bd
150 mm C/C
Ast (provided) = 523.33 mm2 [OK]
Percentage of steel provided = 0.21 %
Check for Shear :

V
τv =
b*d
2
= 0.15 N/mm

τc = 0.33 N/mm2 As per IS 456 Table 19


> τv
Hence Safe

Deflection Check :

Length to depth ratio,


L/d = 3.1111111
Modification Factor = 2 (For steel provided)
L/d = 1.5555556
< 7 (For Cantilever) [OK]
Deflection occuring,

δ = W*l4 + P*l3
8*E*I 3*E*I
= 0.14861 mm
0.0001486 m

Allowable deflection, δa = L/350
min{
20mm
= 2.85714 mm
> 0.14861 mm
Hence Safe

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