Suryansh Automation and Technology

Document Title: PROTECTION RELAY TEST REPORT Date: 01/03/2019

Client Name: Kubaisa Cement

Project Name: Wartsila Power plant testing and charging.
Location: Iraq
Document ID: SAT/KUBAISA/IRAQ/001
Report ID: SAT/KUBAISA/TEST/050

Technical Specifications :
Feeder Name : CFC041 (DG # 4 Control panel)
Feeder Location : Generator control room
Relay Make: VAMP I CT Ratio: 800/5 A
Relay Model: VAMP 265 I’ CT Ratio: 800/1A
Relay Sr.N.: 036735 VT Ratio: 11000/110 V

Prerequisites: During this checking, Engine should be stopped, Testing Kit earth point should be connected to earth.
Methodology: Each enabled protection of VAMP265 to be tested by means of Secondary injection method. Each protection should be
tested at setting values with considering the respective curve and measure the trip timing of relay trip contacts and Relay Pick-up time. Be
sure that no voltage or current will be transferred to any external circuit.

A. General Checks of Generator Protection Relay

Item Check Description Result Remark
1. Checks the Protection Relay technical specification and Aux. Checked Found OK
supply as per design and rating
2. Checks the CT,PT Scaling on Protection Relay as per system Checked Found OK
design and rating
3. Protection Relay protective earthing point, properly connected Checked Found OK
4. Checks the all set-points of each enabled protection as per system Checked as per last saved Found OK
designed configuration or any change settings
5. Protective Earthing of Testing kit should be connected to proper Done Found OK
earth
6. All connections to Protection Relay check for tightness, Carried out Found OK
marking/lugging, termination, clamping etc.
7. Star Point on Protection Relay for current measurement, check for checked Found OK
proper earth
8. Inspection & checking of Relay Front Panel {Display, Key pad, Carried out Found OK
LED Indicators, RS232 Communication Port }
8. Check the Relay function of Forced Control/ Simulation Checked Found OK
9. Check whether recording of events and faults value are stored or in Checked Found OK
event register and data can be read via Relay local display
10. Checks the Protection Relay Communication Profibus, RS232 Checked Found OK

Regd. Office: Work Shop:

23, Teachers Colony, Modinagar, 551, Sikhera Road Industrial Area,
Distt.: Ghaziabad, U.P. – 201204 Modinagar, Distt.: Ghaziabad - 201204
Website: www.suryanshtechnology.com
e-mail: info@suryanshtechnology.com, suryanshautomation@gmail.com
 Suryansh Automation and Technology
B. Testing of Generator Differential Protection
B.1 Differential Protection, Stage DI>
Settings:
Setting for Stage : 6% of In
Delay Type for Stage : Instantaneous

Trip Level Test DI> (IL1, IL2, IL3):

Inaccuracy % Remarks
Theoretical Pickup value : 0.23A ---
The Relay should not pick up before : 0.21A ---
The Relay should pick up before : 0.26A ---
Actual Pickup Level L1 : 0.22A 0.2 Found OK
Actual Pickup Level L2 : 0.23A 0.0 Found OK
Actual Pickup Level L3 : 0.22A 0.2 Found OK

Trip Level Test DI> (IL1’, IL2’, IL3’):

Inaccuracy % Remarks
Theoretical Pickup value : 0.00A ---
The Relay should not pickup before : -0.03A ---
The Relay should pickup before : 0.03A ---
Actual Pickup Level L1 : 0.02A 0.04 Found OK
Actual Pickup Level L2 : 0.03A 0.03 Found OK
Actual Pickup Level L3 : 0.02A 0.02 Found OK

Remarks: The Differential Protection Stage DI>, found healthy at pre-determined set values/settings.

B.2 Differential Protection, Stage DI>>

Settings:
Setting for Stage : 10% of In
Delay Type for Stage : Instantaneous

Trip Level Test DI> (IL1, IL2, IL3):

Inaccuracy % Remarks
Theoretical Pickup value : 0.38A ---
The Relay should not pick up before : 0.36A ---
The Relay should pick up before : 0.41A ---
Actual Pickup Level L1 : 0.37A 2.6 Found OK
Actual Pickup Level L2 : 0.38A 1.3 Found OK
Actual Pickup Level L3 : 0.37A 2.6 Found OK

Regd. Office: Work Shop:

23, Teachers Colony, Modinagar, 551, Sikhera Road Industrial Area,
Distt.: Ghaziabad, U.P. – 201204 Modinagar, Distt.: Ghaziabad - 201204
Website: www.suryanshtechnology.com
e-mail: info@suryanshtechnology.com, suryanshautomation@gmail.com
 Suryansh Automation and Technology
Trip Level Test DI> (IL1’, IL2’, IL3’):
Inaccuracy % Remarks
Theoretical Pickup value : 0.00A ---
The Relay should not pickup before : -0.03A ---
The Relay should pickup before : 0.03A ---

Actual Pickup Level L1 : 0.03A 0.04 Found OK

Actual Pickup Level L2 : 0.02A 0.04 Found OK
Actual Pickup Level L3 : 0.02A 0.04 Found OK

Remarks: The Differential Protection Stage DI>>, found healthy at pre-determined set values/settings.

Test Performed by Witnessed by Witnessed by

Name : Uday Singh Kathait Name: Name:
Designation : Sr. Engineer Designation Designation
Signature & Date Signature & Date Signature & Date

Regd. Office: Work Shop:

23, Teachers Colony, Modinagar, 551, Sikhera Road Industrial Area,
Distt.: Ghaziabad, U.P. – 201204 Modinagar, Distt.: Ghaziabad - 201204
Website: www.suryanshtechnology.com
e-mail: info@suryanshtechnology.com, suryanshautomation@gmail.com