Explain in brief the routine operation checks performed to ensure
the gas turbine engine is in satisfactory operating condition.
Or Explain the following operational checks in gas turbine engine. To ensure that a gas turbine engine is in satisfactory operating condition, engine and aircraft manufacturers specify certain operational checks to be routinely performed by maintenance personnel. The particular types of checks and the procedures to be followed vary, depending on the type of engine and aircraft involved. DRY MOTORING CHECKS The dry motoring check is required during or after inspection or maintenance to ensure that the engine rotates freely, that instrumentation function properly, starter operation meets speed requirements for successful starts. This check is also used to prime and leak checks the lubrication system when maintenance has required replacement of system components. PROCEDURE: 1. Ascertain that all conditions required prior to a normal start are met. 2. Position engine controls and switches as follows: 1. Ignition, OFF 2. Fuel shutoff lever, OFF 3. Throttle, Idle 4. Fuel Booster Pump, ON 3. Energize the starter and motor the engine as long as necessary to check instruments for positive indications of engine rotation and oil pressure. 4. De-energize the starter and make the following checks during coast down: (a) Listen for unusual noises. Check for roughness. (b) Inspect the lubricating system lines, fittings and accessories for leakage. (c) Check the oil level in the oil tank.
WET MOTORING CHECK
It is necessary to check the operation of fuel system components after removal and replacement or to perform a de preservation of the fuel system. PROCEDURE: 1. Position engine controls and switches as follows: 1. Ignition, OFF 2. Fuel shutoff lever, OFF 3. Throttle, Idle 4. Fuel Booster Pump, ON 2. Energize the starter. 3.When core engine speed(N2) reaches 10 percent, move the fuel shutoff lever to ON and check for oil pressure indication. 4. Continue motoring the engine until the fuel flow is 500-600 lb/h or for a maximum of 60s. Observe the starter operating limits. 5. Move the fuel shutoff lever to OFF and continue motoring the engine for at least 30 s to clear the fuel from the combustion chamber . check to see that fuel flow drops to zero. 5. De-energize the starter and, during coast down, check for unusual noises. 6. Inspect the fuel system lines, fittings and accessories for leakage. 7. Check the concentric fuel shroud for leakage. No leakage is permitted. 8. Inspect the lubrication system for leakage. 9. Check the oil level in the oil tank. IDLE CHECK The idle check consists of checking for proper engine operation as evidenced by leak free connections, normal operating noise, and correct indications on engine related instruments. Engine drain lines must be disconnected from drain cans to check for leakage. PROCEDURE 1. Start the engine according to approved procedure. 2. Stabilize the engine at the ground idle. 3. Check fan speed (N1), Core engine speed (N2), Oil pressure, and exhaust gas temperature (EGT) should be within the proper ranges according to the ground idle speed chart and engine specifications. 4. Visually inspect fuel, lubrication, and pneumatic lines, fittings and accessories for leakage. 5. De-energize flight idle solenoid. During operations above ground idle, do not exceed the open cowling limitations imposed by the airframe manufacturer. 6. Stabilize at flight idle and check the same parameters checked for ground idle. See that they are within the limitations set forth on the flight idle speed charts. POWER ASSURANCE CHECK The power assurance check is performed to make sure that the engine will achieve takeoff power on a hot day without exceeding rpm and temperature limitations. During the tests the engine is not used to supply power for any aircraft systems (Electric, Hydraulic or other). The engine is tested at 50% and, 75%, and maximum power. During the power assurance check EGT must be observed constantly to avoid the possibility of over temperature. If the EGT approach maximum allowable, the throttle must be retarded sufficiently to hold the EGT within limits. PROCEDURE 1. Set the engine power at nominal N2 speed as indicated on the appropriate chart for the total air temperature (TAT). 2. Four minutes after the throttle lever is set, record the average readings of TAT, N1 speed, N2 speed, EGT, EPR (Engine Pressure Ratio) and fuel flow (Wf) 3. Using N1 (where N1= Target N1- observed N1) as a correction factor, adjust readings according to the parameter adjustments set forth in the operations manual. 4. Before a hot engine is shut down it should be operated at ground idle speed for about 3 minutes to permit temperature reduction and stabilization. As soon as the engine is shut down the EGT gauge should be observed to see that EGT start decrease. If the EGT does not decrease, an internal fire is indicated, and the engine should be dry motored at once to blow out the fire. After the engine is shut down, technician should listen for unusual noises in the engine such as scraping, grinding, bumping and squealing