Construction Method Statement

For
BULK OIL STORAGE AND TRANSPORTATION COMPANY,

ACCRA PLAINS ADIMINISTRATIVE WORKS

ACCRA-Ghana
 TABLE OF CONTENT

INTRODUCTION.............................................................................................................................................................1

Compilation Bases.........................................................................................................................................................1

Project Overview...........................................................................................................................................................2

Contract Duration..........................................................................................................................................................2

PROGRAMME OF WORKS..............................................................................................................................................3

Flow Chart for Main Works............................................................................................................................................3

MATERIALS AND RESOURCE USE...................................................................................................................................4

Preparation....................................................................................................................................................................4

Site Team....................................................................................................................................................................... 4

Proposed Organization Chart:.......................................................................................................................................4

Assignment of responsibility.........................................................................................................................................5

Plant and Equipment.....................................................................................................................................................6

Hours of Work...............................................................................................................................................................7

PROPOSED CONSTRUCTION METHODOLOGY................................................................................................................7

Site Enabling and Deconstruction..................................................................................................................................7

Layout for Site Office and Living Facilities......................................................................................................................7

Excavation and Foundation works strategy....................................................................................................................8

Superstructure...............................................................................................................................................................8

Fit-Out Works................................................................................................................................................................8

External Works and Landscaping...................................................................................................................................8

Commissioning and Building Handover.........................................................................................................................9

SITE LOGISITICS..............................................................................................................................................................9

Introduction................................................................................................................................................................... 9

Concrete Pumps..........................................................................................................................................................10

Site Accommodation...................................................................................................................................................10

Personnel Access.........................................................................................................................................................10

Deliveries..................................................................................................................................................................... 10

Layout for Fire-fighting and Security Facilities.............................................................................................................10

Layout for Site Electricity and Water Supply................................................................................................................11

Construction Vehicle Movements................................................................................................................................11

Personnel Protective Equipment (PPE)........................................................................................................................11

Health & Safety principles and objectives for this project...........................................................................................11

Potential Impacts during Demolition and Construction stages....................................................................................12

MITIGATION MEASURES..............................................................................................................................................13

Construction Vehicle Management.............................................................................................................................13

Access and Egress........................................................................................................................................................13

Road Cleanliness..........................................................................................................................................................14

MITIGATION MEASURES..............................................................................................................................................14

Site Waste Management Plan......................................................................................................................................14

Protection of Water Resources....................................................................................................................................15

Energy and Water Usage.............................................................................................................................................16

General works methodology.......................................................................................................................................17

Site Set-up................................................................................................................................................................... 17

Survey and Setting out................................................................................................................................................17

Earth Works for Foundations.......................................................................................................................................17

Dewatering.................................................................................................................................................................. 18

Backfilling and Compaction.........................................................................................................................................18

Concrete Work.............................................................................................................................................................19

Cutting, Bending and Welding.....................................................................................................................................19

Placing......................................................................................................................................................................... 19

Form Work................................................................................................................................................................... 19

General:....................................................................................................................................................................... 19

Form Surfaces..............................................................................................................................................................20

Form Removal.............................................................................................................................................................20

Concrete Placing..........................................................................................................................................................20

Placing and Compaction..............................................................................................................................................20

Curing.......................................................................................................................................................................... 21

Surface Finishing..........................................................................................................................................................21

Repair.......................................................................................................................................................................... 22
Concrete Surface Protection......................................................................................................................................22

General........................................................................................................................................................................ 22

Below Ground..............................................................................................................................................................22

Above Ground.............................................................................................................................................................22

Tolerances................................................................................................................................................................... 23

Embedded Items and Joints........................................................................................................................................23

Water Stop.................................................................................................................................................................. 23

Joints........................................................................................................................................................................... 24

Expansion joint............................................................................................................................................................24

Reinforced Concrete Columns:....................................................................................................................................25

Safety & health requirement.......................................................................................................................................25

Procedure of installation & sequence..........................................................................................................................25

Arrange initial trial mix and conduct specified test.....................................................................................................26

Reinforcement.............................................................................................................................................................26

Form works..................................................................................................................................................................26

Concrete Placing, Compaction & Finishing..................................................................................................................27

Preparation for Placing................................................................................................................................................27

Concrete Pouring.........................................................................................................................................................27

Concrete cover to be maintained as per drawings during casting operation...............................................................27

Concrete Finishing and Curing.....................................................................................................................................28

Form Removal.............................................................................................................................................................28

Slab works................................................................................................................................................................... 28

Construction Technique for Works..............................................................................................................................28

Construction methodology for Security Post...............................................................................................................28

Equipment and tools...................................................................................................................................................29

Preparation..................................................................................................................................................................29

Concrete pouring.........................................................................................................................................................30

Safety........................................................................................................................................................................... 31

Ground and Roof Beams members..............................................................................................................................31

Formwork for beams...................................................................................................................................................31

Rebar for Beam............................................................................................................................................................32

Final Scaffolding Inspection.........................................................................................................................................32

Inspection for formwork and concrete........................................................................................................................32

Concrete Placing..........................................................................................................................................................32

Construction Methodology for Electrical Lighting.......................................................................................................33

Procedures for Electrical Lighting works......................................................................................................................33

Equipment’s to be used:..............................................................................................................................................33

Health and Safety........................................................................................................................................................34

Construction Methodology for Security Lighting works...............................................................................................34

Equipment’s to be used:..............................................................................................................................................34

Installation of Precast Concrete Plinth.........................................................................................................................34

Installation of Pole and Lantern c/w Internal Wiring...................................................................................................35

Installation of Feeder Pillar..........................................................................................................................................36

Installation of Underground cable...............................................................................................................................36

Testing and Commissioning.........................................................................................................................................38

Landscaping works methodology:...............................................................................................................................38

Personal Protective Equipment:..................................................................................................................................38

Work methodology for Chain link fence......................................................................................................................39

Equipment................................................................................................................................................................... 39

Procedures:................................................................................................................................................................. 39

Surface Preparation.....................................................................................................................................................39

Installation/Erection of Beams and Channels..............................................................................................................40

Risk Assessment..........................................................................................................................................................41

Work methodology for Wire safety mesh fence..........................................................................................................41

Preparation of installing the fence...............................................................................................................................42

Casting of concrete - Ready mix..................................................................................................................................43

Poles installation:........................................................................................................................................................43

Fence installation.........................................................................................................................................................43

Gate installation..........................................................................................................................................................44

Straining of wires.........................................................................................................................................................44

Cutting of steel/Mesh wire..........................................................................................................................................44

Work methodology for Walkway and Driveway Pavement works...............................................................................45

Lower Granular Sub-base............................................................................................................................................46

Granular Sub- base Type B...........................................................................................................................................46

Crushed Aggregate Lower Road Base..........................................................................................................................47

Binder content and Asphalt concrete:.........................................................................................................................47

Plant Trial Mix and Trial Lay.........................................................................................................................................49

Walkway Pavement works...........................................................................................................................................49

Construction Methodology..........................................................................................................................................49

Laying of Kerbs............................................................................................................................................................49

Placing of Fill/Sub-base Material.................................................................................................................................50

Laying of Interlock Stones/Pavers (60 mm & 80 mm Thick).........................................................................................50

Construction Methodology for Sandcrete block fencewall..........................................................................................51

Procedure:................................................................................................................................................................... 51

Preparation and General Works..................................................................................................................................51

Sequence of Works for Blockwall Erection..................................................................................................................52

Construction Methodology for Overhead Water tank stand.......................................................................................54

Foundation and Support Column................................................................................................................................54

Concrete Tank Floor (support column cap)..................................................................................................................54

Steel Tank Floor...........................................................................................................................................................55

Steel floor support beams:..........................................................................................................................................55

Use and maintenance..................................................................................................................................................55

 1. Introduction

This report has been prepared for the sole benefit, use and information of the Client, Bulk oil storage & transportation

company limited (BOST) for the purposes set out in the tender document.

2. Compilation Bases

The method statement is compiled according to the following documents:

Tender document and clarification of tender document.

Drawings attached with the tender document and British Standards.

General Specifications for Building Works published by the Government of Ghana and British Standards.

Similar projects experiences executed by China State Hualong Construction (GH) Ltd, the company's existing technical

strength and mechanical equipment conditions.

Relative standards and specifications.

We have prepared our report to outline how this project will be constructed including a

review of the construction methodology and site logistics. This method statement describes the proposed outline programme

and key activities for deconstruction of part of the existing on-site buildings.

3. Project Overview

Project name：Accra Plains Depot Administration works Boy's Quarters & Canteen at Tema, Greater -Accra Region.

Nature of the project: Civil construction

Location: Accra Plains Terminal Tema-Ghana

Work scope: All the civil and installation works as specified in the drawings.

1
Contract duration: Two (2) calendar months. Except for unforeseen factors and changes, that may be necessary to apply for

an extension of the project duration

4. Contract Duration

Proposed contract duration in the bidding document is two (2) calendar months.

Proposed commencement date: October 30, 2018.

Proposed completion date: January 9th, 2019

5. PROGRAMME OF WORKS

The total duration for the proposed scope of works is two (2) months estimated to be approximately eight fifty-two (52)

working days and will comprise the following key stages:

The detailed construction programme will be produced as part of the pre-construction activities. Subject to planning consent,

the primary work phases will include:

Enabling works and incoming services

Demolition

Sub-structure/Foundations & drainage

Structural frame for the security post and Overhead water tank stand

0External Envelope & roof finishes

Internal works and finishes

External works and finishes

Testing and Commissioning

2
6. Flow Chart for Main Works

3
 7. MATERIALS AND RESOURCE USE

A specialist waste management organisation will be employed during the demolition and construction works with specific

responsibility for the coordination of the disposal of all surplus materials and the management of an effective document

control system to track and confirm that the proper procedures have been followed. The location of the waste handling site

that the materials will be taken to will vary dependent upon their specific make up.

8. Preparation

Site Team

Fundamental to the success of the project is the management team. Our site organization will include: Project Manager,

Deputy Project Manager, Quantity Surveyor, Site Engineer, four (4) Civil Engineers, Civil Supervisor, Electrical Engineer,

Plumbing Engineer, ICT Engineer, Plumbing Supervisor and Interpreter.

9. Proposed Organization Chart:

4
10. Assignment of responsibility

Position Responsibility

Project Manager To take overall responsibilities for the works

Constructor In charge of progress, safety, quality and civilized construction.

Technical Engineer In charge of construction technical and coordination

Safety Officer Safety supervising and checking

Quality Director Quality supervising and checking

Responsible for the preparation of the Interim Payment Certificate, review of

Q.S
monthly report and final settlement, etc.

Responsible for on-site materials, calculation of material consumption, report of

Material Engineer
plan for needed material, and the inspection work on raw materials.

5
 11. Plant and Equipment

Consideration has been given to the types of plant that are likely to be used on-site during the demolition and construction

phases of the Proposed Development. The plant and equipment associated with the scope of works of the construction process

is set out in Table below

S/N Item of equipment Description Conditions Owned

Concrete mixer RDCM350-13D-5yrs good- owned

1

sinotruk golden prince 6X4-6yrs good- owned

2 Dumper

JYJ5163GSSC-3yrs good- owned

3 Water tank

sinotruk howo 6X4-6yrs good- owned

4 Flat body truck

sinotruk SWZ 6X4 TTPPER-6yrs good- owned

5 Tipper truck

4wd nissan-hardbody-2yrs good- owned

6 4WD Pick-Up Truck

2wd nissan-hardbody-6yrs good- owned

7 2WD Pick-Up truck

ZX-45/6M-5yrs good- owned

8 Poker vibrator

HCR 70-5yrs good- owned

9 Compactor

LIUGONG CLG925D-6yrs good- owned

10 Excavator

sinotruk golden prince 6X4-6yrs good- owned

11 Dump Truck

12. Hours of Work

6
It is anticipated that the core working hours for demolition and construction will be set out as follows:

 0700 – 2000 hours Weekdays;

 0800 – 1300 hours Saturday; and

Working on Sunday will be subject to reasonable notice.

All work outside these hours will be subject to prior agreement, and/or reasonable notice to the Client, who may impose certain

restrictions. Although night time working will not normally be undertaken, it is expected that some deliveries will take place at

night and that certain works may have to be undertaken during this period.

13. PROPOSED CONSTRUCTION METHODOLOGY

Site Enabling and Deconstruction

Prior to deconstruction we propose that the soft strip out works within the proposed structures is completed. Site layout and

transportation shall make full use of the existing space. Fence wall will be set around according to practical situation in the

field and surroundings. A 5-meter long gate will be set to assure the closed-off management of the site. Material storage and

fabrication shop will be laid on the nearby basis; meanwhile convenience of transportation shall be also taken into

consideration. Material delivery to site will strictly observe the practical construction progress.

14. Layout for Site Office and Living Facilities

The project layout includes main block area, headmaster’s bungalow and canteen area. Overall construction works consists of

three phases, namely, foundation works, main structure and finishing works. Temporary office, duty room, utility room, store

room and archive made of movable light steel are provided in the construction area. Site washroom will be cleaned on time to

make sure sanitation.

7
 15. Excavation and Foundation works strategy.

Phase 1 will take the construction as close as possible to the works access with the exact position dependent on the agreed

location detailed analysis of the ground conditions. During excavations, detailed monitoring of existing services, old tunnels

and the like will be required. Phase 2 will be retained so that the construction access can be used allowing the overhead water

tank stank and security post works to progress concurrently.

The earthworks for the block wall will be fully engaged as well as that of the security post and overhead water tank stand

construction. The reinforced concrete works to the overhead water tank stand will commence before the concrete works to

security post concreting works. The reinforced concrete to the blockworks fence wall would progress in the same two phases

as the excavations. However the reinforced concrete to Phase 1 would have to be complete prior to Phase 2 commencing.

However, once the excavation works commence in Phase 2 of the Security post, the steel columns works will have commenced

in the Overhead water tank stand.

This will mean that the construction access will not be a significant materials route during Phase 2.

Materials such as structural steel columns will be lifted by crane over the building and utilised in the Overhead water tank

stand works.

16. Superstructure

The superstructure works comprise of construction of floor slab, blockworks, roof beams works, roofing works, internal and

external finishes for the security post and base and steel circular supports for the overhead tank stand respectively.

17. Fit-Out Works

The first fix for the fit out to the Security Post can commence as soon as the temporary weathering has been completed, which

will allow the interior fit-out together with mechanical, electrical and plumbing systems to commence. Both operatives and

materials will be supplied to each floor utilising materials hoists strategically located around the building. Work shall progress

from the lowest floor upwards.

Temporary lighting and power systems will be installed at each floor to serve these operations. Temporary welfare (toilet and

washing) facilities will be provided every third floor for ease of access for all operatives.

8
 18. External Works and Landscaping

It is anticipated that once the structure and building envelopes have been completed to the roofing level that works on

completing the common/service areas surrounding the building will commence. This will include completion of service and

drainage lines, waterproofing to the basement, landscaping of the Security Post Garden, paving and erection of external

lighting.

Only when all external works are finalised and the building envelope is completed, will the safety hoarding be dismantled and

final ‘dressing’ of external public areas take place.

19. Commissioning and Building Handover

As each system is completed throughout the buildings, they will be tested in accordance with the mandatory specifications

and codes. No enclosed spaces will be closed such as ceiling areas and service shafts until such tests are completed and signed

off. Fire sprinkler systems will be tested and inspected as required under national regulations. On completion of all works the

buildings and systems shall be subjected to statutory inspections and testing before finally being handed over and occupied by

the occupants.

20. SITE LOGISITICS

Introduction

The management of the site logistics is key to the success of the project and will require a dedicated logistics team to develop

a detailed plan to control and manage the site. Deliveries will only be accepted on a just-in-time principle. There will be

storage allowed on-site and it is expected that all deliveries will be booked in with the logistics team not less than 24 hours

prior to arrival on-site. A delivery zone will be established on site and will be able to hold say three to four trucks at any time

with consideration being given to the provision of an offsite holding area for vehicles with possibly limited material storage

to facilitate efficient deliveries. The principles of the logistics plan will be detailed in all tender and contract documents issued

to suppliers and sub-contractors.

9
It is anticipated that site logistics will form a significant part of the pre-appointment meetings for contractors and sub

contractors and that regular coordination meetings will be held throughout the construction phase of the project. In view of

the location of the site, the constraints on traffic and the permits that will be required for vehicles to access the site, a senior

member of the logistics team will be nominated as a liaison officer responsible for communication with the local highway

authorities and neighbours with regard to traffic problems, planned large deliveries and road maintenance issues. In this way it

is anticipated that the risk of material shortages at key times can be reduced to a minimum.

21. Concrete Pumps

Concrete pumps will be used extensively throughout the project. For the sandcrete block wall foundation works the pump will

be driven in through accesses and parked in various locations depending on pour requirements whether at all floor levels. For

Security post and the overhead water tank stands the pump could be parked in the loading bay on-site allowing the concrete

trucks to back straight up to it just off the main street. A traffic marshal will be in place to ensure that there are no trucks

parked up on the public street and that they are called in as required.

22. Site Accommodation

It would be possible to set up a site hutment which will be utilized as the rooms as project office and welfare accommodation.

This would mean any external space which can be agreed with the local highway authorities could be used solely for

loading/temporary storage. The site accommodation will be relocated towards the end of the project out to the Landscaping

area as the programme requires. The main pedestrian entrance would be right alongside the accommodation area so would

heighten security and ease Health and Safety concerns.

23. Personnel Access

The proposed site personnel access is anticipated to be located at the corner of Street and will consist of a swipe card system

with CCTV. All personnel will be issued with access swipe cards and a ‘no card, no entry’ principle will be applied. It also

allows site management to quickly and easily track what resources are on site on a day to day basis. It is good practice from

both a Health & Safety and logistics perspective to keep the pedestrian access and vehicular access for deliveries completely

segregated.

10
 24. Deliveries

Carpentry workshop, equipment& material placement area, formwork placement area, reinforcement workshop and bricks

& aggregate placement area will be provided in the site.

25. Layout for Fire-fighting and Security Facilities

Security post is provided at the entrance of the site. Two security men will be on duty round the clock. They will check in

all the visitors and vehicles during daytime while patrol the site during night.

Security man will be arranged to secure the material placement area and office area.

Fire-fighting facilities shall be laid based on the relative requirements and checked regularly. Temporary building facilities,

store, flammable stock ground and fire place shall be equipped with enough fire-fighting apparatus.

Project manager shall arrange people to secure and inspect fire Emergency Access and Fire Water Reservoir regularly to

ensure normal operation of the facilities.

26. Layout for Site Electricity and Water Supply

One switching room is set in the field for power supply. Distribution circuits will be connected to each distribution board through

overhead or embedding way. Water tank will be provided in the field to reserve water for construction use.

27. Construction Vehicle Movements

Heavy Goods Vehicle (HGV) movements during this phase will have to be monitored closely with detailed traffic management

and logistics plans updated and monitored daily. The total duration of deconstruction works is assessed at approximately one

week. Following deconstruction, the total duration for the General excavations will be approximately 5 working days . Major

material deliveries for steelwork and the like will commence prior to the completion of the excavations until completion of the

project.
11
 28. Personnel Protective Equipment (PPE)

All operatives will be required to wear the personal protective equipment to suit the progress of works.

Safety Boots

Safety Helmet

Hi-Visibility Jacket

Any other protection as defined by the risk assessment.

29. Health & Safety principles and objectives for this project

Central to the construction strategy is achieving a high standard of Health & Safety. The site will operate under a

comprehensive Health and Safety Management System, with the construction team assisted by Health and Safety

professionals and advisors.

The main aim of this contract is to complete it on time and with zero accidents.

The site team will only employ competent operatives and specialist contractors, who themselves comply with their legal

obligations and ensure that suitable and sufficient training is given to their staff.

The site team will also take a proactive approach to liaising with local residents and businesses. Appropriate signs and

suitable perimeter safety fencing will be maintained throughout the project.

30. Potential Impacts during Demolition and Construction stages

A review has been undertaken of the potential sources of adverse impacts associated with demolition and construction

works. The results of this have been presented in Table below.

Issue Potential Impacts

Dust/Air Quality Wind blown dust from ground surfaces, stockpiles, vehicles, work faces and cutting and
grinding of materials. Exhaust emissions from lorries and plant delivering and removing
materials including dust and particulates.
Ecology Disturbance to nesting birds. Water/mud runoff into drains.

12
Energy Usage Indirect impacts associated with energy consumption such as CO2 emissions, depletion of
natural resources, air pollution etc (material selection and embodied energy issues are
covered during the sustainable design section).

Fuel & construction materials Accidental spills, discharges to drains/storm water systems, contamination to ground.
storage
Hazardous materials & Exposure of the workforce to deleterious/hazardous materials and contaminated land,
contaminated land mobilization of any source contaminants and creation of pathway from source to
Noise groundwater receptor.
Increased road noise levels from vehicles. Increased noise levels from plant during
deconstruction, piling and general construction works (e.g. from the use of air compressors
Site & surroundings pedestrian and diamondon
Restrictions cutters) on-site.
pedestrian access to walkways, footpaths and roads.
access
Traffic Traffic congestion caused by site traffic. Increased vehicle movements mainly consisting of
HGVs. Transfer of mud and material from vehicles onto the public highway. Disruption
from abnormal or hazardous loads. Exhaust emissions.
Waste Waste generation and its disposal.
Water and Water Usage Increased sediment loadings to storm water system. Potentially contaminated storm water
runoff. Natural resources depletion.
Vibration Increased vibration levels from vehicles. Increased vibration levels from plant during
deconstruction, piling and general construction works (e.g., from piling rigs attached to
Townscape Views slave
Viewscranes).
impacted and/orimpeded from construction equipment, particularly cranes.

31. MITIGATION MEASURES

Construction Vehicle Management

A proposed development site facing the outside perimeter contains space for approximately 11 cars, which will be removed

during the demolition phase of the Proposed development. There will be a general policy of no on-site car parking and the

site labour force will be encouraged to use public transport. Unapproved parking on public roads will not be allowed.

Provisions will be made within the Proposed Development site, where possible, for essential on-site parking only.

Any local traffic management measures for site access will be agreed with the client.

32. Access and Egress

13
Each contractor will have their own views on the detailed arrangements but it is likely that the construction of the Security

Post, the overhead water tank stand, sandcrete fencewall and drive and walkway pavement will have their own separate

delivery areas.

All deliveries will need to be kept off the main streets and the area will need to be protected by rigid barriers; it could have a

‘roll in roll out’ system meaning that the delivery trucks must follow the flow of the traffic. This will reduce disturbance to the

neighbours and the general public and ensure that there is no on-street loading or unloading which has clear safety and traffic

management benefits for all involved. Delivery arrangements will of course need to be agreed with the Client. In consultation

and agreement with the Highways Authorities a traffic management system will be established to avoid congestion in the

vicinity of the Proposed Development. Loading and unloading will be restricted to certain times of the day to further

minimise the likelihood of congestion on highways surrounding the site and strict monitoring and control of all vehicles

entering, exiting and travelling across the site will be maintained including:

 The setting of specific delivery and collection times;

 Consolidation of deliveries wherever possible;

 A system of ‘just in time’ deliveries; and

The requirement for prior authorisation when visiting the site via vehicle, which is managed by the logistics manager. The

manager will agree at least a week in advance delivery schedules and then reviewing and prioritising them on a daily basis.

The use of a waste compactor on-site will be investigated as an additional way of reducing the number of vehicle trips related

to waste collection, where applicable.

33. Road Cleanliness

To minimise site-generated material on roads, the Contractor will take measures to include the provision of suitable facilities

at site exits, where necessary. This will include wheel-washing facilities and, in addition, the use of a suitable means to clean

all highways in the vicinity of the site from any site generated matter. Collected debris will be disposed of as controlled waste

in accordance with the Duty of Care Regulations (1991) at a licensed waste disposal facility.

34. MITIGATION MEASURES

Site Waste Management Plan

14
A formal and detailed Waste Management Plan will be obtained from the successful contractor. The disposal of all waste or

other materials removed from the Site will be in accordance with the requirements of the Environment Agency, Control of

Pollution Act (COPA), 1974 and Environment Protection Act 1995,

This approach complies with the waste hierarchy whereby the intention is first to minimise, then to treat at source or compact

and, finally, to dispose of off-Site as necessary. All relevant contractors will be required to investigate opportunities to

minimise and reduce waste generation, such as:

 Agreements with material suppliers to reduce the amount of packaging or to participate in a packaging take-back

scheme;

Implementation of a ‘just-in-time’ material delivery system to avoid materials being stockpiled, which increases the

risk of their damage and disposal as waste;

 Attention to material quantity requirements to avoid over-ordering and generation of waste materials;

Re-use of materials wherever feasible (e.g. re-use of crushed concrete from demolition process for fill (crushed using

an on-site concrete crusher); re-use of excavated soil for landscaping; reuse of internal equipment and plant from

existing buildings). Concrete will be taken off the Proposed Development site for crushing and re-use. The

Government has set broad targets of the use of reclaimed aggregate, and in keeping with best practice, contractors will

be required to maximise the proportion of materials recycled;

Segregation of waste at source where practical; and Re-use and recycling of materials off-site where re-use on-site is

not practical (e.g. through use of an off-site waste segregation facility and re-sale for direct re-use or re-processing).

Overall, the waste management for the site is likely to comprise of the following:

 The material from the construction site and excavations will be loaded onto trucks within the site and driven straight

out through a designated carriageway. A strict internal traffic management plan would have to be adhered to, to ensure

there are no jams at the tunnel entrance/exit;

 The waste material from construction site will be loaded directly into trucks within the Tema environs Once the

excavation becomes too deep to load directly into trucks a tower crane will likely be used for the removal of the final

portion of the dig; and

15
  The soft demolition strip out material will be brought down in builders’ hoists situated alongside the proposed loading

area on Pepys Street and will be loaded directly into waiting skips. Skips will be covered to prevent dust and debris

blowing around the site, and will be cleared on a regular basis. Burning of wastes or unwanted materials will not be

permitted on-site. All hazardous materials including chemicals, cleaning agents, solvents and solvent containing

products will be properly sealed in containers at the end of each day prior to storage in appropriately protected and

bunded storage areas.

 As the new buildings become enclosed, the rubbish will be collected in lightweight floor-based wheeled skips that can

maneuver around the configuration of the units. The skips will then be taken to ground floor level by hoist, and either

disposed of into larger skips, or if suitable, placed into a compactor to reduce the volume of the waste before it is taken

off-site.

35. Protection of Water Resources

In summary, surface drainage, ground water seepage, and any minor dewatering will pass via settlement tank facilities to the foul

water sewer. Discharge arrangements into the foul water sewer will be agreed with Thames Water Utilities Limited. All liquids

and solids of a potentially hazardous nature (e.g. diesel fuel, oils, and solvents) will be stored on surfaced areas, with bunding, to

the satisfaction of the Environmental Protection Agency.

The Principal Contractor will ensure that any water that may have come into contact with contaminated

materials will be disposed of in accordance with the Water Resources Act (1991) and other legislation,

and to the satisfaction of the Environmental Protection Agency.

36. Energy and Water Usage

All relevant contractors will be required to investigate opportunities to minimise and reduce use of energy

and water, such as:

16
  Use of alternatives to diesel/petrol powered equipment where possible;

 The incorporation of sources of renewable energy to offset the use of main utilities will be considered;

 Selection and specification of energy efficient plant and equipment wherever viable;

 Implementation of staff based initiatives such as turning off taps, plant and equipment when not in use both on-site and

within site offices; encouraging a paper-reduced office and encouraging double sided printing and photocopying when

these activities are necessary;

 Use of recycling water systems such as wheel washes; and

 Use of a rainwater harvesting system for use in equipment and vehicle washing will also be investigated. The energy and

water consumption of the project will be monitored, either through sub-metering or reading utility bills, to allow

comparison against best practice benchmarks and improvements to be made.

37. General works methodology

Existing Service

Prior to commencement of the excavation, survey works will be carried out to identify the of existing cables, pipes, telephone

and sewer lines to ensure they are not obstructive to construction processes.

Site Set-up

The site facilities shall be planned, relating it to the general site layout and topography. With the approval of the Engineer, we

intend to establish temporary offices and residence area, including the site offices for the Contractor, the Engineer, and the

Representative of Employer, the conference room, and the toilets. The bedroom, kitchenette, dining room, shower room and

toilet will also be located in the residence area of our staff. Resting area for the local workers will include the rest room,

17
 changing room, shower room, and toilet. And plants for concrete mixers, iron bar fabricating machines and carpentry machines

will also be located on site.

38. Survey and Setting out

Bench marks and control points shall be fixed and maintained in proper manners on Site Surveyors will carry out the works

in accordance with the approved drawing. Contractor shall record which control points have been used for each section of

work when setting levels.

39. Earth Works for Foundations

Excavation

Open excavation method shall be adopted. Contractor will survey and designate excavation areas. The excavation will be

done manually for small and shallow areas or excavation machine for large and deep areas. Bottom of all final excavations

shall be graded true to level and will comply with all the requirements as stated in Project Specification and may be inspected

by the Company before blinding concrete is cast. If there is any area where the level is uneven, backfilling with approved

material and compaction shall be carried out to the required level.

The method of stockpiling of materials shall take into consideration all requirements for protection from the weather and from

contamination through mixing. Stockpiles shall be maintained in a stable condition and in a safe manner.

Areas used for temporary stockpiling shall be kept clean and tidy and shall be restored to their original condition on

completion of works. Materials intended for re-use shall be used as soon after excavation as possible otherwise they shall be

stock-piled on the work site. Material not intended for re-use shall be removed from the work site and disposed of in

accordance with relevant regulations.

40. Dewatering

Dewatering will be done in order to drain the water arising from the excavation. some pits will be provided for each location

and if pit dewatering is not proper, other method such as well point dewatering will be employed. The flexible pipe and/or

hose shall be installed to avoid any interruption of access road and working area. After the dewatering is inspected by the civil
18
Engineer, other sequence of activities will proceed as planned. All permits related to dewatering should be obtained by a

authorities as per the regulations.

41. Backfilling and Compaction

After completion of the concrete foundation, the areas around the concrete should be back-filled with suitable material as

described in the Method Statement for Site Preparation Works.

Prior to commencement of backfilling, the debris and used lumber left on the area to be backfilled should removed.

Compaction shall be carried out in accordance with BS 6031 and all backfilling material shall be compacted to a dry density

not less than 95% of its maximum dry density as determined by BS 1377. The back filling material shall be compacted

properly with a vibrating plate compactor and/or rammed according to foundation, each backfilled layer should be within 500

mm in thickness for dune sand and within 200 mm for structural fill material, except if otherwise approved by Company

19
20
 42. Concrete Work

All metal for reinforcement should be free from loose mill scale, loose rust, oil and grease, or harmful matter, immediately

before placing the concrete.

43. Cutting, Bending and Welding

Reinforcing steel shall be cut, bent and welded in accordance with BS 8110-1 Clause 7. Bending machine with low steady

pressure shall be used.

Bars will be cut and bended as per drawings at work shop, and will be fix at work shop, when necessary.

Bars will be transported to the Site for placing by trailer or truck.

Welding of reinforcement shall only be done in accordance with Project Specification.

44. Placing

All reinforcement should be placed and maintained in the position shown on the drawings, in which the dimensions and

scheduling of bars should be in accordance with BS 4466. Bars shall be tied together using annealed iron wires of 1.5mm at

intersection points, to form rigid cages that will maintain their position without distortion or twisting during the placing and

compaction of the concrete. Prefabricated spacers of concrete or plastic type shall be inserted between the bars and internal

surfaces of the formwork, so that the required concrete cover thickness is maintained during the placing and compaction of

concrete. Where concrete blocks are used, these should be made of mortar not leaner than 1-part cement to 2 parts sand.

45. Form Work

General:

The form work shall comply with BS 8110 Clause 6.2.6 or as specified in the project specification. The formwork should be

so constructed as to remain sufficiently rigid during the concrete placing and should be sufficiently tight to prevent loss of

cement slurry from the concrete. The important qualities of good formwork relate to rigidity of material, re-use, convenience

of erection and striking and good surface finish. Execution of form work shall take into account climatic conditions, the

expected heat of hydration and finishing of concrete surfaces.

21
 46. Form Surfaces

Form shall be sufficiently tight to prevent leakage of grout or cement paste. All surfaces of forms and embedded materials

shall be cleaned of any accumulated mortar or grout from previous concreting and of all matter foreign material before

concrete is placed in them. Plywood and other wood surfaces shall be sealed against absorption of moisture from the concrete

by either a field applied, approved form oil or sealer, a factory applied non-absorptive liner.

47. Form Removal

The form work shall be removed in accordance with BS 8110-1 Clause 6.2.6. Unless otherwise specified, the form will be

removed as below;

column, wall, roof beam and other parts not supporting the weight of the concrete: 48hour

48. Concrete Placing

Measuring, Mixing, Production and Transporting

The measuring, mixing, production and transporting of concrete shall be in accordance with BS 8110-1 clause 6 and BS 5328.

Under no circumstances water shall be added to the mixer in transit to the site.

49. Placing and Compaction

The placing and compaction of concrete shall be in accordance with the appropriate section of BS 8110-1 Clause 6. Before

each concrete pouring activity, the Contractor shall be given prior notice of one day to the Company as directed so that an

inspection may be made for concrete as placed. When placing by pumping method, a back-up plan (including facilities) shall

be in place to ensure the continuity of concrete placing in case the pump should fail. And in case of accidental interruption

that might occur, the Company must be notified immediately of the situation and the planned actions of the Contractor. The

total time required for mixing, transportation and pouring of concrete should in general not exceed 45 minutes, except if

otherwise approved by Company Special precautions to avoid segregation or damage to concrete shall be required when

concrete is placed in underwater constructions using similar acceptable devices to limit the free fall of concrete to 1.5m or

less.
22
 All concrete shall be consolidated by vibration, spading, rodding or forking so that the concrete is thoroughly worked around

the reinforcement and around the embedded items.

Spare vibrators shall be kept on the job site during all concreting operations.

The time interval between concrete layers shall not exceed 45 minutes. Contractor shall keep on site a complete record of the

works showing the time and date when concrete is placed in each part of the work.

50. Curing

Curing shall be carried out in accordance with BS 8110-1 Clause 6 and as per stated in Project Specification.

Water storage tank shall be provided to ensure sufficient water supply. Initial curing shall follow the finishing operation as per

Project Specification, and shall be kept continuously moist for 24 hours, otherwise approved by Company.

Final curing shall be continued for at least 7 days in the case of structural concrete. During the final curing, the concrete will

be covered with polyethylene sheeting.

51. Surface Finishing

Surface Finishing shall be carried out in accordance with BS 8110-1 Clause 6. After removal of form the surfaces of concrete

shall have the following finish;

 Rough form finish: for all concrete surfaces not exposed to view

 Smooth form finish: for all exposed surfaces

 Rough form finish surfaces shall be reasonably true to line and plane with no specific requirements for selected facing

materials. Tie holes and defects shall be patched. Otherwise, surfaces shall be left with the texture imparted by the forms.

 For Smooth form finish, the form facing material shall produce a smooth hard, uniform texture on the concrete. It may be

plywood, temperature concrete-form-grade hardboard, metal, plaster, or other approved finish. Tie holes and defects shall be

patched. All fins shall be completely removed.

23
 52. Repair

Touching up of concrete surfaces after the removal of formwork is not permitted until have been inspected and released in

accordance with the quality procedures.

 Crack widths to be controlled are as below;

Members located below ground and members exposed to seawater: 0.2 mm

All other members: 0.3 mm

 The repair method including materials and the extent of the repair works to remedy the imperfections of the concrete shall

be specified and approved for each case.

 Crack width control shall satisfy the requirements of ACI 224.

All repair works shall be done in accordance to Project Specification.

53. Concrete Surface Protection

General

Surface protection shall generally be in compliance with relevant sub-sections of Surface Protection Specification. Before

applying the bitumen membrane and coating the concrete shall be cured, all honeycombs properly patched and the surface dry.

54. Below Ground

A protective bitumen membrane 2 mm thick shall be applied on the blinding and on concrete surfaces not less than to level

+98.4 m. Above this level the concrete below ground shall be coated with project Paint System A or similar.

55. Above Ground

External concrete surfaces above ground shall be coated with project Paint System B or similar.

24
 56. Tolerances

Permissible tolerances in concrete dimensions shall be according to the project. Unless otherwise specified in the contractual

documents, concrete works shall conform to the tolerance limits as stated in BS 5606 or BS 8110. Tolerances of anchor bolts

and embedment shall be in compliance with relevant drawings or as otherwise specified.

57. Embedded Items and Joints

Embedded Items

Anchor Bolts, Pipe Sleeve, Bolts, etc Anchor bolts, pipe sleeves, anchor rails, inserts, bolts etc. shall be positioned accurately

using a wooden or steel template and be firmly attached to the form work before the concrete is poured.

The elevation and plot plan position shall be checked before and immediately after casting to ensure

that embedments have not moved during casting.

Where embedments are found to be in an incorrect positions have moved during

casting, or pipe sleeves have been dislodged during the execution of embankments, they shall be rectified to comply with

positions indicated in the drawing. casting, or pipe sleeves have been dislodged during the execution of embankments, they

shall be rectified to comply with positions indicated in the drawing. Installed anchor bolts, etc. shall be properly protected

against damage and corrosion until the equipment/structure is permanently installed.

Where bolts and anchor bolts are to be installed, additional rebar shall be used to acquire an accurate position. Bolts and

anchor bolts shall be welded on the additional rebar and tied with an annealed iron wire to the main reinforcement so as not to

disrupt any of the properties of the main bars.

58. Water Stop

25
The location of water stops shall be as indicated on the drawings. Each piece of pre-moulded water stop shall be of the

maximum practicable length to hold the number of and joints to a minimum. Adequate provisions shall be made for the

support and protection of water stop during the works. Damaged water stop shall be replaced as necessary before concrete

pouring. The joint shall be properly cleaned, inserted and jointed in accordance with manufacturer recommendations.

59. Joints

Construction Joint

Construction joints shall comply with BS 8110-1. In general, construction joints shall be decided by engineering and as shown

on the IFC drawings. Construction joints on elevated slabs, beams and girders shall be located at approximately a third of the

span from support. Joint shall be perpendicular to the main reinforcement. The surface of the concrete at all joints shall be

thoroughly cleaned and all laitance removed prior to placing of adjoining concrete.

60. Expansion joint

Reinforcement or other embedded metal items bonded to the concrete shall not be permitted to extend

continuously through any expansion joint. Pre-moulded expansion joint filler shall conform to non-extruding and resilient

bituminous type ASTM D1751, unless otherwise noted on the drawings.

26
 61. Reinforced Concrete Columns:

Equipment & tools required;

Hand saw, wire cutter, brush, Shovel, Steel Brush, Air compressor, Plumb bob, Line dory, Concrete Pump,

Vibrator, Trowel, Spirit Level

62. Safety & health requirement

Safety of the personnel and properties is to be given prime importance and all the works to be carried out without

causing any accidents or property damages. Concrete works involves the following activities.

 Shuttering and de-shuttering

 Fabricating and fixing reinforcement steel.

 Transportation of concrete.

 Placing concrete at site

Adequate access and egress should be provided to the site for work. All the personnel should wear basic personnel

protective equipment’s. All the equipment, tools and tackles being used for the work should be in good working

condition and maintained. All the personnel will be provided with toolbox talk on the procedures to execute the

work safely.

63. Procedure of installation & sequence

Prior to start any activity on site, the consulting engineer must be notified. Ensure that all workers are aware of the

evacuation plan. Cordon off the work area to prevent unauthorized entry. Discuss the method of working with all

supervision. All the related documents such as shop drawings, method statements, material approvals,

subcontractor’s approvals, test certificates etc. must be approved and available upon request. Ensure the source of

supply of ready mix and grade of concrete.

64. Arrange initial trial mix and conduct specified test.

Submit mix design and trial mix test result for Client/Engineer approval. Site lab with cube mould, Thermometer, Slump

cone etc shall be arranged prior to the concreting operation. Spacer block shall be provided with the same grade of

concrete. Arrange the concrete testing area with proper shading/and lighting. Polythene sheets, hessian cloths sweet water

etc. shall be arranged for the proper curing. Ensure the position and alignment of starter bars of columns and walls. Clean

the starter bar from cement paste or grout. Kicker shall be provided as per the requirements. Access scaffoldings, ladder

etc. will be erected to allow reinforcement to be fixed.

65. Reinforcement

The rebar diameter, number and shape are to be as per the approved drawing and bar bending schedule.

Rebar spacing and lap length should be as per the approved drawing.

Adequate concrete cover to be maintained on all rebars. Links shall be provided as per the space provided in the drawings.

Joints shall be staggered to minimize congestion. The line and level of rebar is to be checked prior to casting. The rebar

will be fixed in such a manner that its stability is assured in all respect.

Rebar and existing concrete will be presented for inspection before placing shutters.Prior to erecting the shutters, box out

and cast in items will be installed. These will be fixed securely to ensure that they do not move during casting operation.

The area will be cleaned thoroughly by handpicking debris, blowing out sand if any with a compressed hose.

66. Form works

All materials use for temporary form works should be clean strong and clear from any deflection.

Shutter will be treated with approved shutter releasing agent to enable easier stripping. Install formwork to its dimensions

correctly and ensure that lines and levels are within the tolerances. The shutters will be braced and anchorages properly as

per the drawings to maintain the proper alignment and plumpness of the forms. Line and level of the shuttering will be set

out by the surveyor. Shutters must be checked for correctness in their final position. Tie rods shall be used for proper

alignment. Tie roads are to be correctly tightened and rechecked prior to casting. Gaps in the shutter must be plugged out

to minimize the possibility of grout loss during the casting operation.

67. Concrete Placing, Compaction & Finishing

Concrete placement shall not start until all other trades have completed / installed their embedment. Once

all embedment is completed CLIENT approval shall be obtained.

Preparation for Placing

All surfaces shall be cleared thoroughly, remove any water. De-shuttering oil shall be placed on the formwork.

68. Concrete Pouring

Appropriate arrangement and approval for conveying concrete (Chutes, pump, manual) shall be obtained

from client. Cranes, concrete bucket, Pumps, chute, Shovel and manual methods will be used as per the elevation’ quantity of

concrete and to suit the site condition towards conveying & spreading concrete. Concrete shall be delivered to site within 75

minutes after the introduction of the water to the cement, and shall be placed and compacted within 45 minutes of arrival.

The concrete shall be compacted and in its finial position within 120 minutes of the introduction of the cement to the

aggregate. Elapsed time between batching and placing of concrete using combination of GGBS and OPC of 180minutes can

be accepted. Target slump will be 160mm to the mix with a tolerance +40mm as per approved mix design. Concrete, during

and immediately after depositing, shall be thoroughly compacted. The compacting shall be done by mechanical vibrator. The

vibration shall be of sufficient duration and intensity to compact the concrete thoroughly but shall not be continued so as to

cause segregation. Pouring height should not exceed more than 1.5m to prevent segregation. Each layer shall be compacted

so as to avoid the formation of construction joint with the previous layer which has not taken initial settlement.

69. Concrete cover to be maintained as per drawings during casting operation.

Concrete temperature shall be maintained below 30 C at the time of pour. Adequate illumination shall be provided during

night concreting. Concrete temperature shall not exceed 30°C at the time of placing and during hot weather the forms

shall be shaded and sprayed with water. To prevent the premature drying of concrete it shall be covered with polythene

and reflective sheets. During hot weather pouring will be carried out in such a way that there will be no formation of cold

joint.

If concreting activities are carried out during night time adequate illumination shall be provided.

Concrete shall be placed in shallow layers enough to assure vibration well into the layers below and the elapsed time

between the layers be minimized to avoid cold joints.

 70. Concrete Finishing and Curing

Finish concrete surface as specified in the approved construction drawing and specifications.

Curing shall be started immediately after initial set of concrete and finishing as free water has disappeared from the surface

of concrete. Curing shall be continued for minimum of 7 days.

71. Form Removal

Forms and shoring in the formwork used to support the weight of concrete in beams, slabs and other structural

members shall remain in place until concrete has reached a minimum of 70% of the specified 28 day strength

i.e. 45 N/mm2. Concrete shall be thoroughly wetted as soon as the forms are first loosened and shall be kept wet

during the removal operation and until the curing media is applied.

Great care shall be exercised during the removal of forms to avoid shocks or reversal of stresses in the concrete.

Surface defects if any corrected as per the engineer instruction.

72. Slab works

After backfilling works the next is casting slab on grade (ground), make sure that all the area beneath grade slab

have been properly backfilled and compacted. Approval must be obtained from the Engineer for waterproofing

and backfilling works prior to start slab on grade casting.

73. Construction Technique for Works

Construction methodology for Security Post.

Site planning

Delivery of fresh concrete shall be batched from the approved supplier of concrete. Concrete will be delivered direct to

the site and to be received by assistant Quality Engineer for checking of the required criteria of concrete. The assistant QC

Engineer will make sure the concrete delivered is as per the approved design mix for the situated member to be casted.
 All data for testing on fresh concrete at site shall be recorded on the concrete pour card.

Equipment and tools

Concrete Pump, Concrete Mixer, Mini truck, Bob cat, Concrete vibrators, Wheel borrow, Slump tray, Slump cone and other

associated tools and Rubber hammer.

74. Preparation

 After the blinding is casted and placement of waterproofing is done, the preparation and casting for slab on grade

shall be done.

 Fix the reinforcement steel as per the approved drawings, sometimes A393 BRC mesh is indicated in the drawing

and most commonly use in 250mm thick concrete grade slab.

 Any loose binder or ties along the splices reinforcement steel shall be re-tightened. Bend inward the free ends of the

binding wire or ties.

 Use PVC spacer for vertical bars and concrete spacer for bottom as concrete covers.

 Ensure and coordinate with MEP staff for any MEP works required on the area as per approved drawings.

 Fix the forms such; supports, sleeves etc., if any.

 Any damaged materials used for form work or shutter like plywood shall not be used. All surface of forms or

shutter facing concrete shall be treated with shuttering oil and dampen with water few minutes before concrete will

be poured.

 Clean the slabs on grade using air compressor for dust or any small particles or deleterious materials that may impair

the workability of concrete.

 The surveyor will then have checked the level of the projected top surface of the slab and place level strips if

necessary to mark the exact level.

 The concreting is as must be arranged with necessary equipment or tools for concreting use such as vibrators, power

float machine, shovel etc.

 Skilled and unskilled labor shall need to use safety requirements such as safety helmet, safety shoes, goggles, gloves,

vest etc.
 Safety devices and safety warnings shall be provided starting from the site entrance gate till the casting area.

 Proper lighting must be available in case of night concreting.

75. Concrete pouring

 The concrete mixer must be stopped at the check point for the inspection of slump test and to obtain sample cubes for

test. One set of cubes shall be taken every 50 cubic meter concrete, each set consist of 6 cubes, 3 cubes to be tested on

7th days and 3 cubes to be tested for 28 days. Extra three cubes can be made for re-checking if in case circumstances

may happen.

 Unload the concrete within 90 minutes from the batching plant loading time.

 Compact the concrete properly by using mechanical vibrators, extra vibrator shall be available in case of any

shortage or mechanical problems.

 Use approved hardener material after casting concrete when required. Make sure applications shall be as per

manufacturer’s recommendation.

 Use the power float for the smooth finish surface purpose. Store extra power float near the casting area in case of any

mechanical malfunctioning.

 Cure the casted area properly with covering concrete with hessian cloth and polythene sheet on top but before

placing the concrete wet the hessian with water.

 Cure the concrete by spraying water three times per day for a period of 7 days.

 The casted area or member shall be protected by placing barricade to prevent plants and machineries damaged the

concrete.

 Concrete pour card shall be filled by Quality Engineer and to be submitted to the Engineer including concrete

delivery notes, this task will be done whenever required.

 Concrete cube test report shall be submitted to the Engineer

76. Safety
 All works shall comply with safety procedure or instruction set out in project safety plan and municipality rules and

regulations.

 Basic PPE to be worn by all staff and laborers.

 Trained operator and banksman would be engaged to control or operate heavy equipment machine.

 Provide sufficient lighting whenever night casting.

77. Ground and Roof Beams members

Preliminary Preparation

 Install the support of beam as per structural drawings. And temporary wooden plank to be laid for suspended works.

 Certified supervisor from supplier stay to advise and to supervise the scaffolding and support system whether it

erected as per drawings

 Install the external safety scaffolding conforming to safety regulation.

 Chip out the unsound concrete on construction joint of column to receive the new concrete

 Remove the rust, dust, residue or contaminated concrete on rebar with steel brush

78. Formwork for beams

 Install the soffit form of beam which are shown on the structural drawings.

 Install the internal side form of beam.

 Check the level and coordinates for beam by Surveyor

 Adjustment for level to be carried out with drop head

 Survey the location of opening/embedments

 Install the opening box and embedments

 The supervisor from supplier will check the conformance of shop drawings.

 Cleaning is to be provided prior to rebar work

 79. Rebar for Beam

 Rebar of beam will have followed as per drawings

 Conduit for electrical and mechanical is also to be installed.

 Installation of external side form of beam

80. Final Scaffolding Inspection

 Installation of tie rod through the beam @ 900mm

 Check the fixing connection of each scaffolding / vertical stability

 Supervisor from consultant will give the certificate or confirmation for stability

81. Inspection for formwork and concrete

The coordinates at each corner and level of beams to be checked by Site engineer.

82. Concrete Placing

The beam where the depth is over 400mm, the concrete to be placed 2(two) times with 20minutes interval in

order to reduce the settlement. (Concrete shall be always poured in layer of max. 400mm)

Plywood or polyethylene sheet to be laid around perimeter of beam to avoid any concrete debris during concrete

placement of beam.

83. Construction Methodology for Electrical Lighting

Procedures for Electrical Lighting works

This method of statement specifies the detailed requirements and procedures for the installation of Electrical

Lighting System Wiring.

 Equipment’s to be used:

Measuring tape, Cutting plier, Box spanner set, Bending spring, Pipe Wrench, Drilling Machine, Crimping

tool,Crew driver,Pulling spring,Hammer,Common tools.

Operation:

 Material: Material used will be as approved by the engineer. The sizes and routes routing will be as per the

approved shop drawing.

 Storage and Protection: Components of parts will be delivered to site, completely identified in accordance

with shop and certified drawings prepared for this work. Store in accordance with the manufacturer’s

instructions, above ground, properly protected from the weather and construction activities.

Wiring

 No wiring be carried out until the appropriate tests required or in the electrical testing section have been

done and the consultant has given his clearance for wiring to commence.

 A loop in form of wiring shall be used as far as practicable or unless otherwise indicated. Joints in

conductors shall be made using insulated terminal blocks complying with requirements of this specification.

 At expansion joints adequate slack shall be left in the cable.

 Where conduits are installed for wiring by others, a draw wire shall be provided between each draw in

position.

 Where three-phase circuits comprising single-core cables are installed in trunking, all cables of a shall be

tied together at intervals not exceeding 200mm.

 Cables forming part of alarm, control, communication or monitoring circuits shall have identification

sleeves at their terminations. Identification shall be consistent with the relevant wiring diagrams.

84. Health and Safety

Strictly followed as per the manufacturer’s Health and Safety recommendations for handling and use of the

materials. Ensure all involved personnel shall be aware of the same.

 85. Construction Methodology for Security Lighting works

Equipment’s to be used:

Backhoe, Crane, Wireless Set, Vibrator, Hand Tools Lorry, Insulation, Continuity and resistance meter,

Luminance meter.

Operation:

86. Installation of Precast Concrete Plinth

 To deliver designated site numbers of precast concrete plinth according to drawings

 Identify and mark the locations at which street lighting pole to be planted

 Excavate to required depth as per approved drawing and specification

 Lower the precast plinth into the holes with backhoe

 Connect to adjacent cable pit with a length of uPVC for cable duct. Pull power supply cable from cable

pit into the plinth’s elbow pipe an out top of the plinth

 Back fill and cover plinths leaving only the top of plinths visible.

87. Installation of Pole and Lantern c/w Internal Wiring

 Assemble poles, arms and fitting on the ground

 Pull internal wiring cable from pole arms to the termination board inside the pole service door

 Attached and adjust lanterns to the arms/spigot and tighten the brackets and terminate the wire in the

lantern’s termination block

 Wrap the pole with the lifting belt and lift it with crane/backhoe. Insert the main supply loop in and out

cables into the pole. Care to be taken to cover the lifting points with rags or thick cardboard to protect

pole’s paintwork (if applicable)

 Bolt on a set of nuts onto the foundation bolts. Place pole’s bottom pole flange-base over the foundation

bolts and sit the pole flange the foundation bolt nuts. Screw on the locking nuts on to the foundation

bolts at the top of the flange base.

 Check and adjust the verticality of the pole with liquid level gauge before the nut in place. Attach

remaining pole fitting any.

 Check the underground loop in and out cable’s insulation with and earth insulation test before

terminating the cables into the right fitting ballast box termination block.

 Check the insulation and earth continuity of the pole lighting cable with earth insulation tester and

multi-meter respectively before the cable is terminated at the pole terminal block.

 Carry out the adjustment to the aiming of the light fitting according to approved calculations and

drawing and lock fitting into placed by tightening all the adjustment bolt/screw

88. Installation of Feeder Pillar

 Identify and mark the locations at which feeder pillar is to be located. Excavate the required Pillar

dimension.

 Construct the reinforcement bars and formwork for plinth according to the specified design

 Place inside the center of the formwork structure the 100mm PVC pipe for cable entry with the

foundation I-bolts place around it.

 Pour in concrete mix and leave to set

 Once concrete is set, place the Feeder pillar onto the plinth using backhoe and screw the locking nuts to

the foundation bolts.

  Power supply cable is pulled from the cable pit through the plinth’s elbow pipe and top of the plinth (if

cable is already available in the cable pit)

 Back filled and covers plinths to the desired ground level.

89. Installation of Underground cable

 After identifying cable route, cable sizes and quantity of cable to be laid, excavate along the cable route the

trenches to the required depth.

 Fill the trench with sand to some level according to specification

 Lay the 150mm HDPE corrugated pipe in the trenches (for JKR specification), fill in sand until cover the

pipe. Lay multi stand rope and backfill with sand to some level as per specification and backfill the rest

with excavated soil or suitable material.

 Commence the installation of underground cable into the buried corrugated pipe (JKR specification) and

direct cable buried to the trench with cable marker (DBKL specification). Equipment used comprise of

cable rollers, hydraulic jacks and support.

 Cable drum to be transported by truck or lorry directly to the installation area if possible. If not the cable

drums have to be transported by forklift or rolled by manpower from designated unloading/storage area.

 Loading cable drum has to be done by using suitable crane. The access to the trench should be checked

before transportation

 Location of cable drum should be planned before transportation of cable drum.

 To unwind the cable drum and axle is pushed through the middle of the drum and is jacked using hydraulic

jacks.
 While unwinding, pulling of the cables should be in the direction of the arrow on the side of the drum,

which indicates the direction in the drum should be rolled.

 Each and every drum shall contain cables sizes and cut to the length of its intended circuit. The cable

drums shall also be marked with appropriate size and circuit number.

 If the cable joints are required, they shall be done accordance with wiring/cabling regulations practiced in

Malaysia such as IEE regulations by trained personnel, unless an alternative method specified by the

consultant.

 Carry out the insulation and continuity test of the cable before any termination.

 Termination shall be carried out at the Feeder Pillar and also the poles terminal block using appropriate

sized cable glands and lugs.

90. Testing and Commissioning

The Luminance test shall be conducted after overall system completed. Luminance meter shall be provided by

lantern supplier with certificate of calibration.

91. Landscaping works methodology:

This method statement describes the procedures for Soft landscaping works which includes Planting media, &

Planting.

Equipment’s & Materials:

Sweet soil, Compost, Fertilizers, Plants, Hand trowel, Wheel barrow, Tree stakes, Tree ties .Bobcat, Shovel

Personal Protective Equipment:

 The basic P.P.E will be provided as

Safety Shoes, Safety Helmets, Hand Gloves, Goggles

Operations

 Based on the approved shop drawings the filling of selected materials will commence on top of

waterproofing and drainage layers by bobcat and wheelbarrows.

 Irrigation works will be commenced after the filling

 Sweet soil will be filled to the areas on top of the formation levels

 All the filled sweet soil will be protected from the contaminants.

 Approved compost and fertilizers will be added to the sweet soil to have unique planting media.

 Irrigation works will commission and wetting of the planted areas will be done to commence planting.

 Ornamental trees will be planted as per details; stakes and ties will be provided as a wind protection to

minimize the root disturbances.

 Shrubs and ground covers will be set out for final approval and planting will commence after the receipt of

approval.

 The planted areas will be cleaned and bark mulching done as approved. .

 Sample for each materials will be submitted and same shall be used to Compare the material delivery at

site.

 All materials will be stored in proper place allocated by the main contractor.

 All the materials will be inspected before using it for installation and damaged.
 92. Work methodology for Chain link fence.

Equipment

Surveying instrument ( Level machine),Hard/soft brush for cleaning,Electric air blower/Air compressor for

cleaning,Vacuum machine for cleaning ,Welding machine,Drilling Machine,Hammer,Measuring Tapes,Straight

Edges /PVC Floats,Rigger certificate,Crane operator certificate,Crane certificate, Scaffolder certificate.

Procedures:

Surface Preparation

 Clean the surfaces of the area where to start the installation of Chain link fence.

 Installation of scaffolding for work place shall be inspected and marked by green tag prior to use.

 Layout markings including coordinates and levels shall be done by the surveyor for the execution of work.

93. Installation/Erection of Beams and Channels

 Prior to start of the activity, the location of intermediate / straining / corner post & temporary gate post

shall be marked all around the capacitor bank

 Necessary holes shall be drilled in the marked location for fixing the posts with anchor bolts

 Intermediate / straining / corner post & temporary gate post welded with base plate shall be properly

aligned over the drilled holes and shall be fixed rigidly with anchor bolts.

 The door frames shall be fixed with approved hinges and screws to the gate posts.

 Doors are aligned to the line, level and elevation as per the approved drawings.

 The line wires shall be provided and fixed to the posts with approved accessories as per approved

drawings.
 The line wires shall be strained between straining post to straining post, end post to straining post and gate

post to straining post by fixing clamps & short winders to strain the wires.

 Once the line wires are strained, then it shall be secured to the posts by means of stirrup wire.

 Unroll the fence fabric near the line posts and weave the end mesh to get the required length from straining

post to straining post.

 Weave stretcher bars through the end mesh and secure it to the first straining / end / gate posts (whichever

is applicable). The other end of the fence fabric shall be pulled to the required tension and then in a similar

way stretcher bars shall be weaved through the mesh and secured to the next straining post.

 Once the fencing is strained between straining posts, it shall be tied to the line wire at every 300 mm

centres throughout the fence line and also to the posts additionally to give maximum reinforcement to the

structure.

94. Risk Assessment

Risk assessment to be ensured that it is available in the scope of works. All control measures as per risk

assessed to be implemented and ensured before start of work. All workers shall be made aware of the risk

involved in carrying out the activity and requirement of control measures during toolbox talk

95. Work methodology for Wire safety mesh fence.

Equipment:

Hand excavation, TLB with small bucket, K9 Digger, Trencher

Earthworks

 Clearing areas of all grass, weeds, shrubs, debris, including grubbing up all roots and cart away all

vegetation and debris to indicated spoil areas.

 Once the clearing is completed the setting out will be carried out by the qualified Surveyor, according to

the coordinates on the drawings prior to any excavation commences.

 All excavations work will be performed in accordance with method and specification under 1200D.

 The excavation material will be stockpiled at the designed areas approved by Eskom power station.

 Tipper trucks will be used to transport the top soil to the area of the stock pile. Compaction and backfill to

be carried out to the specifics according to the inspection test method.

Compaction of 90 Mod AASHTO will be applicable on the backfill around fence mesh trench, fence post and

G5 material and will be randomly tested by an independent laboratory.

Excavation

 All excavations shall be carried out under supervision and the excavator operator shall be trained, assessed

and deemed competent to operate the excavator, by the supervisor

 The excavator shall be used according to its design and functionality

 Excavation required is for 300mm deep wire mesh installation, post foundation as per drawing and for

earthing on outer fence as per drawing

 All excavated trenches shall be barricaded to prevent any person/any excavator and other construction

vehicles on site from falling into the trench or the excavation

 The site plan from the client shall be used to avoid digging and damaging underground services thereby

endangering the safety and health of any personnel. Testing to be done by contractor prior to commencement

of worked to locate any underground services in planned work area.

 An approval excavation permit shall be obtained from Eskom prior to any excavation activity.
 The depth of the service must be known or determined to prevent damages on services

 If any service is damaged Eskom will be notified immediately

 A pre-ignition start inspection shall be conducted prior to assume excavation.

Preparation of installing the fence

 Once the earthwork is completed, inspected and approved the preparation of the fence will commence.

 A 2.7 Welded Mesh (for the installation of 6m high fence) will be inspected at the lay down area then

transported to site by a trailer.

 All employees will be doing the preparation by hand and full PPE will be worn at all times

Casting of concrete - Ready mix

 Before concrete is cast inspections will take place by a competent person.

 25Mpa ready mix will be delivered on site with a POD that will be used by the employees.

 The casting of the concrete will be done direct from the ready mix truck by the use of the shoot; in case a

wheelbarrow is needed it will be available on site. It will be inspected on a daily basis.

 Poles will be stabilized until the concrete has cured for the fence to be installed.

 A slump tests will be done on each truck and when cubes are being taken (the slump must be 90mm). Cube

samples (6 cubes) will be taken at least one per day or per 50m3 of concrete.

 Test cubes will be tested by an independent laboratory. 3 at 7 days and 3at 28 days. Results will be

forwarded to Eskom for verification.

96. Poles installation:

 The poles will be installed as per drawing and client’s specification. Post installation will comprise of the

following:

 Corner posts to be installed at fence corners with Two metal stays

 Straining Posts will be installed at a maximum of 40m intervals with two metal stays.

 Intermediates will be installed between all corner and straining posts at a maximum of four meter intervals.

97. Fence installation

 The fence will be installed as per drawing and client’s specification. Fencing shall be 2.4 m in height and

will comprise of the following:

 A minimum of Five equally spaced strands of high tensile wire, with the lowest strand being at ground

level and the highest being at 6m.

 The bottom 400mm of the welded mesh will be bitumen coated and buried 300mm below the ground.

 Welded mesh fencing of 6m in height, secured to the wire strands and posts, with binding wire.

 Topped with overhangs secured to each post and intermediate with two bolts.

 Barbed wire to be attached to overhangs.

 Trench will be backfilled and compacted after installation of welded mesh fence, using the hand and a

walk behind roller.

98. Gate installation

 The gates will be installed as per drawing client’s specification. Gates shall be 2.4 m in height and

will comprise of the following:

 Gates to suite the width of access as required

 Gate posts to be installed in the same manner as mentioned above, used for corner and straining

posts.

 Gates to be attached to gate posts as per client specifications.

99. Straining of wires

Lines will be strained between two poles as required by specification. Straining wire will be done by hand

using a fence puller to tension the straining wire. It will then be tied to the bolt that is attached to the post,

tightened by a nut.

Cutting of steel/Mesh wire

 Steels will be cut using a portable grinder or pliers used by somebody with experience and have been

inducted.

 All waste generated from grinding of Mesh wire shall be disposed of at demarcated areas as indicated by

client.

 All cutting equipment compiled with OHS act in terms of safe guarding.

 Safety goggles shall be used at all times to protect employees’ eyes from sparks or hazardous material

entering eyes.

100. Work methodology for Walkway and Driveway Pavement works.

Driveway works

Equipment

Paver, Motor Grader, Back Pusher, Vibratory Steel Roller, Pneumatic Tyre Roller, Air Compressor, Pressure

Distributor for Bituminous Material, Tipper trucks

Pavement construction works shall only be allowed to commence on site upon the approval & acceptance of

the sub-grade layer.

The Surveyor shall counter check again the alignment & all dipping pegs and confirm with the Engineer

before pavement construction commence.

The pavement construction are divided as follows:

 Construction of Lower Granular Sub-base

 Construction of Granular Sub-base Type B

 Construction of Crushed Aggregate Lower Road Base

 Construction of Dense Bituminous Macadam Upper Road Base

 Construction of Asphaltic Concrete ACB 28 binder course

 Construction of Asphaltic Concrete ACW 20 wearing course

101. Lower Granular Sub-base

 The materials will be delivered to the site by tipper lorries and spread and leveled by means of a

motor-grader for the full width of the pavement and shoulder. The material shall be filled & compacted

to the required thickness as specified in the drawing.

 Compaction of the lower granular sub-base layer shall be carried out by using vibratory roller to

achieve relative dry density as per Drawing Specifications.

 Periodic testing for grading and field densities will be carried out in accordance to the Specification.

 Alignment, level and surface regularity will be checked in accordance to Technical Specification.

 The final surface of the lower granular sub-base layer shall be regulated and trimmed by motor grader

to the required level and cross fall within the specified vertical tolerances.
 102. Granular Sub- base Type B

 The materials will be delivered to the site by tipper lorries and spread and leveled by means of a

motor-grader for the full width of the pavement and shoulder. The material shall be filled & compacted

to the required thickness as specified in the drawing.

 Compaction of the granular sub-base layer shall be carried out by using vibratory roller to achieve

relative dry density as per Drawing Specifications.

 Periodic testing for grading and field densities will be carried out in accordance to the Specification.

 Alignment, level and surface regularity will be checked in accordance to Technical Specification.

 The final surface of the granular sub-base layer shall be regulated and trimmed by motor grader to the

required level and cross fall within the specified vertical tolerances.

Crushed Aggregate Lower Road Base

 The materials will be delivered to the site by tipper lorries and spread and leveled by means of a

motor-grader for the full width of the pavement and shoulder. The material shall be filled &

compacted in two layers until to the required thickness as specified in the drawing.

 Compaction of the crushed aggregate lower road base layer shall be carried out by using vibratory

roller to achieve relative dry density as per Drawing Specifications.

 Periodic testing for grading and field densities will be carried out in accordance to the Specification.

 Alignment, level and surface regularity will be checked in accordance to Technical Specification.

 The final surface of the granular sub-base layer shall be regulated and trimmed by motor grader to the

required level and cross fall within the specified vertical tolerances.
Binder content and Asphalt concrete:

Temperature of Materials

 The aggregates shall be surface dry and shall be mixed at an appropriate temperature. The mixed

material as delivered to the laying site shall be between 120 degrees Celsius to 160 degrees Celsius.

 Laying Procedure

 Work shall commence on site upon approval and acceptance of the crushed aggregate lower road

base and prime coating. The prime coating shall be sprayed well in advance & leave for 24hrs for

curing.

 The dense bituminous macadam shall be plant-mixed with binder content of 3.5 +/- 0.5 %.

 The approved dense bituminous macadam shall be delivered to site by tipper trucks. To prevent the

loss of heat, the mixture shall be covered by tarpaulin.

 The dense bituminous macadam shall be laid by a Paver in single layer and in the manner

described below

 If the laid surface is open-textured, back casting shall be carried out and the bigger sized

aggregates removed before rolling.

 At the end of the paving operation, the transverse joint shall be feathered down. Lap joint shall be

provided for the next operation of paving.

 Compaction shall be carried out using the specified / equivalent type of compactors and the rolling

pattern shall be as per established during the trial lay

 Rolling shall always commence from the lower to the higher side of the carriageway. The

minimum rolling temperature shall be 80 degrees Celsius.

  The surface of the dense bituminous macadam shall be finished to the line and grade as required

by the Drawings.

 Upon completion of laying and compaction, joint survey shall be carried out to check for

compliance with the specified requirement.

 After all the above works is completed, the supervisor is to ensure that the site is to be tidied up &

all excess materials are to be discarded away from the site.

Field Control

Plant Trial Mix and Trial Lay

 These shall be carried out to assess the suitability of the mixing, laying and compaction plant and to

establish the sequence of the laying operation.

 The approval of the dense bituminous macadam shall be based on the following criteria:

 Application of the required rolling pattern using the specified equivalent type of compactor as

established during the trial lay.

 Joint survey to check compliance of finished surface with levels and tolerances specified.

103. Walkway Pavement works

Tools, Plants and Equipments

The major items of tools, plants and equipment envisaged for the project are herein below detailed;

Roller, Plate Compactor, Wheel Loader, Survey Equipment, Masonry and Carpentry Tools

Construction Methodology

Laying of Kerbs
 Upon reaching the Site Sub-grade formation level, the Surveyor shall set out proposed Kerb Line

according to the approved drawings.

 Wood/metal forms for the Kerbs concrete base construction shall be placed and securely braced to

limit any deflection during the concrete placement.

 Concrete of specified grade and mix would be placed in erected formwork after wetting to aid bonding

 Steel Dowel bars shall be placed in the concrete base slab if required as per approved drawings

 Kerbs shall be laid on cement mortar (1:4) bedding not more than 25mm thickness on concrete base as

to adjust the levels of the kerbs with a maximum tolerance of 3mm as specified in the QCS.

 In curvature locations and corners, kerbs shall be tailor cut according to the shape and dimensions.

 As soon as Kerbs have been laid, contiguous Concrete backing of specified grade shall be poured

behind laid kerbs for rigidity.

 Joints between the Kerbs (Not more than 4mm) shall be filled with fluid cement mortar (1:4).

 At every 10 to 20m intervals, moment joint of 20 mm thick shall be formed through the concrete bed

and backing as well as the kerbs. Impregnated fiber board shall be used to fill the movement joints.

 Curing shall be done for the entirely Kerbs, base and backing for seven days as captured in the QCS.

Placing of Fill/Sub-base Material

 The area is to be leveled, watered and compacted by the means of roller or plate compactor in small

areas where big roller cannot reach. The level of the formation is to be inspected and approved.

 Approved Sub-base material shall be collected from stockpile and placed in maximum of 200mm

compacted layers as applicable. The material is to be properly mixed and oversize or lump materials

shall be removed by labors.

Laying of Interlock Stones/Pavers (60 mm & 80 mm Thick)

  Sand material bedding of approved quality shall be placed in 50mm layer, leveled and watered.

 Interlock paviours (100 x 200 x 60mm or 100 x 200 x 80mm) shall be collected from approved source

and laid in approved pattern as per approved for construction drawings.

 Interlock paviours shall be neatly trimmed/cut to fit perfectly into kerb edges as applicable.

 Fine/dune sand material shall be placed on top of laid Interlock paviours to fill in the joints.

 The laid Interlock paviour is then compacted by means of Plate compactor.

 The dune sand shall be hand brushed and removed after the compaction works is completed to the

satisfaction of the Site engineer.

104. Construction Methodology for Sandcrete block fencewall

Major Plants

Material hoist, Crane Lorry and/or Fork-lift truck, Trolley, Metal Working platform, Scissor Platform

Major Equipments

Electrical mixer, Bucket for mortar storage, Steel chisel, Steel trowel and other traditional plastering tools

Procedure:

Logistic Management

Concrete blocks, lintels and fixing accessories, c/s mortar will be transported by material hoist to

designated floor for storage before the erection works. All materials should be stored in a tidy manner.

Preparation and General Works

 Metal scaffolding working platform or scissor platform should be provided if working at height (over 2m

from ground or floor). The working platform should be erected with proper guardrails and toe board. If
 scissor platform is adopted as working platform, critical part inspection (CPI) should be conducted.

Meanwhile operational training and certificate should be provided to the concerned workers before using

scissor platform.

 Implement proper housekeeping practice by allowing sufficient storage area, good ventilation, proper

temporary lighting and access to the working area. The working area should be maintained clean and

tidy after each stage of works.

 All plants and equipment’s should be checked in line with the current statutory requirements.

 All nearby drainage outlets should be plugged up before the laying of blockwall and all plugs should be

removed after the completion of works. The mortar dropping on the floor should be cleared on daily

basis.

 The working area should be fenced off before the commencement of works and maintain the fencing

until blockwall erection works was completed.

 All electrical equipments should be inspected and labelled before use. All electrical handheld tools

should be from 110V.

Sequence of Works for Blockwall Erection

 Follow Section 5.2 to prepare the working area and fulfil the safety standard as required.

 Provide set-out for blockwall in accordance with the construction drawings. Erect the door sub-frame

with fixing lug if any.

 Transport sufficient concrete blocks and accessories to the designated area by trolley.

 Drill holes for installing the wall tie at the interface between block and concrete wall. Install 6mm

round mild steel rod in 350mm long with 2 coat of bitumen-based coating. The embedment length into

concrete should be at least 100mm and the interval of wall tie should be 320mm c/c vertically.
 Install all concealed conduits and junction boxes at the designated location based on approved

combined services drawings (CSD) prior to the blockwall erection. Method statement for E&M

installation will be submitted separately for approval.

 (if any) Install pre-fabricated blockwall stabilizing post in the spacing not more than 3m for block wall

over 3m in height. The details of steel posts should follow the details shown in the construction

drawings or other approved by Architect.

 Provide plumb with string to control the verticality and straightness during the blockwall erection.

 Prior to laying of 1st row concrete blocks, lay approximate 10mm thick hand-mixed cement sand

mortar in the proportion of 1:3 as bedding on sound concrete floor. The cement mortar should be laid

within the set-out lines of block wall.

 The block wall should be erected at least three course in accordance with the floor height so that the

cement sand mortar could acquire sufficient strength. The height of block wall should not be more than

1.5m high in each course. Concrete blocks should be erected layer by layer, bottom up in alternative

joint segment.

 Lay the block on a full bed of mortar with the joints filled solid to a consistent thickness of 10mm. Rake

out joint to a depth of 10mm to provide keying for subsequent plastering / rendering.

 Provide sufficient lapping of brick mesh.

 Install concrete lintel at the openings wherever they are required. The size of lintel will depend on the

width of block wall and width of opening with at least 150mm bearing on each side. For the case where

150mm bearing width could not be provided, steel angle cleat with anchor bolts fixing to concrete

should be provided as support (details refers to construction drawings or other approved by Architect).

 Clean the squeezed out cement sand mortar at the joints upon the completion of each stage of works.
 Clear the debris at the top of block wall and form the gap to install approved joint filler and sealant.

Install the restraint brackets based on approved details if required.

 Fix the metal lathing on the block wall surface where at the concealed conduits location and interface

between concrete and block wall. Fix corner bead at the blockwall corner if required.

105. Construction Methodology for Overhead Water tank stand

Procedure

Foundation and Column bases

 The tank column and foundation shall be designed by a Registered Professional Engineer retained by

the Tank Manufacturer to safely sustain the structure and its live loads.

 Tank column footing design shall be based on the underlying soil bearing capacity as determined by

geotechnical analysis. The cost of this investigation and analysis is to be included in the bid price.

Concrete Tank Floor (support column cap)

 The tank floor/support column cap design is of reinforced concrete with an embedded powder coated

steel starter sheet per ASTM and the Tank Manufacturer’s design.

 Leveling of the starter ring shall be required and the maximum differential elevation within the ring

shall not exceed one-eighth (1/8) inch, nor exceed one sixteenth (1/16) inch within any ten (10) feet of

length.

 A leveling plate assembly, consisting of two 18” anchor rods (3/4” dia.) and a slotted plate (3 ½” x 11”

x 3/8” thick), shall be used to secure the starter ring, prior to encasement in concrete.

 Two water stop seals made of a butyl rubber elastomer shall be placed on the inside surface of the

starter ring below the concrete floor line. These materials shall be installed as specified by the Tank

Manufacturer.
Steel Tank Floor

 For steel pedestal design, the tank floor will utilize bolted RTP construction with Fusion FBE coating

system on interior and exterior.

 Steel floor plate/sheet shall conform to the requirements of ASTM.

Steel floor support beams:

 Shall be constructed of members meeting ASTM requirements.

 Members and connection shall be designed per AISC Manual of Steel Construction Specification for

Structural Steel Buildings.

 Finish: Hot-dipped galvanized or fusion coating, epoxy powder system.

106. Use and maintenance

Before the project is completed, our commitment to the preparation of the project's use and maintenance

manual and the owner is responsible for personnel involved in the management of on-site training, so that

personnel involved in the management of this project fully familiar with the use and maintenance manual,

and properly use and maintenance, to ensure the sustainable use of the project.