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Astra G
J Engine and Engine Aggregates > DOHC Petrol Engine > Seals and Seal Rings > Repair Instructions > Cylinder Head Cover, Remove and Install

Cylinder Head Cover, Remove and Install

Remove

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Remove engine cover.

Remove ignition module – see operation "Ignition Module, Remove and Install (X 14 XE, Z 14 XE, X 16
Donate and help keep workshop manuals XEL, Z 16 XE, Z 16 YNG)" or "Ignition Module, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)".
freely available.
For X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG:

Detach engine vent hoses (1) from cylinder head cover.

Detach cylinder head cover (2) from cylinder head.

Other Vauxhall Workshop Manuals For X 18 XE1, Z 18 XE, Z 18 XEL:
Other Makes
Detach engine vent hoses (3) from cylinder head cover.
Astra G Workshop Manual
General Vehicle Information Disconnect wiring harness plug (4) from coolant temperature sensor.
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint Detach coolant line (5) from thermostat housing, cylinder head cover and intake manifold – place
C Body Equipment
coolant line to one side.
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension Detach cylinder head cover (6) from cylinder head.
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Description and Operation
Specifications
Special Tools and Equipment
Other Information
Technical Service Bulletins
Technical Information
OHC Petrol Engine
DOHC Petrol Engine
Description and Operation
Technical Service Bulletins
General
Seals and Seal Rings
Repair Instructions
>>Cylinder Head Cover, Remove and Install <<
Seal Ring - Camshaft, Replace
Exhaust Manifold, Remove and Install (X 14 XE, X 16 XEL)
Exhaust Manifold, Remove and Install (X 18 XE1)
Intake Manifold, Remove and Install (X 14 XE, X 16 XEL)
Intake Manifold Flange, Remove and Install (X 14 XE, Z 14 XE, X
Intake Manifold, Remove and Install (X 18 XE1)
Cylinder Head, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL,
Cylinder Head, Remove and Install (X 18 XE1)
Seal Ring - Rear Crankshaft, Replace
Engine bleed flange, Remove and Install (X 14 XE, Z 14 XE, X 16 X
Seal Ring - Oil Pump, Replace
Oil Pan, Remove and Install
Oil Pump, Remove and Install
Thermostat, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 1
Thermostat Housing, Remove and Install (X 14 XE, Z 14 XE, X 16
Thermostat, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
Coolant Pump, Remove and Install
Throttle Body, Remove and Install (X 14 XE, X 16 XEL) Clean
Injection valves, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL
Throttle Body (Throttle Valve Adjuster), Remove and Install (X 18
Injectors, Remove and Install (X 18 XE1, Z 18 XE, Z 18 XEL)
Cylinder Head Cover, Remove and Install
Seal Ring - Camshaft, Replace
Exhaust Manifold, Remove and Install (X 20 XEV)
Intake Manifold, Remove and Install (X 20 XEV, X 20 XER)
Cylinder Head, Remove and Install
Seal Ring - Rear Crankshaft, Replace
Seal Ring - Oil Pump, Replace; Front Seal Ring - Crankshaft, Repla
Lower Part of Oil Pan, Remove and Install
Oil Pan - Upper Part, Remove and Install; Oil Intake Pipe, Remove
Oil Pump, Remove and Install
Thermostat, Remove and Install
Coolant Flange (DIS Ignition Module Adapter), Remove and Install
Coolant Pump, Remove and Install
Throttle Body, Remove and Install (X 20 XEV, X 20 XER)
Injectors, Remove and Install
Timing Case, Remove and Install
Timing Case Seal Ring, Replace
Cylinder Head Cover, Remove and Install
Injectors, Remove and Install (X 12) Fuel Distributor Pipe, Remove
Engine Vent Flange, Remove and Install
Technical Service Bulletins
Ribbed V-Belt
Engine Damping Block
Oil Circulating
Timing Gear Case
Cylinder Block
Cylinder Head
Diesel Engine
Fuel Injection Systems
Engine Electrics
Cooling System
Turbo-Charging
K Clutch and Transmission
L Fuel and Exhaust System
M Steering
N Electrical Equipment and Instruments

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Vauxhall Workshop Manuals > Astra G > J Engine and Engine Aggregat... http://workshop-manuals.com/vauxhall/astra-g/j__engine_and_engine_a...

Clean sealing surfaces and remove gasket residues.

Install

I For X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG: Apply adhesive sealing compound
(black) to sealing surfaces (1).

II For X 18 XE1, Z 18 XE, Z 18 XEL: Apply adhesive sealing compound (black) to sealing
surfaces (2).

Insert new seals (3) into cylinder head cover – sealing lips of the seals must be inserted into groove of
cylinder head cover.

Attach cylinder head cover to cylinder head – tightening torque 8 Nm / 6 lbf. ft.

Attach engine vent hoses to cylinder head.

For X 18 XE1: Connect wiring harness plug to coolant temperature sensor and attach coolant line to thermostat housing, cylinder head cover and intake manifold.

Install ignition module – see operation "Ignition Module, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)" or "Ignition Module, Remove and
Install (X 18 XE1, Z 18 XE, Z 18 XEL)".

Install engine cover.

For X 18 XE1: Charge cooling system – see operations "Cooling System, Charge and Bleed" and "Cooling System, Check for Leaks".

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J Engine and Engine Aggregates > DOHC Petrol Engine > Seals and Seal Rings > Repair Instructions > Cylinder Head Cover, Remove and Install

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