RPT Inspection & Test Plan

Kunde/Client : Aibel
Prosjekt/Project : Fabrication of Drain Seal pot 6MO for Draugen
Client Po No : PO
RPT Project No : 20979

0 04.09.2013 RPT Inspection & Test Plan. M.Nimki S.J

Rev. Dato/Date Description Prep'd by Approved by Client App'd

Intervention levels
Item Description Acceptance Criteria Procedure guideline Verifying document Responsible
RPT Aibel Shell

Engineering
Receive detailed design information from Engineering Kick Off
1 - MoM Kick Off (MoM) Project Manager R - -
Client, verify completeness Meeting with Client
Produce construction drawings from Please identify
2 Construction drawing Design Review RPT Project Eng. H R R
detailed design information procedure
Materials & Approval of procedures
Receipt of material / Verification of Dwg’s and material
Packing List
3 material certificates against PO MTO / PO spec. RPT Warehouse R M M
Material Cert
requirements RPT 8-01-TE-0002
DEP 31.10.00.10.- Please identify RPT Warehouse /
4 Positive Material Identification (PMI) PMI Report I R R
Gen procedure Production premises
Verify Storage / Protection / Preservation
DEP 37.19.10.30.- Please identify
5 is in accordance with requirements Non conformance RPT Project Eng. I M M
Gen. procedure
(including segregation).
NORSOK M-601 /
ASME Section IX / RPT 400
EN ISO 15609 / EN RPT 16576 RPT Weld
6 Approval of WPS / WPQ. WPQR / WPS H A A
ISO 15614 / ISO RPT 8-01-TE-0017 Coordinator
15607/ EN ISO RPT WPS / WPQR
15609-01
Approval of Non Destructive Examination
7 NORSOK M-601 H A A
(NDE) procedures including PMI
Fabrication
RPT 8-01-TE-0009
Ensure all welding equipment is calibrated RPT 8-01-TE-0007 Welder Qualification
8 NORSOK M-601 QC I R R
and certification is available. RPT 8-01-TE-0018 list
RPT 8-01-TE-0020
Verify welder is qualified for weld process
Welder Qualification Please identify Welder Qualification
9 and configuration. Ensure welder has QC I M M
list procedure list
WPS available.
Verify weld fit up is in accordance with
NORSOK M-601 / Please identify AS BUILT
10 WPS; Root gap/face, Bevel Angle, Welding foreman / QC I M M
WPS procedure Report`s
Alignment and Cleanliness.
Verify tack welding is in accordance with
WPS by an approved welder and is NORSOK M-601 / Please identify AS BUILT
11 Welding foreman / QC I M M
according to minimum length WPS procedure Report`s
requirements.
Verify correct welding consumable
according to WPS and ensure welding Please identify AS BUILT
12 WPS Welding foreman / QC I M M
consumable storage and handling is in procedure Report`s
accordance with requirements.
Monitor welding parameters during
welding: Amperage, Voltage, Travel NORSOK M-601 / Please identify AS BUILT
13 Welding foreman / QC I M M
Speed, Heat Input, Interpass WPS procedure Report`s
temperatures, Shielding gas.
NORSOK M-601 / L- Please identify AS BUILT
14 Dimension control RPT I (100%) R R
004 procedure Report`s
PT: PI-2.04 Rev 0 I (100%VT
Norsok M601
RT: PI-2.05 Rev 0 100% PMI,
Category B, Table QC Inspector
15 Perform NDT VT: PI-2.01 Rev 0 NDE Report`s 100% PT, R R
A.3 Quality NDT
PMI: PI-2.14 Rev 0 Fillet Welds
Norsok. only.
 RPT Inspection & Test Plan
Asme B31.3 / Norsok
HPT: PI-2.15 Rev 0
16 Pressure Test. M501System 6 for Leak Test report. Quality NDT I R/W R
insulated pipes.
Surface Treatment
Validation of Coating Procedure Please identify
17 Norsok M501 CPS Jæren Overflate H R R
Specification (CPS). procedure
Validation of Coating Procedure Test Please identify
18 Norsok M501 CPT Jæren Overflate H R R
(CPT). procedure
Verification of operators / inspectors are Please identify Operators / Inspectors
19 Norsok M501 Jæren Overflate R M M
suitably qualified / certified. procedure Qualification List
Monitor blasting conditions are acc. CPS,
CSPS i.e. environmental conditions Please identify Painting Inspection Painting Foreman /
20 Norsok M501 I M M
(frequency daily) prior to start of shift & procedure Report Painting Inspector
twice during shift.
Visual inspection for contaminants & ISO 8501-1, ISO
Please identify Painting Inspection Painting Foreman /
21 surface defects. Verify blast cleanliness, 8502-3, NORSOK M- I M M
procedure Report Painting Inspector
dust test. 501 / ISO 8501
Monitor painting conditions are acc. CPS,
CSDS i.e. environmental conditions (air
Please identify Painting Inspection Painting Foreman /
22 temperature, object temperature, humidity, Norsok M501 I M M
procedure Report Painting Inspector
dew point) prior to start of shift & twice
during shift.
Control of DFT wet/dry coat thickness, to CSDS / NORSOK Please identify Painting Inspection Painting Foreman /
23 I M M
all subsequent coats to meet CSDS. M-501 / ISO 19840 procedure Report Painting Inspector
Visual control of all surfaces before over
NORSOK M-501 /
painting, DFT, solvent retention, pinholes, Please identify Painting Inspection Painting Foreman /
24 ISO 19840 / ISO I M M
curing, sagging, surface defects, holiday procedure Report Painting Inspector
29601 / CSDS
test.
25
Verification of last coat Surface Quality, NORSOK M-501 / Please identify Painting Inspection Painting Foreman /
I M M
DFT (spot), RAL code. CSDS procedure Report Painting Inspector
26 Perform Insulation Norsok R004 IPS Insulation report Kaefer I (100%) M M
Acceptance
Foreman
27 Final Inspection (MC) Dwg’s RPT 8-01-TE-0015 Weld Map H W/R W/R
RPT
RPT 8-01-TE-0003
28 Packing / Protecting NORSOK Z-006 Packing List RPT Project Eng. H R R
Norsok