Hac - Heater & Air Conditioning Control System

VENTILATION, HEATER & AIR CONDITIONER
HEATER & AIR CONDITIONING CONTROL SYSTEM

SECTION HAC B
E
CONTENTS
AUTOMATIC AIR CONDITIONING A/C Auto Amp. .........................................................19 F
Ambient Sensor .......................................................19
PRECAUTION ............................................... 7 In-vehicle Sensor .....................................................19
Sunload Sensor .......................................................19 G
PRECAUTIONS ................................................... 7 Refrigerant Pressure Sensor ...................................19
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SYSTEM ............................................................ 21
SIONER" ................................................................... 7 H
Precautions for Removing Battery Terminal ............. 7 AUTOMATIC AIR CONDITIONING SYSTEM ...........21
AUTOMATIC AIR CONDITIONING SYSTEM :
SYSTEM DESCRIPTION .............................. 9 System Description ..................................................21 HAC
COMPONENT PARTS ........................................ 9 Temperature Control ...............................................22
AUTOMATIC AIR CONDITIONING SYSTEM : Air
AUTOMATIC AIR CONDITIONING SYSTEM ............. 9 J
Outlet Control ..........................................................23
AUTOMATIC AIR CONDITIONING SYSTEM : Air
Component Parts Location ........................................ 9
Flow Control ............................................................23
PTC HEATER CONTROL SYSTEM .......................... 10 AUTOMATIC AIR CONDITIONING SYSTEM : Air K
PTC HEATER CONTROL SYSTEM : Component Inlet Control .............................................................24
Parts Location ......................................................... 11 AUTOMATIC AIR CONDITIONING SYSTEM :
Compressor Control ................................................24 L
STOP/START SYSTEM ............................................. 12 AUTOMATIC AIR CONDITIONING SYSTEM :
STOP/START SYSTEM : Component Parts Loca- Door Control ............................................................25
tion .......................................................................... 13 AUTOMATIC AIR CONDITIONING SYSTEM :
Cooling Fan Control .................................................29 M
A/C UNIT ASSEMBLY ............................................... 14
A/C UNIT ASSEMBLY : Aspirator ........................... 14
Door Motor Starting Position Reset Control ............30
A/C UNIT ASSEMBLY : Intake Sensor ................... 14 N
A/C UNIT ASSEMBLY : Air Mix Door Motor (Driver
Fail-safe ...................................................................31
Side) ........................................................................ 14
A/C UNIT ASSEMBLY : Air Mix Door Motor (Pas- PTC HEATER CONTROL SYSTEM ..........................31
senger Side) ............................................................ 15 PTC HEATER CONTROL SYSTEM : System De- O
A/C UNIT ASSEMBLY : Mode Door Motor ............. 15 scription ...................................................................31
A/C UNIT ASSEMBLY : Intake Door Motor ............. 16
A/C UNIT ASSEMBLY : Blower Motor .................... 17 STOP/START SYSTEM .............................................31 P
A/C UNIT ASSEMBLY : Power Transistor .............. 17 STOP/START SYSTEM : System Description ........32
A/C UNIT ASSEMBLY : PTC Heater ...................... 17
OPERATION ..................................................... 34
COMPRESSOR ......................................................... 18 Switch Name and Function ......................................34
COMPRESSOR : Magnet Clutch ............................ 18
COMPRESSOR : ECV (Electrical Control Valve).... 18
DIAGNOSIS SYSTEM (A/C AUTO AMP.) ........ 42
A/C Control .............................................................. 18 Description ...............................................................42
HAC-1
CONSULT Function ................................................ 42 Diagnosis Procedure ............................................... 81
DIAGNOSIS SYSTEM (A/C CONTROL) ........... 45 B24A4 INTAKE SENSOR ................................. 82

Diagnosis Description ............................................. 45 DTC Logic ............................................................... 82
Diagnosis Procedure ............................................... 82
DIAGNOSIS SYSTEM (BCM) ............................ 46 Component Inspection ............................................ 84
COMMON ITEM ........................................................ 46 B24A6 IN-VEHICLE SENSOR .......................... 85
COMMON ITEM : CONSULT Function (BCM - DTC Logic ............................................................... 85
COMMON ITEM) .................................................... 46 Diagnosis Procedure ............................................... 85
AIR CONDITIONER .................................................. 47 Component Inspection ............................................ 87
AIR CONDITIONER : CONSULT Function (BCM - B24A9 SUNLOAD SENSOR ............................. 88
AIR CONDITIONER) .............................................. 47
DTC Logic ............................................................... 88
ECU DIAGNOSIS INFORMATION .............. 48 Diagnosis Procedure ............................................... 88
A/C AUTO AMP. ................................................ 48 B24B4 A/C CONTROL ...................................... 91

DTC Logic ............................................................... 91
Reference Value ..................................................... 48
Fail-safe .................................................................. 53
DTC Index .............................................................. 53 B24B7 INTAKE DOOR MOTOR ....................... 92
BCM, ECM, IPDM E/R ....................................... 55 DTC Logic ............................................................... 92
List of ECU Reference ............................................ 55
Component Inspection ............................................ 94
WIRING DIAGRAM ..................................... 56
B24B9 MODE DOOR MOTOR .......................... 95
AUTOMATIC AIR CONDITIONING SYSTEM ... 56 DTC Logic ............................................................... 95
Wiring Diagram ....................................................... 56 Diagnosis Procedure ............................................... 95
Component Inspection ............................................ 97
BASIC INSPECTION ................................... 68
B24BB LEFT AIR MIX DOOR MOTOR ............. 98
DIAGNOSIS AND REPAIR WORK FLOW ........ 68 DTC Logic ............................................................... 98
Work Flow ............................................................... 68 Diagnosis Procedure ............................................... 98
Component Inspection .......................................... 100
OPERATION INSPECTION ............................... 71
Work Procedure ...................................................... 71 B24BD RIGHT AIR MIX DOOR MOTOR ......... 101
DTC Logic ............................................................. 101
SYSTEM SETTING ............................................ 75 Diagnosis Procedure ............................................. 101
Temperature Setting Trimmer ................................ 75 Component Inspection .......................................... 103
Inlet Port Memory Function (REC) ......................... 75
Inlet Port Memory Function (FRE) .......................... 76 B24D4 A/C CONTROL COMMUNICATION ..... 104
Setting of Target Evaporator Temperature Upper DTC Logic ............................................................. 104
Limit Value .............................................................. 76 Diagnosis Procedure ............................................. 104
DOOR MOTOR STARTING POSITION RE- POWER SUPPLY AND GROUND CIRCUIT .... 106
SET .................................................................... 78
A/C AUTO AMP. ...................................................... 106
Description .............................................................. 78
A/C AUTO AMP. : Diagnosis Procedure ............... 106
Work Procedure ...................................................... 78
A/C CONTROL ........................................................ 106
DTC/CIRCUIT DIAGNOSIS ......................... 79 A/C CONTROL : Diagnosis Procedure ................. 106
U1000 CAN COMM CIRCUIT ............................ 79 BLOWER MOTOR ............................................ 108
Description .............................................................. 79 Diagnosis Procedure ............................................. 108
DTC Logic ............................................................... 79 Component Inspection (Blower Motor) ................. 110
Diagnosis Procedure .............................................. 79 Component Inspection (Blower Relay) ................. 111
B24A0 A/C AUTO AMP. .................................... 80 MAGNET CLUTCH ........................................... 112
DTC Logic ............................................................... 80 Component Function Check ................................. 112
Diagnosis Procedure .............................................. 80 Diagnosis Procedure ............................................. 112
B24A1 A/C AUTO AMP. POWER SUPPLY ...... 81 ECV (ELECTRICAL CONTROL VALVE) ......... 114
DTC Logic ............................................................... 81 Diagnosis Procedure ............................................. 114
HAC-2
Component Inspection .......................................... 114 AIR MIX DOOR MOTOR : Removal and Installa-
tion ......................................................................... 136 A
PTC HEATER ................................................... 116
Component Function Check .................................. 116 INTAKE DOOR MOTOR .......................................... 137
Diagnosis Procedure ............................................. 116 INTAKE DOOR MOTOR : Removal and Installa-
Component Inspection (PTC Relay) ..................... 117 tion ......................................................................... 137 B
Component Inspection (PTC Heater) .................... 118
MODE DOOR MOTOR ............................................. 138
SYMPTOM DIAGNOSIS ............................ 119 MODE DOOR MOTOR : Removal and Installation.. 138 C
MANUAL AIR CONDITIONING
AUTOMATIC AIR CONDITIONER SYSTEM .. 119
Symptom Table ..................................................... 119 PRECAUTION ............................................ 139
D
INSUFFICIENT COOLING ............................... 121 PRECAUTIONS ............................................... 139
Description ............................................................ 121 Precaution for Supplemental Restraint System
Diagnosis Procedure ............................................. 121 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- E
SIONER" ............................................................... 139
INSUFFICIENT HEATING ................................ 123 Precautions for Removing Battery Terminal .......... 139
Description ............................................................ 123
Diagnosis Procedure ............................................. 123 SYSTEM DESCRIPTION ........................... 141 F
COMPRESSOR DOES NOT OPERATE .......... 125 COMPONENT PARTS .................................... 141
Description ............................................................ 125 G
Diagnosis Procedure ............................................. 125 MANUAL AIR CONDITIONING SYSTEM ............... 141
MANUAL AIR CONDITIONING SYSTEM : Com-
REMOVAL AND INSTALLATION ............. 126 ponent Parts Location ............................................ 141
H
A/C CONTROL ................................................. 126 PTC HEATER CONTROL SYSTEM ........................ 142
Exploded View ...................................................... 126 PTC HEATER CONTROL SYSTEM : Component
Removal and Installation ....................................... 126 Parts Location ........................................................ 143
HAC
A/C AUTO AMP. ............................................... 127 A/C UNIT ASSEMBLY ............................................. 144
Removal and Installation ....................................... 127 A/C UNIT ASSEMBLY : Intake Sensor .................. 144
A/C UNIT ASSEMBLY : Air Mix Door Motor .......... 144 J
AMBIENT SENSOR ......................................... 128 A/C UNIT ASSEMBLY : Mode Door Motor ............ 145
Removal and Installation ....................................... 128 A/C UNIT ASSEMBLY : Intake Door Motor ........... 145
A/C UNIT ASSEMBLY : Blower Motor ................... 146
IN-VEHICLE SENSOR ..................................... 129 K
A/C UNIT ASSEMBLY : Fan Control Amp. ............ 146
Removal and Installation ....................................... 129 A/C UNIT ASSEMBLY : PTC Heater ..................... 147
SUNLOAD SENSOR ........................................ 130 COMPRESSOR ........................................................ 147 L
Removal and Installation ....................................... 130 COMPRESSOR : Magnet Clutch .......................... 147
COMPRESSOR : ECV (Electrical Control Valve).. 147
INTAKE SENSOR ............................................ 131 A/C Control (A/C Amp.) ......................................... 148
Exploded View ...................................................... 131 M
Ambient Sensor ..................................................... 148
Removal and Installation ....................................... 131
Refrigerant Pressure Sensor ................................. 148
REFRIGERANT PRESSURE SENSOR ........... 132 SYSTEM .......................................................... 149 N
Exploded View ...................................................... 132
Removal and Installation ....................................... 132 MANUAL AIR CONDITIONING SYSTEM ............... 149
MANUAL AIR CONDITIONING SYSTEM : Sys-
PTC HEATER ................................................... 133 tem Description ...................................................... 149 O
Removal and Installation ....................................... 133 MANUAL AIR CONDITIONING SYSTEM : Air In-
POWER TRANSISTOR .................................... 134 let Control .............................................................. 150
MANUAL AIR CONDITIONING SYSTEM : Com- P
Exploded View ...................................................... 134
pressor Control ...................................................... 150
MANUAL AIR CONDITIONING SYSTEM : Door
DOOR MOTOR ................................................. 135 Control ................................................................... 151
Exploded View ...................................................... 135 MANUAL AIR CONDITIONING SYSTEM : Cool-
ing Fan Control ...................................................... 155
AIR MIX DOOR MOTOR ......................................... 136 MANUAL AIR CONDITIONING SYSTEM : Door
Motor Starting Position Reset Control ................... 156
HAC-3
PTC HEATER CONTROL SYSTEM ........................156 B24A4 INTAKE SENSOR ................................ 191
PTC HEATER CONTROL SYSTEM : System De- DTC Logic ............................................................. 191
scription .................................................................157 Diagnosis Procedure ............................................. 191
Component Inspection .......................................... 193
OPERATION .................................................... 158
Switch Name and Function ....................................158 B24B7 INTAKE DOOR MOTOR ...................... 194
DTC Logic ............................................................. 194
DIAGNOSIS SYSTEM (A/C AMP.) .................. 162 Diagnosis Procedure ............................................. 194
Description .............................................................162 Component Inspection .......................................... 196
CONSULT Function ...............................................162
B24B9 MODE DOOR MOTOR ......................... 197
DIAGNOSIS SYSTEM (BCM) .......................... 164 DTC Logic ............................................................. 197
COMMON ITEM .......................................................164 Diagnosis Procedure ............................................. 197
COMMON ITEM : CONSULT Function (BCM - Component Inspection .......................................... 199
COMMON ITEM) ...................................................164 B24BB LEFT AIR MIX DOOR MOTOR ............ 200
AIR CONDITIONER .................................................165 DTC Logic ............................................................. 200
AIR CONDITIONER : CONSULT Function (BCM - Diagnosis Procedure ............................................. 200
AIR CONDITIONER) .............................................165 Component Inspection .......................................... 202
ECU DIAGNOSIS INFORMATION ............. 166 POWER SUPPLY AND GROUND CIRCUIT .... 203
A/C AMP. ......................................................... 166 A/C AMP. ................................................................. 203

A/C AMP. : Diagnosis Procedure .......................... 203
Reference Value ....................................................166
DTC Index .............................................................169 BLOWER MOTOR ............................................ 204
BCM, ECM, IPDM E/R ..................................... 170 Diagnosis Procedure ............................................. 204
Component Inspection (Blower Motor) ................. 207
List of ECU Reference ...........................................170
Component Inspection (Blower Relay) ................. 207
WIRING DIAGRAM .................................... 171 Component Inspection (Fan Control Amp.) .......... 207
MANUAL AIR CONDITIONER SYSTEM ......... 171 MAGNET CLUTCH ........................................... 209
Wiring Diagram ......................................................171 Component Function Check ................................. 209
Diagnosis Procedure ............................................. 209
BASIC INSPECTION .................................. 182
ECV (ELECTRICAL CONTROL VALVE) ......... 211
DIAGNOSIS AND REPAIR WORK FLOW ...... 182 Diagnosis Procedure ............................................. 211
Work Flow ..............................................................182 Component Inspection .......................................... 211
OPERATION INSPECTION ............................. 185 PTC HEATER ................................................... 213

Work Procedure .....................................................185 Component Function Check ................................. 213
SYSTEM SETTING .......................................... 187 Component Inspection (PTC Relay) ..................... 214
Setting of Target Evaporator Temperature Upper Component Inspection (PTC Heater) .................... 215
Limit Value .............................................................187
SYMPTOM DIAGNOSIS ........................... 216
DOOR MOTOR STARTING POSITION RE-
SET .................................................................. 188 MANUAL AIR CONDITIONING SYSTEM ........ 216
Description .............................................................188 Symptom Table ..................................................... 216
Work Procedure .....................................................188
INSUFFICIENT COOLING ................................ 218
DTC/CIRCUIT DIAGNOSIS ........................ 189 Description ............................................................ 218
U1000 CAN COMM CIRCUIT .......................... 189
Description .............................................................189 INSUFFICIENT HEATING ................................ 219
DTC Logic ..............................................................189 Description ............................................................ 219
Diagnosis Procedure .............................................189 Diagnosis Procedure ............................................. 219
U1010 CONTROL UNIT (CAN) ....................... 190 COMPRESSOR DOES NOT OPERATE .......... 221
Description .............................................................190 Description ............................................................ 221
DTC Logic ..............................................................190 Diagnosis Procedure ............................................. 221
Diagnosis Procedure .............................................190
HAC-4
REMOVAL AND INSTALLATION ............. 222 A/C UNIT ASSEMBLY : Blower Motor ................... 237
A/C UNIT ASSEMBLY : Fan Control Amp. ............ 238 A
A/C CONTROL (A/C AUTO AMP.) .................. 222 A/C UNIT ASSEMBLY : PTC Heater ..................... 238
Exploded View ...................................................... 222 Heater Control (A/C Amp.) .................................... 238
Removal and Installation ....................................... 222 Ambient Sensor ..................................................... 239 B
AMBIENT SENSOR ......................................... 223 SYSTEM .......................................................... 240
MANUAL HEATER SYSTEM .................................. 240 C
INTAKE SENSOR ............................................ 224 MANUAL HEATER SYSTEM : System Descrip-
Exploded View ...................................................... 224 tion ......................................................................... 240
Removal and Installation ....................................... 224 MANUAL HEATER SYSTEM : Air Inlet Control .... 240
D
MANUAL HEATER SYSTEM : Door Control ......... 241
REFRIGERANT PRESSURE SENSOR ........... 225 MANUAL HEATER SYSTEM : Door Motor Start-
Exploded View ...................................................... 225 ing Position Reset Control ..................................... 243
Removal and Installation ....................................... 225 E
PTC HEATER CONTROL SYSTEM ........................ 243
PTC HEATER ................................................... 226 PTC HEATER CONTROL SYSTEM : System De-
Removal and Installation ....................................... 226 scription ................................................................. 243
F
FAN CONTROL AMPLIFIER ........................... 227 OPERATION ................................................... 245
Exploded View ...................................................... 227 Switch Name and Function .................................... 245
Removal and Installation ....................................... 227 G
DIAGNOSIS SYSTEM (A/C AMP.) ................. 246
DOOR MOTOR ................................................. 228 Description ............................................................. 246
Exploded View ...................................................... 228 CONSULT Function ............................................... 246
H
AIR MIX DOOR MOTOR ......................................... 229 DIAGNOSIS SYSTEM (BCM) ......................... 248
AIR MIX DOOR MOTOR : Removal and Installa-
tion ........................................................................ 229 COMMON ITEM ....................................................... 248
HAC
COMMON ITEM : CONSULT Function (BCM -
INTAKE DOOR MOTOR .......................................... 230 COMMON ITEM) ................................................... 248
INTAKE DOOR MOTOR : Removal and Installa-
tion ........................................................................ 230 AIR CONDITIONER ................................................. 249 J
AIR CONDITIONER : CONSULT Function (BCM -
MODE DOOR MOTOR ............................................ 230 AIR CONDITIONER) ............................................. 249
MODE DOOR MOTOR : Removal and Installation.. 230
MANUAL HEATER ECU DIAGNOSIS INFORMATION ............ 250 K
PRECAUTION ............................................ 231 A/C AMP. ......................................................... 250

Reference Value .................................................... 250 L
PRECAUTIONS ................................................ 231 DTC Index ............................................................. 252
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- BCM, ECM, IPDM E/R ..................................... 253
SIONER" ............................................................... 231 List of ECU Reference ........................................... 253 M
Precautions for Removing Battery Terminal ......... 231
WIRING DIAGRAM .................................... 254
SYSTEM DESCRIPTION ........................... 233 N
MANUAL HEATER SYSTEM .......................... 254
COMPONENT PARTS ..................................... 233 Wiring Diagram ...................................................... 254
MANUAL HEATER SYSTEM .................................. 233 BASIC INSPECTION ................................. 261 O

MANUAL HEATER SYSTEM : Component Parts
Location ................................................................. 233 DIAGNOSIS AND REPAIR WORK FLOW ..... 261
Work Flow .............................................................. 261
PTC HEATER CONTROL SYSTEM ........................ 234 P
PTC HEATER CONTROL SYSTEM : Component OPERATION INSPECTION ............................ 264
Parts Location ....................................................... 235 Work Procedure ..................................................... 264
A/C UNIT ASSEMBLY ............................................. 236 DOOR MOTOR STARTING POSITION RE-
A/C UNIT ASSEMBLY : Air Mix Door Motor ......... 236 SET .................................................................. 266
A/C UNIT ASSEMBLY : Mode Door Motor ........... 236 Description ............................................................. 266
A/C UNIT ASSEMBLY : Intake Door Motor ........... 237 Work Procedure ..................................................... 266
HAC-5
DTC/CIRCUIT DIAGNOSIS ........................ 267 Component Inspection (PTC Relay) ..................... 285
Component Inspection (PTC Heater) .................... 286
U1000 CAN COMM CIRCUIT .......................... 267
Description .............................................................267 SYMPTOM DIAGNOSIS ........................... 287
DTC Logic ..............................................................267
Diagnosis Procedure .............................................267 MANUAL HEATER SYSTEM ........................... 287
Symptom Table ..................................................... 287
U1010 CONTROL UNIT (CAN) ....................... 268
Description .............................................................268 INSUFFICIENT HEATING ................................ 288
DTC Logic ..............................................................268 Description ............................................................ 288
Diagnosis Procedure .............................................268 Diagnosis Procedure ............................................. 288
B24B7 INTAKE DOOR MOTOR ...................... 269 REMOVAL AND INSTALLATION ............. 289
DTC Logic ..............................................................269
HEATER CONTROL (A/C AMP.) ..................... 289
Exploded View ...................................................... 289
Component Inspection ...........................................271
B24B9 MODE DOOR MOTOR ........................ 272
AMBIENT SENSOR .......................................... 290
DTC Logic ..............................................................272
Component Inspection ...........................................274 PTC HEATER ................................................... 291
B24BB LEFT AIR MIX DOOR MOTOR ........... 275
DTC Logic ..............................................................275 FAN CONTROL AMPLIFIER ............................ 292
Diagnosis Procedure .............................................275 Exploded View ...................................................... 292
Component Inspection ...........................................277 Removal and Installation ....................................... 292
POWER SUPPLY AND GROUND CIRCUIT ... 278 DOOR MOTOR ................................................. 293
Exploded View ...................................................... 293
A/C AMP. ..................................................................278
A/C AMP. : Diagnosis Procedure ..........................278 AIR MIX DOOR MOTOR ......................................... 294
AIR MIX DOOR MOTOR : Removal and Installa-
BLOWER MOTOR ........................................... 279
tion ........................................................................ 294
Component Inspection (Blower Motor) ..................282 INTAKE DOOR MOTOR ......................................... 295
Component Inspection (Blower Relay) ..................282 INTAKE DOOR MOTOR : Removal and Installa-
Component Inspection (Fan Control Amp.) ...........282 tion ........................................................................ 295
PTC HEATER .................................................. 284 MODE DOOR MOTOR ............................................ 295
Component Function Check ..................................284 MODE DOOR MOTOR : Removal and Installation. 295
HAC-6
PRECAUTIONS
< PRECAUTION > [AUTOMATIC AIR CONDITIONING]
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000010432151
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
F
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing HAC
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precautions for Removing Battery Terminal INFOID:0000000010521162
• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key K
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
L
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition M
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
N
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of O
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE: P
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to instruction described below.
1. Open the hood.
2. Turn ignition switch to the ON position.
3. Turn ignition switch to the OFF position with the driver side door opened.
4. Get out of the vehicle and close the driver side door.
HAC-7
PRECAUTIONS
< PRECAUTION > [AUTOMATIC AIR CONDITIONING]
5. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.
D4D engine : 20 minutes

HRA2DDT : 12 minutes
K9K engine : 4 minutes
M9R engine : 4 minutes
R9M engine : 4 minutes
V9X engine : 4 minutes
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
HAC-8
COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTOMATIC AIR CONDITIONING]
SYSTEM DESCRIPTION A
COMPONENT PARTS
AUTOMATIC AIR CONDITIONING SYSTEM
B
AUTOMATIC AIR CONDITIONING SYSTEM : Component Parts Location INFOID:0000000010432153
HAC
JMIIA3541ZZ
Left side of A/C unit assembly Right side of A/C unit assembly
HAC-9
COMPONENT PARTS
No. Component Function

Magnet clutch HAC-18, "COMPRESSOR : Magnet Clutch"
Compressor ECV (electrical control
HAC-18, "COMPRESSOR : ECV (Electrical Control Valve)"
valve)
Refrigerant pressure sensor HAC-19, "Refrigerant Pressure Sensor"
Ambient sensor HAC-19, "Ambient Sensor"

A/C relay is integrated in IPDM E/R. IPDM E/R operates A/C relay when
receiving A/C compressor request signal from ECM via CAN communica-
IPDM E/R tion line.
Refer to PCS-5, "Component Parts Location" for detailed installation loca-
tion.
ECM, when receiving A/C ON signal and blower fan ON signal from BCM,
transmits A/C compressor request signal to IPDM E/R via CAN communi-
cation according to status of the engine and refrigerant pressure.
ECM transmits engine coolant temperature signal to combination meter via
CAN communication line.
ECM Refer to ECH-13, "Component Parts Location" (HR engine models), ECM-
25, "ENGINE CONTROL SYSTEM : Component Parts Location"
(MR16DDT engine models), ECM-627, "ENGINE CONTROL SYSTEM :
Component Parts Location" (MR20DD engine models), ECK-12, "Compo-
nent Parts Location" (K9K engine models) or EC9-14, "Component Parts
Location" (R9M engine models) for detailed installation location.
Sunload sensor HAC-19, "Sunload Sensor"
In-vehicle sensor HAC-19, "In-vehicle Sensor"

Combination meter transmits ambient temperature signal and vehicle
Combination meter
speed signal to A/C auto amp. via CAN communication line.
A/C control HAC-18, "A/C Control"
Power transistor HAC-17, "A/C UNIT ASSEMBLY : Power Transistor"
Intake sensor HAC-14, "A/C UNIT ASSEMBLY : Intake Sensor"
Air mix door motor (Driver side) HAC-14, "A/C UNIT ASSEMBLY : Air Mix Door Motor (Driver Side)"
Aspirator HAC-14, "A/C UNIT ASSEMBLY : Aspirator"
Intake door motor HAC-16, "A/C UNIT ASSEMBLY : Intake Door Motor"
A/C auto amp. HAC-19, "A/C Auto Amp."
Air mix door motor (Passenger side) HAC-15, "A/C UNIT ASSEMBLY : Air Mix Door Motor (Passenger Side)"
Mode door motor HAC-15, "A/C UNIT ASSEMBLY : Mode Door Motor"
Blower motor HAC-17, "A/C UNIT ASSEMBLY : Blower Motor"
PTC HEATER CONTROL SYSTEM
HAC-10
COMPONENT PARTS
PTC HEATER CONTROL SYSTEM : Component Parts Location INFOID:0000000010499384
HAC
JMIIA3545ZZ O
Right side of A/C unit assembly
P
PTC relay-1/2/3 PTC relay is controlled by BCM, and supplies power supply to PTC heater.
HAC-11
COMPONENT PARTS
ECM transmits engine speed signal, engine coolant temperature signal,
cooling fan speed request signal, and electrical power cut freeze signal to
BCM via CAN communication line.
Refer to ECH-13, "Component Parts Location" (HR engine models), ECM-
ECM 25, "ENGINE CONTROL SYSTEM : Component Parts Location"
nent Parts Location" (K9K engine models) or EC9-14, "Component Parts Lo-
cation" (R9M engine models) for detailed installation location.
Combination meter transmits ambient temperature signal to BCM via CAN
Combination meter
communication line.
BCM receives each signals, and controls PTC relay.
BCM transmits idle up signal to ECM according to electrical load condition.
BCM
Refer to BCS-6, "BODY CONTROL SYSTEM : Component Parts Location"
for detailed installation location.
PTC heater HAC-17, "A/C UNIT ASSEMBLY : PTC Heater"
STOP/START SYSTEM
HAC-12
COMPONENT PARTS
STOP/START SYSTEM : Component Parts Location INFOID:0000000010499374
HAC
JMIIA3544ZZ O
HAC-13
COMPONENT PARTS

Ambient sensor Refer to HAC-19, "Ambient Sensor".
ECM transmits engine coolant temperature signal and stop/start status sig-
nal to A/C auto amp. via CAN communication line.
ECM receives stop/start permit signal from A/C auto amp. via CAN commu-
nication line.
ECM Refer to ECH-13, "Component Parts Location" (HR engine models), ECM-
(MR16DDT engine models), ECK-12, "Component Parts Location" (K9K
engine models) or EC9-14, "Component Parts Location" (R9M engine
models) for detailed installation location.
Sunload sensor HAC-19, "Sunload Sensor"
In-vehicle sensor HAC-19, "In-vehicle Sensor"

Combination meter transmits ambient temperature signal to A/C auto amp.
Combination meter
via CAN communication line.
A/C control HAC-18, "A/C Control"
Power transistor HAC-17, "A/C UNIT ASSEMBLY : Power Transistor"
A/C auto amp. HAC-19, "A/C Auto Amp."
A/C UNIT ASSEMBLY

A/C UNIT ASSEMBLY : Aspirator INFOID:0000000010432154
The aspirator generates the vacuum by the air blown from the A/C
unit assembly and draws the air of the passenger room to the in-
vehicle sensor area via the aspirator duct.
RJIA1804E
A/C UNIT ASSEMBLY : Intake Sensor INFOID:0000000010432155
Intake sensor measures evaporator temperature (through air tem-

perature). The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.
JMIIA3561GB
A/C UNIT ASSEMBLY : Air Mix Door Motor (Driver Side) INFOID:0000000010432156
DESCRIPTION
HAC-14
COMPONENT PARTS
• The step motor system is adopted for air mix door motor (driver side).
• When a drive signal is input from A/C auto amp. to door motor, a step motor built into the door motor rotates A
according to the drive signal, and then stops at the target door position.
• Rotation of motor is transmitted to air mix door (driver side) by link and lever, then air flow temperature
(driver side) is switched.
B
AIR MIX DOOR MOTOR (DRIVER SIDE) DRIVE METHOD
• The 4 drive coils are excited in sequence in order to drive the motor.
• Direction of rotation is changeable by recomposing pattern of excitation. C
JMIIA3562GB
A/C UNIT ASSEMBLY : Air Mix Door Motor (Passenger Side) INFOID:0000000010432157
H
DESCRIPTION
• The step motor system is adopted for air mix door motor (passenger side). HAC
• When a drive signal is input from A/C auto amp. to door motor, a step motor built into the door motor rotates
• Rotation of motor is transmitted to air mix door (passenger side) by link and lever, then air flow temperature J
(passenger side) is switched.
AIR MIX DOOR MOTOR (PASSENGER SIDE) DRIVE METHOD
• The 4 drive coils are excited in sequence in order to drive the motor. K
• Direction of rotation is changeable by recomposing pattern of excitation.
JMIIA3563GB
P
A/C UNIT ASSEMBLY : Mode Door Motor INFOID:0000000010432158
DESCRIPTION
• The step motor system is adopted for mode door motor.
HAC-15
COMPONENT PARTS
• Rotation of motor is transmitted to mode door (center ventilator and defroster door, sub defroster door, side
ventilator door, and foot door) by link, rod, and lever, then air outlet is switched.
MODE DOOR MOTOR DRIVE METHOD
JMIIA3564GB
A/C UNIT ASSEMBLY : Intake Door Motor INFOID:0000000010432159
DESCRIPTION
• The step motor system is adopted for intake door motor.
• Rotation of motor is transmitted to intake door by lever, then air inlet is switched.
INTAKE DOOR MOTOR (DRIVER SIDE) DRIVE METHOD
JMIIA3565GB
HAC-16
COMPONENT PARTS
A/C UNIT ASSEMBLY : Blower Motor INFOID:0000000010432160
A
• Brush motor, that rotates coil while brush functions as contact
points, is adopted for blower motor.
• Rotation speed changes according to voltage from power transis- B
tor.
D
JMIIA3336ZZ
JMIIA0793GB
H
A/C UNIT ASSEMBLY : Power Transistor INFOID:0000000010432161
• Power transistor, that uses MOS field effect transistor, is adopted HAC
for blower motor speed control.
NOTE:
MOS field effect transistor is a transistor for which the gate portion J
is composed of a metal electrode on an oxide layer of semiconduc-
tor. Field effect transistor is controlled by voltage, while ordinary
transistor is controlled by current. Electrode of field effect transistor
is called source, drain, or gate, while electrode of ordinary transis- K
tor is called emitter, collector, or base.
JMIIA3335ZZ
L
• Power transistor continuously controls voltage to blower motor, according to gate voltage from A/C auto
amp. M
• This power transistor does not require a HI relay even when the maximum voltage is applied to blower motor
at HI status, because voltage drop is nominal.
N
A/C UNIT ASSEMBLY : PTC Heater INFOID:0000000010499375
• PTC heater is installed on passenger lower side of A/C unit assembly.

• Heat element is heated and air flow temperature is increased by O
power supply from PTC relay.
JMIIA2397ZZ
HAC-17
COMPONENT PARTS
COMPRESSOR
COMPRESSOR : Magnet Clutch INFOID:0000000010432162
DESCRIPTION
Compressor is driven by the magnet clutch which is magnetized by electric power supply.
STRUCTURE AND OPERATION
• Magnet clutch consists of pulley, clutch disc, and field coil.
- Pulley is connected with crankshaft pulley of engine via drive belt
and is always rotated while engine is running.
- Clutch disc is connected with drive shaft of compressor.
- Field coil, which becomes a strong electric magnet when electricity
is supplied, strongly pulls clutch disc and presses it to pulley.
• When A/C relay integrated in IPDM E/R turns ON, electricity is
supplied to field coil, clutch disc is presses to pulley, and engine
rotational movement is transmitted from crankshaft pulley ⇒ drive
belt ⇒ pulley ⇒ clutch disc ⇒ drive shaft. Compressor is operated.
When A/C relay turns OFF, electricity is not supplied to field coil,
JMIIA1767GB
and clutch disc is released from pulley. Compressor is not oper-
ated.
COMPRESSOR : ECV (Electrical Control Valve) INFOID:0000000010432163
• ECV (Electrical Control Valve) is integrated in the compressor.

IPDM E/R receives the ECV control signal from A/C auto amp. via
CAN communication, and ECV is controlled according to the con-
trol signal transmitted from IPDM E/R.
• ECV is controlled according to the control signal transmitted from
IPDM E/R.
The control signal transmitted by IPDM E/R is controlled according
to the ECV control signal transmitted from A/C auto amp. via CAN
communication.
• ECV varies the air pressure balance in the left and right air spaces
that are divided by the swash plate in order to change the angle of
JMIIA3566GB
the swash plate inside the compressor.
By changing the swash plate angle, it changes the piston stroke and controls the refrigerant discharge
amount.
A/C Control INFOID:0000000010432164
A/C control has switches and display that can set and indicate the
operation of automatic air conditioning system. A/C control transmits
setting status to A/C auto amp. via LIN communication line. A/C auto
amp. controls automatic air conditioning system.
JMIIA3334ZZ
HAC-18
COMPONENT PARTS
A/C Auto Amp. INFOID:0000000010432165
A
A/C auto amp. controls automatic air conditioning system by input-
ting and calculating signals from each sensor and each switch. A/C
auto amp. has self-diagnosis function. Diagnosis of automatic air B
conditioning system can be performed quickly.
D
JMIIA3333ZZ
Ambient Sensor INFOID:0000000010503106

E
Ambient sensor measures ambient air temperature. The sensor
uses a thermistor which is sensitive to the change in temperature.
The electrical resistance of the thermistor decreases as temperature F
increases.
H
JMIIA1719GB
In-vehicle Sensor INFOID:0000000010432167

HAC
In-vehicle sensor measures temperature of intake air that flows
through aspirator to passenger room. The sensor uses a thermistor
which is sensitive to the change in temperature. The electrical resis- J
tance of the thermistor decreases as temperature increases.
JMIIA1720GB
Sunload Sensor INFOID:0000000010432168 M
Sunload sensor measures sunload amount. This sensor converts

sunload amount to voltage signal by photodiode and transmits it to
A/C auto amp. N
JMIIA1956GB
Refrigerant Pressure Sensor INFOID:0000000010432169
DESCRIPTION
HAC-19
COMPONENT PARTS
• The refrigerant pressure sensor converts high-pressure side refrigerant pressure into voltage and outputs it
to ECM.
• ECM operates cooler cycle protection and cooling fan speed control according to voltage value that is input.
PBIB2657E

• The refrigerant pressure sensor is a capacitance type sensor. It consists of a pressure detection area and a
signal processing area.
• The pressure detection area, which is a variable capacity condenser, changes internal static capacitance
according to pressure force.
• The signal processing area detects the static capacitance of the pressure detection area, converts the static
capacitance into a voltage value, and transmits the voltage value to ECM.
HAC-20
SYSTEM
SYSTEM
A
AUTOMATIC AIR CONDITIONING SYSTEM : System Description INFOID:0000000010432170
B
SYSTEM DIAGRAM
C
HAC
N
JMIIA3567GB
DESCRIPTION
• Automatic air conditioning system is controlled by each function of A/C auto amp., ECM and IPDM E/R. O
• Each operation of air conditioning system can be controlled by A/C control.
CONTROL BY A/C AUTO AMP.
• HAC-22, "AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control" P
• HAC-23, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control"
• HAC-23, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control"
• HAC-24, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control"
• HAC-24, "AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control"
• HAC-25, "AUTOMATIC AIR CONDITIONING SYSTEM : Door Control"
• HAC-29, "AUTOMATIC AIR CONDITIONING SYSTEM : Cooling Fan Control"
• HAC-30, "AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset Control"
HAC-21
SYSTEM
• Correction for input value
Ambient temperature correction
- A/C auto amp. inputs the temperature detected by ambient sensor as the ambient temperature.
- A/C auto amp. performs the correction of the temperature detected by ambient sensor for air conditioning
control.
- A/C auto amp. selects and uses the initial value of ambient temperature data depending on the engine cool-
ant temperature when turning the ignition switch from OFF to ON. The detection temperature of the ambient
sensor is used when engine coolant temperature is low [less than approximately 56°C (133°F)]. The mem-
ory data (before the ignition switch is OFF) when the engine is warmed up [approximately 56°C (133°F) or
more].
- The correction of the ambient temperature is not performed when the detection temperature of the ambient
temperature is less than approximately −20°C (–4°F).
In-vehicle temperature correction
- A/C auto amp. inputs the temperature detected by in-vehicle sensor as the in-vehicle temperature.
- A/C auto amp. performs the correction of the temperature detected by in-vehicle sensor for air conditioning
control.
- A/C auto amp. performs the correction so that the recognition passenger room temperature changes
depending on the difference between the detected passenger room temperature and the recognition pas-
senger room temperature. If the difference is large, the changing is early. The changing becomes slow as
the difference becomes small.
Intake temperature correction
- A/C auto amp. inputs the temperature detected by intake sensor as the intake temperature (evaporator tem-
perature).
- A/C auto amp. performs the correction of the temperature detected by intake sensor for air conditioning con-
trol.
- A/C auto amp. performs the correction so that the recognition intake temperature changes depending on the
difference between the detected intake temperature and the recognition intake temperature. If the difference
is large, the changing is early. The changing becomes slow as the difference becomes small.
Sunload amount correction
- A/C auto amp. inputs the sunload amount detected by sunload sensor.
- A/C auto amp. performs the correction of the sunload amount detected by sunload sensor for air condition-
ing control.
- When the sunload amount suddenly changes, for example when entering a tunnel, perform the correction so
that the recognition sunload amount of the A/C auto amp. changes slowly.
Set temperature correction
- A/C auto amp. performs the correction to the target temperature set by the temperature control switch so as
to match the temperature felt by the passengers depending on the ambient temperature detected by ambi-
ent sensor and controls it so that the in-vehicle temperature is always the most suitable.
CONTROL BY ECM
HAC-24, "AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control"
CONTROL BY IPDM E/R
HAC-24, "AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control"
AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control INFOID:0000000010432171
• When ignition switch is in the ON position, A/C auto amp. always

automatically controls temperature regardless of air conditioner
operational state.
• A/C auto amp. calculates the target air mix door opening angle
depending on set temperature, in-vehicle temperature, ambient
temperature, and sunload.
• Air mix door is controlled depending on the comparison of current
air mix door opening angle and target air mix door opening angle.
• Regardless of in-vehicle temperature, ambient temperature, and
sunload, air mix door is fixed at the fully cold position when set
temperature is 16.0°C, and at the fully hot position when set tem-
JPIIA0633GB
perature is 30.0°C.
HAC-22
SYSTEM
AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control INFOID:0000000010432172
A
• While air outlet is in automatic control, A/C auto amp. selects the
mode door position depending on a target air mix door angle and
outlet air temperature calculated from sunload. B
• If ambient temperature is excessively low, D/F is selected to pre-
vent windshield fogging when air outlet is set to FOOT.
D
JMIIA0710GB
AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control INFOID:0000000010432173

E
DESCRIPTION
• A/C auto amp. changes gate voltage of power transistor and controls air flow continuously. When air flow is
increased, voltage of blower motor gradually increases to prevent a sudden increase in air flow. F
• In addition to manual control and automatic control, air flow control is compose of starting fan speed control,
low coolant temperature starting control, high in-vehicle temperature starting control, and blower speed con-
trol at door motor operation. G
AUTOMATIC AIR FLOW CONTROL
• A/C auto amp. decides target air flow depending on target air mix door opening angle.
• A/C auto amp. changes voltage of blower motor and controls air flow continuously so that air flow matches to H
target air flow.
• When air outlet is VENT or B/L, the minimum air flow is changed
depending on sunload. HAC
JMIIA1129GB
STARTING FAN SPEED CONTROL L

When blower motor is activated, A/C auto amp. gradually increases voltage of blower motor to prevent a sud-
den increase in discharge air flow. [T1 – T2 = approximately 5 seconds (for Europe and Russia), approximately
7 seconds (except for Europe and Russia)] M
NOTE:
Do not perform the starting air flow control when the discharge outlet
is set to DEF.
N
JMIIA1130GB
LOW COOLANT TEMPERATURE STARTING CONTROL
HAC-23
SYSTEM
If the engine coolant temperature is 56°C (133°F) or less, to prevent
a cold discharged air flow, A/C auto amp. suspends blower motor
activation for the maximum 150 seconds depending on target air mix
door opening angle. After this, voltage of blower motor is increased
gradually, and blower motor is activated.
JMIIA1227GB
HIGH IN-VEHICLE TEMPERATURE STARTING CONTROL

When evaporator temperature is high [intake sensor value is 35°C (95°F) or more], to prevent a hot dis-
charged air flow, A/C auto amp. suspends blower motor activation for approximately 3 seconds so that evapo-
rator is cooled by refrigerant.
FAN SPEED CONTROL AT DOOR MOTOR OPERATION
When mode door motor is activated while air flow is more than the specified value, A/C auto amp. reduces
temporarily fan speed so that mode door moves smoothly.
AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control INFOID:0000000010432174
• A/C auto amp. controls intake door motor, and change air inlet.
• While air inlet is in automatic control, A/C auto amp. selects air
inlet (fresh air intake, 20% fresh air intake, or recirculation)
depending on set temperature, in-vehicle temperature, and ambi-
ent temperature.
JMIIA0711GB
AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control INFOID:0000000010432175
DESCRIPTION
• When the compressor activation condition is satisfied while blower motor is activated, A/C auto amp. trans-
mits A/C ON signal and blower fan ON signal to ECM.
• ECM judges the conditions of each sensor (Refrigerant pressure sensor signal, accelerator position signal,
etc.), and transmits the A/C compressor request signal to IPDM E/R via CAN communication line.
• By receiving the A/C compressor request signal from ECM, IPDM E/R turns the A/C relay to ON, and acti-
vates the compressor. Refer to PCS-7, "RELAY CONTROL SYSTEM : System Description".
CONTROL BY A/C AUTO AMP.
Low Temperature Protection Control
When intake sensor detects that evaporator fin temperature is [−
5.0°C (23.0°F)] or less, A/C auto amp. requests ECM to turn the
compressor OFF, and stops the compressor.
When the air temperature returns to [1.0°C (33.8°F)] or more, the
compressor is activated.
JMIIA2550GB
Refrigerant Discharge Amount Control
HAC-24
SYSTEM
• A/C auto amp. transmits the ECV control signal via CAN communication. IPDM E/R transmits the control sig-
nal to ECV according to the received ECV control signal. A
• ECV is controlled according to change in the duty ratio of the transmitted control signal.
• Except when temperature setting is full cold or outlet is DEF, A/C auto amp. controls the refrigerant dis-
charge amount according to the required cooling capacity.
B
• A/C auto amp. increases the refrigerant discharge amount when evaporator temperature is higher than the
target temperature upper limit, and reduces the refrigerant discharge amount when evaporator temperature
is at or below the target temperature upper limit.
NOTE: C
Target temperature upper limit value of evaporator can be changed using “TARGET EVAPORATOR TEMP
UPPER LIMIT SETTING” in “WORK SUPPORT” mode of CONSULT. Refer to HAC-78, "Setting of Target
Evaporator Temperature Upper Limit Value". D
Compressor Oil Circulation Control
When the engine starts, A/C auto amp. activates the compressor for a few seconds and circulates the com-
pressor oil once. E
CONTROL BY ECM
Compressor Protection Control at Pressure Malfunction
When the high-pressure side value that is detected by refrigerant pressure sensor is as per the following state, F
ECM requests IPDM E/R to turn A/C relay OFF and stops the compressor.
• 3.12 MPa (31.82 kg/cm2, 452.4 psi) or more (When the engine speed is less than 1,500 rpm)
G
• 2.74 MPa (27.95 kg/cm2, 397.3 psi) or more (When the engine speed is 1,500 rpm or more)
• 0.14 MPa (1.43 kg/cm2, 20.3 psi) or less
Air Conditioning Cut Control H
When the engine condition is high load, ECM transmit A/C relay OFF request to IPDM E/R, and stops the
compressor.
AUTOMATIC AIR CONDITIONING SYSTEM : Door Control INFOID:0000000010432176 HAC
SWITCH AND THEIR CONTROL FUNCTION

J
HAC-25
SYSTEM
JMIIA3570ZZ
Intake door Blower motor Air conditioner filter

Evaporator Heater core PTC heater
Air mix door (driver side/passenger Foot door Side ventilator door
side)
Sub defroster door Center ventilator and defroster door
Fresh air Recirculation air Discharge air
Defroster Center ventilator Side ventilator
Rear ventilator*1 Front foot Rear foot*2
*1: With rear ventilator

*2: With rear foot duct
NOTE:
The sub-defroster and side ventilator door include a permanent opening and does not fully close.
HAC-26
SYSTEM
For Europe and Russia
Door position A
Mode door Air mix door
Center ventilator and defroster door

B
Side ventilator door

Sub defroster door
Passenger side
Intake door
Driver side
Switch/dial position
Foot door
C
E
AUTO switch AUTO
VENT/DEF (V/D)
F
VENT
• MODE VENT switch Bi-level (B/L)

• MODE FOOT switch MODE — G
ALL
• MODE DEF switch position — —
• MAX DEF switch FOOT
DEF/FOOT (D/F) H
DEF
REC HAC
INTAKE switch*
FRE
Full cold
Lo J
DUAL
Temperature control
switch: 16.0°C – 30.0°C AUTO
dial (Driver side)
OFF
Full hot
HI
K
Full cold
Lo — — — —
Temperature control L
16.0°C – 30.0°C AUTO —
dial (Driver side) —
Full hot
DUAL HI
switch: M
ON Full cold
Lo
Temperature control
16.0°C – 30.0°C AUTO
dial (Passenger side) — N
Full hot
HI
ON·OFF switch OFF — O
*: Air inlet status is displayed by indicator during activating automatic control
HAC-27
SYSTEM
Except for Europe and Russia
Door position
Mode door Air mix door

Sub defroster door
Passenger side
Intake door
Driver side
Foot door
AUTO switch AUTO
MODE switch —
— —
DEF switch
REC switch*
FRE switch*
Full cold
18.0°C
DUAL
Temperature control
switch: 18.5°C – 31.5°C AUTO
dial (Driver side)
OFF
Full hot
32.0°C
Full cold
18.0°C — — — —
Temperature control
18.5°C – 31.5°C AUTO —
dial (Driver side) —
Full hot
DUAL 32.0°C
switch:
ON Full cold
18.0°C
Temperature control
18.5°C – 31.5°C AUTO
dial (Passenger side) —
Full hot
32.0°C
ON·OFF switch OFF —

AIR DISTRIBUTION
Without rear ventilator, without rear foot
Discharge air flow
Air outlet/distribution
MODE position Ventilator
Front foot Defroster
Center Side
V/D* 40% 35% — 25%
VENT 54% 46% — —
B/L 31% 40% 29% —
HAC-28
SYSTEM
Discharge air flow
A
Center Side B
ALL* 21% 34% 31% 14%
FOOT — 10% 58% 32%
D/F — 9% 43% 48% C
DEF — 10% — 90%
*: These positions are applied only to models for Europe and Russia. D
Without rear ventilator, with rear foot
Discharge air flow
Air outlet/distribution E
MODE position Ventilator Foot
Defroster
Center Side Front Rear
F
V/D 40% 35% — — 25%
VENT 54% 46% — — —
B/L 33% 40% 16% 11% — G
ALL 22% 35% 16% 11% 16%
FOOT — 11% 32% 25% 32%
H
D/F — 8% 24% 19% 49%
DEF — 10% — — 90%
With rear ventilator, with rear foot HAC

Discharge air flow
Ventilator Foot J
MODE position
Front Defroster
Rear Front Rear
Center Side
K
V/D 39% 27% 11% — — 23%
VENT 47% 38% 15% — — —
B/L 25% 34% 13% 18% 10% — L
ALL 21% 27% 11% 20% 10% 11%
FOOT — 7% 4% 38% 24% 27%
M
D/F — 6% 2% 30% 17% 45%
DEF — 8% 2% — — 90%
AUTOMATIC AIR CONDITIONING SYSTEM : Cooling Fan Control INFOID:0000000010503110

N
DESCRIPTION
A/C auto amp. controls the cooling fan operation request according to the refrigerant pressure status and vehi- O
cle speed status.
NOTE:
For an overview of the cooling fan and information about control, refer to ECH-33, "COOLING FAN CONTROL P
: System Description" (HR engine models), ECM-74, "COOLING FAN CONTROL : System Description"
(MR16DDT engine models), ECM-654, "COOLING FAN CONTROL : System Description" (MR20DD engine
models), ECK-34, "COOLING FAN CONTROL : System Description" (K9K engine models) or EC9-37,
"COOLING FAN CONTROL : System Description" (R9M engine models).
CONTROL OUTLINE
• A/C auto amp. receives the refrigerant pressure sensor signal from ECM via CAN communication, and the
vehicle speed signal from the combination meter via CAN communication.
HAC-29
SYSTEM
• A/C auto amp. sets one of the optionally determined stages according to the received refrigerant pressure
sensor signal and vehicle speed signal.
NOTE:
For the rules that prescribe the predetermined stages, refer to the following figures.
• Vehicle speed stages
Vehicle speed [Km/h (MPH)]
- : 12 (7.5)
- : 20 (12)
- : 72 (45)
- : 80 (50)
JMIIA3568GB
• Refrigerant pressure stages

Refrigerant pressure [MPa (bar, kg/cm2, psi)]
- : 0.7 (7, 7.14, 102)
- : 1.0 (10, 10.2, 145)
- : 1.28 (12.8, 13.1, 186)
- : 1.58 (15.8, 16.1, 229)
- : 1.88 (18.8, 19.2, 273)
- : 2.08 (20.8, 21.2, 302)
JMIIA3569GB
• The requested cooling fan operation strength (0%, 40%, 100%%) is determined as shown in the following
table according to the combination of these two stages, and the request signal is transmitted to ECM via
CAN communication.
Cooling fan operation strength
Unit: %
Refrigerant pressure stages
—
1 2 3 4
1 40 40 100 100
Vehicle speed stag-
2 40 40 100 100
es
3 0 0 0 100
AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset

Control INFOID:0000000010503109
• Step motors are used for the mode door motor air mix door motor (driver side/passenger side), and intake
door motor.
• Because the step motors do not have position detection mechanisms, there may be a deviation between the
door position recognized by A/C auto amp. and the actual door position.
Therefore, A/C auto amp. performs motor zero position reset for aligning its recognized door position with
the actual door position.
• The reset signal is transmitted from A/C auto amp. to the air mix door motor (driver side/passenger side),
mode door motor, and intake door motor, which then perform zero position reset.
• After any of the following conditions is met, A/C auto amp. performs motor zero position reset when the igni-
tion switch is next turned ON.
- The battery terminal is disconnected and then reconnected.
- The travel distance reaches 3,000 km (1846 miles). [Performed every 3,000 km (1846 miles).]
• If A/C auto amp., air mix door motor (driver side, passenger side), mode door motor, or intake door motor is
removed, it is necessary to perform motor zero position reset using CONSULT.
HAC-30
SYSTEM
AUTOMATIC AIR CONDITIONING SYSTEM : Fail-safe INFOID:0000000010502850
A
FAIL-SAFE FUNCTION
If a communication error exists between the A/C auto amp. and A/C control for 30 seconds or longer, air con-
ditioning is controlled under the following conditions: A/C auto amp. is controlled in the setting state before the B
communication error occurs for following setting.
• Set temperature
• Air outlet C
• Blower fan speed
• Air inlet
• A/C switch
PTC HEATER CONTROL SYSTEM D
PTC HEATER CONTROL SYSTEM : System Description INFOID:0000000010499351
E
SYSTEM DIAGRAM
HAC
JMIIA3582GB J
DESCRIPTION
• BCM performs PTC relay ON/OFF control based on engine speed, engine coolant temperature, electrical
power cut freeze signal (permission signal, retention signal, stop signal), blower motor operation state sig- K
nal, front window defogger state signal, ambient temperature signal, battery voltage, and electrical load state
(high beam request, low beam request, and others).
• When PTC relay turns ON, power supply is supplied to PTC heater. Heating element is heated and air flow L
temperature is increased. Heating is available for a period of time until engine coolant temperature is
increased when engine starts cold in cold climate.
• Idle up request signal is transmitted from BCM to ECM while PTC heater operates. Idle speed is increased,
warming-up is facilitated, and battery electric power is obtained. M
• Electric power supplied to PTC heating element is subject to PTC relay control conditions.
PTC heater Operation PTC relay-1 PTC relay-2 PTC relay-3 Electric power (W) N
OFF OFF OFF OFF OFF Approx. 0
PTC heater-1 LOW ON OFF OFF Approx. 333
O
PTC heater-2 MID ON ON OFF Approx. 666
PTC heater-3 HI ON ON ON Approx. 999
NOTE: P
PTC heater operation depends on ambient temperature and battery voltage. PTC heater is ON when ambient
temperature is 8°C or less. PTC heater is OFF when ambient temperature is 12°C (53.6°F) or more. PTC
heater is ON when battery voltage is 11.5 V or more. PTC heater is OFF when battery voltage is 11 V or less.
STOP/START SYSTEM
HAC-31
SYSTEM
STOP/START SYSTEM : System Description INFOID:0000000010499353
SYSTEM DIAGRAM
JMIIA3571GB
DESCRIPTION
• In the stop/start system, ECM performs integrated control based on the information from control units, sen-
sors and switches. For details, refer to ECH-35, "STOP/START SYSTEM : System Description" (HRA2DDT
engine models), ECM-79, "STOP/START SYSTEM : System Description" (MR16DDT engine models), ECK-
39, "STOP/START SYSTEM : System Description" (K9K engine models), EC9-42, "STOP/START SYSTEM
: System Description (M/T models)" (R9M engine M/T models) or EC9-50, "STOP/START SYSTEM : Sys-
tem Description (CVT models)" (R9M engine CVT models).
• A/C auto amp. transmits stop/start permit signal (permit) to ECM via CAN communication if it judges that the
comfort level in the passenger room can be maintained, even when engine stops while idling, based on each
sensor and the set temperature.
• A/C auto amp. receives operation status of stop/start system (stop/start status signal) from ECM via CAN
communication. When A/C auto amp. recognizes that stop/start system is operating based on the signal, it
changes control characteristics of air flow and inlet.
• When A/C auto amp. judges that the comfort level in the passenger room cannot be maintained while stop/
start function operates, it cancels stop/start permit signal (permit) and requests ECM to restart engine. Also,
when switch operation of A/C control (DEF switch) occurs, it also requests engine restart to ECM as well.
Stop/start Permission Condition Evaluated By A/C Auto Amp. (Before Stop/start Operation)
Before stop/start operation, when the following conditions are met, A/C auto amp. judges that stop/start sys-
tem operation is available and transmits stop/start permit signal to ECM via CAN communication.
• Outlet: Other than DEF (Enabled only when the ambient temperature is 25oC or less. When ambient tem-
perature is higher than 25°C (77°F), the outlet condition is not included in the conditions for judging that stop/
start is possible.)
• Air flow: Other than for maximum position
• Passenger room temperature: Becomes approx. 20°C (68°F) or more (when A/C switch is ON/OFF) or
approx. 30°C (86°F) or less (only when A/C switch is ON).
- When A/C switch is ON: 20°C (68°F) or more, and 30°C (86°F) or less.
- When A/C switch is OFF: 20°C (68°F) or more
HAC-32
SYSTEM
NOTE:
When air conditioning system is OFF, it judges stop/start function is available at all times. A
Stop/start Prohibition Condition Evaluated By A/C Auto Amp. (During Stop/start Operation)
During stop/start operation, when any of the following conditions is met, A/C auto amp. judges that stop/start
system operation is prohibited, cancels stop/start permit signal (inhibit), and requests ECM to restart engine. B
• AUTO switch: Pressed
• A/C switch: Pressed.
• MAX DEF switch (for Europe and Russia) / DEF switch (except for Europe and Russia): Pressed [only when C
ambient temperature is 25°C (77°F) or less]
• Passenger room temperature: Becomes 20°C (68°F) or less (when A/C switch is ON/OFF) or 30°C (86°F) or
more (only when A/C switch is ON)
• Evaporator temperature: Becomes 16°C (60.8°F) or more (only when A/C switch is ON) D
A/C CONTROL DURING STOP/START OPERATION
During stop/start operation, A/C auto amp. changes air flow and control characteristics of air inlet within a
range that does not adversely affect the comfort level, prolongs stop/start operation time and reduces power E
consumption for improving fuel economy. Refer to the following items for details of each control.
Air Flow Control
F
Air flow reduction control during stop/start operation
• A/C auto amp increases voltage to power transistor gate compared to ordinary operation and reduces volt-
age to blower motor. This reduces air flow. G
• Due to reduced airflow, the amount of air that passes evaporator is reduced. Increase of evaporator temper-
ature can be moderated. This helps prevent a rise in evaporator temperature from meeting the stop/start
prohibition condition, prolonging stop/start operation time.
• Also, by decreasing the voltage applied to blower motor, power consumption is reduced. This moderates H
alternator power output after engine is restarted.
NOTE:
When the fan switch is operated while stop/start is operating, the air flow changes to the setting from before HAC
stop/start is activated. (The air flow indicator also changes in the same way.)
Air Inlet Control
J
Air inlet change control during stop/start operation
• A/C auto amp. increases recirculation air mixing ratio compared to ordinary operation.
• By increasing recirculation air mixing ratio, cooled air in passenger room is circulated in larger amount than
during ordinary operation and increase of evaporator temperature can be moderated. This helps prevent K
stop/start prohibition condition (evaporator temperature) from being met and prolongs stop/start operation
time.
L
HAC-33
OPERATION
OPERATION
Switch Name and Function INFOID:0000000010432180
OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM (FOR EUROPE AND
RUSSIA)
Display: Display in A/C control
• Air conditioning operation status is indicated on display in A/C control.
• Air conditioning status display screen is indicated when MODE switch is pressed while air conditioning is
OFF.
Operation: A/C control
Without front window defogger
JMIIA3572ZZ
Fan switch INTAKE switch Temperature control dial [passenger

side (RHD models)/driver side (LHD
models)]
MAX DEF switch A/C switch AUTO switch
MODE DEF switch MODE VENT switch MODE FOOT switch
DUAL switch Temperature control dial [driver side ON·OFF switch
(RHD models)/passenger side (LHD
models)]
Without front window defogger
JMIIA3573ZZ
HAC-34
OPERATION
Fan switch INTAKE switch Temperature control dial [passenger A

models)]
MAX DEF switch A/C switch AUTO switch
B
MODE DEF switch MODE VENT switch MODE FOOT switch
DUAL switch Temperature control dial [driver side ON·OFF switch
models)]
C
Switch name Function D

• Air flow can be set within a range between 1st – 7th speed according to switch operation.
- Press (large): Air flow increases
- Press (small): Air flow decreases E
• Air conditioning turns ON and operates according to the following status, when this switch is pressed
while air conditioning is OFF.
Fan switch - Air outlet: Automatic control
- Air flow: 1st speed F
- Air inlet: Settings set before this switch is pressed
- A/C switch: Settings set before air conditioning is turned OFF
NOTE:
Automatic air flow control is cancelled (AUTO switch indicator turns OFF), when fan switch is pressed G
while AUTO switch indicator is ON.
Air inlet changes between recirculation (REC) ⇔ fresh air intake (FRE) each time this switch is pressed.
• Switch indicator lamp ON: Recirculation H
INTAKE switch • Switch indicator lamp OFF: Fresh air intake
NOTE:
Air inlet can be changed when front air conditioning is in OFF status.
HAC
• Setting temperature can be set according to dial operation within a range between 16.0°C – 30.0°C at
a rate of 0.5°C per adjustment.
- Clockwise: Setting temperature increases
- Counterclockwise: Setting temperature decreases J
• If temperature control dial (driver side) is counterclockwise turned when temperature setting is 16.0°C,
temperature setting indicates “Lo”. And air conditioning system operates following status.
- Air mix: Full cold
- Air outlet: Settings set before temperature setting is “Lo” K
- Air flow: 7th speed
- Air inlet: REC
Temperature control
- A/C switch: ON
dial (driver side)
• If temperature control dial (driver side) is clockwise turned when temperature setting is 30.0°C, tem-
L
perature setting indicates “HI”. And air conditioning system operates following status.
- Air mix: Full hot
- Air outlet: Settings set before temperature setting is “HI”
M
- Air flow: 7th speed
- Air inlet: FRE
- A/C switch: Settings set before temperature setting is “HI”
NOTE: N
When air conditioning is OFF, setting temperature can be set only while air conditioning status screen
(only when MODE switch is pressed) is indicated.
HAC-35
OPERATION
Switch name Function
• Left and right ventilation temperature separately control (DUAL switch indicator) turns ON according
to dial operation. Air flow temperature of passenger side can be changed without changing air flow
temperature of driver side.
Temperature control - Counterclockwise: Setting temperature decreases
dial (passenger side) • If temperature control dial (passenger side) is counterclockwise turned when temperature setting is
16.0°C, temperature setting indicates “Lo”. And air mix setting is set to full cold.
• If temperature control dial (passenger side) is clockwise turned when temperature setting is 30.0°C,
temperature setting indicates “HI”. And air mix setting is set to full hot.
NOTE:
MAX DEF mode (switch indicator) changes between ON ⇔ OFF each time switch is pressed.
• When this switch is pressed while air conditioning is ON
- Air conditioning becomes the following status when DEF mode is turned ON.
• Air outlet: DEF
• Air flow: Maximum setting
• Air inlet: Fresh air intake
• A/C switch: ON
- Air conditioning becomes the following status when DEF mode is turned OFF.
• Air outlet: Settings set before DEF mode is turned ON
• Air flow: Settings set before DEF mode is turned ON
• Air inlet: Settings set before DEF mode is turned ON
• A/C switch: Settings set before DEF mode is turned ON
• When this switch is pressed while air conditioning is OFF
MAX DEF switch
- Air conditioning turns ON and operates in the following status, when DEF mode is turned ON.
• Air outlet: DEF
• Air flow: Maximum setting
• A/C switch: ON
• Air outlet: Automatic control
• Air flow: Automatic control
• Air inlet: Automatic control
• A/C switch: Settings set before DEF mode is turned OFF
NOTE:
When DEF mode is turned ON while AUTO switch indicator is turned ON, AUTO switch indicator turns
OFF. However, automatic air flow control continues.
Compressor control (switch indicator) changes between ON ⇔ OFF each time this switch is pressed
while blower motor is operated.
A/C switch
NOTE:
A/C switch cannot be turned ON when blower motor is OFF.
• AUTO switch indicator turns ON and air conditioning becomes the following status, when this switch is
pressed while air conditioning is ON.
- Air outlet: Automatic control
- Air flow: Automatic control
- Air inlet: Automatic control
- A/C switch: Settings set before this switch is pressed
AUTO switch while air conditioning is OFF. (AUTO switch indicator turns ON)
NOTE:
When air outlet or air flow is manually operated while AUTO switch indicator is ON, AUTO switch indica-
tor turns OFF. However, automatic control continues for other functions than air outlet or air flow.
HAC-36
OPERATION
A
• Air outlet changes to DEF when this switch is pressed while air conditioning is ON and air outlet con-
dition is automatic control.
• Air outlet changes as following when this switch is pressed while air conditioning is ON and air outlet
condition is manual control. B
- V/D ⇒ VENT
- VENT ⇒ V/D
- B/L ⇒ ALL
- ALL ⇒ B/L C
- FOOT ⇒ D/F
- D/F ⇒ FOOT
- DEF ⇒ Automatic control
- Automatic control (MODE DEF/VENT/FOOT switch indicator is not illuminated) ⇒ DEF D
• When this switch is pressed while air conditioning is ON and MODE DEF is ON, air outlet control is
changed to automatic control.
MODE DEF switch • When this switch is pressed while air conditioning is OFF, Air conditioning becomes the following status
- Air outlet: DEF
E
- Air flow: Minimum setting
- Air inlet: Settings set before air conditioning is turned OFF
F
• When this switch is pressed while MAX DEF is ON, Air conditioning becomes the following status
- Air outlet: DEF
- Air flow: Settings set before MAX DEF is turned ON*
- Air inlet: Settings set before MAX DEF is turned ON* G
- A/C switch: Settings set before MAX DEF is turned ON*
NOTE:
• Automatic air outlet control is cancelled (AUTO switch indicator turns OFF), when MODE DEF switch
is pressed while AUTO switch indicator is ON. H
• *: When MAX DEF is turned ON from air conditioning OFF status, each settings are set before air con-
ditioning is turned OFF.
• Air outlet changes to VENT when this switch is pressed while air conditioning is ON and air outlet con- HAC
condition is manual control.
- V/D ⇒ DEF J
- VENT ⇒ Automatic control
- B/L ⇒ FOOT
- ALL ⇒ D/F
- FOOT ⇒ B?L K
- D/F ⇒ ALL
- DEF ⇒ V/D
- Automatic control (MODE DEF/VENT/FOOR switch indicator is not illuminated) ⇒ VENT
• When this switch is pressed while air conditioning is ON and MODE VENT is ON, air outlet control is L
MODE VENT switch • When this switch is pressed while air conditioning is OFF, Air conditioning becomes the following status
- Air outlet: VENT
M
• When this switch is pressed while MAX DEF is ON, Air conditioning becomes the following status N
- Air outlet: VENT
- Air inlet: Settings set before MAX DEF is turned ON*
- A/C switch: Settings set before MAX DEF is turned ON* O
NOTE:
• Automatic air outlet control is cancelled (AUTO switch indicator turns OFF), when MODE VENT switch
is pressed while AUTO switch indicator is ON.
• *: When MAX DEF is turned ON from air conditioning OFF status, each settings are set before air con- P
HAC-37
OPERATION
• Air outlet changes to FOOT when this switch is pressed while air conditioning is ON and air outlet con-
- V/D ⇒ ALL
- VENT ⇒ B/L
- B/L ⇒ VENT
- ALL ⇒ V/D
- FOOT ⇒ Automatic control
- D/F ⇒ DEF
- DEF ⇒D/F
- Automatic control (MODE DEF/VENT/FOOR switch indicator is not illuminated) ⇒ FOOT
• When this switch is pressed while air conditioning is ON and MODE FOOT is ON, air outlet control is
MODE FOOT switch • When this switch is pressed while air conditioning is OFF, Air conditioning becomes the following status
- Air outlet: FOOT
- Air outlet: FOOT
NOTE:
• Automatic air outlet control is cancelled (AUTO switch indicator turns OFF), when MODE FOOT switch
is pressed while AUTO switch indicator is ON.
• *: When MAX DEF is turned ON from air conditioning OFF status, each settings are set before air con-
Left and right ventilation temperature separately control (switch indicator) changes between ON ⇔ OFF
each time this switch is pressed while blower motor is operated.
NOTE:
DUAL switch
• Setting temperature for passenger side is the same as that for driver side when left and right ventilation
temperature separately control is OFF.
• DUAL switch operation is not accepted when DEF mode is ON.
Air conditioning turns ON ⇔ OFF each time this switch is pressed.
- Air conditioning turns OFF and becomes the following status, when this switch is pressed.
• Air outlet: FOOT
• Air flow: OFF
ON·OFF switch
• Air inlet: FRE
• A/C switch: OFF
- Air conditioning turns ON and operates according to the settings set before air conditioning is turned
OFF, when this switch is pressed.
OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM (EXCEPT FOR EU-
ROPE AND RUSSIA)
Display: Display in A/C control
• Air conditioning operation status is indicated on display in A/C control.
• Air conditioning status display screen is indicated when MODE switch is pressed while air conditioning is
OFF.
HAC-38
OPERATION
E
JMIIA3338ZZ
Fan switch MODE switch Temperature control dial [passenger

F
models)]
DEF switch ON·OFF switch REC switch
G
AUTO switch FRE switch DUAL switch
Temperature control dial [driver side A/C switch
models)] H
Switch name Function HAC

• Air flow can be set within a range between 1st – 7th speed according to switch operation.
- Press (large): Air flow increases
- Press (small): Air flow decreases J
while air conditioning is OFF.
Fan switch - Air outlet: Automatic control
- Air flow: 1st speed K
- Air inlet: Settings set before this switch is pressed
NOTE:
Automatic air flow control is cancelled (AUTO switch indicator turns OFF), when fan switch is pressed L
while AUTO switch indicator is ON.
Air outlet changes from VENT⇒ B/L ⇒ FOOT ⇒ D/F ⇒ VENT each time this switch is pressed.
NOTE: M
MODE switch • Air outlet can be changed when air conditioning is in OFF status.
• Automatic air outlet control is cancelled (AUTO switch indicator turns OFF), when MODE switch is
pressed while AUTO switch indicator is ON.
N
Setting temperature can be set according to dial operation within a range between 18.0°C – 32.0°C at a
rate of 0.5°C per adjustment.
• Clockwise: Setting temperature increases
Temperature control
• Counterclockwise: Setting temperature decreases O
dial (driver side)
NOTE:
P
HAC-39
OPERATION
• Left and right ventilation temperature separately control (DUAL switch indicator) turns ON according
to dial operation. Air flow temperature of passenger side can be changed without changing air flow
temperature of driver side.
Temperature control
dial (passenger side)
- Counterclockwise: Setting temperature decreases
NOTE:
• When air conditioning is OFF, setting temperature can be set only while air conditioning status screen
• Temperature control dial (passenger side) operation is not accepted when DEF mode is ON.
DEF mode (switch indicator) changes between ON ⇔ OFF each time switch is pressed.
- Air conditioning becomes the following status when DEF mode is turned ON.
• Air outlet: DEF
• A/C switch: ON
• Air flow: Settings set before DEF mode is turned ON
• A/C switch: Settings set before DEF mode is turned ON
DEF switch
- Air conditioning turns ON and operates in the following status, when DEF mode is turned ON.
• Air outlet: DEF
• A/C switch: ON
• Air flow: OFF
• A/C switch: OFF
NOTE:
When DEF mode is turned ON while AUTO switch indicator is turned ON, AUTO switch indicator turns
OFF. However, automatic air flow control continues.
Air conditioning turns ON ⇔ OFF each time this switch is pressed.
- Air conditioning turns OFF and becomes the following status, when this switch is pressed.
• Air outlet: FOOT
• Air flow: OFF
ON·OFF switch
• Air inlet: FRE
• A/C switch: OFF
- Air conditioning turns ON and operates according to the settings set before air conditioning is turned
OFF, when this switch is pressed.
Switch indicator turns ON and air inlet is set to recirculation (REC), when this switch is pressed.
NOTE:
REC switch • Air inlet can be changed when air conditioning is in OFF status.
• When REC indicator is ON, pressing the REC switch for approximately 2 seconds or more, and then
the FRE and REC switch indicators blink twice and the system is switched to the automatic control.
HAC-40
OPERATION
A
• AUTO switch indicator turns ON and air conditioning becomes the following status, when this switch is
pressed while air conditioning is ON.
- Air flow: Automatic control B
AUTO switch while air conditioning is OFF. (AUTO switch indicator turns ON) C
- A/C switch: Settings set before this switch is pressed D
NOTE:
When air outlet or air flow is manually operated while AUTO switch indicator is ON, AUTO switch indica-
tor turns OFF. However, automatic control continues for other functions than air outlet or air flow.
E
Switch indicator turns ON and air inlet is set to fresh air intake (FRE), when this switch is pressed.
NOTE:
FRE switch Air inlet can be changed when air conditioning is in OFF status.
When FRE indicator is ON, pressing the FRE switch for approximately 2 seconds or more, and then the F
FRE and REC switch indicators blink twice and the system is switched to the automatic control.
Left and right ventilation temperature separately control (switch indicator) changes between ON ⇔ OFF
each time this switch is pressed while blower motor is operated. G
NOTE:
DUAL switch
• Setting temperature for passenger side is the same as that for driver side when left and right ventilation
temperature separately control is OFF.
• DUAL switch operation is not accepted when DEF mode is ON. H
A/C switch
NOTE: HAC
HAC-41
DIAGNOSIS SYSTEM (A/C AUTO AMP.)
Description INFOID:0000000010432181
Air conditioning system performs self-diagnosis, operation check, function diagnosis, and various settings
using diagnosis function of each control unit.
Diagnostic item
ECU
(CONSULT)
Self Diagnostic Result
Data Monitor
A/C auto amp. HVAC
Active Test
Work support
BCM BCM-AIR CONDITIONER
Data Monitor
ECM ENGINE
Data Monitor
IPDM E/R
IPDM E/R Data Monitor
Auto active test
CONSULT Function INFOID:0000000010432182
CONSULT performs the following functions via CAN communication with A/C auto amp.
Diagnostic mode Description

Ecu Identification Displays the part number of A/C auto amp.
Self Diagnostic Result Displays the diagnosis results judged by A/C auto amp.
Data Monitor Displays the input/output signal of A/C auto amp.
Active Test The signals used to activate each device are forcibly supplied from A/C auto amp.
Changes the setting for each setting function and performs automatic adjustment of
Work support
components.
NOTE:
Diagnosis should be performed with engine running. Door motor operation speeds become slower and NO
results may be returned even for normal operation if battery voltage drops below 12 V during self-diagnosis.
ECU IDENTIFICATION
Part number of A/C auto amp. can be checked.
SELF-DIAGNOSIS RESULTS
Diagnosis result that is judged by A/C auto amp. can be checked. Refer to HAC-53, "DTC Index".
DATA MONITOR
Input/output signal of A/C auto amp. can be checked.
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
Display item list
Monitor item [Unit] Description
Ambient temperature value converted from ambient temperature signal received from
AMB TEMP SEN [°C (°F)]
combination meter via CAN communication.
In-vehicle temperature value converted from in-vehicle sensor signal received from in-
IN-VEH TEMP [°C (°F)]
vehicle sensor.
HAC-42
A
Evaporator fin temperature value converted from intake sensor signal received from in-
INT TEMP SEN [°C (°F)]
take sensor.
SUNLOAD SEN [w/m2] Sunload value converted from sunload sensor signal received from sunload sensor
B
AMB SEN CAL [°C (°F)] Ambient temperature value calculated by A/C auto amp.
IN-VEH CAL [°C (°F)] In-vehicle temperature value calculated by A/C auto amp.
INT TEMP CAL [°C (°F)] Evaporator fin temperature value calculated by A/C auto amp. C
SUNL SEN CAL [w/m2] Sunload value calculated by A/C auto amp.
COMP REQ SIG [On/Off] Displays A/C ON signal ON/OFF status transmitted to ECM.
D
COMP ECV DUTY [%] Duty ratio of ECV (electrical control valve) judged by A/C auto amp.
FAN REQ SIG [On/Off] Displays blower fan ON signal ON/OFF status transmitted to ECM.
FAN DUTY* Target duty ratio of voltage (applied voltage) applied to blower motor by A/C auto amp. E
Target discharge air temperature (driver side) judged by A/C auto amp. depending on
XM
the temperature setting and the value from each sensor.
ENG COOL TEMP [°C (°F)] Engine coolant temperature signal value received from ECM via CAN communication.
F
[km/h
VEHICLE SPEED Vehicle speed signal value received from combination meter via CAN communication.
(mph)]
G
ACTIVE TEST
The signals used to activate each device forcibly supplied from A/C auto amp. operation check of air condi-
tioning system can be performed. H
Test item Description

The operation check of air conditioning system can be performed by selecting the mode.
HVAC TEST HAC
Refer to the following table for the conditions of each mode.
Check each output device

J
Test item
MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 MODE 7
K
Mode door motor position VENT VENT B/L B/L FOOT D/F DEF
Intake door motor position REC REC 20% FRE 20% FRE FRE FRE FRE
Air mix door motor (driver side) L
FULL COLD FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT
position
Air mix door motor (passenger
FULL COLD FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT
side) position
M
Blower motor (Duty ratio) 35% 35% 60% 60% 90% 90% 35%
Magnet clutch ON ON ON ON OFF OFF ON
ECV duty ratio 80% 80% 40% 40% 0% 0% 70% N
NOTE:
Perform the inspection of each output device after starting the engine because the compressor is operated.
O
WORK SUPPORT
Setting change of each setting functions and automatic adjustment of components can be performed.
Work item Description Refer to P

HAC-77, "Temperature
TEMP SET CORRECT Setting change of temperature setting trimmer can be performed.
Setting Trimmer"
Setting change of inlet port memory function (REC) can be per- HAC-77, "Inlet Port Mem-
REC MEMORY SET
formed. ory Function (REC)"
Setting change of inlet port memory function (FRE) can be per- HAC-78, "Inlet Port Mem-
FRE MEMORY SET
formed. ory Function (FRE)"
HAC-43
Work item Description Refer to
NOTE:
BLOW SET
This item is indicated, but not used.
HAC-78, "Setting of Tar-
TARGET EVAPORATOR TEMP UP- Setting change of evaporator target temperature upper limit value
get Evaporator Tempera-
PER LIMIT SETTING can be performed.
ture Upper Limit Value"
Zero position reset of air mix door motor and mode door motor
Door Motor Starting Position Reset HAC-80, "Description"
can be performed.
HAC-44
DIAGNOSIS SYSTEM (A/C CONTROL)
DIAGNOSIS SYSTEM (A/C CONTROL)
A
Diagnosis Description INFOID:0000000010499350
DESCRIPTION B
On board diagnosis of A/C control can be used to perform an operation check of the segment display and indi-
cator lamps.
STARTING PROCEDURE C
Starting Self-diagnosis Mode

1. Ignition switch turns OFF, and stand by 3 minutes after the driver side door is opened. D
NOTE:
Accessory power supply may be supplied if vehicle is operated during standby.
2. The self-diagnosis function starts when the ON·OFF switch is pressed for 5 seconds or more within 10 E
seconds after the ignition switch turns ON.
Ending Self-diagnosis Mode
Turn ignition switch OFF and accessory power supply OFF by AUTO ACC function, or press AUTO switch. F
NOTE:
For details of AUTO ACC function, refer to PCS-75, "AUTO ACC FUNCTION : System Description".
DIAGNOSIS DESCRIPTION G
Check indicators of all A/C control switches and check all liquid crystal display segments.
When normal: All display parts and indicator lamps on A/C controller turn ON.
Malfunction: The malfunctioning part does not turn ON, or does not display. (A/C controller malfunction)
H
NOTE:
If on board diagnosis does not start, check A/C control power supply and the ground circuit. Refer to HAC-108,
"A/C CONTROL : Diagnosis Procedure". If the result of the check is normal, replace A/C control. Refer to
HAC-128, "Removal and Installation". HAC
HAC-45
DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM) INFOID:0000000010916206
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with BCM.
Diagnosis mode Function Description

Work Support Changes the setting for each system function.
Self Diagnostic Result Displays the diagnosis results judged by BCM.
CAN Diag Support Monitor Monitors the reception status of CAN communication viewed from BCM.
Data Monitor The BCM input/output signals are displayed.
Active Test The signals used to activate each device are forcibly supplied from BCM.
Ecu Identification The BCM part number is displayed.
• Read and save the vehicle specification.
Configuration
• Write the vehicle specification when replacing BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
×: Applicable item
Diagnosis mode
System Sub system selection item
Work Support Data Monitor Active Test
Door lock DOOR LOCK × ×
Rear window defogger REAR DEFOGGER × ×
Warning chime BUZZER × ×
Exterior lamp HEAD LAMP × × ×
Interior room lamp control INT LAMP ×
Wiper and washer WIPER × × ×
Turn signal and hazard warning lamps FLASHER × ×
PTC heater control AIR CONDITONER ×
Intelligent Key system INTELLIGENT KEY × × ×
Combination switch COMB SW ×
Body control system BCM ×
NVIS - NATS IMMU ×
Interior room lamp battery saver BATTERY SAVER ×
Back door open TRUNK ×
Vehicle security THEFT ALM × ×
RAP RETAINED PWR ×
Remote keyless entry system MULTI REMOTE ENT × ×
Signal buffer system SIGNAL BUFFER × ×
FREEZE FRAME DATA (FFD)

The BCM records the following vehicle condition at the time a particular DTC is detected, and displays on
CONSULT.
HAC-46
CONSULT screen item Indication/Unit Description A

BATTERY VOLTAGE V Battery voltage of the moment a particular DTC is detected.
VEHICLE SPEED km/h Vehicle speed of the moment a particular DTC is detected.
EXTERNAL TEMP °C External temperature of the moment a particular DTC is detected
B
NOTE:
VEHICLE COND —
This item is displayed, but cannot be use this item.
C
NOTE:
DOOR LOCK STATUS —
POWER SUPPLY
min Displays the cumulative time from the time that the battery terminal is connected. D
COUNTER
AIR CONDITIONER
E
AIR CONDITIONER : CONSULT Function (BCM - AIR CONDITIONER) INFOID:0000000010432184
ACTIVE TEST
F
Test item Operation Description

PTC RELAY-1 Off/On PTC RELAY-1 is turned OFF/ON. G
PTC RELAY-2 Off/On PTC RELAY-2 is turned OFF/ON.
H
HAC
HAC-47
A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTOMATIC AIR CONDITIONING]
ECU DIAGNOSIS INFORMATION

A/C AUTO AMP.
Reference Value INFOID:0000000010432185
CONSULT DATA MONITOR REFERENCE VALUES

NOTE:
Monitor item Condition Value/Status

Equivalent to ambient tem-
AMB TEMP SEN Ignition switch ON
perature
Equivalent to in-vehicle tem-
IN-VEH TEMP Ignition switch ON
perature
Values depending on evapo-
INT TEMP SEN Ignition switch ON
rator fin temperature
Values depending on sun-
SUNLOAD SEN Ignition switch ON
load amount
AMB SEN CAL Ignition switch ON
perature
Equivalent to in-vehicle tem-
IN-VEH CAL Ignition switch ON
perature
INT TEMP CAL Ignition switch ON
Values depending on sun-
SUNL SEN CAL Ignition switch ON
load amount
A/C switch: ON
Engine: Run at idle after (Compressor operation sta- On
COMP REQ SIG tus)
warming up
A/C switch: OFF Off
A/C switch: ON
Engine: Run at idle after (Compressor operation sta- 1 - 100%
COMP ECV DUTY tus)
warming up
A/C switch: OFF 0%
Engine: Run at idle after Blower motor: ON On

FAN REQ SIG
warming up Blower motor: OFF Off
Engine: Run at idle after Blower motor: ON 1 – 100

FAN DUTY
warming up Blower motor: OFF 0
Value depending on target
XM Ignition switch ON air flow temperature (driver
side)
Values depending on engine
ENG COOL TEMP Ignition switch ON
coolant temperature
Turn drive wheels and compare CONSULT value with the Equivalent to speedometer
VEHICLE SPEED
speedometer indication. reading
TERMINAL LAYOUT
HAC-48
A/C AUTO AMP.
JMIIA4073ZZ
D
Gray Black
PHYSICAL VALUES
E
Terminal No.
Description
(Wire color) Value
Condition
Input/ (Approx.) F
+ − Signal name
Output
• Air mix door motor (passenger • Ignition switch ON
1 side) drive 2 (RHD models) • Immediately after the tem- G
Ground
(BR) • Air mix door motor (driver perature control dial (pas-
side) drive 2 (LHD models) senger side) is operated
[when the air mix door mo-
tor (passenger side) oper- H
Output ates] (RHD models)
• Air mix door motor (passenger • Immediately after the tem-
2 side) drive 1 (RHD models) perature control dial (driv-
Ground HAC
(L) • Air mix door motor (driver er side) is operated [when
side) drive 1 (LHD models) the air mix door motor JPIIA1647GB
(driver side) operates]

(LHD models) J
• Air mix door motor (driver • Ignition switch ON
9 side) drive 2 (RHD models) • Immediately after the tem-
Ground
(W) • Air mix door motor (passenger perature control dial (driv-
side) drive 2 (LHD models) er side) is operated [when K
the air mix door motor
Output (RHD models) L
• Air mix door motor (driver • Immediately after the tem-
10 side) drive 1 (RHD models) perature control dial (pas-
Ground
(L) • Air mix door motor (passenger senger side) is operated
side) drive 1 (LHD models) [when the air mix door mo- JPIIA1647GB
M
tor (passenger side) oper-
ates] (LHD models)
11 • Ignition switch ON
(BR)
Ground Mode door motor drive 2
• For models for Europe
N
and Russia, immediately
after the MODE VENT/
FOOT/DEF switch is oper- O
ated (when mode door
Output motor operates)
12 • For models except for Eu-
(L) rope and Russia, immedi- P
ately after the MODE
switch or DEF switch are JPIIA1647GB
operated (when mode

door motor operates)
HAC-49
A/C AUTO AMP.
Terminal No.
Description
(Wire color) Value
Condition
Input/ (Approx.)
+ − Signal name
Output
14
Ground Intake door motor drive 3
(BR)
• Ignition switch ON
16 • Immediately after the IN-
(R) Output TAKE switch is operated
(when intake door motor
17 operates)
(L)
JPIIA1647GB
• Each following condition
- Immediately after the IN-
TAKE switch is operated
operates)
- For models for Europe
20 Door motor power supply (mode, after the MODE VENT/
Ground Output 11 – 14 V
(W) intake) FOOT/DEF switch is oper-
motor operates)
- For models except for Eu-
rope and Russia, immedi-
ately after the MODE
switch or DEF switch are
operated (when mode
• Air mix door motor (passenger • Ignition switch ON
Ground
(G) • Air mix door motor (driver perature control dial (pas-
side) drive 4 (LHD models) senger side) is operated
[when the air mix door mo-
tor (passenger side) oper-
Output ates] (RHD models)
• Air mix door motor (passenger • Immediately after the tem-
22 side) drive 3 (RHD models) perature control dial (driv-
Ground
(R) • Air mix door motor (driver er side) is operated [when
side) drive 3 (LHD models) the air mix door motor JPIIA1647GB

(LHD models)
Blower mo-
11 – 14 V
tor: OFF
27 Ignition Blower mo-

Ground Power transistor control signal Output
(G) switch ON tor: 1st
speed (man-
ual)
JMIIA3426GB
HAC-50
A/C AUTO AMP.
Terminal No.
Description
(Wire color) Value A
Condition
Input/ (Approx.)
+ − Signal name
Output
• Air mix door motor (driver • Ignition switch ON B
Ground
(BR) • Air mix door motor (passenger perature control dial (driv-
side) drive 4 (LHD models) er side) is operated [when
the air mix door motor
C
Output (RHD models)
• Air mix door motor (driver • Immediately after the tem-
31 side) drive 3 (RHD models) D
Ground perature control dial (pas-
(R) • Air mix door motor (passenger senger side) is operated
side) drive 3 (LHD models) [when the air mix door mo- JPIIA1647GB
tor (passenger side) oper- E

ates] (LHD models)
(G) • For models for Europe
F
FOOT/DEF switch is oper-
ated (when mode door G
Output motor operates)
(R) rope and Russia, immedi-
ately after the MODE H
switch or DEF switch are JPIIA1647GB
operated (when mode

HAC
35
Ground Sensor ground (intake) — Ignition switch ON 0 – 0.1 V
(BR)
J
• Immediately after the IN-
36
Ground Intake door motor drive 4 Output TAKE switch is operated
(W) K
operates)
JPIIA1647GB
L
Blower mo-
11 – 14 V
tor: OFF
Blower mo-
M
Ignition tor: 1st
8.5 V
37 switch ON speed (man-
Ground Power transistor control Output
(R) ual)
Blower mo- N
tor: 7th
1.5 V
speed (man-
ual)
O
HAC-51
A/C AUTO AMP.
Terminal No.
Description
(Wire color) Value
Condition
Input/ (Approx.)
+ − Signal name
Output
−20°C
3.62 V
(−4°F)
−10°C
3.05 V
(14°F)
0°C
2.46 V
Air tempera- (32°F)
ture after 10°C
passing 1.92 V
38 (50°F)
Ground Intake sensor Input through
(BG) 20°C
evaporator 1.46 V
(Ignition (68°F)
switch ON) 25°C
1.26 V
(77°F)
30°C
1.09 V
(86°F)
40°C
0.82 V
(104°F)
• Following condition
40 Door motor power supply (air
Ground Output - Immediately after the tem- 11 – 14 V
(G) mix)
perature control dial is op-
erated
41
Ground Accessory power supply — Ignition switch ON 11 – 14 V
(SB)
43
Ground Ground — Ignition switch ON 0 – 0.1 V
(B)
51 Input/
— CAN-H — —
(L) Output
−20°C
3.09 V
(−4°F)
−10°C
2.46 V
(14°F)
0°C
1.89 V
(32°F)
Passenger 10°C
room tem- 1.41 V
53 (50°F)
Ground In-vehicle sensor Input perature
(Y) 20°C
(Ignition 1.03 V
switch ON) (68°F)
25°C
0.88 V
(77°F)
30°C
0.75 V
(86°F)
40°C
0.55 V
(104°F)
HAC-52
A/C AUTO AMP.
Terminal No.
Description
(Wire color) Value A
Condition
Input/ (Approx.)
+ − Signal name
Output
0 W/m2 5.00 V B
200 W/m2 4.46 V

Sunload
54 amount 400 W/m2 3.92 V C
Ground Sunload sensor signal Input
(G) (Ignition
600 W/m2 3.39 V
switch ON)
800 W/m2 2.85 V
D
1000 W/m2 2.25 V
63 Sensor ground (in-vehicle, sun-
Ground — Ignition switch ON 0 – 0.1 V
(BR) load) E
71 Input/
— CAN-L — —
(R) Output
F
73 Input/ G
Ground LIN Ignition switch ON
(LG) Output
JMIIA3428GB H
Fail-safe INFOID:0000000010432186
HAC
FAIL-SAFE FUNCTION
ditioning is controlled under the following conditions: A/C auto amp. is controlled in the setting state before the J
• Set temperature
• Air outlet
• Blower fan speed K
• Air inlet
• A/C switch
L
DTC Index INFOID:0000000010432187
Items M
DTC Reference
(CONSULT screen terms)
U1000 CAN COMM CIRCUIT HAC-81, "DTC Logic"
B24A0 A/C AUTO AMP. [INTERNAL ELECTRONIC ERROR] HAC-82, "DTC Logic" N
B24A1 A/C AUTO AMP. POWER SUPPLY [CIRC VOLT BELOW THRESHOLD] HAC-83, "DTC Logic"
[CIRCUIT SHORT TO GROUND]
B24A4 INTAKE SENSOR HAC-84, "DTC Logic" O
[CIRC SHORT TO BATT OR OPEN]
B24A6 IN-VEHICLE SENSOR HAC-87, "DTC Logic"
[CIRC SHORT TO BATT OR OPEN] P
B24A9* SUNLOAD SENSOR HAC-90, "DTC Logic"
B24B4 A/C CONTROL [GENERAL ELEC MALFUNCTN] HAC-93, "DTC Logic"
[CIRCUIT SHORT TO BATTERY]
B24B7 INTAKE DOOR MOTOR HAC-94, "DTC Logic"
[CIRC SHORT TO GRND OR OPEN]
HAC-53
A/C AUTO AMP.
Items
DTC Reference
B24B9 MODE DOOR MOTOR HAC-97, "DTC Logic"
B24BB LEFT AIR MIX DOOR MOTOR HAC-100, "DTC Logic"
B24BD RIGHT AIR MIX DOOR MOTOR HAC-103, "DTC Logic"
B24D4 A/C CONTROL COMM [BUS SIGNAL/MESSAGE ERROR] HAC-106, "DTC Logic"
*: Perform self-diagnosis under sunshine. When performing indoors, aim a light (more than 60 W) at sunload
sensor, otherwise self-diagnosis indicates even though the sunload sensor is functioning normally.
HAC-54
BCM, ECM, IPDM E/R
BCM, ECM, IPDM E/R
A
List of ECU Reference INFOID:0000000010432188
B
ECU Reference
BCS-63, "Reference Value"
BCS-87, "Fail-safe" C
BCM
BCS-88, "DTC Inspection Priority Chart"
BCS-89, "DTC Index"
D
ECH-60, "Reference Value"
HRA2DDT engine models ECH-60, "Fail-safe"
ECH-72, "DTC Index" E
ECM-112, "Reference Value"
ECM-133, "Fail Safe"
MR16DDT engine models F
ECM-140, "DTC Inspection Priority Chart"
ECM-142, "DTC Index"
G
ECM-700, "Fail-safe"
MR20DD engine models
ECM ECM-704, "DTC Inspection Priority Chart"
ECM-706, "DTC Index" H
ECK-76, "Reference Value"
ECK-88, "Fail-safe"
K9K engine models HAC
ECK-95, "DTC Inspection Priority Chart"
ECK-97, "DTC Index"
EC9-81, "Reference Value" J
EC9-93, "Fail-safe"
R9M engine models
EC9-99, "DTC Inspection Priority Chart"
K
EC9-101, "DTC Index"
PCS-21, "Reference Value"
PCS-33, "Fail-safe" L
IPDM E/R
PCS-36, "DTC Inspection Priority Chart"
PCS-37, "DTC Index"
M
HAC-55
< WIRING DIAGRAM > [AUTOMATIC AIR CONDITIONING]
WIRING DIAGRAM
Wiring Diagram INFOID:0000000010432189
JRIWC4079GB
HAC-56
HAC
JRIWC4080GB
HAC-57
JRIWC4081GB
HAC-58
HAC
JRIWC4082GB
HAC-59
JRIWC4083GB
HAC-60
HAC
JRIWC4084GB
HAC-61
JRIWC4085GB
HAC-62
HAC
JRIWC4086GB
HAC-63
JRIWC4087GB
HAC-64
HAC
JRIWC4088GB
HAC-65
JRIWC4089GB
HAC-66
HAC
JRIWC4090GB
HAC-67
JRIWC4091GB
HAC-68
HAC
JRIWC4092GB
HAC-69
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [AUTOMATIC AIR CONDITIONING]
BASIC INSPECTION
Work Flow INFOID:0000000010432190
OVERALL SEQUENCE
JMIIA2097GB
DETAILED FLOW
HAC-70
1.GET INFORMATION FOR SYMPTOM A

1. Get detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurs).
2. Check operation condition of the function that is malfunctioning.
B
>> GO TO 2.
2.CHECK DTC C
1. Check DTC.
2. Perform the following procedure if DTC is detected.
- Record DTC and freeze frame data (Print them out using CONSULT.) D
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information. E
Are any symptoms described and any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4. F
Symptom is not described, DTC is detected>>GO TO 7.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer. G
Also study the normal operation and fail-safe related to the symptom.
Verify relation between the symptom and the condition when the symptom is detected.
H
>> GO TO 7.
4.CONFIRM THE SYMPTOM HAC
Try to confirm the symptom described by the customer.
J
>> GO TO 5.
5.SELF-DIAGNOSIS WITH ON BOARD DIAGNOSIS SYSTEM K
Perform the self-diagnosis with on board diagnosis. Check that whether malfunction result is detected or not.
Is malfunction result detected?
L
YES >> GO TO 6.
NO >> GO TO 8.
6.TROUBLE DIAGNOSIS BY MALFUNCTION M
Perform the trouble diagnosis for the detected malfunction result. Specify the malfunctioning part.
>> GO TO 9. N
7.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the detected DTC, and then check that DTC is detected O
again. At this time, always connect CONSULT to the vehicle, and check self diagnostic results in real time.
If two or more DTCs are detected, refer to DTC INSPECTION PRIORITY CHART, and determine trouble diag-
nosis order.
NOTE: P
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
HAC-71
YES >> GO TO 9.
NO >> Check according to GI-44, "Intermittent Incident".
8.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to SYMPTOM DIAGNOSIS based on the confirmed symptom in step
4, and determine the trouble diagnosis order based on possible causes and symptom.
Is the symptom described?
YES >> GO TO 9.
NO >> Monitor input data from related sensors or check voltage of related module terminals using CON-
SULT.
9.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system.
Is malfunctioning part detected?
YES >> GO TO 10.
10.REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is detected, erase it.
>> GO TO 11.
11.FINAL CHECK
When DTC is detected in step 2, perform DTC CONFIRMATION PROCEDURE again, and then check that the
malfunction is repaired securely.
When symptom is described by the customer, refer to confirmed symptom in step 3 or 4, and check that the
symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 9.
YES-2 >> Symptom remains: GO TO 4.
NO >> Before returning the vehicle to the customer, always erase DTC.
HAC-72
OPERATION INSPECTION
A
Work Procedure INFOID:0000000010432191
DESCRIPTION B
The purpose of the operation inspection is to check that the individual system operates normally.
Check condition : Engine running at normal operating temperature. C

For Europe and Russia D
1.CHECK MEMORY FUNCTION
1. Press AUTO switch to activate air conditioning.
2. Set temperature to 30.0°C by operating temperature control dial (driver side). E
3. Press ON·OFF switch.
4. Turn ignition switch OFF.
5. Turn ignition switch ON. F
6. Press AUTO switch.
7. Check that the set temperature (30.0°C) is maintained.
Is the inspection result normal? G
YES >> GO TO 2.
NO >> GO TO 10.
2.CHECK FAN SPEED H
1. Start engine.
2. Operate fan switch and check that fan speed changes.
3. Check operation for all fan speeds. HAC
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 10. J
3.CHECK AIR OUTLET
1. Operate fan switch to set the fan speed to maximum speed. K
2. Operate MODE VENT/FOOT/DEF switch and MAX DEF switch.
3. Check that air outlets change according to each indicated air outlet by placing a hand in front of the out-
lets.
L
YES >> GO TO 4.
NO >> GO TO 10.
M
4.CHECK AIR INLET
1. Press INTAKE switch to set the air inlet to recirculation. The INTAKE switch indicator turns ON.
2. Listen to intake sound and confirm air inlets change. N
3. Press INTAKE switch again to set the air inlet to fresh air intake. The INTAKE switch indicator turns OFF.
4. Listen to intake sound and confirm air inlets change.
Is the inspection result normal? O
YES >> GO TO 5.
NO >> GO TO 10.
5.CHECK COMPRESSOR P
1. Press A/C switch. The A/C switch indicator turns ON.
2. Check visually and by sound that the compressor operates.
3. Press A/C switch again. The A/C switch indicator turns OFF.
4. Check that compressor stops.
YES >> GO TO 6.
HAC-73
NO >> GO TO 10.
6.CHECK DISCHARGE AIR TEMPERATURE
1. Operate temperature control dial (driver side).
2. Check that discharge air temperature (driver side) changes.
3. Operate temperature control dial (passenger side). DUAL switch indicator turns ON.
4. Check that discharge air temperature (passenger side) changes.
5. Press DUAL switch. DUAL switch indicator turns OFF.
6. Check that air temperature setting (LH/RH) is unified to the driver side temperature setting.
YES >> GO TO 7.
NO >> GO TO 10.
7.CHECK WITH TEMPERATURE SETTING LOWERED
1. Operate compressor.
2. Operate temperature control dial (driver side) to lower the set temperature to 16.0°C.
3. Check that cool air blows from the air outlets.
YES >> GO TO 8.
NO >> GO TO 10.
8.CHECK TEMPERATURE INCREASE
1. Warm up engine to the normal operating temperature.
2. Operate temperature control dial (driver side) to raise the set temperature to 30.0°C.
3. Check that warm air blows from the air outlets.
YES >> GO TO 9.
NO >> GO TO 10.
9.CHECK AUTO MODE
1. Press AUTO switch and check that AUTO” indicator turns ON.
2. Operate temperature control dial (driver side) to check that fan speed or air outlet changes (the air outlet
or fan speed varies depending on the ambient temperature, in-vehicle temperature, set temperature, and
etc.).
YES >> INSPECTION END
NO >> GO TO 10.
10.CHECK SELF-DIAGNOSIS WITH ON BOARD DIAGNOSIS SYSTEM
1. Perform self-diagnosis with on board diagnosis.
2. Check that any whether malfunction result is detected.
Is any malfunction result detected?
YES >> Refer to HAC-45, "Diagnosis Description" and perform the appropriate diagnosis.
NO >> GO TO 11.
11.CHECK SELF-DIAGNOSIS WITH CONSULT
1. Perform self-diagnosis with CONSULT.
2. Check that any DTC is detected.
Is any DTC detected?
YES >> Refer to HAC-53, "DTC Index", and perform the appropriate diagnosis.
NO >> GO TO 12.
12.CHECK FAIL-SAFE ACTIVATION
Check that symptom is applied to the fail-safe activation. Refer to HAC-53, "Fail-safe".
>> Refer to HAC-121, "Symptom Table", and perform the appropriate diagnosis.
Except For Europe and Russia
HAC-74
1.CHECK MEMORY FUNCTION A

1. Press AUTO switch to activate air conditioning.
2. Set temperature to 32.0°C by operating temperature control dial (driver side).
3. Press ON·OFF switch.
B
5. Turn ignition switch ON.
6. Press AUTO switch.
7. Check that the set temperature (32.0°C) is maintained. C
YES >> GO TO 2.
NO >> GO TO 10. D
2.CHECK FAN SPEED
1. Start engine. E
2. Operate fan switch and check that fan speed changes.
3. Check operation for all fan speeds.
F
YES >> GO TO 3.
NO >> GO TO 10.
3.CHECK AIR OUTLET G
1. Operate fan switch to set the fan speed to maximum speed.
2. Operate MODE switch and DEF switch.
3. Check that air outlets change according to each indicated air outlet by placing a hand in front of the out- H
lets.
YES >> GO TO 4. HAC
NO >> GO TO 10.
4.CHECK AIR INLET
1. Press REC switch to set the air inlet to recirculation. The REC switch indicator turns ON. J
3. Press FRE switch again to set the air inlet to fresh air intake. The FRE switch indicator turns ON.
4. Listen to intake sound and confirm air inlets change. K
YES >> GO TO 5.
NO >> GO TO 10. L
5.CHECK COMPRESSOR
M
2. Check visually and by sound that the compressor operates.
Is the inspection result normal? N
YES >> GO TO 6.
NO >> GO TO 10.
O
1. Operate temperature control dial (driver side).
2. Check that discharge air temperature (driver side) changes. P
3. Operate temperature control dial (passenger side). DUAL switch indicator turns ON.
4. Check that discharge air temperature (passenger side) changes.
5. Press DUAL switch. DUAL switch indicator turns OFF.
6. Check that air temperature setting (LH/RH) is unified to the driver side temperature setting.
YES >> GO TO 7.
NO >> GO TO 10.
HAC-75

2. Operate temperature control dial (driver side) to lower the set temperature to 18.0°C.
YES >> GO TO 8.
NO >> GO TO 10.
2. Operate temperature control dial (driver side) to raise the set temperature to 32.0°C.
YES >> GO TO 9.
NO >> GO TO 10.
9.CHECK AUTO MODE
1. Press AUTO switch and check that AUTO” indicator turns ON.
2. Operate temperature control dial (driver side) to check that fan speed or air outlet changes (the air outlet
or fan speed varies depending on the ambient temperature, in-vehicle temperature, set temperature, and
etc.).
NO >> GO TO 10.
10.CHECK SELF-DIAGNOSIS WITH ON BOARD DIAGNOSIS SYSTEM
1. Perform self-diagnosis with on board diagnosis.
2. Check that any whether malfunction result is detected.
Is any malfunction result detected?
YES >> Refer to HAC-45, "Diagnosis Description" and perform the appropriate diagnosis.
NO >> GO TO 11.
NO >> GO TO 12.
12.CHECK FAIL-SAFE ACTIVATION
Check that symptom is applied to the fail-safe activation. Refer to HAC-53, "Fail-safe".
>> Refer to HAC-121, "Symptom Table", and perform the appropriate diagnosis.
HAC-76
SYSTEM SETTING
SYSTEM SETTING
A
Temperature Setting Trimmer INFOID:0000000010432192
DESCRIPTION B
If the temperature felt by the customer is different from the air flow temperature controlled by the temperature
setting, the A/C auto amp. control temperature can be adjusted to compensate for the temperature setting.
HOW TO SET C
With CONSULT
Perform “TEMP SET CORRECT” of HVAC work support item.
D
Work support items Display (°C)
3.0
2.5
E
2.0
1.5
F
1.0
0.5
TEMP SET CORRECT 0 (initial status) G
−0.5
−1.0
H
−1.5
−2.0
−2.5 HAC
−3.0
NOTE:
• When −3.0°C is corrected on the temperature setting set as 25.0°C the temperature controlled by A/C auto J
amp. is 25.0°C − −3.0°C = 22.0°C and the temperature becomes lower than the temperature setting.
• A/C auto amp. stores the setting at the time 1 minute after the ignition switch turns OFF.
• When the battery cable is disconnected from the negative terminal or when the battery voltage is 10 V or K
less, the setting for the difference between the set temperature and control temperature is set to the value
stored 1 minute after most recent ignition switch OFF status.
Inlet Port Memory Function (REC) INFOID:0000000010432193
L
DESCRIPTION
• If the ignition switch is turned to the OFF position while the INTAKE switch is set to ON (recirculation), “Per- M
form the memory” or “Do not perform the memory” of INTAKE switch ON (recirculation) condition can be
selected.
• If “Perform the memory” was set, the INTAKE switch will be ON (recirculation) when turning the ignition N
switch to the ON position again.
• If “Do not perform the memory” was set, the air inlets will be controlled automatically when turning the igni-
tion switch to the ON position again.
O
HOW TO SET
With CONSULT
Perform the “REC MEMORY SET” of HVAC work support item. P
Work support items Display Setting
WITHOUT (initial status) Perform the memory of manual REC
REC MEMORY SET
WITH Do not perform the memory of manual REC (auto control)
NOTE:
HAC-77
SYSTEM SETTING
• When the battery cable is disconnected from the negative terminal or when the battery voltage is 10 V or
Inlet Port Memory Function (FRE) INFOID:0000000010432194
DESCRIPTION
• If the ignition switch is turned to the OFF position while the INTAKE switch is set to OFF (fresh air intake),
“Perform the memory” or “Do not perform the memory” of INTAKE switch OFF (fresh air intake) condition can
be selected.
• If “Perform the memory” was set, the INTAKE switch will be OFF (fresh air intake) when turning the ignition
switch to the ON position again.
• If “Do not perform the memory” was set, the air inlets will be controlled automatically when turning the igni-
tion switch to the ON position again.
HOW TO SET
With CONSULT
Perform the “FRE MEMORY SET” of HVAC work support item.

WITHOUT (initial status) Perform the memory of manual FRE
FRE MEMORY SET
WITH Do not perform the memory of manual FRE (auto control)
NOTE:
Setting of Target Evaporator Temperature Upper Limit Value INFOID:0000000010432195
DESCRIPTION
Setting of upper limit value of target evaporator temperature can be changed. Control characteristic of com-
pressor control (refrigerant discharge amount control) changes according to change of the setting, and then
operation ratio of compressor and refrigerant discharge amount are changed. According to change of the set-
ting, control characteristic focusing on the fuel consumption can be adjusted to control characteristic focusing
on the cooling capacity.
HOW TO SET
With CONSULT
Perform “TARGET EVAPORATOR TEMP UPPER LIMIT SETTING” in “WORK SUPPORT” mode of “HVAC”
using CONSULT.

Initial setting Initial setting
TARGET EVAPORATOR TEMP UPPER High Setting 1

LIMIT SETTING Middle Setting 2
Low Setting 3
Target evapora-
Setting tor temperature Evaporator freezing protection control Refrigerant discharge amount control
upper limit value
Initial set-
12°C (54°F) Initial setting Initial setting
ting
Operation ratio of compressor increases from ini- Refrigerant discharge amount increases from
Setting 1 7°C (45°F)
tial setting. initial setting.
HAC-78
SYSTEM SETTING
Target evapora-
Setting tor temperature Evaporator freezing protection control Refrigerant discharge amount control A
upper limit value
tial setting 1. initial setting 1. B
Operation ratio of compressor increases from Refrigerant discharge amount increases from
setting 2. setting 2.
NOTE: C
less, the setting for the difference between the set temperature and control temperature is set to the value D
HAC
HAC-79
DOOR MOTOR STARTING POSITION RESET
• Step motors are used for the mode door motor air mix door motor (driver side/passenger side), and intake
door motor.
door position recognized by A/C auto amp. and the actual door position.
Therefore, A/C auto amp. performs motor zero position reset for aligning its recognized door position with
the actual door position.
• The reset signal is transmitted from A/C auto amp. to the air mix door motor (driver side/passenger side),
mode door motor, and intake door motor, which then perform zero position reset.
• After any of the following conditions is met, A/C auto amp. performs motor zero position reset when the igni-
tion switch is next turned ON.
- The battery terminal is disconnected and then reconnected.
- The travel distance reaches 3,000 km (1864 miles). [Performed every 3,000 km (1864 miles).]
• If A/C auto amp., air mix door motor (driver side, passenger side), mode door motor, or intake door motor is
removed, it is necessary to perform motor zero position reset using CONSULT.
1.PERFORM DOOR MOTOR STARTING POSITION RESET

With CONSULT
2. Select “Door Motor Starting Position Reset” in “WORK SUPPORT” mode of “HVAC” using CONSULT.
3. Touch “Start” and wait 10 seconds.
4. Make sure the “COMPLETED” is displayed on CONSULT screen.
>> INSPECTION END
HAC-80
U1000 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [AUTOMATIC AIR CONDITIONING]
DTC/CIRCUIT DIAGNOSIS A
B
CAN (Controller Area Network) is a serial communication line for real time applications. It is an on-board mul-
tiplex communication line with high data communication speed and excellent error detection ability. A modern
vehicle is equipped with many ECMs, and each control unit shares information and links with other control C
units during operation (not independent). In CAN communication, 2 control units are connected with 2 commu-
nication lines (CAN-L line and CAN-H line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. D
Refer to LAN-56, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart" for details of the
communication signal.
DTC Logic INFOID:0000000010432199 E
DTC DETECTION LOGIC

F
CONSULT screen terms
DTC No. DTC detection condition
(Trouble diagnosis content)
CAN COMM CIRCUIT When A/C auto amp. is not transmitting or receiving CAN communication sig- G
U1000
(CAN COMM CIRCUIT) nal for 2 seconds or more.
POSSIBLE CAUSE
CAN communication system H
FAIL-SAFE
— HAC
DTC CONFIRMATION PROCEDURE
1.PERFORM SELF-DIAGNOSIS J
With CONSULT
1. Turn ignition switch ON and wait for 2 seconds or more.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
K
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-81, "Diagnosis Procedure". L
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010432200 M
1.CHECK CAN COMMUNICATION SYSTEM

Check CAN communication system. Refer to LAN-28, "Trouble Diagnosis Flow Chart". N
>> INSPECTION END

O
HAC-81
B24A0 A/C AUTO AMP.
B24A0 A/C AUTO AMP.
DTC Logic INFOID:0000000010432202
DTC DETECTION LOGIC

A/C AUTO AMP. A malfunction is detected in A/C auto amp.
B24A0 [INTERNAL ELECTRONIC ERROR]
(Air conditioning automatic amplifier) internal EEPROM memory functions.
POSSIBLE CAUSE
A/C auto amp.
FAIL-SAFE
—
1.PERFORM SELF-DIAGNOSIS
With CONSULT
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-82, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000010432203
1.REPLACE A/C AUTO AMP.

Replace A/C auto amp. Refer to HAC-129, "Removal and Installation".
>> INSPECTION END
HAC-82
B24A1 A/C AUTO AMP. POWER SUPPLY
B24A1 A/C AUTO AMP. POWER SUPPLY
A
DTC DETECTION LOGIC B

(Trouble diagnosis content) C
A/C AUTO AMP. POWER SUPPLY The accessory power voltage that is trans-
B24A1 (Air conditioning automatic amplifier [CIRC VOLT BELOW THRESHOLD] mitted to A/C auto amp. is 10.5 V or less for
power supply) 30 seconds or more. D
POSSIBLE CAUSE
• A/C auto amp.
• Harness or connector (Accessory power supply circuits is open or shorted.) E
FAIL-SAFE
—
F
G
With CONSULT
H
3. Check DTC.
Is DTC detected?
HAC
J
1.CHECK A/C AUTO AMP. POWER SUPPLY AND GROUND CIRCUITS

Check A/C auto amp. power supply and ground circuits. Refer to HAC-108, "A/C AUTO AMP. : Diagnosis Pro- K
cedure".
YES >> Replace A/C auto amp. Refer to HAC-129, "Removal and Installation". L
YES >> Repair or replace malfunctioning parts.
HAC-83
B24A4 INTAKE SENSOR
B24A4 INTAKE SENSOR
DTC DETECTION LOGIC

The intake sensor recognition temperature is
INTAKE SENSOR too low [less than −44°C (−47°F)].
B24A4
(Intake sensor) The intake sensor recognition temperature is
too high [more than 100°C (212°F)].
POSSIBLE CAUSE
• Intake sensor
• A/C auto amp.
• Harness or connectors (The sensor circuit is shorted to ground.)
• Intake sensor
• A/C auto amp.
• Harness or connectors (The sensor circuit is open or shorted to battery.)
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
NOTE:
The intake sensor cannot be reused. If the intake sensor harness connector is disconnected, sensor must be
replaced.
1.CHECK INTAKE SENSOR SIGNAL
2. Check voltage between A/C auto amp. harness connector and ground
HAC-84
B24A4 INTAKE SENSOR
+ A
A/C auto amp. − Condition Voltage
Connector Terminal
B
−20°C (−4°F) 3.62 V
−10°C (14°F) 3.05 V
0°C (32°F) 2.46 V C
Sensor detection 10°C (50°F) 1.92 V
M140 38 Ground
temperature 20°C (68°F) 1.46 V
D
25°C (77°F) 1.26 V
30°C (86°F) 1.09 V
40°C (104°F) 0.82 V E
YES >> GO TO 6.
NO >> GO TO 2. F
2.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn ignition switch OFF. G
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake sensor harness connector and A/C auto amp. harness connector.
H
Intake sensor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
M389 1 M140 38 Existed HAC
YES >> GO TO 3.
NO >> Repair harness or connector. J
3.CHECK INTAKE SENSOR GROUND CIRCUIT FOR OPEN
1. Check continuity between intake sensor harness connector and A/C auto amp harness connector. K
Intake sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal L
M389 2 M140 35 Existed
M
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR SHORT N
1. Check continuity between intake sensor harness connector and ground.
Intake sensor O
— Continuity
Connector Terminal
M389 1 Ground Not existed
P
2. Check voltage between intake harness connector and ground
+
Intake sensor − Voltage
Connector Terminal
M389 1 Ground 0V
HAC-85
B24A4 INTAKE SENSOR
YES >> GO TO 5.
5.CHECK INTAKE SENSOR
Check intake sensor. Refer to HAC-86, "Component Inspection".
YES >> Replace A/C auto amp. Refer to HAC-129, "Removal and Installation".
NO >> Replace intake sensor. Refer to HAC-133, "Removal and Installation".
6.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-44, "Intermittent Incident".
NO >> Repair or replace malfunctioning parts.
Component Inspection INFOID:0000000010432206
NOTE:
replaced.
1. Remove intake sensor from A/C unit assembly without disconnecting intake sensor connector. Refer to
HAC-133, "Removal and Installation".
2. Check resistance between intake sensor harness connector terminals. Refer to applicable table for the
normal value.
Intake sensor Condition

Con- Resistance: kΩ
Terminal Temperature: °C (°F)
nector
−20 (−4) 16.00
−10 (14) 9.62
0 (32) 6.00
10 (50) 3.87
M389 1 2
20 (68) 2.57
25 (77) 2.12
30 (86) 1.76
40 (104) 1.23
HAC-86
B24A6 IN-VEHICLE SENSOR
A

The in-vehicle sensor recognition temperature is
IN-VEHICLE SENSOR too low [less than −44°C (−47°F)].
B24A6
(In-vehicle sensor) The in-vehicle sensor recognition temperature is
[CIRC SHORT TO BATT OR OPEN] D
POSSIBLE CAUSE
E
• In-vehicle sensor
• A/C auto amp.
• Harness or connectors (The sensor circuit is shorted to ground.) F

• In-vehicle sensor G
• A/C auto amp.
FAIL-SAFE H
—
HAC
With CONSULT
1. Turn ignition switch ON. J
3. Check DTC.
Is DTC detected? K
L
1.CHECK IN-VEHICLE SENSOR SIGNAL M

N
HAC-87
+
Connector Terminal
−20°C (−4°F) 3.09 V
−10°C (14°F) 2.46 V
0°C (32°F) 1.89 V

M141 53 Ground
25°C (77°F) 0.88 V
30°C (86°F) 0.75 V
40°C (104°F) 0.55 V
YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK IN-VEHICLE SENSOR POWER SUPPLY
2. Disconnect in-vehicle sensor connector.
4. Check voltage between in-vehicle sensor harness connector and ground.
+
Voltage
In-vehicle sensor −
(Approx.)
Connector Terminal
M85 1 Ground 5V
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK IN-VEHICLE SENSOR GROUND CIRCUIT FOR OPEN
3. Check continuity between in-vehicle sensor harness connector and A/C auto amp harness connector.
In-vehicle sensor A/C auto amp.

Continuity
YES >> GO TO 4.
4.CHECK IN-VEHICLE SENSOR
Check in-vehicle sensor. Refer to HAC-89, "Component Inspection".
NO >> Replace in-vehicle sensor. Refer to HAC-131, "Removal and Installation".
5.CHECK IN-VEHICLE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
3. Check continuity between in-vehicle sensor harness connector and A/C auto amp. harness connector.
HAC-88
In-vehicle sensor A/C auto amp. A

Continuity
B
YES >> GO TO 6.
NO >> Repair harness or connector. C
6.CHECK IN-VEHICLE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
1. Check continuity between in-vehicle sensor harness connector and ground.
D
In-vehicle sensor
— Continuity
Connector Terminal
E
2. Check voltage between in-vehicle harness connector and ground
F
+
In-vehicle sensor − Voltage
G
Connector Terminal
M85 1 Ground 0V
Is the inspection result normal? H
7.CHECK INTERMITTENT INCIDENT HAC

Is the inspection result normal? J
Component Inspection INFOID:0000000010432212 K
1.CHECK IN-VEHICLE SENSOR

1. Remove in-vehicle sensor. Refer to HAC-131, "Removal and Installation". L
2. Check resistance between in-vehicle sensor terminals. Refer to applicable table for the normal value.
Condition M
Terminal Resistance: kΩ
Temperature: °C (°F)
−20 (−4) 16.50
N
−10 (14) 9.92
0 (32) 6.19
10 (50) 3.99 O
1 2
20 (68) 2.65
25 (77) 2.19
P
30 (86) 1.81
40 (104) 1.27
NO >> Replace in-vehicle sensor. Refer to HAC-131, "Removal and Installation".
HAC-89
B24A9 SUNLOAD SENSOR
DTC DETECTION LOGIC

NOTE:
Sunload sensor may register a malfunction when indoors, at dusk, or at other times when light is insufficient.
When performing the diagnosis indoors, use a lamp (60 W or more) that is pointed at the sunload sensor.

Detected calorie at sunload sensor 950 W/m2 (817

SUNLOAD SENSOR kcal/m2·h) or more.
B24A9
(Sunload sensor)
Detected calorie at sunload sensor 50 W/m2 (43
kcal/m2·h) or less.
POSSIBLE CAUSE
• Sunload sensor
• A/C auto amp.
• Harness or connectors (The sensor circuit is shorted to ground.)
• Sunload sensor
• A/C auto amp.
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
1.CHECK SUNLOAD SENSOR SIGNAL

HAC-90
+ A
Connector Terminal
B
0 W/m2 5.00 V
200 W/m2 4.46 V

C
Sensor detection 400 W/m2 3.92 V
M141 54 Ground
sunload amount
600 W/m2 3.39 V
800 W/m2 2.85 V D
1000 W/m2 2.25 V
Is the inspection result normal? E

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK SUNLOAD SENSOR POWER SUPPLY F
2. Disconnect sunload sensor connector.
3. Turn ignition switch ON. G
4. Check voltage between sunload sensor harness connector and ground.
+ H
Voltage
Sunload sensor −
(Approx.)
Connector Terminal
HAC
M82 1 Ground 5V
YES >> GO TO 3. J
NO >> GO TO 5.
3.CHECK SUNLOAD SENSOR GROUND CIRCUIT FOR OPEN
K
3. Check continuity between sunload sensor harness connector and A/C auto amp harness connector.
L
Sunload sensor A/C auto amp.
Continuity
M
YES >> GO TO 4. N
4.REPLACE SUNLOAD SENSOR
O
1. Replace sunload sensor. Refer to HAC-132, "Removal and Installation".
2. Perform DTC confirmation procedure. Refer to HAC-53, "DTC Index".
3. Check DTC.
Is DTC detected? P
NO >> INSPECTION END
5.CHECK SUNLOAD SENSOR POWER SUPPLY CIRCUIT FOR OPEN
3. Check continuity between sunload sensor harness connector and A/C auto amp. harness connector.
HAC-91
Sunload sensor A/C auto amp.

Continuity
YES >> GO TO 6.
6.CHECK SUNLOAD SENSOR POWER SUPPLY CIRCUIT FOR SHORT
1. Check continuity between sunload sensor harness connector and ground.
Sunload sensor
— Continuity
Connector Terminal
2. Check voltage between in-vehicle harness connector and ground
+
Sunload sensor − Voltage
Connector Terminal
M82 1 Ground 0V
HAC-92
B24B4 A/C CONTROL
B24B4 A/C CONTROL
A

A/C CONTROL An internal circuit error message is received from A/C
B24B4 [GENERAL ELEC MALFUNCTN]
(Air conditioning control) control via LIN communication for 30 seconds or more.
D
POSSIBLE CAUSE
A/C control (Internal circuit malfunction)
FAIL-SAFE E
—
F
With CONSULT
1. Turn ignition switch ON. G
3. Check DTC.
Is DTC detected? H
NO-2 >> Confirmation after repair: INSPECTION END HAC
1.REPLACE A/C CONTROL J

Replace A/C control. Refer to HAC-128, "Removal and Installation".
K
>> INSPECTION END
HAC-93
B24B7 INTAKE DOOR MOTOR
DTC DETECTION LOGIC

Detect short to battery circuit of intake door motor cir-
INTAKE DOOR MOTOR cuits.
B24B7
(Intake door motor) [CIRC SHORT TO GRND OR Detect open or short to ground circuit of intake door
OPEN] motor circuits.
POSSIBLE CAUSE
• Harness and connector (Intake door motor circuit is shorted to battery)
• Intake door motor
• A/C auto amp.
• Harness and connector (Intake door motor circuit is open or shorted to ground)
• A/C auto amp.
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
1.CHECK INTAKE DOOR MOTOR POWER SUPPLY

2. Disconnect intake door motor connector.
4. Check voltage between intake door motor harness connector and ground for several seconds after press-
ing the INTAKE switch.
+
Intake door motor − Voltage
Connector Terminal
M341 2 Ground 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK INTAKE DOOR MOTOR POWER SUPPLY CIRCUIT FOR OPEN
HAC-94
2. Disconnect A/C auto amp. connector. A
3. Check continuity between intake door motor harness connector and A/C auto amp. harness connector.
Intake door motor A/C auto amp. B

Continuity
C
YES >> GO TO 3.
D
3.CHECK INTAKE DOOR MOTOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between intake door motor harness connector and ground.
E
Intake door motor
— Continuity
Connector Terminal
F
YES >> Replace A/C auto amp. Refer to HAC-129, "Removal and Installation". G
4.CHECK INTAKE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN
H
3. Check continuity between intake door motor harness connector and A/C auto amp. harness connector.
HAC
Intake door motor A/C auto amp.
Continuity
J
6 14
1 16
M341 M140 Existed
3 17 K
4 36
L
YES >> GO TO 5.
5.CHECK INTAKE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT M
1. Check continuity between intake door motor harness connector and ground.
Intake door motor N

— Continuity
Connector Terminal
6
O
1
M341 Ground Not existed
3
4 P
2. Check voltage between intake door motor harness connector and ground.
HAC-95
+
Connector Terminal
6
1
M341 Ground 0V
3
4
YES >> GO TO 6.
6.CHECK INTAKE DOOR MOTOR
Check intake door motor. Refer to HAC-96, "Component Inspection".
NO >> Replace intake door motor. Refer to HAC-139, "INTAKE DOOR MOTOR : Removal and Installa-
tion".

1. Remove intake door motor. Refer to HAC-139, "INTAKE DOOR MOTOR : Removal and Installation".
2. Check resistance between intake door motor terminals. Refer to applicable table for the normal value.
Resistance (Ω)
Terminal
(Approx.)
1
3
2 90
4
6
tion".
HAC-96
B24B9 MODE DOOR MOTOR
A

Detect short to battery circuit of mode door motor cir-
MODE DOOR MOTOR cuits.
B24B9
(Mode door motor) [CIRC SHORT TO GRND OR Detect open or short to ground circuit of mode door D
POSSIBLE CAUSE
E
• Harness and connector (Mode door motor circuit is shorted to battery)
• Mode door motor
• A/C auto amp. F

• Harness and connector (Mode door motor circuit is open or shorted to ground) G
• Mode door motor
• A/C auto amp.
FAIL-SAFE H
—
HAC
With CONSULT
3. Check DTC.
Is DTC detected? K
L
1.CHECK MODE DOOR MOTOR POWER SUPPLY M

2. Disconnect mode door motor connector.
3. Turn ignition switch ON. N
4. Check voltage between mode door motor harness connector and ground for several seconds after press-
ing the MODE VENT/FOOT/DEF switch.
O
+
Mode door motor − Voltage
Connector Terminal P
M342 2 Ground 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK MODE DOOR MOTOR POWER SUPPLY CIRCUIT FOR OPEN
HAC-97
3. Check continuity between mode door motor harness connector and A/C auto amp. harness connector.
Mode door motor A/C auto amp.

Continuity
YES >> GO TO 3.
3.CHECK MODE DOOR MOTOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between mode door motor harness connector and ground.
Mode door motor

— Continuity
Connector Terminal
4.CHECK MODE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN
3. Check continuity between mode door motor harness connector and A/C auto amp. harness connector.
Mode door motor A/C auto amp.

Continuity
1 11
3 12
M342 M140 Existed
4 32
6 33
YES >> GO TO 5.
5.CHECK MODE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT
1. Check continuity between mode door motor harness connector and ground.
Mode door motor

— Continuity
Connector Terminal
1
3
4
6
2. Check voltage between mode door motor harness connector and ground.
HAC-98
+ A
Connector Terminal
B
1
3
M342 Ground 0V
4 C
6
D
YES >> GO TO 6.
6.CHECK MODE DOOR MOTOR E
Check mode door motor. Refer to HAC-99, "Component Inspection".
YES >> Replace A/C auto amp. Refer to HAC-129, "Removal and Installation". F
NO >> Replace mode door motor. Refer to HAC-140, "MODE DOOR MOTOR : Removal and Installa-
tion".
G
1.CHECK MODE DOOR MOTOR

H
1. Remove mode door motor. Refer to HAC-140, "MODE DOOR MOTOR : Removal and Installation".
2. Check resistance between mode door motor terminals. Refer to applicable table for the normal value.
HAC
Resistance (Ω)
Terminal
(Approx.)
1
J
3
2 90
4
6 K
NO >> Replace mode door motor. Refer to HAC-140, "MODE DOOR MOTOR : Removal and Installa- L
tion".
HAC-99
B24BB LEFT AIR MIX DOOR MOTOR
DTC DETECTION LOGIC

Detect short to battery circuit of air mix door
[CIRCUIT SHORT TO BATTERY] motor [driver side (LHD models), passenger
LEFT AIR MIX DOOR MOTOR side (RHD models)] circuits.
B24BB
(Left side air mix door motor) Detect open or short to ground circuit of air mix
[CIRC SHORT TO GRND OR OPEN] door motor [driver side (LHD models), passen-
ger side (RHD models)] circuits.
POSSIBLE CAUSE
• Harness and connector [Air mix door motor (driver side) circuit is shorted to battery] (LHD models)
• Harness and connector [Air mix door motor (passenger side) circuit is shorted to battery] (RHD models)
• Air Mix door motor
• A/C auto amp.
• Harness and connector [Air mix door motor (driver side) circuit is open or shorted to ground] (LHD models)
• Harness and connector [Air mix door motor (passenger side) circuit is open or shorted to ground] (RHD
models)
• Air mix door motor
• A/C auto amp.
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
1.CHECK AIR MIX DOOR MOTOR [DRIVER SIDE (LHD MODELS), PASSENGER SIDE (RHD MODELS)]
POWER SUPPLY
2. Disconnect air mix door motor LH connector.
4. Check voltage between air mix door motor LH harness connector and ground for several seconds after
operating the temperature control dial (driver side) while DUAL switch is OFF.
+
Air mix door motor LH − Voltage
Connector Terminal
M352 2 Ground 11 - 14 V
HAC-100
YES >> GO TO 4. A
NO >> GO TO 2.
B
POWER SUPPLY CIRCUIT FOR OPEN
3. Check continuity between air mix door motor LH harness connector and A/C auto amp. harness connec- C
tor.
Air mix door motor LH A/C auto amp. D

Continuity
E
YES >> GO TO 3.
NO >> Repair harness or connector. F
POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between air mix door motor LH harness connector and ground. G
Air mix door motor LH

— Continuity H
Connector Terminal
Is the inspection result normal? HAC
4.CHECK AIR MIX DOOR MOTOR [DRIVER SIDE (LHD MODELS), PASSENGER SIDE (RHD MODELS)] J
DRIVE SIGNAL CIRCUIT FOR OPEN

1. Turn ignition switch OFF. K
3. Check continuity between air mix door motor LH harness connector and A/C auto amp. harness connec-
tor.
L
Air mix door motor LH A/C auto amp.
Continuity
M
1 1
3 2
M352 M140 Existed
4 21 N
6 22
O
YES >> GO TO 5.
5.CHECK AIR MIX DOOR MOTOR [DRIVER SIDE (LHD MODELS), PASSENGER SIDE (RHD MODELS)] P
DRIVE SIGNAL CIRCUIT FOR SHORT
1. Check continuity between air mix door motor LH harness connector and ground.
HAC-101
Air mix door motor LH

— Continuity
Connector Terminal
1
3
4
6
2. Check voltage between air mix door motor LH harness connector and ground.
+
Air mix door motor LH − Voltage
Connector Terminal
1
3
M352 Ground 0V
4
6
YES >> GO TO 6.
Check air mix door motor [driver side (LHD models), passenger side (RHD models)]. Refer to HAC-102,
"Component Inspection".
NO >> Replace air mix door motor [driver side (LHD models), passenger side (RHD models)]. Refer to
HAC-138, "AIR MIX DOOR MOTOR : Removal and Installation".
1. Remove air mix door motor [driver side (LHD models), passenger side (RHD models)]. Refer to HAC-138,
"AIR MIX DOOR MOTOR : Removal and Installation".
2. Check resistance between air mix door motor [driver side (LHD models), passenger side (RHD models)]
terminals. Refer to applicable table for the normal value.
Resistance (Ω)
Terminal
(Approx.)
1
3
2 90
4
6
NO >> Replace air mix door motor [driver side (LHD models), passenger side (RHD models)]. Refer to
HAC-102
B24BD RIGHT AIR MIX DOOR MOTOR
A

[CIRCUIT SHORT TO BATTERY] motor [passenger side (LHD models), driver
RIGHT AIR MIX DOOR MOTOR side (RHD models)] circuits.
B24BD D
(Right side air mix door motor) Detect open or short to ground circuit of air mix
[CIRC SHORT TO GRND OR OPEN] door motor [passenger side (LHD models),
driver side (RHD models)] circuits.
E
POSSIBLE CAUSE
• Harness and connector [Air mix door motor (passenger side) circuit is shorted to battery] (LHD models) F
• Harness and connector [Air mix door motor (driver side) circuit is shorted to battery] (RHD models)
• A/C auto amp. G
• Harness and connector [Air mix door motor (passenger side) circuit is open or shorted to ground] (LHD mod-
els) H
• Harness and connector [Air mix door motor (driver side) circuit is open or shorted to ground] (RHD models)
• A/C auto amp. HAC
FAIL-SAFE
—
J
With CONSULT K
3. Check DTC. L
Is DTC detected?
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident". M
N
1.CHECK AIR MIX DOOR MOTOR [PASSENGER SIDE (LHD MODELS), DRIVER SIDE (RHD MODELS)]
POWER SUPPLY
1. Turn ignition switch OFF. O
2. Disconnect air mix door motor RH connector.
4. Check voltage between air mix door motor RH harness connector and ground for several seconds after P
operating the temperature control dial (driver side) while DUAL switch is OFF.
+
Air mix door motor RH − Voltage
Connector Terminal
M351 2 Ground 11 - 14 V
HAC-103
YES >> GO TO 4.
NO >> GO TO 2.
POWER SUPPLY CIRCUIT FOR OPEN
3. Check continuity between air mix door motor RH harness connector and A/C auto amp. harness connec-
tor.
Air mix door motor RH A/C auto amp.

Continuity
YES >> GO TO 3.
POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between air mix door motor RH harness connector and ground.
Air mix door motor RH

— Continuity
Connector Terminal
DRIVE SIGNAL CIRCUIT FOR OPEN
3. Check continuity between air mix door motor RH harness connector and A/C auto amp. harness connec-
tor.
Air mix door motor RH A/C auto amp.

Continuity
1 9
3 10
M351 M140 Existed
4 30
6 31
YES >> GO TO 5.
DRIVE SIGNAL CIRCUIT FOR SHORT
1. Check continuity between air mix door motor RH harness connector and ground.
HAC-104
Air mix door motor RH A

— Continuity
Connector Terminal
1
B
3
4
6 C
2. Check voltage between air mix door motor RH harness connector and ground.
D
+
Air mix door motor RH − Voltage
Connector Terminal E
1
3
M351 Ground 0V
4 F
6
YES >> GO TO 6.
6.CHECK AIR MIX DOOR MOTOR [PASSENGER SIDE (LHD MODELS), DRIVER SIDE (RHD MODELS)] H
Check air mix door motor [passenger side (LHD models), driver side (RHD models)]. Refer to HAC-105,
"Component Inspection".
NO >> Replace air mix door motor [passenger side (LHD models), driver side (RHD models)]. Refer to
HAC-140, "MODE DOOR MOTOR : Removal and Installation". J
1.CHECK AIR MIX DOOR MOTOR [PASSENGER SIDE (LHD MODELS), DRIVER SIDE (RHD MODELS)] K
1. Remove air mix door motor [passenger side (LHD models), driver side (RHD models)]. Refer to HAC-138,
"AIR MIX DOOR MOTOR : Removal and Installation". L
2. Check resistance between air mix door motor [passenger side (LHD models), driver side (RHD models)]
terminals. Refer to applicable table for the normal value.
M
Resistance (Ω)
Terminal
(Approx.)
1
N
3
2 90
4
6 O
NO >> Replace air mix door motor [passenger side (LHD models), driver side (RHD models)]. Refer to P
HAC-105
B24D4 A/C CONTROL COMMUNICATION
DTC DETECTION LOGIC

A/C CONTROL COMM
A malfunction is detected in the signal that is
B24D4 (Air conditioning control commu- [BUS SIGNAL/MESSAGE ERROR]
sent from A/C control.
nication)
POSSIBLE CAUSE
• Harness and connector (A/C control circuit is open or shorted)
• A/C control
• A/C auto amp.
FAIL-SAFE
ditioning is controlled under the following conditions: A/C auto amp. is controlled in the setting state before the
• Set temperature
• Air outlet
• Blower fan speed
• Air inlet
• A/C switch
With CONSULT
3. Check DTC.
Is DTC detected?
1.CHECK FUSE
2. Check 10 A fuse [No. 14 (without stop/start system), located in fuse block (J/B)], [No. 76 (with stop/start
system)].
NOTE:
Refer to PG-104, "Fuse, Connector and Terminal Arrangement".
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown.
2.CHECK A/C CONTROL POWER SUPPLY
2. Disconnect A/C control connector.
4. Check voltage between A/C control harness connector and ground.
HAC-106
+ A
Voltage
A/C control −
(Approx.)
Connector Terminal
B
M6 4 Ground 5V
YES >> GO TO 3. C
NO >> Repair harness or connector between A/C control and fuse.
3.CHECK A/C CONTROL GROUND CIRCUIT FOR OPEN
D
2. Check continuity between A/C control harness connector and ground.
E
A/C control
— Continuity
Connector Terminal
M6 1 Ground Existed F
YES >> GO TO 4.
NO >> Repair harness or connector. G
4.CHECK LIN COMMUNICATION SIGNAL CIRCUIT FOR OPEN
1. Disconnect A/C auto amp. connector. H
2. Check continuity between A/C control harness connector and A/C auto amp. harness connector.
A/C control A/C auto amp. HAC

Continuity
Is the inspection result normal? J
YES >> GO TO 5.
K
5.CHECK LIN COMMUNICATION SIGNAL CIRCUIT FOR SHORT
Check continuity between A/C control harness connector and ground.
L
A/C control
— Continuity
Connector Terminal
M6 8 Ground Not existed M

YES >> Replace A/C control. Refer to HAC-128, "Removal and Installation". N
HAC-107
POWER SUPPLY AND GROUND CIRCUIT
A/C AUTO AMP.
A/C AUTO AMP. : Diagnosis Procedure INFOID:0000000010432228
1.CHECK FUSE
system)].
NOTE:
YES >> GO TO 2.
2.CHECK A/C AUTO AMP. ACCESSORY POWER SUPPLY
3. Check voltage between A/C auto amp. harness connector and ground.
+
A/C auto amp. − Voltage
Connector Terminal
M141 41 Ground 11 - 14 V
YES >> GO TO 3.
NO >> Repair harness or connector between A/C auto amp. and fuse.
3.CHECK A/C AUTO AMP. GROUND CIRCUIT FOR OPEN
2. Check continuity between A/C auto amp. harness connector and ground.
A/C auto amp.

— Continuity
Connector Terminal
M141 43 Ground Existed
A/C CONTROL
A/C CONTROL : Diagnosis Procedure INFOID:0000000010432229
1.CHECK FUSE
system)].
NOTE:
YES >> GO TO 2.
2.CHECK A/C CONTROL POWER SUPPLY
HAC-108
2. Disconnect A/C control connector.
3. Turn ignition switch ON. A
4. Check voltage between A/C control harness connector and ground.
+ B
A/C control − Voltage
Connector Terminal
C
M6 4 Ground 11 - 14 V
YES >> GO TO 3. D
NO >> Repair harness or connector between A/C control and fuse block (J/B).
3.CHECK A/C CONTROL GROUND CIRCUIT
1. Turn ignition switch OFF. E
2. Check continuity between A/C control harness connector and ground.
A/C control F
— Continuity
Connector Terminal
M6 1 Ground Existed
G
YES >> Replace A/C control. Refer to HAC-128, "Removal and Installation".
NO >> Repair harness or connector. H
HAC
HAC-109
BLOWER MOTOR
BLOWER MOTOR
1.CHECK FUSE
2. Check following fuses.
- 20 A fuse [Nos. 7 and 17, located in fuse block (J/B)]
NOTE:
YES >> GO TO 2.
2.CHECKPOWER TRANSISTOR POWER SUPPLY
1. Disconnect power transistor connector.
3. Check voltage between power transistor harness connector and ground.
+
Blower motor − Voltage
Connector Terminal
M359 4 Ground Battery voltage
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK BLOWER RELAY
2. Check blower relay. Refer to HAC-113, "Component Inspection (Blower Relay)".
YES >> Repair harness or connector between power transistor and fuse.
NO >> Replace blower relay.
4.CHECK BLOWER MOTOR CONTROL CIRCUIT
2. Connect power transistor connector.
3. Disconnect blower motor connector.
5. Check voltage between blower motor harness connector and ground.
+
Connector Terminal
YES >> GO TO 6.
NO >> GO TO 5.
5.CHECK BLOWER MOTOR CONTROL CIRCUIT FOR OPEN
2. Disconnect power transistor connector.
3. Check continuity between power transistor harness connector and blower motor harness connector.
HAC-110
BLOWER MOTOR
Power transistor Blower motor A

Continuity
B
YES >> Replace power transistor. Refer to HAC-136, "Removal and Installation".
6.CHECK BLOWER MOTOR GROUND CIRCUIT
2. Disconnect power transistor connector. D
3. Check continuity between power transistor harness connector and blower motor harness connector.
Power transistor Blower motor E

Continuity
F
YES >> GO TO 7.
NO >> Repair harness or connector. G
7.CHECK POWER TRANSISTOR GROUND CIRCUIT
Check continuity between power transistor harness connector and ground.
H
Power transistor
— Continuity
Connector Terminal HAC
YES >> GO TO 8. J
8.CHECK POWER TRANSISTOR CONTROL SIGNAL
K
1. Connect power transistor connector and A/C auto amp. connector.
3. Set air outlet to VENT.
4. Change fan speed from 1st – 7th, and check duty ratios between power transistor harness connector and L
ground by using an oscilloscope.
NOTE:
Calculate the drive signal duty ratio as shown in the figure. M
T2 = Approx. 2.5 ms
+ Duty ratio N
Condition
Power transistor (Approx.)
− Voltage
Except for Eu-
Fan speed (manual) For Europe
Connector Terminal rope and Rus- O
Air outlet: VENT and Russia
sia
1st 21% 23%
2nd 24% 29% P
3rd 31% 36%
M359 1 Ground 4th 40% 44%
5th 54% 52%
6th 70% 61%
JPIIA1646GB
7th 100% 72%
HAC-111
BLOWER MOTOR
YES >> GO TO 10.
NO >> GO TO 9.
9.CHECK POWER TRANSISTOR CONTROL SIGNAL CIRCUIT FOR OPEN
2. Disconnect power transistor connector and A/C auto amp. connector.
3. Check continuity between power transistor harness connector and A/C auto amp. harness connector.
Power transistor A/C auto amp.

Continuity
10.CHECK BLOWER MOTOR FEEDBACK SIGNAL
When fan speed is set to OFF, and check voltage between power transistor harness connector and ground.
+
Power transistor − Voltage
Connector Terminal
YES >> GO TO 12.
NO >> GO TO 11.
11.CHECK BLOWER MOTOR FEEDBACK SIGNAL CIRCUIT FOR OPEN
2. Disconnect power transistor connector and A/C auto amp. connector.
3. Check continuity between power transistor harness connector and A/C auto amp. harness connector.
Power transistor A/C auto amp.

Continuity
12.REPLACE POWER TRANSISTOR
2. Replace power transistor. Refer to HAC-136, "Removal and Installation".
4. Change fan speed from 1st – 7th, and check that blower motor operates normally.
NO >> Replace blower motor. Refer to VTL-17, "Removal and Installation".
Component Inspection (Blower Motor) INFOID:0000000010432236
1.CHECK BLOWER MOTOR-I

1. Remove blower motor. Refer to VTL-17, "Removal and Installation".
2. Check that there is not any mixing foreign object in the blower motor.
HAC-112
BLOWER MOTOR
YES >> GO TO 2.
NO >> Replace blower motor. Refer to VTL-17, "Removal and Installation". A
2.CHECK BLOWER MOTOR-II
Check that there is not breakage or damage in the blower motor.
B
YES >> GO TO 3.
C
3.CHECK BLOWER MOTOR-III
Check that blower motor turns smoothly.
Is the inspection result normal? D
E
Component Inspection (Blower Relay) INFOID:0000000010432237
1.CHECK BLOWER RELAY F

1. Remove blower relay. Refer to PG-104, "Fuse, Connector and Terminal Arrangement".
2. Check continuity between blower relay terminal 3 and 5 when
the voltage is supplied between terminal 1 and 2. G
Terminal Voltage Continuity

ON Existed H
3 5
OFF Not existed
HAC
JSIIA1551ZZ
HAC-113
MAGNET CLUTCH
MAGNET CLUTCH
Component Function Check INFOID:0000000010432238
1.CHECK MAGNET CLUTCH OPERATION

CONSULT ACTIVE TEST
1. Select “COMPRESSOR” of IPDM E/R active test item.
2. With operating the test item, check magnet clutch operation by listening and viewing.
Does it operate normally?
NO >> Refer to HAC-114, "Diagnosis Procedure".
1.CHECK MAGNET CLUTCH

CONSULT
1. Turn ignition switch OFF
2. Disconnect compressor connector.
4. With operating the test item, check Check voltage between compressor harness connector and ground.
+
Compressor − Condition Voltage
Connector Terminal
Active test: COM- Off 0 - 0.1 V

F6 1 Ground
PRESSOR On 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK FUSE
1. Turn ignition switch OFF
2. Check 15 A fuse (No. 57, located in IPDM E/R).
NOTE:
YES >> GO TO 3.
3.CHECK MAGNET CLUTCH POWER SUPPLY CIRCUIT FOR OPEN
1. Disconnect IPDM E/R connector.
2. Check continuity between IPDM E/R harness connector and compressor harness connector.
IPDM E/R Compressor

Continuity
F90 95 F6 1 Existed
YES >> Replace IPDM E/R. Refer to PCS-68, "Removal and Installation".
4.CHECK MAGNET CLUTCH GROUND CIRCUIT FOR OPEN
Check continuity between compressor harness connector and ground.
HAC-114
MAGNET CLUTCH
Compressor A
— Continuity
Connector Terminal
F6 2 Ground Existed
B
YES >> Replace compressor. Refer to HA-31, "Removal and Installation" (HRA2DDT and MR16DDT
engine models for Europe), HA-75, "Removal and Installation". (K9K and R9M engine models for C
Europe), HA-122, "Removal and Installation" (HRA2DDT, MR16DDT and MR20DD engine mod-
els except for Europe) or HA-171, "Removal and Installation". (K9K and R9M engine models
except for Europe).
NO >> Repair harness or connector. D
HAC
HAC-115
ECV (ELECTRICAL CONTROL VALVE)
1.CHECK ECV POWER SUPPLY CIRCUIT

4. Check voltage between compressor harness connector and ground.
Except for HR engine models with CVT, MR16DDT engine models, R9M engine models for EURO3 and models for Korea
+
Compressor − Voltage
Connector Terminal
F151 3 Ground 11 - 14 V
HR engine models with CVT, MR16DDT engine models, R9M engine models for EURO3 and models for Korea
+
Connector Terminal
F180 3 Ground 11 - 14 V
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK ECV POWER SUPPLY CIRCUIT FOR OPEN
3. Check continuity between compressor harness connector and IPDM E/R harness connector.
Compressor IPDM E/R

Continuity
F151 3 F90 101 Existed
Compressor IPDM E/R

Continuity
3.CHECK ECV CONTROL SIGNAL CIRCUIT FOR OPEN
Compressor A/C auto amp.

Continuity
HAC-116
Compressor A/C auto amp. A

Continuity
B
YES >> GO TO 4.
4.CHECK ECV
Check ECV. Refer to HAC-216, "Component Inspection".
D
YES >> Replace IPDM E/R. Refer to PCS-68, "Removal and Installation"
NO >> Replace compressor. Refer to HA-31, "Removal and Installation" (HRA2DDT and MR16DDT
engine models for Europe), HA-75, "Removal and Installation" (K9K and R9M engine models for E
except for Europe). F
1.CHECK ECV G
Check continuity between compressor terminals.

H
Terminal Continuity
3 4 Existed
engine models for Europe), HA-75, "Removal and Installation". (K9K and R9M engine models for J
except for Europe).
K
HAC-117
PTC HEATER
PTC HEATER
1.CHECK PTC HEATER OPERATION

1. Start the engine.
2. Operate blower motor.
3. Operate temperature control switch to full hot position.
4. Check for warm air at discharge air outlet.
NOTE:
• Engine must be cold.
• Battery must be charged.
1.CHECK FUSE AND FUSIBLE LINK

2. Check 30 A fuses (Nos. 35, 36 and 40).
YES >> GO TO 2.
NO >> Replace the blown fuse or fusible link after repairing the affected circuit if a fuse is blown.
2.CHECK PTC RELAY POWER SUPPLY
1. Disconnect PTC relay connector.
3. Check voltage between PTC relay harness connector and ground.
+
Relay PTC relay − Voltage
Connector Terminal
2
1 E27
3
2
2 E28 Ground Battery voltage
3
2
3 E29
3
YES >> GO TO 3.
NO >> Repair harness or connector between PTC relay and fuse.
3.CHECK PTC RELAY CONTROL SIGNAL CIRCUIT FOR OPEN
1. Disconnect BCM connector.
2. Check continuity between PTC relay harness connector and BCM harness connector.
PTC relay BCM

Continuity
Relay Connector Terminal Connector Terminal
1 E27 172
2 E28 1 E60 173 Existed
3 E29 170
HAC-118
PTC HEATER
YES >> GO TO 4.
NO >> Repair harness or connector. A
4.CHECK PTC HEATER POWER SUPPLY CIRCUIT FOR OPEN
Check continuity between PTC relay harness connector and PTC heater harness connector.
B
PTC relay PTC heater

Continuity
Relay Connector Terminal Connector Terminal C
1 E27 1
2 E28 5 E140 3 Existed
3 E29 5
D

YES >> GO TO 5. E
5.CHECK PTC HEATER GROUND CIRCUIT FOR OPEN
Check continuity between PTC heater harness connector and ground. F
PTC heater
— Continuity G
Connector Terminal
2
E140 Ground Existed
4 H
YES >> GO TO 6.
NO >> Repair harness or connector. HAC
6.CHECK PTC RELAY
Check PTC relay. Refer to HAC-119, "Component Inspection (PTC Relay)". J
YES >> GO TO 7.
NO >> Replace malfunctioning PTC relay. K
7.CHECK PTC HEATER
Check PTC heater. Refer to HAC-120, "Component Inspection (PTC Heater)".
L
YES >> Replace BCM. Refer to BCS-135, "Removal and Installation".
NO >> Replace PTC heater. Refer to HAC-135, "Removal and Installation".
M
Component Inspection (PTC Relay) INFOID:0000000010499357
1.CHECK PTC RELAY N

1. Remove PTC relay.
2. Check continuity between PTC relay terminals 3 and 5 when the
voltage is supplied between terminals 1 and 2. O

ON Existed P
3 5
OFF Not existed
NO >> Replace malfunctioning PTC relay.
JSIIA1551ZZ
HAC-119
PTC HEATER
Component Inspection (PTC Heater) INFOID:0000000010499358
1.CHECK PTC HEATER

Check resistance between PTC heater terminals.
Terminal Resistance (Ω)

1 2
3 2 and 4 Except 0 or ∞
5 4
HAC-120
AUTOMATIC AIR CONDITIONER SYSTEM
< SYMPTOM DIAGNOSIS > [AUTOMATIC AIR CONDITIONING]
SYMPTOM DIAGNOSIS A
Symptom Table INFOID:0000000010432242
B
NOTE:
Perform self-diagnoses with CONSULT and on board diagnosis before performing the symptom diagnosis. If
any DTC is detected, perform the corresponding diagnosis. C
Symptom Corresponding malfunction part Check item/Reference

Check A/C control power supply D
• A/C control power supply or ground
and ground circuits.
All control circuit
Air conditioning Refer to HAC-108, "A/C CONTROL
• A/C auto amp.
cannot be con- : Diagnosis Procedure".
E
trolled. Replace A/C control.
A part of control A/C control Refer to HAC-128, "Removal and
Installation".
F
A/C control display or switch indicator lamp does not
display correctly. Replace A/C auto amp.
NOTE: A/C auto amp. Refer to HAC-108, "A/C AUTO
The results of A/C control on board diagnosis are nor- AMP. : Diagnosis Procedure". G
mal.
Check air mix door motor (driver
Discharge air temperature (driver side) does not Air mix door motor (driver side) system side) system is properly installed.
H
change. installation condition Refer to HAC-137, "Exploded
View".
Check air mix door motor (passen-
Discharge air temperature (passenger side) does not Air mix door motor (passenger side) ger side) system is properly in- HAC
change. system installation condition stalled. Refer to HAC-137,
"Exploded View".
Mode door motor system installation

Check mode door motor system is J
Air outlet does not change. properly installed. Refer to HAC-
condition
137, "Exploded View".
Check intake door motor system is
Intake door motor system installation K
Air inlet does not change. properly installed. Refer to HAC-
condition
• Blower motor
• Power transistor L
• Power transistor power supply or
ground circuits
Blower motor does not operates or operation speed is • Blower motor control or ground cir- Check blower motor circuits.
M
not normal. cuits HAC-110, "Diagnosis Procedure"
• Power transistor control signal cir-
cuits
• Blower motor feedback signal circuits N
• A/C auto amp.
• Magnet clutch
• Magnet clutch power supply circuits
• Magnet clutch ground circuits O
• IPDM E/R (A/C relay) Check magnet clutch circuits.
Compressor does not operate. • The circuit between ECM and refrig- HAC-114, "Component Function
erant pressure sensor Check"
P
• Refrigerant pressure sensor
• ECM
• A/C auto amp.
HAC-121
• Magnet clutch control system
• Drive belt slipping
• Insufficient cooling • Cooler cycle
HAC-123, "Diagnosis Procedure"
• No cool air comes out. (Air flow volume is normal.) • ECV (Electrical control valve)
• Air leakage from each duct
• Temperature setting trimmer
• Engine cooling system
• Heater hose
• Heater core
• Insufficient heating
• Air leakage from each duct HAC-125, "Diagnosis Procedure"
• No warm air comes out. (Air flow volume is normal.)
• PTC heater system (with PTC heat-
er)
• Temperature setting trimmer
Symptom table for noise
• HA-30, "Symptom Table"
(HRA2DDT and MR16DDT en-
gine models for Europe)
• HA-74, "Symptom Table" (K9K
and R9M engine models for Eu-
rope)
During compressor operation Cooler cycle
Noise is heard • HA-121, "Symptom Table"
when the air (HRA2DDT, MR16DDT and
conditioning op- MR20DD engine models except
erates. for Europe)
and R9M engine models except
for Europe)
• Mixing any foreign object in blower
Check blower motor.
motor
During blower motor operation HAC-112, "Component Inspection
• Blower motor fan breakage
(Blower Motor)"
• Blower motor rotation inferiority
HAC-122
INSUFFICIENT HEATING
A
B
Symptom
C
NOTE:
Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per- D
form the corresponding diagnosis.
1.CHECK COOLING SYSTEM
E
1. Check engine coolant level and check for leakage. Refer to CO-11, "Inspection" (HRA2DDT engine mod-
els), CO-38, "Inspection" (MR20DD engine models), CO-65, "Inspection" (K9K engine models) or CO-89,
"Inspection" (R9M engine models).
2. Check reservoir tank cap. Refer to CO-15, "Inspection" (HRA2DDT engine models), CO-41, "Inspection" F
(MR20DD engine models), CO-68, "Inspection" (K9K engine models) or CO-93, "Inspection" (R9M engine
models).
3. Check water flow sounds of the engine coolant. Refer to CO-11, "Refilling" (HRA2DDT engine models), G
CO-38, "Refilling" (MR20DD engine models), CO-65, "Refilling" (K9K engine models) or CO-89, "Refilling"
(R9M engine models).
H
YES >> GO TO 2.
NO >> Refill engine coolant and repair or replace the parts depending on the inspection results.
2.CHECK HEATER HOSE HAC
Check installation of heater hose by visually or touching.
YES >> GO TO 3. J
NO >> Repair or replace parts depending on the inspection results.
3.CHECK HEATER CORE K
1. Check temperature of inlet hose and outlet hose of heater core.
2. Check that inlet side of heater core is hot and the outlet side is slightly lower than/almost equal to the inlet
side.
L
CAUTION:
Always perform the temperature inspection in a short period of time because the engine coolant
temperature is very hot.
Is the inspection result normal? M
YES >> GO TO 4.
NO >> Replace heater core. Refer to HA-45, "HEATER CORE : Removal and Installation" (HRA2DDT
and MR20DD engine models for Europe), HA-89, "HEATER CORE : Removal and Installation" N
(K9K and R9M engine models for Europe), HA-137, "HEATER CORE : Removal and Installation"
(HRA2DDT and MR20DD engine models except for Europe) or HA-185, "HEATER CORE :
Removal and Installation" (K9K and R9M engine models except for Europe). O
4.CHECK AIR LEAKAGE FROM EACH DUCT
Check duct and nozzle, etc. of the air conditioning system for air leakage.
Is the inspection result normal? P
YES-1 >> With PTC heater: GO TO 5.
YES-2 >> Without PTC heater: GO TO 6.
5.CHECK PTC HEATER
Perform PTC heater diagnosis. Refer to HAC-116, "Diagnosis Procedure".
HAC-123
INSUFFICIENT COOLING
2. Check that temperature setting trimmer is set to “+ direction”.
NOTE:
The control temperature can be set with the setting of the temperature setting trimmer.
3. Set difference between the set temperature and control temperature to “0”.
Is inspection result normal?
NO >> Replace A/C auto amp. Refer to HAC-129, "Removal and Installation".
HAC-124
COMPRESSOR DOES NOT OPERATE
A
SYMPTOM B
Compressor does not operate.
C
NOTE:
• Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per-
form the corresponding diagnosis. D
• Check that refrigerant is enclosed in cooler cycle normally. If refrigerant amount is shortage from proper
amount, perform the inspection of refrigerant leakage.
1.CHECK MAGNET CLUTCH OPERATION E
Check magnet clutch. Refer to HAC-112, "Component Function Check".
YES >> GO TO 2. F
2.CHECK REFRIGERANT PRESSURE SENSOR G
Check refrigerant pressure sensor. Refer to ECH-225, "Diagnosis Procedure" (HRA2DDT engine models),
ECM-394, "Diagnosis Procedure" (MR20DD engine models), ECK-257, "Diagnosis Procedure" (K9K engine
models) or EC9-248, "Diagnosis Procedure" (R9M engine models). H
YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts. HAC
3. CHECK BCM OUTPUT SIGNAL
With CONSULT-
1. Select “DATA MONITOR” mode of “ENGINE” using CONSULT. J
2. Select “AIR COND SIG” and “HEATER FAN SW”, and check status under the following conditions.
Monitor item Condition Status K

OFF (A/C indicator: OFF) Off
AIR COND SIG A/C switch
ON (A/C indicator: ON) On
L
OFF Off
HEATER FAN SW Blower motor
ON On
NO >> Replace A/C auto amp. Refer to HAC-127, "Removal and Installation".
N
HAC-125
A/C CONTROL
< REMOVAL AND INSTALLATION > [AUTOMATIC AIR CONDITIONING]
REMOVAL AND INSTALLATION

A/C CONTROL
Exploded View INFOID:0000000010432249
Refer to IP-12, "Exploded View".

Removal and Installation INFOID:0000000010432250
REMOVAL
1. Disengage fixing metal clips and pawls, and then remove A/C
control from instrument panel assembly according to numerical
order 1→2 indicated by arrows as shown in the figure.
: Pawl
: Metal clip
JMIIA3390ZZ
2. Disconnect harness connectors.

INSTALLATION
Install in the reverse order of removal.
HAC-126
A/C AUTO AMP.
A/C AUTO AMP.
A
REMOVAL B
1. Remove instrument lower cover. Refer to IP-13, "Removal and Installation".
2. Remove fixing screw and disconnect harness connectors .
C
JMIIA3392ZZ
F
3. Remove A/C auto amp. from A/C unit assembly.
INSTALLATION
Install in the reverse order of removal. G
HAC
HAC-127
AMBIENT SENSOR
AMBIENT SENSOR
REMOVAL
1. Remove front bumper fascia assembly. Refer to EXT-19, "Removal and Installation".
2. Disconnect harness connector .
: Pawl
3. Disengage fixing pawl, and then remove ambient sensor.
JMIIA3393ZZ
INSTALLATION
HAC-128
IN-VEHICLE SENSOR
IN-VEHICLE SENSOR
A
REMOVAL B
1. Remove instrument lower panel center. Refer to IP-13, "Removal and Installation".
2. Remove fixing screw, and then remove in-vehicle sensor.
C
INSTALLATION
D
HAC
HAC-129
SUNLOAD SENSOR
SUNLOAD SENSOR
REMOVAL
1. Apply protective tape (A) on instrument panel assembly to pro-
tect from damage.
JMIIA3364ZZ
2. Disengage fixing pawls using a remover tool, and then pull up

sunload sensor.
: Pawl
CAUTION:
Using a remover tool wrapped in tape.
JMIIA3391ZZ
3. Disconnect harness connector, and then remove sunload sensor.

INSTALLATION
HAC-130
INTAKE SENSOR
INTAKE SENSOR
A
Refer to HA-39, "Exploded View". B

REMOVAL C
1. Remove instrument lower cover LH. Refer to IP-13, "Removal and Installation".
2. Remove intake sensor from A/C unit assembly.
D
3. Disconnect harness connector from intake sensor.
CAUTION:
If disconnect harness connector from intake sensor, replace intake sensor with new one.
E
INSTALLATION
Note the following item, and then install in the order of removal.
CAUTION:
If disconnect harness connector from intake sensor, replace intake sensor with new one. F
HAC
HAC-131
REFRIGERANT PRESSURE SENSOR
Refer to HA-33, "Exploded View" (HRA2DDT engine models), HA-76, "Exploded View" (K9K engine models)
or HA-123, "Exploded View" (R9M engine models).
REMOVAL
Refer to HA-36, "REFRIGERANT PRESSURE SENSOR : Removal and Installation" (HRA2DDT engine mod-
els), HA-80, "REFRIGERANT PRESSURE SENSOR : Removal and Installation" (K9K engine models) or HA-
127, "REFRIGERANT PRESSURE SENSOR : Removal and Installation" (R9M engine models).
INSTALLATION
HAC-132
PTC HEATER
PTC HEATER
A
REMOVAL B
1. Remove instrument lower cover RH (RHD models) or glove box cover (LHD models). Refer to IP-13,
"Removal and Installation".
2. Disconnect PTC heater connector. C
3. Remove fixing screws , and then remove PTC heater from A/
C unit assembly.
D
F
JMIIA3532ZZ
INSTALLATION G
HAC
HAC-133
POWER TRANSISTOR
POWER TRANSISTOR
Refer to HA-39, "Exploded View".

REMOVAL
1. Disconnect power transistor harness connector.
2. Remove fixing screw and disengage pawl.
: Pawl
3. Remove power transistor from A/C unit assembly.
JMIIA3399ZZ
INSTALLATION
HAC-134
DOOR MOTOR
DOOR MOTOR
A
LEFT SIDE B
HAC
JMIIA3368GB
J
A/C unit assembly Intake door lever Intake door link
Intake door motor Air mix door motor LH
K
RIGHT SIDE
L
HAC-135
POWER TRANSISTOR
POWER TRANSISTOR

REMOVAL
2. Remove fixing screw and disengage pawl.
: Pawl
3. Remove power transistor from A/C unit assembly.
JMIIA3399ZZ
INSTALLATION
HAC-136
DOOR MOTOR
DOOR MOTOR
A
LEFT SIDE B
HAC
JMIIA3368GB
J
K
RIGHT SIDE
L
HAC-137
DOOR MOTOR
JMIIA3367GB
A/C unit assembly Side ventilator door lever Foot door link
Foot door link Main link Air mix door lever
Air mix door rod Air mix door motor lever Air mix door motor RH
Mode door link Mode door motor Mode door lever
: Indicates that the part is connected at pints with same symbol in actual vehicle.
AIR MIX DOOR MOTOR

AIR MIX DOOR MOTOR : Removal and Installation INFOID:0000000010432262
REMOVAL
Air Mix Door Motor RH
1. Set the temperature at 32°C (90°F).
CAUTION:
Always perform the above procedure when removing air mix door motor. Otherwise, air mix door
may interfere in A/C unit assembly may be damaged.
2. Remove instrument lower panel RH (RHD models) or glove box cover (LHD models). Refer to IP-13,
3. Remove foot duct RH. Refer to VTL-14, "FOOT DUCT : Removal and Installation".
4. Disconnect air mix door motor harness connector.
HAC-138
DOOR MOTOR
5. Remove fixing screws , and then remove air mix door motor
RH. A
JMIIA3397ZZ
D
Air Mix Door Motor LH
CAUTION:
Always perform the above procedure when removing air mix door motor. Otherwise, air mix door E
2. Remove instrument lower panel LH (LHD models) or glove box cover (RHD models). Refer to IP-13,
"Removal and Installation". F
3. Remove front foot duct LH. Refer to VTL-14, "FOOT DUCT : Removal and Installation".
G
LH.
HAC
J
JMIIA3395ZZ
INSTALLATION
Note the following item, and then install in the reverse order of removal. K
CAUTION:
After installing door motor, perform door motor starting position. Refer to HAC-272, "Work Proce-
dure".
L
INTAKE DOOR MOTOR

INTAKE DOOR MOTOR : Removal and Installation INFOID:0000000010432263
M
REMOVAL
N
2. Disconnect intake door motor harness connector.
O
3. Remove fixing screws , and then remove intake door motor.
JMIIA3394ZZ
HAC-139
DOOR MOTOR
INSTALLATION
MODE DOOR MOTOR

MODE DOOR MOTOR : Removal and Installation INFOID:0000000010432264
REMOVAL
3. Disconnect mode door motor harness connector.
4. Remove fixing screws , mode door motor.
JMIIA3396ZZ
INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
dure".
HAC-140
PRECAUTIONS
< PRECAUTION > [MANUAL AIR CONDITIONING]
PRECAUTION A
PRECAUTIONS
WARNING: D
F
connectors. G
WARNING: H
serious injury.
L
NOTE:
N
NOTE:
SEF289H
NOTE: P
1. Open the hood.
HAC-141
PRECAUTIONS
< PRECAUTION > [MANUAL AIR CONDITIONING]

CAUTION:
CAUTION:
HAC-142
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MANUAL AIR CONDITIONING]
COMPONENT PARTS
MANUAL AIR CONDITIONING SYSTEM
B
MANUAL AIR CONDITIONING SYSTEM : Component Parts Location INFOID:0000000010432484
HAC
JMIIA3542ZZ
HAC-143
COMPONENT PARTS

Magnet clutch HAC-149, "COMPRESSOR : Magnet Clutch"
Compressor ECV (Electrical Con-
HAC-149, "COMPRESSOR : ECV (Electrical Control Valve)"
trol Valve)
Refrigerant pressure sensor HAC-150, "Refrigerant Pressure Sensor"

A/C relay is integrated in IPDM E/R. IPDM E/R operates A/C relay when re-
ceiving A/C compressor request signal from ECM via CAN communication
line.
IPDM E/R IPDM E/R controls ECV compressor when receiving ECV control signal from
A/C amp. via CAN communication line.
Refer to PCS-5, "Component Parts Location" for detailed installation loca-
tion.
ECM, when receiving A/C ON signal and blower fan ON signal from A/C
amp., transmits A/C compressor request signal to IPDM E/R via CAN com-
munication according to status of the engine and refrigerant pressure.
ECM receives cooling fan request signal from A/C amp.
ECM transmits engine coolant temperature signal and refrigerant pressure
sensor signal to A/C amp. via CAN communication line.
ECM
Combination meter transmits ambient temperature signal and vehicle speed
Combination meter
signal to A/C amp. via CAN communication line.
A/C control (A/C amp.) HAC-150, "A/C Control (A/C Amp.)"
Fan control amp. HAC-148, "A/C UNIT ASSEMBLY : Fan Control Amp."
Air mix door motor HAC-146, "A/C UNIT ASSEMBLY : Air Mix Door Motor"
HAC-144
COMPONENT PARTS
HAC
JMIIA3547ZZ O
P
HAC-145
COMPONENT PARTS
ECM 25, "ENGINE CONTROL SYSTEM : Component Parts Location"
Combination meter
communication line.
BCM
A/C UNIT ASSEMBLY

A/C UNIT ASSEMBLY : Intake Sensor INFOID:0000000010432486
Intake sensor measures evaporator fin temperature. The sensor

The electrical resistance of the thermistor decreases as temperature
increases.
JSIIA1630GB
A/C UNIT ASSEMBLY : Air Mix Door Motor INFOID:0000000010432487
DESCRIPTION
• The step motor system is adopted for air mix door motor.
• When a drive signal is input from A/C amp. to door motor, a step motor built into the door motor rotates
• Rotation of motor is transmitted to air mix door by link and lever, then air flow temperature is switched.
AIR MIX DOOR MOTOR DRIVE METHOD
HAC-146
COMPONENT PARTS
A
E
JMIIA3574GB

F
DESCRIPTION
• When a drive signal is input from A/C amp. to door motor, a step motor built into the door motor rotates G
ventilator door, and foot door) by link, rod, and lever, then air outlet is switched. H
• Direction of rotation is changeable by recomposing pattern of excitation. HAC
JZIIA0033GB
N
DESCRIPTION O
• Rotation of motor is transmitted to intake door by lever, then air inlet is switched. P

HAC-147
COMPONENT PARTS
JMIIA3565GB

• Rotation speed changes according to voltage from power transis-
tor.
JMIIA3336ZZ
JMIIA0793GB
A/C UNIT ASSEMBLY : Fan Control Amp. INFOID:0000000010499376
• Fan control amp., that uses MOS field effect transistor, is adopted
NOTE:
MOS field effect transistor is a transistor for which the gate portion
is called source, drain, or gate, while electrode of ordinary transis-
• Fan control amp. continuously controls voltage to blower motor,
according to gate voltage from A/C amp.
JMIIA1317ZZ
• This power transistor does not require a HI relay even when the
maximum voltage is applied to blower motor at HI status, because voltage drop is nominal.
HAC-148
COMPONENT PARTS
A
• Heat element is heated and air flow temperature is increased by
power supply from PTC relay. B
JMIIA2397ZZ
COMPRESSOR E
COMPRESSOR : Magnet Clutch INFOID:0000000010503101
F
DESCRIPTION
Compressor is driven by the magnet clutch which is magnetized by electric power supply.
STRUCTURE AND OPERATION G
• Magnet clutch consists of pulley, clutch disc, and field coil.
- Pulley is connected with crankshaft pulley of engine via drive belt
and is always rotated while engine is running. H
- Clutch disc is connected with drive shaft of compressor.
- Field coil, which becomes a strong electric magnet when electricity
is supplied, strongly pulls clutch disc and presses it to pulley.
• When A/C relay integrated in IPDM E/R turns ON, electricity is HAC
supplied to field coil, clutch disc is presses to pulley, and engine
rotational movement is transmitted from crankshaft pulley ⇒ drive
belt ⇒ pulley ⇒ clutch disc ⇒ drive shaft. Compressor is operated. J
When A/C relay turns OFF, electricity is not supplied to field coil,
JMIIA1767GB
and clutch disc is released from pulley. Compressor is not oper-
ated.
K
COMPRESSOR : ECV (Electrical Control Valve) INFOID:0000000010503102
• ECV (Electrical Control Valve) is integrated in the compressor.

L
IPDM E/R receives the ECV control signal from A/C amp. via CAN
communication, and ECV is controlled according to the control sig-
nal transmitted from IPDM E/R.
• ECV is controlled according to the control signal transmitted from M
IPDM E/R.
The control signal transmitted by IPDM E/R is controlled according
to the ECV control signal transmitted from A/C amp. via CAN com-
N
munication.
• ECV varies the air pressure balance in the left and right air spaces
that are divided by the swash plate in order to change the angle of
JMIIA3566GB
the swash plate inside the compressor. O
By changing the swash plate angle, it changes the piston stroke and controls the refrigerant discharge
amount.
P
HAC-149
COMPONENT PARTS
A/C Control (A/C Amp.) INFOID:0000000010499383
A/C control (A/C amp.) controls A/C by calculations based on signals

transmitted from each sensor and switch.
A/C control (A/C amp.) includes a self-diagnosis function. Diagnosis
of the manual air conditioning system can be performed quickly.
JMIIA3575ZZ

The electrical resistance of the thermistor decreases as temperature
increases.
JMIIA1719GB
Refrigerant Pressure Sensor INFOID:0000000010499385
DESCRIPTION
• The refrigerant pressure sensor converts high-pressure side refrigerant pressure into voltage and outputs it
to ECM.
• ECM operates cooler cycle protection and cooling fan speed control according to voltage value that is input.
PBIB2657E

• The refrigerant pressure sensor is a capacitance type sensor. It consists of a pressure detection area and a
signal processing area.
• The pressure detection area, which is a variable capacity condenser, changes internal static capacitance
according to pressure force.
• The signal processing area detects the static capacitance of the pressure detection area, converts the static
capacitance into a voltage value, and transmits the voltage value to ECM.
HAC-150
SYSTEM
SYSTEM
A
MANUAL AIR CONDITIONING SYSTEM : System Description INFOID:0000000010432501
B
SYSTEM DIAGRAM
C
HAC
JMIIA3576GB
M
DESCRIPTION
• Automatic air conditioning system is controlled by each function of A/C amp.,ECM and IPDM E/R.
• Each operation of air conditioning system can be controlled by A/C control (built-in A/C amp.). N
• A/C control switch indicator is turned ON/OFF by air conditioning system operation condition.
CONTROL BY A/C AMP.
• HAC-152, "MANUAL AIR CONDITIONING SYSTEM : Air Inlet Control" O
• HAC-152, "MANUAL AIR CONDITIONING SYSTEM : Compressor Control"
• HAC-245, "MANUAL HEATER SYSTEM : Door Control"
• HAC-157, "MANUAL AIR CONDITIONING SYSTEM : Cooling Fan Control" P
• HAC-158, "MANUAL AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset Control"
- A/C amp. inputs the temperature detected by ambient sensor as the ambient temperature.
- A/C amp. performs the correction of the temperature detected by ambient sensor for air conditioning control.
- A/C amp. selects and uses the initial value of ambient temperature data depending on the engine coolant
temperature when turning the ignition switch from OFF to ON. The detection temperature of the ambient
HAC-151
SYSTEM
more].
Intake temperature correction
- A/C amp. inputs the temperature detected by intake sensor as the intake temperature (evaporator tempera-
ture).
- A/C amp. performs the correction of the temperature detected by intake sensor for air conditioning control.
- A/C amp. performs the correction so that the recognition intake temperature changes depending on the dif-
ference between the detected intake temperature and the recognition intake temperature. If the difference is
large, the changing is early. The changing becomes slow as the difference becomes small.
CONTROL BY ECM
HAC-152, "MANUAL AIR CONDITIONING SYSTEM : Compressor Control"
CONTROL BY IPDM E/R
HAC-152, "MANUAL AIR CONDITIONING SYSTEM : Compressor Control"
MANUAL AIR CONDITIONING SYSTEM : Air Inlet Control INFOID:0000000010432505
DESCRIPTION
• A/C amp. controls the intake door motor and switches the air inlets.
• A/C amp. controls the air inlets so that they are set to fresh air intake, when compressor is stopped by low
temperature protection control.
• When the following conditions are met, A/C amp. controls the air inlets to 20% recirculation. (However, this
does not occur when high water temperature control is in effect.)
At this time, the intake switch indicator lamp turns OFF.
- Fan control dial: 21st - 24th
- Temperature control dial: Full hot
- Air outlet mode: DF ON or DEF ON
HIGH ENGINE COOLANT TEMPERATURE CONTROL
When either of the following conditions is met, A/C amp. changes the air inlets to recirculation.
Condition 1
• Air outlet: Other than D/F or DEF
• A/C switch: ON
• Ambient temperature: More than 25°C (77°F)
• Vehicle speed: 30 km/h or more
• Engine coolant temperature: 105°C (221°F) or more
Condition 2
• Air outlet: D/F or DEF
• A/C switch: ON
• Ambient temperature: More than 25°C (77°F)
MANUAL AIR CONDITIONING SYSTEM : Compressor Control INFOID:0000000010432506
DESCRIPTION
• When the compressor activation condition is satisfied while blower motor is activated, A/C amp. transmits A/
C ON signal and blower fan ON signal to ECM.
• ECM judges the conditions of each sensor (Refrigerant pressure sensor signal, accelerator position signal,
etc.), and transmits the A/C compressor request signal to IPDM E/R via CAN communication line.
• By receiving the A/C compressor request signal from ECM, IPDM E/R turns the A/C relay to ON, and acti-
vates the compressor. Refer to PCS-7, "RELAY CONTROL SYSTEM : System Description".
CONTROL BY A/C AMP.
Low Temperature Protection Control
HAC-152
SYSTEM
When intake sensor detects that evaporator fin temperature is [−
5.0°C (23.0°F)] or less, A/C amp. requests ECM to turn the compres- A
sor OFF, and stops the compressor.
When the air temperature returns to [1.0°C (33.8°F)] or more, the
compressor is activated. B
JMIIA2550GB
D
Refrigerant Discharge Amount Control
• A/C amp. transmits the ECV control signal via CAN communication. IPDM E/R transmits the control signal to
ECV according to the received ECV control signal.
• ECV is controlled according to change in the duty ratio of the transmitted control signal. E
• Except when temperature setting is full cold or outlet is DEF, A/C amp. controls the refrigerant discharge
amount according to the required cooling capacity.
• A/C amp. increases the refrigerant discharge amount when evaporator temperature is higher than the target F
temperature upper limit, and reduces the refrigerant discharge amount when evaporator temperature is at or
below the target temperature upper limit.
NOTE:
Target temperature upper limit value of evaporator can be changed using “TARGET EVAPORATOR TEMP G
UPPER LIMIT SETTING” in “WORK SUPPORT” mode of CONSULT. Refer to HAC-191, "Setting of Target
Evaporator Temperature Upper Limit Value".
Compressor Oil Circulation Control H
When the engine starts, A/C amp. activates the compressor for a few seconds and circulates the compressor
oil once.
HAC
CONTROL BY ECM
Compressor Protection Control at Pressure Malfunction
When the high-pressure side value that is detected by refrigerant pressure sensor is as per the following state, J
ECM requests IPDM E/R to turn A/C relay OFF and stops the compressor.
• 3.12 MPa (31.82 kg/cm2, 452.4 psi) or more (When the engine speed is less than 1,500 rpm)
• 2.74 MPa (27.95 kg/cm2, 397.3 psi) or more (When the engine speed is 1,500 rpm or more) K
• 0.14 MPa (1.43 kg/cm2, 20.3 psi) or less
Air Conditioning Cut Control
When the engine condition is high load, ECM transmit A/C relay OFF request to IPDM E/R, and stops the L
compressor.
MANUAL AIR CONDITIONING SYSTEM : Door Control INFOID:0000000010432507
M
N
HAC-153
SYSTEM
JMIIA3570ZZ

Evaporator Heater core PTC heater
Air mix door Foot door Side ventilator door
Sub defroster door Center ventilator and defroster door
*1: With rear ventilator

NOTE:
HAC-154
SYSTEM
For Europe and Russia
Door position A
Mode door

B

Sub defroster door
Switch/dial position Air mix
Foot door
C
Intake door door
E
VENT/DEF (V/D)
VENT
F
• MODE VENT switch Bi-level (B/L)
• MODE FOOT switch MODE
ALL —
• MODE DEF switch position
• MAX DEF switch G
FOOT —
DEF/FOOT (D/F)
DEF H
REC
INTAKE switch
FRE HAC
Full cold — — — —
Temperature control dial Full cold – Full hot — -

J
Full hot
Except for Europe and Russia

Door position K
Mode door
L
Sub defroster door
Switch/dial position M
Foot door
Intake Air mix

door door
O
VENT switch — —
B/L switch P
FOOT switch
D/F switch
DEF switch
HAC-155
SYSTEM
Door position
Mode door

Sub defroster door
Foot door
Intake Air mix
door door
REC
INTAKE switch
FRE
Temperature control dial Full cold – Full hot — –

Full hot
AIR DISTRIBUTION
Discharge air flow
Center Side
V/D* 40% 35% — 25%
VENT 54% 46% — —
B/L 31% 40% 29% —
ALL* 21% 34% 31% 14%
FOOT — 10% 58% 32%
D/F — 9% 43% 48%
DEF — 10% — 90%
*: These positions are applied only to models for Europe and Russia.
Discharge air flow
Defroster
V/D 40% 35% — — 25%
VENT 54% 46% — — —
B/L 33% 40% 16% 11% —
ALL 22% 35% 16% 11% 16%
FOOT — 11% 32% 25% 32%
D/F — 8% 24% 19% 49%
DEF — 10% — — 90%
HAC-156
SYSTEM
With rear ventilator, with rear foot
Discharge air flow A
Ventilator Foot
MODE position B
Front Defroster
Rear Front Rear
Center Side
V/D 39% 27% 11% — — 23% C
VENT 47% 38% 15% — — —
B/L 25% 34% 13% 18% 10% —
ALL 21% 27% 11% 20% 10% 11% D
FOOT — 7% 4% 38% 24% 27%
D/F — 6% 2% 30% 17% 45%
E
DEF — 8% 2% — — 90%
MANUAL AIR CONDITIONING SYSTEM : Cooling Fan Control INFOID:0000000010519431

F
DESCRIPTION
A/C amp. controls the cooling fan operation request according to the refrigerant pressure status and vehicle
speed status. G
NOTE:
For an overview of the cooling fan and information about control, refer to ECH-33, "COOLING FAN CONTROL
: System Description" (HR engine models), ECM-74, "COOLING FAN CONTROL : System Description" H
(MR16DDT engine models), ECM-654, "COOLING FAN CONTROL : System Description" (MR20DD engine
models) ECK-34, "COOLING FAN CONTROL : System Description" (K9K engine models) or EC9-37, "COOL-
ING FAN CONTROL : System Description" (R9M engine models).
HAC
CONTROL OUTLINE
• A/C amp. receives the refrigerant pressure sensor signal from ECM via CAN communication, and the vehi-
cle speed signal from the combination meter via CAN communication.
J
• A/C amp. sets one of the optionally determined stages according to the received refrigerant pressure sensor
signal and vehicle speed signal.
NOTE:
For the rules that prescribe the predetermined stages, refer to the following figures. K
• Vehicle speed stages
Vehicle speed [Km/h (MPH)]
- : 12 (7.5) L
- : 20 (12)
- : 72 (45)
- : 80 (50)
M
N
JMIIA3568GB
• Refrigerant pressure stages (for Europe and Russia) O

- : 0.7 (7, 7.14, 102)
- : 1.0 (10, 10.2, 145) P
- : 1.28 (12.8, 13.1, 186)
- : 1.58 (15.8, 16.1, 229)
- : 1.88 (18.8, 19.2, 273)
- : 2.08 (20.8, 21.2, 302)
JMIIA3569GB
HAC-157
SYSTEM
• Refrigerant pressure stages (except for Europe and Russia)

- : 0.7 (7, 7.14, 102)
- : 1.0 (10, 10.2, 145)
- : 1.08 (10.8, 11.0, 157)
- : 1.38 (13.8, 14.1, 200)
- : 1.68 (168, 17.1, 244)
JMIIA3577GB
• The requested cooling fan operation strength (0%, 40%, 100%%) is determined as shown in the following
table according to the combination of these two stages, and the request signal is transmitted to ECM via
CAN communication.
Cooling fan operation strength
Unit: %
Refrigerant pressure stages
—
1 2 3 4
1 40 40 100 100
Vehicle speed stag-
2 40 40 100 100
es
3 0 0 0 100
MANUAL AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset Control
INFOID:0000000010519452
• Step motors are used for the mode door motor air mix door motor, and intake door motor.
door position recognized by A/C amp. and the actual door position.
Therefore, A/C amp. performs motor zero position reset for aligning its recognized door position with the
actual door position.
• The reset signal is transmitted from A/C amp. to the air mix door motor, mode door motor, and intake door
motor, which then perform zero position reset.
• After any of the following conditions is met, A/C amp. performs motor zero position reset when the ignition
switch is next turned ON.
- The ignition switch is turned from ON to OFF a total of 360 times.
- The ignition switch turns OFF while the mode door motor, air mix door motor, or intake door motor is operat-
ing.
• If A/C amp., air mix door motor, mode door motor, or intake door motor is removed, it is necessary to perform
motor zero position reset using CONSULT.
HAC-158
SYSTEM
A
SYSTEM DIAGRAM
JMIIA3583GB F
DESCRIPTION
power cut freeze signal (permission signal, retention signal, stop signal), blower motor operation state sig- G
• When PTC relay turns ON, power supply is supplied to PTC heater. Heating element is heated and air flow H
• Idle up request signal is transmitted from BCM to ECM while PTC heater operates. Idle speed is increased, HAC
warming-up is facilitated, and battery electric power is obtained.
PTC heater Operation PTC relay-1 PTC relay-2 PTC relay-3 Electric power (W) J
K
NOTE: L
heater is ON when battery voltage is 11.5 V or more. PTC heater is OFF when battery voltage is 11 V or less. M
HAC-159
OPERATION
OPERATION
OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM (FOR EUROPE AND
RUSSIA)
JMIIA3578ZZ
INTAKE switch A/C switch MAX DEF switch

Fan control dial MODE DEF switch MODE VENT switch
MODE FOOT switch Temperature control dial

INTAKE switch • Switch indicator lamp ON: Recirculation
• Switch indicator lamp OFF: Fresh air intake
A/C switch
NOTE:
MAX DEF mode (switch indicator) changes between ON ⇔ OFF each time switch is pressed.
• Air conditioning becomes the following status when MAX DEF mode is turned ON.
- Air outlet: DEF
- Air flow: ON
- Air inlet: Fresh air intake
MAX DEF switch - A/C switch: ON
• Air conditioning becomes the following status when MAX DEF mode is turned OFF.
- Air outlet: Settings set before DEF mode is turned ON
- Air flow: Settings set before DEF mode is turned ON
- Air inlet: Settings set before DEF mode is turned ON
- A/C switch: Settings set before DEF mode is turned ON
Fan control dial The air flow can be manually set within the range of speeds 1st - 24th by operating the dial.
HAC-160
OPERATION
A
• Air outlet changes to DEF when this switch is pressed while air conditioning is ON and air outlet con-
condition is manual control. B
- V/D ⇒ VENT
- VENT ⇒ V/D
- B/L ⇒ ALL
- ALL ⇒ B/L C
- FOOT ⇒ D/F
- D/F ⇒ FOOT
- DEF ⇒ DEF
• When this switch is pressed while air conditioning is ON and MODE DEF is ON, air outlet control is D
MODE DEF switch
• When this switch is pressed while air conditioning is OFF, Air conditioning becomes the following status
- Air outlet: DEF
E
F
- Air outlet: DEF
- A/C switch: Settings set before MAX DEF is turned ON* G
NOTE:
*: When MAX DEF is turned ON from air conditioning OFF status, each settings set before air condition-
ing is turned OFF.
H
• Air outlet changes to VENT when this switch is pressed while air conditioning is ON and air outlet con-
condition is manual control. HAC
- V/D ⇒ DEF
- VENT ⇒ VENT
- B/L ⇒ FOOT
- ALL ⇒ D/F J
- FOOT ⇒ B?L
- D/F ⇒ ALL
- DEF ⇒ V/D
• When this switch is pressed while air conditioning is ON and MODE VENT is ON, air outlet control is K
MODE VENT switch
- Air outlet: VENT
- Air flow: Minimum setting L
M
- Air outlet: VENT
- A/C switch: Settings set before MAX DEF is turned ON* N
NOTE:
ing is turned OFF.
O
HAC-161
OPERATION
• Air outlet changes to FOOT when this switch is pressed while air conditioning is ON and air outlet con-
- V/D ⇒ ALL
- VENT ⇒ B/L
- B/L ⇒ VENT
- ALL ⇒ V/D
- FOOT ⇒ FOOT
- D/F ⇒ DEF
- DEF ⇒D/F
• When this switch is pressed while air conditioning is ON and MODE FOOT is ON, air outlet control is
MODE FOOT switch
- Air outlet: FOOT
- Air outlet: FOOT
NOTE:
ing is turned OFF.
The air flow temperature can be adjusted by operating the dial.
Temperature control
• Clockwise: Raise the air flow temperature.
dial
• Counterclockwise: Lower the air flow temperature.
OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM (EXCEPT FOR EU-
ROPE AND RUSSIA)
JMIIA3339ZZ
D/F switch FOOT switch B/L switch

VENT switch Fan control dial A/C switch
DEF switch INTAKE switch MAX A/C switch
Temperature control dial
HAC-162
OPERATION
Switch name Function A

Temperature control
dial
• Counterclockwise: Lower the air flow temperature. B
Fan control dial The air flow can be manually set within the range of speeds 1st - 24th by operating the dial.
while blower motor is operated. C
A/C switch
NOTE:
• Air conditioning becomes the following status when MAX A/C is turned ON by pushing the switch while D
blower fan is operated.
- Air outlet: VENT (Air outlet is set to VENT position, but VENT switch indicator lamp is not indicated.)
- Air flow: Settings set before MAX A/C mode is turned ON
- Temperature setting: Full cold E
- Air inlet: Recirculation
- A/C switch: ON
MAX A/C switch
• Air conditioning becomes the following status when MAX A/C is turned OFF by pushing the switch
while MAX A/C is ON. F
- Air outlet: VENT (When MAX A/C is turned OFF, VENT switch indicator lamp is turned ON.)
- Air flow: Settings set before MAX A/C is turned ON
- Temperature setting: Settings set before MAX A/C is turned ON
- Air inlet: Settings set before MAX A/C is turned ON G
- A/C switch: ON
INTAKE switch • Switch indicator lamp ON: Recirculation H
VENT switch
• When each switch is pressed, air outlet can be switched to any position. HAC
B/L switch
• Air inlet is set to fresh air intake (FRE), when D/F or DEF is selected while air conditioning system is
FOOT switch in the ON position.
NOTE:
D/F switch
Air outlet can be changed when air conditioning system is in the OFF position. J
DEF switch
HAC-163
DIAGNOSIS SYSTEM (A/C AMP.)
Diagnostic item
ECU
(CONSULT)
Data Monitor
A/C amp. HVAC
Active Test
Work support
Data Monitor
ECM ENGINE
Data Monitor
IPDM E/R
IPDM E/R Data Monitor
Auto active test
CONSULT performs the following functions via CAN communication with A/C amp.

Ecu Identification Displays the part number of A/C amp.
Self Diagnostic Result Displays the diagnosis results judged by A/C amp.
Data Monitor Displays the input/output signal of A/C amp.
Active Test The signals used to activate each device are forcibly supplied from A/C amp.
Work support
components.
NOTE:
ECU IDENTIFICATION
Part number of A/C amp. can be checked.
Diagnosis result that is judged by A/C amp. can be checked. Refer to HAC-171, "DTC Index".
DATA MONITOR
Input/output signal of A/C amp. can be checked.
NOTE:
Display item list
Evaporator fin temperature value converted from intake sensor signal received from in-
take sensor.
AMB SEN CAL [°C (°F)] Ambient temperature value calculated by A/C amp.
HAC-164
A
INT TEMP CAL [°C (°F)] Evaporator fin temperature value calculated by A/C amp.
COMP REQ SIG [On/Off] Displays A/C ON signal ON/OFF status transmitted to BCM.
COMP ECV DUTY [%] Duty ratio of ECV (electrical control valve) judged by A/C amp. B
FAN DUTY Target duty ratio of voltage (applied voltage) applied to blower motor by A/C amp.
[km/h C
(mph)]
ACTIVE TEST
D
The signals used to activate each device forcibly supplied from A/C amp. operation check of air conditioning
system can be performed.
Test item Description E

The operation check of air conditioning system can be performed by selecting the mode.
HVAC TEST
F
Test item G
Intake door motor position REC REC 20% FRE 20% FRE FRE FRE FRE H
Air mix door motor position FULL COLD FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT
Blower motor (duty ratio) 35% 35% 60% 60% 90% 90% 35%
HAC
Magnet clutch ON ON ON ON OFF OFF ON
ECV duty ratio 80% 80% 40% 40% 0% 0% 90%
NOTE: J
Perform the inspection of each output device after starting the engine because the compressor is operated.
WORK SUPPORT
K

L
HAC-191, "Setting of Target
TARGET EVAPORATOR TEMP UP- Setting change of evaporator target temperature upper limit
Evaporator Temperature Up-
PER LIMIT SETTING value can be performed.
per Limit Value"
Starting position reset of air mix door motor and mode door M
Door Motor Starting Position Reset HAC-192, "Work Procedure"
motor can be performed.
HAC-165
COMMON ITEM
APPLICATION ITEM

Configuration
SYSTEM APPLICATION
NOTE:
×: Applicable item
Diagnosis mode
NVIS - NATS IMMU ×
RAP RETAINED PWR ×

CONSULT.
HAC-166

B
NOTE:
VEHICLE COND —
C
NOTE:
POWER SUPPLY
COUNTER
AIR CONDITIONER
E
ACTIVE TEST
F

H
HAC
HAC-167
A/C AMP.
< ECU DIAGNOSIS INFORMATION > [MANUAL AIR CONDITIONING]

A/C AMP.

NOTE:

perature
INT TEMP SEN Ignition switch ON
perature
INT TEMP CAL Ignition switch ON
A/C switch: ON
Engine: Run at idle after (Compressor operation sta- On
COMP REQ SIG tus)
warming up
A/C switch: OFF Off
A/C switch: ON
Engine: Run at idle after (Compressor operation sta- 1 - 100%
COMP ECV DUTY tus)
warming up
A/C switch: OFF 0%

FAN REQ SIG

FAN DUTY
VEHICLE SPEED
TERMINAL LAYOUT
JMIIA3431ZZ
PHYSICAL VALUES
HAC-168
A/C AMP.
Terminal No. A
Description
(Wire color)
Condition Value
Input/
+ − Signal name
Output
B
Blower mo-
tor: 1st - 23rd
2.5 – 3.5 V
speed (man-
1 Ignition ual) C
Ground Fan control amp. control Output
(G) switch ON Blower mo-
tor: 24th
10 – 11 V
speed (man- D
ual)
3
Ground Accessory power supply Input Ignition switch ON 11 – 14 V
(SB) E
4
Ground Ignition power supply Input Ignition switch ON 11 – 14 V
(V)
7 Input/ F
— CAN-H — —
(L) Output
- Immediately after the IN- G
operates) H
- For models for Europe
8 Door motor power supply (mode,
Ground Output FOOT/DEF switch is oper- 11 – 14 V HAC
(W) intake)
motor operates)
- For models except for Eu-
rope and Russia, immedi- J
ately after the VENT, B/L,
FOOT, D/F or DEF switch-
es are operated (when
mode door motor oper- K
ates)
9
Ground Air mix door motor drive 1
(BG) L
• Immediately after the tem-
Output perature control dial is op-
10 erated (when the air mix M
(Y) door motor operates)
JPIIA1647GB
11
N
(V)
Output TAKE switch is operated
O
12 (when intake door motor
(GR) operates)
JPIIA1647GB
P
HAC-169
A/C AMP.
Terminal No.
Description
(Wire color)
Condition Value
Input/
+ − Signal name
Output
(LG) • For models for Europe
motor operates)
Output
Ground Mode door motor drive 2 rope and Russia, immedi-
(SB)
FOOT, D/F or DEF switch- JPIIA1647GB
mode door motor oper-
ates)
Blower mo-
17 Ignition tor: 1st
Ground Blower motor feedback Output 9.0 – 10.5 V
(W) switch ON speed (man-
ual)
18
Ground Sensor ground (intake) — Ignition switch ON 0 – 0.1 V
(BR)
19
(B)
−20°C
4.41 V
(−4°F)
−10°C
4.09 V
(14°F)
0°C
3.68 V
Air tempera- (32°F)
ture after 10°C
passing 3.21 V
21 (50°F)
Ground Intake sensor Input through
(BG) 20°C
evaporator 2.71 V
(Ignition (68°F)
switch ON) 25°C
2.47 V
(77°F)
30°C
2.23 V
(86°F)
40°C
1.80 V
(104°F)
23 Input/
— CAN-L — —
(R) Output
(SB) mix)
erated
25
(GR)
26 erated (when the air mix
(P) door motor operates)
JPIIA1647GB
HAC-170
A/C AMP.
Terminal No.
Description
(Wire color) A
Condition Value
Input/
+ − Signal name
Output
27 B
(LG)
Output TAKE switch is operated C
(R) operates)
JPIIA1647GB D
(L) • For models for Europe
and Russia, immediately E
motor operates) F
Output
Ground Mode door motor drive 4 rope and Russia, immedi-
(G)
FOOT, D/F or DEF switch- G
JPIIA1647GB
mode door motor oper-
ates)
H
HAC
Items
DTC Reference
U1000 CAN COMM CIRCUIT HAC-193, "DTC Logic" J
U1010 CONTROL UNIT (CAN) HAC-194, "DTC Logic"
B24A4 INTAKE SENSOR HAC-195, "DTC Logic" K
[CIRC SHORT TO GRND OR OPEN] L
M
B24BB LEFT AIR MIX DOOR MOTOR HAC-204, "DTC Logic"
HAC-171
BCM, ECM, IPDM E/R
BCM, ECM, IPDM E/R
ECU Reference
BCS-87, "Fail-safe"
BCM
BCS-89, "DTC Index"
HRA2DDT engine models ECH-60, "Fail-safe"
ECH-72, "DTC Index"
ECM-133, "Fail Safe"
MR16DDT engine models
ECM-140, "DTC Inspection Priority Chart"
ECM-700, "Fail-safe"
MR20DD engine models
ECM ECM-704, "DTC Inspection Priority Chart"
ECK-76, "Reference Value"
ECK-88, "Fail-safe"
K9K engine models
ECK-97, "DTC Index"
EC9-81, "Reference Value"
EC9-93, "Fail-safe"
R9M engine models
PCS-21, "Reference Value"
PCS-33, "Fail-safe"
IPDM E/R
PCS-36, "DTC Inspection Priority Chart"
PCS-37, "DTC Index"
HAC-172
MANUAL AIR CONDITIONER SYSTEM
< WIRING DIAGRAM > [MANUAL AIR CONDITIONING]
WIRING DIAGRAM A
B
HAC
JRIWC4093GB
HAC-173
JRIWC4094GB
HAC-174
HAC
JRIWC4095GB
HAC-175
JRIWC4096GB
HAC-176
HAC
JRIWC4097GB
HAC-177
JRIWC4098GB
HAC-178
HAC
JRIWC4099GB
HAC-179
JRIWC4100GB
HAC-180
HAC
JRIWC4101GB
HAC-181
JRIWC4102GB
HAC-182
HAC
JRIWC4103GB
HAC-183
JRIWC4104GB
HAC-184
HAC
JRIWC4105GB
HAC-185
< BASIC INSPECTION > [MANUAL AIR CONDITIONING]
BASIC INSPECTION
OVERALL SEQUENCE
JMKIA8652GB
DETAILED FLOW
HAC-186
1.GET INFORMATION FOR SYMPTOM A

B
>> GO TO 2.
2.CHECK DTC C
1. Check DTC.
- Record DTC and freeze frame data (Print them out using CONSULT.) D
- Erase DTC.
3. Check related service bulletins for information. E
Symptom is described, DTC is not detected>>GO TO 4. F
Try to confirm the symptom described by the customer. G
H
>> GO TO 5.
4.CONFIRM THE SYMPTOM HAC
J
>> GO TO 6.
Perform DTC CONFIRMATION PROCEDURE for the detected DTC, and then check that DTC is detected K
nosis order. L
NOTE:
M
this check.
MATION PROCEDURE. N
Is DTC detected?
YES >> GO TO 7.
NO >> Check according to GI-44, "Intermittent Incident". O
Detect malfunctioning system according to SYMPTOM DIAGNOSIS based on the confirmed symptom in step P
YES >> GO TO 7.
SULT.
HAC-187
Is malfunctioning part detected?
YES >> GO TO 8.
8.REPAIR OR REPLACE THE MALFUNCTIONING PART
ment.
>> GO TO 9.
9.FINAL CHECK
When DTC is detected in step 2, perform DTC CONFIRMATION PROCEDURE again, and then check that the
symptom is not detected.
YES-2 >> Symptom remains: GO TO 4.
HAC-188
A
DESCRIPTION B
Check condition : Engine running at normal operating temperature. C

1.CHECK FAN SPEED D
1. Start engine.
2. Operate fan control dial and check that fan speed changes.
3. Check operation for all fan speeds. E
YES >> GO TO 2.
NO >> GO TO 8. F
2.CHECK AIR OUTLET
2. Operate MODE VENT/FOOT/DEF switch and MAX DEF switch (for Europe and Russia), or VENT, B/L, G
FOOT, D/F and DEF switch (except for Europe and Russia).
lets. H
YES >> GO TO 3.
NO >> GO TO 8. HAC
3.CHECK AIR INLET
1. Press INTAKE switch to set the air inlet to recirculation. The INTAKE switch indicator turns ON. J
Is the inspection result normal? K
YES >> GO TO 4.
NO >> GO TO 8.
L
4.CHECK COMPRESSOR
2. Check visually and by sound that the compressor operates. M
N
YES >> GO TO 5.
NO >> GO TO 8.
5.CHECK DISCHARGE AIR TEMPERATURE O
1. Operate temperature control dial.
2. Check that discharge air temperature changes.
YES >> GO TO 6.
NO >> GO TO 8.
2. Operate temperature control dial to lower the set to full cold.
HAC-189
YES >> GO TO 7.
NO >> GO TO 8.
2. Operate temperature control dial to raise the set to full hot.
NO >> GO TO 8.
NO >> Refer to HAC-293, "Symptom Table", and perform the appropriate diagnosis.
HAC-190
SYSTEM SETTING
SYSTEM SETTING
A
Setting of Target Evaporator Temperature Upper Limit Value INFOID:0000000010432526
DESCRIPTION B
Setting of upper limit value of target evaporator temperature can be changed. Control characteristic of com-
pressor control (refrigerant discharge amount control) changes according to change of the setting, and then
operation ratio of compressor and refrigerant discharge amount are changed. According to change of the set- C
ting, control characteristic focusing on the fuel consumption can be adjusted to control characteristic focusing
on the cooling capacity.
HOW TO SET D
With CONSULT
Perform “TARGET EVAPORATOR TEMP UPPER LIMIT SETTING” in “WORK SUPPORT” mode of “HVAC”
using CONSULT. E
Initial setting Initial setting
F
TARGET EVAPORATOR TEMP UPPER High Setting 1
LIMIT SETTING Middle Setting 2
Low Setting 3 G
Target evapora-
Setting tor temperature Evaporator freezing protection control Refrigerant discharge amount control H
upper limit value
Initial set-
12°C (54°F) Initial setting Initial setting
ting HAC
tial setting. initial setting.

Operation ratio of compressor increases from ini- Refrigerant discharge amount increases from J
tial setting 1. initial setting 1.
Operation ratio of compressor increases from Refrigerant discharge amount increases from
setting 2. setting 2.
K
NOTE:
• A/C amp. stores the setting at the time 1 minute after the ignition switch turns OFF.
• When the battery cable is disconnected from the negative terminal or when the battery voltage is 10 V or L
HAC-191
ing.

With CONSULT
>> INSPECTION END
HAC-192
< DTC/CIRCUIT DIAGNOSIS > [MANUAL AIR CONDITIONING]
B
DTC DETECTION LOGIC

F
CAN COMM CIRCUIT When A/C amp. is not transmitting or receiving CAN communication signal for G
U1000
(CAN COMM CIRCUIT) 2 seconds or more.
POSSIBLE CAUSE
FAIL-SAFE
— HAC
With CONSULT
K
3. Check DTC.
Is DTC detected?

>> INSPECTION END

O
HAC-193
U1010 CONTROL UNIT (CAN)
Initial diagnosis of A/C amp.

DTC DETECTION LOGIC

CONTROL UNIT(CAN)
U1010 When detecting error during the initial diagnosis of CAN controller of A/C amp.
[CONTROL UNIT(CAN)]
POSSIBLE CAUSE
A/C amp. (CAN communication function malfunction)
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
1.REPLACE A/C AMP.

Replace A/C amp. Refer to HAC-226, "Removal and Installation".
>> INSPECTION END
HAC-194
B24A4 INTAKE SENSOR
B24A4 INTAKE SENSOR
A

The intake sensor recognition temperature is
INTAKE SENSOR too low [less than −44°C (−47°F)].
B24A4
(Intake sensor) The intake sensor recognition temperature is
[CIRC SHORT TO BATT OR OPEN] D
POSSIBLE CAUSE
E
• Intake sensor
• A/C amp.
• Harness or connectors (The sensor circuit is shorted to ground.) F

• Intake sensor G
• A/C amp.
FAIL-SAFE H
—
HAC
With CONSULT
3. Check DTC.
Is DTC detected? K
L
NOTE: M
replaced.
1.CHECK INTAKE SENSOR SIGNAL N
2. Check voltage between A/C amp. harness connector and ground
O
HAC-195
B24A4 INTAKE SENSOR
+
A/C amp. − Condition Voltage
Connector Terminal
−20°C (−4°F) 4.41 V
−10°C (14°F) 4.09 V
0°C (32°F) 3.68 V

M50 21 Ground
25°C (77°F) 2.47 V
30°C (86°F) 2.23 V
40°C (104°F) 1.80 V
YES >> GO TO 6.
NO >> GO TO 2.
2.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
2. Disconnect A/C amp. connector.
3. Check continuity between intake sensor harness connector and A/C amp. harness connector.
Intake sensor A/C amp.

Continuity
YES >> GO TO 3.
3.CHECK INTAKE SENSOR GROUND CIRCUIT FOR OPEN
1. Check continuity between intake sensor harness connector and A/C amp harness connector.
Intake sensor A/C amp.

Continuity
YES >> GO TO 4.
4.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
1. Check continuity between intake sensor harness connector and ground.
Intake sensor
— Continuity
Connector Terminal
2. Check voltage between intake harness connector and ground
+
Intake sensor − Voltage
Connector Terminal
M389 1 Ground 0V
HAC-196
B24A4 INTAKE SENSOR
YES >> GO TO 5. A
B
Check intake sensor. Refer to HAC-197, "Component Inspection".
YES >> Replace A/C amp. Refer to HAC-226, "Removal and Installation". C
Check intermittent incident. Refer to GI-44, "Intermittent Incident". D
YES >> Replace A/C amp. Refer to HAC-226, "Removal and Installation".
NO >> Repair or replace malfunctioning parts. E
F
NOTE:
replaced.
G
1. Remove intake sensor. Refer to HAC-228, "Removal and Installation".
2. Check resistance between intake sensor harness connector terminals. Refer to applicable table for the H
normal value.
Intake sensor Condition HAC

Con- Resistance: kΩ
Terminal Temperature: °C (°F)
nector
−20 (−4) 16.00 J
−10 (14) 9.62
0 (32) 6.00
10 (50) 3.87
K
M389 1 2
20 (68) 2.57
25 (77) 2.12 L
30 (86) 1.76
40 (104) 1.23
N
HAC-197
DTC DETECTION LOGIC

B24B7
(Intake door motor) [CIRC SHORT TO GRND OR Detect open or short to ground circuit of intake door
POSSIBLE CAUSE
• A/C amp.
• Harness and connector (Intake door motor circuit is open or shorted to ground)
• A/C amp.
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
1.CHECK INTAKE DOOR MOTOR POWER SUPPLY

+
Connector Terminal
M386 2 Ground 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
HAC-198
2. Disconnect A/C amp. connector. A
3. Check continuity between intake door motor harness connector and A/C amp. harness connector.
Intake door motor A/C amp. B

Continuity
C
YES >> GO TO 3.
D
E
Intake door motor
— Continuity
Connector Terminal
F
YES >> Replace A/C amp. Refer to HAC-226, "Removal and Installation". G
H
HAC
Intake door motor A/C amp.
Continuity
J
1 11
3 12
M386 M50 Existed
4 27 K
6 28
L
YES >> GO TO 5.
5.CHECK INTAKE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT M
Intake door motor N

— Continuity
Connector Terminal
1
O
3
4
6 P
HAC-199
+
Connector Terminal
1
3
M386 Ground 0V
4
6
YES >> GO TO 6.
tion".

Resistance (Ω)
Terminal
(Approx.)
1
3
2 90
4
6
tion".
HAC-200
A

B24B9
(Mode door motor) [CIRC SHORT TO GRND OR Detect open or short to ground circuit of mode door D
POSSIBLE CAUSE
E
• Mode door motor
• A/C amp. F

• Harness and connector (Mode door motor circuit is open or shorted to ground) G
• Mode door motor
• A/C amp.
FAIL-SAFE H
—
HAC
With CONSULT
3. Check DTC.
Is DTC detected? K
L
1.CHECK MODE DOOR MOTOR POWER SUPPLY M

ing the MODE VENT/FOOT/DEF switch.
O
+
M387 2 Ground 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
HAC-201
3. Check continuity between mode door motor harness connector and A/C amp. harness connector.
Mode door motor A/C amp.

Continuity
YES >> GO TO 3.
Mode door motor

— Continuity
Connector Terminal

Continuity
1 13
3 14
M387 M50 Existed
4 29
6 30
YES >> GO TO 5.
5.CHECK MODE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT
Mode door motor

— Continuity
Connector Terminal
1
3
4
6
HAC-202
+ A
Connector Terminal
B
1
3
M387 Ground 0V
4 C
6
D
YES >> GO TO 6.
6.CHECK MODE DOOR MOTOR E
YES >> Replace A/C amp. Refer to HAC-226, "Removal and Installation". F
tion".
G

H
HAC
Resistance (Ω)
Terminal
(Approx.)
1
J
3
2 90
4
6 K
NO >> Replace mode door motor. Refer to HAC-234, "MODE DOOR MOTOR : Removal and Installa- L
tion".
HAC-203
DTC DETECTION LOGIC

LEFT AIR MIX DOOR MOTOR motor circuits.
B24BB
door motor circuits.
POSSIBLE CAUSE
• Harness and connector (Air mix door motor circuit is shorted to battery)
• A/C amp.
• Harness and connector (Air mix door motor circuit is open or shorted to ground])
• A/C amp.
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
1.CHECK AIR MIX DOOR MOTOR POWER SUPPLY

2. Disconnect air mix door motor connector.
4. Check voltage between air mix door motor harness connector and ground for several seconds after oper-
ating the temperature control dial.
+
Air mix door motor − Voltage
Connector Terminal
M388 2 Ground 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK AIR MIX DOOR MOTOR POWER SUPPLY CIRCUIT FOR OPEN
HAC-204
3. Check continuity between air mix door motor harness connector and A/C amp. harness connector.
Air mix door motor A/C amp. B

Continuity
C
YES >> GO TO 3.
D
3.CHECK AIR MIX DOOR MOTOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between air mix door motor harness connector and ground.
E
Air mix door motor
— Continuity
Connector Terminal
F
4.CHECK AIR MIX DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN
H
HAC
Air mix door motor A/C amp.
Continuity
J
1 9
3 10
M388 M50 Existed
4 25 K
6 26
L
YES >> GO TO 5.
5.CHECK AIR MIX DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT M
1. Check continuity between air mix door motor harness connector and ground.
Air mix door motor N

— Continuity
Connector Terminal
1
O
3
4
6 P
2. Check voltage between air mix door motor harness connector and ground.
HAC-205
+
Connector Terminal
1
3
M388 Ground 0V
4
6
YES >> GO TO 6.
6.CHECK AIR MIX DOOR MOTOR
Check air mix door motor. Refer to HAC-206, "Component Inspection".
NO >> Replace air mix door motor. Refer to HAC-233, "AIR MIX DOOR MOTOR : Removal and Installa-
tion".

1. Remove air mix door motor. Refer to HAC-233, "AIR MIX DOOR MOTOR : Removal and Installation".
2. Check resistance between air mix door motor terminals. Refer to applicable table for the normal value.
Resistance (Ω)
Terminal
(Approx.)
1
3
2 90
4
6
tion".
HAC-206
A
A/C AMP.
A/C AMP. : Diagnosis Procedure INFOID:0000000010432559
B
1.CHECK FUSE
2. Check 10 A fuse [No. 14 (without stop/start system), located in fuse block (J/B)], [No. 76 (with stop/start C
system)].
NOTE:
Refer to PG-104, "Fuse, Connector and Terminal Arrangement". D
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown. E
2.CHECK A/C AMP. ACCESSORY POWER SUPPLY
F
3. Check voltage between A/C amp. harness connector and ground.
G
+
A/C amp. − Voltage
Connector Terminal H
M50 3 Ground 11 - 14 V
HAC
YES >> GO TO 3.
NO >> Repair harness or connector between A/C amp. and fuse.
3.CHECK A/C AMP. GROUND CIRCUIT FOR OPEN J
2. Check continuity between A/C amp. harness connector and ground.
K
A/C amp.
— Continuity
Connector Terminal
M50 19 Ground Existed L
M
HAC-207
BLOWER MOTOR
BLOWER MOTOR
1.CHECK SYMPTOM
Check symptom (A, B or C).
Symptom
A Blower motor does not operate.
B Blower motor operates at the maximum fan Blower motor can be switched to OFF.
C speed and fan speed cannot be selected. Blower motor cannot be switched to OFF.
Which symptom is detected?
A >> GO TO 2.
B >> GO TO 11.
C >> GO TO 13.
2.CHECK FUSE
- 20 A fuses [Nos. 7 and 17, located in the fuse block (J/B)]
NOTE:
YES >> GO TO 3.
3.CHECK BLOWER MOTOR POWER SUPPLY
+
Connector Terminal
M357 1 Ground 11 – 14 V
YES >> GO TO 5.
NO >> GO TO 4.
YES >> Repair harness or connector between blower motor and fuse.
5.CHECK FAN CONTROL AMP. POWER SUPPLY (SOURCE) CIRCUIT
2. Connect blower motor connector.
3. Disconnect fan control amp. connector.
5. Check voltage between fan control amp. harness connector and ground.
HAC-208
BLOWER MOTOR
+ A
Fan control amp. − Voltage
Connector Terminal
B
M181 1 Ground 11 – 14 V
YES >> GO TO 7. C
NO >> GO TO 6.
6.CHECK FAN CONTROL AMP. POWER SUPPLY CIRCUIT FOR OPEN
D
3. Check continuity between fan control amp. harness connector and blower motor harness connector.
E
Fan control amp. Blower motor
Continuity
F
YES >> Replace blower motor. Refer to VTL-17, "Removal and Installation". G
7.CHECK FAN CONTROL AMP. GROUND CIRCUIT FOR OPEN
H
2. Check continuity between fan control amp. harness connector and ground.
HAC
Fan control amp.
— Continuity
Connector Terminal
M181 3 Ground Existed J
YES >> GO TO 8.
NO >> Repair harness or connector. K
8.CHECK FAN CONTROL AMP. CONTROL SIGNAL (GATE) CIRCUIT FOR OPEN
Check continuity between fan control amp. harness connector and A/C amp. harness connector. L
Fan control amp. A/C amp.

Continuity
Connector Terminal Connector Terminal M
N
YES >> GO TO 9.
9.CHECK FAN CONTROL AMP. CONTROL SIGNAL CIRCUIT FOR SHORT O
Check continuity between fan control amp. harness connector and ground.
Fan control amp. P

— Continuity
Connector Terminal
YES >> GO TO 10.
HAC-209
BLOWER MOTOR
10.CHECK FAN CONTROL AMP.

Check fan control amp. Refer to HAC-211, "Component Inspection (Fan Control Amp.)".
NO >> Replace fan control amp. Refer to HAC-231, "Removal and Installation".
11.CHECK A/C AMP. IGNITION POWER SUPPLY FEEDBACK SIGNAL
+
Connector Terminal
M50 4 Ground 11 – 14 V
YES >> GO TO 12.
12.CHECK BLOWER MOTOR FEEDBACK SIGNAL CIRCUIT FOR OPEN
2. Disconnect blower motor connector and A/C amp. connector.
3. Check continuity between blower motor harness connector and A/C amp. harness connector.
Blower motor A/C amp.

Continuity
13.CHECK BLOWER MOTOR FEEDBACK SIGNAL CIRCUIT AND FAN CONTROL AMP. POWER SUPPLY
CIRCUIT FOR SHORT
2. Disconnect following connectors.
- Blower fan motor
- Fan control amp.
- A/C amp.
3. Check continuity between blower motor harness connector and ground.
Blower motor
— Continuity
Connector Terminal
YES >> GO TO 14.
14.CHECK FAN CONTROL AMP. CONTROL SIGNAL CIRCUIT FOR SHORT TO POWER SUPPLY
Check harness between fan control amp. harness connector and A/C amp. harness connector for short to
power supply.
HAC-210
BLOWER MOTOR
Fan control amp. A

— Voltage
Connector Terminal
M181 2 Ground 0V
B
YES >> GO TO 10.
1.CHECK BLOWER MOTOR-I D

E
YES >> GO TO 2.
F
YES >> GO TO 3.
3.CHECK BLOWER MOTOR-III H

Component Inspection (Blower Relay) INFOID:0000000010432568 J

1. Remove blower relay. Refer to PG-104, "Fuse, Connector and Terminal Arrangement". K
the voltage is supplied between terminal 1 and 2.
L
ON Existed
3 5 M
OFF Not existed
YES >> INSPECTION END N
JSIIA1551ZZ
Component Inspection (Fan Control Amp.) INFOID:0000000010520950

O

1. Remove fan control amp. Refer to HAC-231, "Removal and Installation". P
2. Check continuity between fan control amp. terminals.
+ −
Continuity
Terminal Terminal
1 3 Existed
3 1 Not existed
HAC-211
BLOWER MOTOR
HAC-212
MAGNET CLUTCH
MAGNET CLUTCH
A
1.CHECK MAGNET CLUTCH OPERATION B

CONSULT ACTIVE TEST
2. With operating the test item, check magnet clutch operation by listening and viewing. C
NO >> Refer to HAC-213, "Diagnosis Procedure". D
E
1.CHECK MAGNET CLUTCH
CONSULT
1. Turn ignition switch OFF F
4. With operating the test item, check Check voltage between compressor harness connector and ground.
G
+
Compressor − Condition Voltage H
Connector Terminal
Active test: COM- Off 0 - 0.1 V

F6 1 Ground
PRESSOR On 11 - 14 V HAC

YES >> GO TO 4. J
NO >> GO TO 2.
2.CHECK FUSE
1. Turn ignition switch OFF K
2. Check 15 A fuse (No. 57, located in IPDM E/R).
NOTE:
Refer to PG-109, "Fuse, Connector and Terminal Arrangement". L
YES >> GO TO 3.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown. M
3.CHECK MAGNET CLUTCH POWER SUPPLY CIRCUIT FOR OPEN
2. Check continuity between IPDM E/R harness connector and compressor harness connector. N
IPDM E/R Compressor

Continuity O
F90 95 F6 1 Existed
4.CHECK MAGNET CLUTCH GROUND CIRCUIT FOR OPEN
Check continuity between compressor harness connector and ground.
HAC-213
MAGNET CLUTCH
Compressor
— Continuity
Connector Terminal
F6 2 Ground Existed
YES >> Replace compressor. Refer to HA-31, "Removal and Installation" (HRA2DDT and MR16DDT
engine models for Europe), HA-75, "Removal and Installation". (K9K and R9M engine models for
except for Europe).
HAC-214
A
1.CHECK ECV POWER SUPPLY CIRCUIT B

3. Turn ignition switch ON. C
4. Check voltage between compressor harness connector and ground.
Except for HR engine models with CVT, MR16DDT engine models and R9M engine models for EURO3
+ D
Connector Terminal
E
F151 3 Ground 11 - 14 V
HR engine models with CVT, MR16DDT engine models and R9M engine models for EURO3
+ F
Connector Terminal
G
F180 3 Ground 11 - 14 V
YES >> GO TO 3. H
NO >> GO TO 2.
2.CHECK ECV POWER SUPPLY CIRCUIT FOR OPEN
HAC
J
Except for HR engine models with CVT, MR16DDT engine models and R9M engine models for EURO3
Compressor IPDM E/R

Continuity
Connector Terminal Connector Terminal K
L
Compressor IPDM E/R
Continuity
F180 3 F90 101 Existed M
NO >> Repair harness or connector. N
3.CHECK ECV CONTROL SIGNAL CIRCUIT FOR OPEN

1. Turn ignition switch OFF. O
Except for HR engine models with CVT, MR16DDT engine models and R9M engine models for EURO3 P
Compressor IPDM E/R
Continuity
HAC-215
Compressor IPDM E/R

Continuity
YES >> GO TO 4.
4.CHECK ECV
Check ECV. Refer to HAC-216, "Component Inspection".
YES >> Replace IPDM E/R. Refer to PCS-68, "Removal and Installation"
except for Europe).
1.CHECK ECV
Check continuity between compressor terminals.
Terminal Continuity
3 4 Existed
except for Europe).
HAC-216
PTC HEATER
PTC HEATER
A
1.CHECK PTC HEATER OPERATION B

3. Operate temperature control dial to full hot position. C
NOTE:
D
YES >> INSPECTION END E
F
2. Check 30 A fuses (Nos. 35, 36 and 40). G
YES >> GO TO 2.
NO >> Replace the blown fuse or fusible link after repairing the affected circuit if a fuse is blown. H
1. Disconnect PTC relay connector. HAC
J
+
Connector Terminal K
2
1 E27
3
L
2
3
2 M
3 E29
3
YES >> GO TO 3. N
3.CHECK PTC RELAY CONTROL SIGNAL CIRCUIT FOR OPEN O
P
PTC relay BCM
Continuity
1 E27 172
2 E28 1 E60 173 Existed
3 E29 170
HAC-217
PTC HEATER
YES >> GO TO 4.

Continuity
1 E27 1
3 E29 5
YES >> GO TO 5.
Check continuity between PTC heater harness connector and ground.
PTC heater
— Continuity
Connector Terminal
2
E140 Ground Existed
4
YES >> GO TO 6.
6.CHECK PTC RELAY
Check PTC relay. Refer to HAC-218, "Component Inspection (PTC Relay)".
YES >> GO TO 7.
7.CHECK PTC HEATER
1.CHECK PTC RELAY

voltage is supplied between terminals 1 and 2.

ON Existed
3 5
OFF Not existed
JSIIA1551ZZ
HAC-218
PTC HEATER
A
1.CHECK PTC HEATER
B

1 2 C
5 4
Is the inspection result normal? D
E
HAC
HAC-219
< SYMPTOM DIAGNOSIS > [MANUAL AIR CONDITIONING]
SYMPTOM DIAGNOSIS
NOTE:
Perform self-diagnoses with CONSULT before performing the symptom diagnosis. If any DTC is detected,
perform the corresponding diagnosis.

Check A/C amp. power supply and
• A/C amp. power supply or ground cir-
ground circuits.
Air conditioning cannot be controlled. cuit
HAC-207, "A/C AMP. : Diagnosis
• A/C amp.
Procedure"
Check air mix door motor system is
Air mix door motor system installation
Discharge air temperature does not change. properly installed. Refer to HAC-
condition
Check mode door motor system is
condition
Check intake door motor system is
Intake door motor system installation
condition
• Blower motor power supply circuit.
• A/C amp. ignition power supply sig-
nal circuit
• Fan control amp. power supply circuit
Blower motor does not operates or operation speed is
• Fan control amp. ground circuit
not normal.
• Fan control amp. control signal circuit
• Blower motor
• Fan control amp.
• A/C amp.
Check blower motor circuits.
Blower motor HAC-208, "Diagnosis Procedure"
nal circuit
can be switched
• Blower motor feedback signal circuit
to OFF.
• A/C amp.
Blower motor operates at the maxi-
mum fan speed and fan speed can- • Blower motor feedback signal circuit
not be selected. Blower motor • A/C amp. power supply circuit
cannot be • Fan control amp. power supply circuit
switched to • Fan control amp. control signal circuit
OFF. • Fan control amp.
• A/C amp.
• Magnet clutch
• Magnet clutch power supply circuit
• Magnet clutch ground circuit
• IPDM E/R (A/C relay) Check magnet clutch circuits.
Compressor does not operate. • The circuit between ECM and refrig- HAC-213, "Component Function
erant pressure sensor Check"
• Refrigerant pressure sensor
• ECM
• A/C amp.
• Magnet clutch control system
• Drive belt slipping
• Insufficient cooling
• Cooler cycle HAC-222, "Diagnosis Procedure"
• No cool air comes out. (Air flow volume is normal.)
• ECV (Electrical control valve)
HAC-220
A
• Heater hose
• Insufficient heating • Heater core
HAC-223, "Diagnosis Procedure"
• No warm air comes out. (Air flow volume is normal.) • Air leakage from each duct B
• PTC heater system (with PTC heat-
er)
Symptom table for noise
• HA-30, "Symptom Table"
C
(HRA2DDT and MR16DDT en-
gine models for Europe)
• HA-74, "Symptom Table" (K9K D
and R9M engine models for Eu-
rope)
During compressor operation Cooler cycle
Noise is heard • HA-121, "Symptom Table"
when the air (HRA2DDT, MR16DDT and E
conditioning op- MR20DD engine models except
erates. for Europe)
and R9M engine models except F
for Europe)
Check blower motor.
motor G
During blower motor operation HAC-211, "Component Inspection
(Blower Motor)"
HAC
HAC-221
Symptom
• Insufficient cooling
• No cool air comes out. (Air flow volume is normal.)
NOTE:
Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per-
1.CHECK MAGNET CLUTCH OPERATION
2. Operate fan control dial and operate blower fan.
3. Press A/C switch.
4. Check that A/C indicator turns ON. Check visually and by sound that compressor operates.
5. Press A/C switch again.
6. Check that A/C indicator turns OFF. Check that compressor stops.
YES >> GO TO 2.
NO >> Perform diagnosis of “COMPRESSOR DOES NOT OPERATE” in “SYMPTOM DIAGNOSIS”.
Refer to HAC-225, "Diagnosis Procedure".
2.CHECK DRIVE BELT
Check tension of drive belt. Refer to EM-17, "Checking" (HRA2DDT engine models), EM-142, "Inspection"
(MR16DDT engine models), EM-287, "Inspection" (MR20DD engine models), EM-421, "Inspection" (K9K
engine models) or EM-520, "Checking" (R9M engine models).
YES >> GO TO 3.
NO >> Adjust or replace drive belt depending on the inspection results.
3.CHECK REFRIGERANT CYCLE PRESSURE
Connect recovery/recycling recharging equipment to the vehicle and perform pressure inspection with gauge.
Refer to HA-28, "Symptom Table" (HRA2DDT and MR16DDT engine models for Europe), HA-72, "Symptom
Table" (K9K and R9M engine models for Europe), HA-119, "Symptom Table" (HRA2DDT, MR16DDT and
MR20DD engine models except for Europe) or HA-168, "Symptom Table" (K9K and R9M engine models
except for Europe).
YES >> GO TO 4.
4.CHECK ECV
Perform ECV circuit diagnosis. Refer to HAC-215, "Diagnosis Procedure".
YES >> GO TO 5.
Check duct and nozzle, etc. of the air conditioning system for leakage.
HAC-222
A
B
Symptom
C
NOTE:
Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per- D
E
els), CO-42, "Inspection" (MR16DDT engine models), CO-67, "Inspection" (MR20DD engine models),
CO-94, "Inspection" (K9K engine models) or CO-119, "Inspection" (R9M engine models).
2. Check reservoir tank cap. Refer to CO-16, "Inspection" (HRA2DDT engine models), CO-46, "Inspection" F
(MR16DDT engine models), CO-70, "Inspection" (MR20DD engine models), CO-97, "Inspection" (K9K
engine models) or CO-123, "Inspection" (R9M engine models).
3. Check water flow sounds of the engine coolant. Refer to CO-12, "Refilling" (HRA2DDT engine models), G
CO-43, "Refilling" (MR16DDT engine models), CO-67, "Refilling" (MR20DD engine models), CO-94,
"Refilling" (K9K engine models) or CO-119, "Refilling" (R9M engine models).
H
YES >> GO TO 2.
2.CHECK HEATER HOSE HAC
YES >> GO TO 3. J
3.CHECK HEATER CORE K
side.
L
CAUTION:
YES >> GO TO 4.
and MR16DDT engine models for Europe), HA-90, "HEATER CORE : Removal and Installation" N
(K9K and R9M engine models for Europe), HA-139, "HEATER CORE : Removal and Installation"
(HRA2DDT, MR16DDT and MR20DD engine models except for Europe) or HA-187, "HEATER
CORE : Removal and Installation" (K9K and R9M engine models except for Europe). O
YES-1 >> With PTC heater: GO TO 5.
YES-2 >> Without PTC heater: INSPECTION END
5.CHECK PTC HEATER
HAC-223
HAC-224
A
SYMPTOM B
Compressor does not operate.
C
NOTE:
• Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per-
form the corresponding diagnosis. D
• Check that refrigerant is enclosed in cooler cycle normally. If refrigerant amount is shortage from proper
amount, perform the inspection of refrigerant leakage.
1.CHECK MAGNET CLUTCH OPERATION E
Check magnet clutch. Refer to HAC-213, "Component Function Check".
YES >> GO TO 2. F
2.CHECK REFRIGERANT PRESSURE SENSOR G
Check refrigerant pressure sensor. Refer to ECH-228, "Diagnosis Procedure" (HRA2DDT engine models),
ECM-591, "Diagnosis Procedure" (MR16DDT engine models), ECM-1007, "Diagnosis Procedure" (MR20DD
engine models), ECK-257, "Diagnosis Procedure" (K9K engine models) or EC9-246, "Diagnosis Procedure" H
(R9M engine models).
YES >> GO TO 3. HAC
3.CHECK BCM OUTPUT SIGNAL
With CONSULT- J
1. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Select “AIR COND SIG” and “HEATER FAN SW”, and check status under the following conditions.
K
Monitor item Condition Status
OFF (A/C indicator: OFF) Off
AIR COND SIG A/C switch L
ON (A/C indicator: ON) On
OFF Off
HEATER FAN SW Blower motor
ON On M
NO >> Replace A/C amp. Refer to BCS-135, "Removal and Installation". N
HAC-225
A/C CONTROL (A/C AUTO AMP.)
< REMOVAL AND INSTALLATION > [MANUAL AIR CONDITIONING]
REMOVAL AND INSTALLATION

A/C CONTROL (A/C AUTO AMP.)

REMOVAL
1. Disengage fixing metal clips and pawls, and then remove A/C
: Pawl
: Metal clip
JMIIA3390ZZ

INSTALLATION
HAC-226
AMBIENT SENSOR
AMBIENT SENSOR
A
REMOVAL B
C
: Pawl
3. Disengage fixing pawl, and then remove ambient sensor. D
JMIIA3393ZZ
F
INSTALLATION
G
HAC
HAC-227
INTAKE SENSOR
INTAKE SENSOR

REMOVAL
1. Remove instrument lower cover LH. Refer to IP-19, "Removal and Installation".
2. Remove intake sensor from A/C unit assembly.
3. Disconnect harness connector from intake sensor.
CAUTION:
INSTALLATION
Note the following item, and then install in the order of removal.
CAUTION:
HAC-228
A
Refer to HA-33, "Exploded View" (HRA2DDT engine models), HA-77, "Exploded View" (K9K engine models) B
or HA-124, "Exploded View" (R9M engine models).
C
REMOVAL
Refer to HA-37, "REFRIGERANT PRESSURE SENSOR : Removal and Installation" (HRA2DDT engine mod-
els), HA-81, "REFRIGERANT PRESSURE SENSOR : Removal and Installation" (K9K engine models) or HA- D
129, "REFRIGERANT PRESSURE SENSOR : Removal and Installation" (R9M engine models).
INSTALLATION
Install in the reverse order of removal. E
HAC
HAC-229
PTC HEATER
PTC HEATER
REMOVAL
2. Disconnect PTC heater connector.
C unit assembly.
JMIIA3532ZZ
INSTALLATION
HAC-230
FAN CONTROL AMPLIFIER
A
Refer to HA-40, "Exploded View". B

REMOVAL C
2. Disconnect power transistor harness connector. D
3. Remove fixing screws , and then remove fan control amplifier.

E
JMIIA3400ZZ
INSTALLATION H
HAC
HAC-231
DOOR MOTOR
DOOR MOTOR
LEFT SIDE
JMIIA3368GB

RIGHT SIDE
HAC-232
DOOR MOTOR
H
JMIIA3531ZZ
HAC
Foot door link Main link Mode door link
Mode door motor
J
AIR MIX DOOR MOTOR
K
REMOVAL
Air Mix Door Motor LH L
CAUTION:
Always perform the above procedure when removing air mix door motor. Otherwise, air mix door M
"Removal and Installation". N
3. Remove foot duct LH. Refer to VTL-14, "FOOT DUCT : Removal and Installation".
5. Remove fixing screws , and then remove air mix door motor O
LH.
JMIIA3395ZZ
HAC-233
DOOR MOTOR
INSTALLATION
CAUTION:
dure".
INTAKE DOOR MOTOR

REMOVAL
2. Disconnect intake door motor harness connector.
JMIIA3394ZZ
INSTALLATION
MODE DOOR MOTOR

REMOVAL
JMIIA3396ZZ
INSTALLATION
CAUTION:
dure".
HAC-234
PRECAUTIONS
< PRECAUTION > [MANUAL HEATER ]
PRECAUTION A
PRECAUTIONS
WARNING: D
F
connectors. G
WARNING: H
serious injury.
L
NOTE:
N
NOTE:
SEF289H
NOTE: P
1. Open the hood.
HAC-235
PRECAUTIONS
< PRECAUTION > [MANUAL HEATER ]

CAUTION:
CAUTION:
HAC-236
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MANUAL HEATER ]
COMPONENT PARTS
MANUAL HEATER SYSTEM
B
MANUAL HEATER SYSTEM : Component Parts Location INFOID:0000000010433388
HAC
JMIIA3543ZZ
HAC-237
COMPONENT PARTS

ECM transmits engine coolant temperature signal to A/C amp. via CAN com-
munication line.
ECM Refer to ECH-13, "Component Parts Location" (HR engine models), ECK-
12, "Component Parts Location" (K9K engine models) or EC9-14, "Compo-
nent Parts Location" (R9M engine models) for detailed installation location.
Combination meter transmits ambient temperate signal and vehicle speed
Combination meter
signal to A/C amp. via CAN communication line.
Heater control (A/C amp.) HAC-242, "Heater Control (A/C Amp.)"
Fan control amp. HAC-242, "A/C UNIT ASSEMBLY : Fan Control Amp."
Air mix door motor HAC-240, "A/C UNIT ASSEMBLY : Air Mix Door Motor"
HAC-238
COMPONENT PARTS
HAC
JMIIA3547ZZ O
P
HAC-239
COMPONENT PARTS
ECM
Refer to ECH-13, "Component Parts Location" (HR engine models), ECK-12,
"Component Parts Location" (K9K engine models) or EC9-14, "Component
Parts Location" (R9M engine models) for detailed installation location.
Combination meter
communication line.
BCM
A/C UNIT ASSEMBLY

A/C UNIT ASSEMBLY : Air Mix Door Motor INFOID:0000000010499402
DESCRIPTION
• The step motor system is adopted for air mix door motor.
• Rotation of motor is transmitted to air mix door by link and lever, then air flow temperature is switched.
AIR MIX DOOR MOTOR DRIVE METHOD
JMIIA3574GB
DESCRIPTION
ventilator door, and foot door) by link, rod, and lever, then air outlet is switched.
HAC-240
COMPONENT PARTS
A
E
JZIIA0033GB

F
DESCRIPTION
• When a drive signal is input from A/C amp. to door motor, a step motor built into the door motor rotates G
• Rotation of motor is transmitted to intake door by lever, then air inlet is switched.
H
HAC
M
JMIIA3565GB

N
• Rotation speed changes according to voltage from power transis- O
tor.
JMIIA3336ZZ
HAC-241
COMPONENT PARTS
JMIIA0793GB
A/C UNIT ASSEMBLY : Fan Control Amp. INFOID:0000000010499406
• Fan control amp., that uses MOS field effect transistor, is adopted
NOTE:
MOS field effect transistor is a transistor for which the gate portion
is called source, drain, or gate, while electrode of ordinary transis-
• Fan control amp. continuously controls voltage to blower motor,
according to gate voltage from A/C amp.
JMIIA1317ZZ
• This power transistor does not require a HI relay even when the
maximum voltage is applied to blower motor at HI status, because voltage drop is nominal.

• Heat element is heated and air flow temperature is increased by
power supply from PTC relay.
JMIIA2397ZZ
Heater Control (A/C Amp.) INFOID:0000000010499377
Heater control (A/C amp.) controls automatic air conditioning system

by inputting and calculating signals from each sensor and each
switch. A/C amp. has self-diagnosis function. Diagnosis of manual
heater system can be performed quickly.
JMIIA3575ZZ
HAC-242
COMPONENT PARTS
A
The electrical resistance of the thermistor decreases as temperature B
increases.
D
JMIIA1719GB
HAC
HAC-243
SYSTEM
SYSTEM
MANUAL HEATER SYSTEM : System Description INFOID:0000000010433405
SYSTEM DIAGRAM
JMIIA3579GB
DESCRIPTION
• Manual heater system is controlled by each function of A/C amp.and ECM.
• Each operation of heater system can be controlled by heater control (built-in A/C amp.).
CONTROL BY A/C AMP.
• HAC-244, "MANUAL HEATER SYSTEM : Air Inlet Control"
• HAC-245, "MANUAL HEATER SYSTEM : Door Control"
• HAC-247, "MANUAL HEATER SYSTEM : Door Motor Starting Position Reset Control"
- A/C amp. inputs the temperature detected by ambient sensor as the ambient temperature.
- A/C amp. performs the correction of the temperature detected by ambient sensor for air conditioning control.
- A/C amp. selects and uses the initial value of ambient temperature data depending on the engine coolant
temperature when turning the ignition switch from OFF to ON. The detection temperature of the ambient
more].
MANUAL HEATER SYSTEM : Air Inlet Control INFOID:0000000010433409
DESCRIPTION
• A/C amp. controls the intake door motor and switches the air inlets.
• When the following conditions are met, A/C amp. controls the air inlets to 20% recirculation. (However, this
does not occur when high water temperature control is in effect.)
At this time, the intake switch indicator lamp turns OFF.
HAC-244
SYSTEM
- Fan control dial: 21th - 24th
- Temperature control dial: Full hot A
- Air outlet mode: DF ON or DEF ON
HIGH ENGINE COOLANT TEMPERATURE CONTROL
When either of the following conditions is met, A/C amp. changes the air inlets to recirculation. B
Condition 1
• Air outlet: Other than D/F or DEF
• Ambient temperature: More than 25°C (77°F) C
D
Condition 2
• Air outlet: D/F or DEF
• Ambient temperature: More than 25°C (77°F) E
MANUAL HEATER SYSTEM : Door Control INFOID:0000000010433411
F

G
HAC
JMIIA3580ZZ
P
Heater core PTC heater Air mix door
Foot door Side ventilator door Sub defroster door
HAC-245
SYSTEM
*1: Not applicable

NOTE:
Door position
Mode door

Sub defroster door
Switch/dial position Air mix
Foot door
Intake door door
MODE VENT switch VENT
MODE B/L switch Bi-level (B/L)
MODE FOOT switch FOOT —
MODE D/F switch DEF/FOOT (D/F) —
MODE DEF switch DEF
INTAKE switch
Temperature control dial Full cold – Full hot — -

Full hot

AIR DISTRIBUTION
Discharge air flow
Center Side
V/D 40% 35% — 25%
VENT 54% 46% — —
B/L 31% 40% 29% —
ALL 21% 34% 31% 14%
FOOT — 10% 58% 32%
D/F — 9% 43% 48%
DEF — 10% — 90%
HAC-246
SYSTEM
Discharge air flow A
Defroster B
V/D 40% 35% — — 25%
VENT 54% 46% — — — C
B/L 33% 40% 16% 11% —
ALL 22% 35% 16% 11% 16%
FOOT — 11% 32% 25% 32% D
D/F — 8% 24% 19% 49%
DEF — 10% — — 90%
E
MANUAL HEATER SYSTEM : Door Motor Starting Position Reset Control INFOID:0000000010519453
• Step motors are used for the mode door motor air mix door motor, and intake door motor. F
actual door position. G
• After any of the following conditions is met, A/C amp. performs motor zero position reset when the ignition H
HAC
ing.
PTC HEATER CONTROL SYSTEM J
K
SYSTEM DIAGRAM
JMIIA3583GB
P
DESCRIPTION
power cut freeze signal (permission signal, retention signal, stop signal), blower motor operation state sig-
HAC-247
SYSTEM
• When PTC relay turns ON, power supply is supplied to PTC heater. Heating element is heated and air flow
• Idle up request signal is transmitted from BCM to ECM while PTC heater operates. Idle speed is increased,
warming-up is facilitated, and battery electric power is obtained.
PTC heater Operation PTC relay-1 PTC relay-2 PTC relay-3 Electric power (W)
NOTE:
heater is ON when battery voltage is 11.5 V or more. PTC heater is OFF when battery voltage is 11 V or less.
HAC-248
OPERATION
OPERATION
A
OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM B

Operation: Heater control
G
JMIIA3581ZZ
MODE D/F switch MODE FOOT switch MODE B/L switch H

MODE VENT switch Fan control dial MODE DEF switch
INTAKE switch Temperature control dial
HAC

Air inlet changes between recirculation (REC) ⇔ fresh air intake (FRE) each time this switch is pressed. J
INTAKE switch • Switch indicator lamp ON: Recirculation
Fan control dial The air flow can be manually set within the range of speeds 1st - 24th by operating the dial. K
Temperature control
dial
• Counterclockwise: Lower the air flow temperature. L
MODE VENT switch
MODE B/L switch • Air outlet mode is changed by pushing these switches.
• When MODE D/F switch or MODE DEF switch is pushed, air inlet is changed to fresh air intake (FRE) M
MODE FOOT switch
• When MODE DEF switch is pushed while air outlet is set on DEF position, air outlet mode is controlled
MODE D/F switch to setting before air outlet is set to DEF position.
MODE DEF switch
N
HAC-249
Diagnostic item
ECU
(CONSULT)
Data Monitor
A/C amp. HVAC
Active Test
Work support
Data Monitor
ECM ENGINE
Data Monitor
CONSULT performs the following functions via CAN communication with A/C amp.

Ecu Identification Displays the part number of A/C amp.
Self Diagnostic Result Displays the diagnosis results judged by A/C amp.
Data Monitor Displays the input/output signal of A/C amp.
Active Test The signals used to activate each device are forcibly supplied from A/C amp.
Work support
components.
NOTE:
ECU IDENTIFICATION
Part number of A/C amp. can be checked.
Diagnosis result that is judged by A/C amp. can be checked. Refer to HAC-256, "DTC Index".
DATA MONITOR
Input/output signal of A/C amp. can be checked.
NOTE:
Display item list
NOTE:
This item is indicated, but not monitored.
AMB SEN CAL [°C (°F)] Ambient temperature value calculated by A/C amp.
NOTE:
INT TEMP CAL [°C (°F)]
NOTE:
COMP REQ SIG [On/Off]
HAC-250
A
NOTE:
COMP ECV DUTY [%]
B
FAN DUTY Target duty ratio of voltage (applied voltage) applied to blower motor by A/C amp.
[km/h
(mph)]
C
ACTIVE TEST
The signals used to activate each device forcibly supplied from A/C amp. operation check of air conditioning
system can be performed. D
Test item Description

The operation check of air conditioning system can be performed by selecting the mode. E
HVAC TEST

F
Test item
G
Intake door motor position REC REC 20% FRE 20% FRE FRE FRE FRE
Air mix door motor position FULL COLD FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT H
Blower motor (duty ratio) 35% 35% 60% 60% 90% 90% 35%
NOTE:
Perform the inspection of each output device after starting the engine because the compressor is operated. HAC
WORK SUPPORT
J
Starting position reset of air mix door motor and mode door
Door Motor Starting Position Reset
motor can be performed.
HAC-272, "Work Procedure" K
HAC-251
COMMON ITEM
APPLICATION ITEM

Configuration
SYSTEM APPLICATION
NOTE:
×: Applicable item
Diagnosis mode
NVIS - NATS IMMU ×
RAP RETAINED PWR ×

CONSULT.
HAC-252

B
NOTE:
VEHICLE COND —
C
NOTE:
POWER SUPPLY
COUNTER
AIR CONDITIONER
E
ACTIVE TEST
F

H
HAC
HAC-253
A/C AMP.
< ECU DIAGNOSIS INFORMATION > [MANUAL HEATER ]

A/C AMP.

NOTE:

perature
NOTE:
INT TEMP SEN 0
perature
NOTE:
INT TEMP CAL 0
NOTE:
COMP REQ SIG Off
NOTE:
COMP ECV DUTY 0%

FAN REQ SIG

FAN DUTY
VEHICLE SPEED
TERMINAL LAYOUT
JMIIA3431ZZ
PHYSICAL VALUES
Terminal No.
Description
(Wire color)
Condition Value
Input/
+ − Signal name
Output
Blower mo-
tor: 1st - 23rd
2.5 – 3.5 V
speed (man-
1 Ignition ual)
Ground Fan control amp. control Output
(G) switch ON Blower mo-
tor: 24th
10 – 11 V
speed (man-
ual)
HAC-254
A/C AMP.
Terminal No.
Description
(Wire color) A
Condition Value
Input/
+ − Signal name
Output
3 B
Ground Accessory power supply Input Ignition switch ON 11 – 14 V
(SB)
4
Ground Ignition power supply Input Ignition switch ON 11 – 14 V
(V) C
7 Input/
— CAN-H — —
(L) Output
• Ignition switch ON D
- Immediately after the IN-
8 Door motor power supply (mode, (when intake door motor E
Ground Output 11 – 14 V
(W) intake) operates)
- Immediately after each
MODE switch is operated
(when mode door motor
F
operates)
9
Ground Air mix door motor drive 1 G
(BG)
10
Ground Air mix door motor drive 2 erated (when the air mix H
(Y) door motor operates)
JPIIA1647GB
HAC
11
(V)
• Immediately after the IN- J
(GR) operates)
K
JPIIA1647GB
13
(LG)
• Ignition switch ON L
• Immediately after the each
Output MODE switch is operated
14 (when mode door motor
(SB) operates) M
JPIIA1647GB
Blower mo- N
17 Ignition tor: 1st
Ground Blower motor feedback Output 9.0 – 10.5 V
(W) switch ON speed (man-
ual)
O
19
(B)
23 Input/
— CAN-L — — P
(R) Output
(SB) mix)
erated
HAC-255
A/C AMP.
Terminal No.
Description
(Wire color)
Condition Value
Input/
+ − Signal name
Output
25
(GR)
26 erated (when the air mix
(P) door motor operates)
JPIIA1647GB
27
(LG)
(R) operates)
JPIIA1647GB
29
(L)
• Immediately after the each
Output MODE switch is operated
30 (when mode door motor
(G) operates)
JPIIA1647GB
Items
DTC Reference
U1000 CAN COMM CIRCUIT HAC-273, "DTC Logic"
U1010 CONTROL UNIT (CAN) HAC-274, "DTC Logic"
[CIRCUIT SHORT TO BATTERY] HAC-281, "Diagnosis Pro-
[CIRC SHORT TO GRND OR OPEN] cedure"
HAC-256
BCM, ECM, IPDM E/R
BCM, ECM, IPDM E/R
A
B
ECU Reference
BCS-87, "Fail-safe" C
BCM
BCS-89, "DTC Index"
D
HR engine models
ECH-72, "DTC Index"
ECK-76, "Reference Value" E
ECK-88, "Fail-safe"
K9K engine models
ECM F
ECK-97, "DTC Index"
EC9-81, "Reference Value"
EC9-93, "Fail-safe"
R9M engine models G
H
HAC
HAC-257
< WIRING DIAGRAM > [MANUAL HEATER ]
WIRING DIAGRAM
JRIWC4106GB
HAC-258
HAC
JRIWC4107GB
HAC-259
JRIWC4108GB
HAC-260
HAC
JRIWC4109GB
HAC-261
JRIWC4110GB
HAC-262
HAC
JRIWC4111GB
HAC-263
JRIWC4112GB
HAC-264
HAC
JRIWC4113GB
HAC-265
JRIWC4114GB
HAC-266
< BASIC INSPECTION > [MANUAL HEATER ]
BASIC INSPECTION A
B
OVERALL SEQUENCE
C
HAC
JMKIA8652GB
DETAILED FLOW
HAC-267
1.GET INFORMATION FOR SYMPTOM

>> GO TO 2.
2.CHECK DTC
1. Check DTC.
- Record DTC and freeze frame data (Print them out using CONSULT.)
- Erase DTC.
3. Check related service bulletins for information.
Symptom is described, DTC is not detected>>GO TO 4.
>> GO TO 5.
>> GO TO 6.
Perform DTC CONFIRMATION PROCEDURE for the detected DTC, and then check that DTC is detected
nosis order.
NOTE:
this check.
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 7.
Detect malfunctioning system according to SYMPTOM DIAGNOSIS based on the confirmed symptom in step
YES >> GO TO 7.
SULT.
HAC-268
Is malfunctioning part detected? A
YES >> GO TO 8.
8.REPAIR OR REPLACE THE MALFUNCTIONING PART B

C
ment.
D
>> GO TO 9.
9.FINAL CHECK
When DTC is detected in step 2, perform DTC CONFIRMATION PROCEDURE again, and then check that the E
symptom is not detected. F
YES-2 >> Symptom remains: GO TO 4. G
HAC
HAC-269
DESCRIPTION
Check condition : Engine running at normal operating temperature.
1.CHECK FAN SPEED
1. Start engine.
2. Operate fan control dial and check that fan speed changes.
3. Check operation for all fan speeds.
YES >> GO TO 2.
NO >> GO TO 7.
2.CHECK AIR OUTLET
2. Operate each MODE switches.
lets.
YES >> GO TO 3.
NO >> GO TO 7.
3.CHECK AIR INLET
1. Press INTAKE switch to set the air inlet to recirculation. The INTAKE switch indicator turns ON.
YES >> GO TO 4.
NO >> GO TO 7.
1. Operate temperature control dial.
2. Check that discharge air temperature changes.
YES >> GO TO 5.
NO >> GO TO 7.
2. Operate temperature control dial to lower the set to full cold.
YES >> GO TO 6.
NO >> GO TO 7.
2. Operate temperature control dial to raise the set to full hot.
HAC-270
NO >> GO TO 7. A
B
C
NO >> Refer to HAC-293, "Symptom Table", and perform the appropriate diagnosis.
HAC
HAC-271
ing.

With CONSULT
>> INSPECTION END
HAC-272
< DTC/CIRCUIT DIAGNOSIS > [MANUAL HEATER ]
B
DTC DETECTION LOGIC

F
CAN COMM CIRCUIT When A/C amp. is not transmitting or receiving CAN communication signal for G
U1000
(CAN COMM CIRCUIT) 2 seconds or more.
POSSIBLE CAUSE
FAIL-SAFE
— HAC
With CONSULT
K
3. Check DTC.
Is DTC detected?

>> INSPECTION END

O
HAC-273
Initial diagnosis of A/C amp.

DTC DETECTION LOGIC

CONTROL UNIT(CAN)
U1010 When detecting error during the initial diagnosis of CAN controller of A/C amp.
[CONTROL UNIT(CAN)]
POSSIBLE CAUSE
A/C amp. (CAN communication function malfunction)
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
1.REPLACE A/C AMP.

Replace A/C amp. Refer to HAC-295, "Removal and Installation".
>> INSPECTION END
HAC-274
A

B24B7
(Intake door motor) [CIRC SHORT TO GRND OR Detect open or short to ground circuit of intake door D
POSSIBLE CAUSE
E
• A/C amp. F

• Harness and connector (Intake door motor circuit is open or shorted to ground) G
• A/C amp.
FAIL-SAFE H
—
HAC
With CONSULT
3. Check DTC.
Is DTC detected? K
L
1.CHECK INTAKE DOOR MOTOR POWER SUPPLY M

O
+
M386 2 Ground 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
HAC-275

Continuity
YES >> GO TO 3.
Intake door motor

— Continuity
Connector Terminal

Continuity
1 11
3 12
M386 M50 Existed
4 27
6 28
YES >> GO TO 5.
5.CHECK INTAKE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT
Intake door motor

— Continuity
Connector Terminal
1
3
4
6
HAC-276
+ A
Connector Terminal
B
1
3
M386 Ground 0V
4 C
6
D
YES >> GO TO 6.
6.CHECK INTAKE DOOR MOTOR E
tion".
G

H
HAC
Resistance (Ω)
Terminal
(Approx.)
1
J
3
2 90
4
6 K
NO >> Replace intake door motor. Refer to HAC-301, "INTAKE DOOR MOTOR : Removal and Installa- L
tion".
HAC-277
DTC DETECTION LOGIC

B24B9
(Mode door motor) [CIRC SHORT TO GRND OR Detect open or short to ground circuit of mode door
POSSIBLE CAUSE
• Mode door motor
• A/C amp.
• Harness and connector (Mode door motor circuit is open or shorted to ground)
• Mode door motor
• A/C amp.
FAIL-SAFE
—
With CONSULT
3. Check DTC.
Is DTC detected?
1.CHECK MODE DOOR MOTOR POWER SUPPLY

ing each MODE switch.
+
Connector Terminal
M387 2 Ground 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
HAC-278
Mode door motor A/C amp. B

Continuity
C
YES >> GO TO 3.
D
E
Mode door motor
— Continuity
Connector Terminal
F
H
HAC
Continuity
J
1 13
3 14
M387 M50 Existed
4 29 K
6 30
L
YES >> GO TO 5.
5.CHECK MODE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT M
Mode door motor N

— Continuity
Connector Terminal
1
O
3
4
6 P
HAC-279
+
Connector Terminal
1
3
M387 Ground 0V
4
6
YES >> GO TO 6.
tion".

Resistance (Ω)
Terminal
(Approx.)
1
3
2 90
4
6
tion".
HAC-280
A

LEFT AIR MIX DOOR MOTOR motor circuits.
B24BB
[CIRC SHORT TO GRND OR OPEN] D
door motor circuits.
POSSIBLE CAUSE
E
• Harness and connector (Air mix door motor circuit is shorted to battery)
• A/C amp. F

• Harness and connector (Air mix door motor circuit is open or shorted to ground) G
• A/C amp.
FAIL-SAFE H
—
HAC
With CONSULT
3. Check DTC.
Is DTC detected? K
L
1.CHECK AIR MIX DOOR MOTOR POWER SUPPLY M

2. Disconnect air mix door motor connector.
4. Check voltage between air mix door motor harness connector and ground for several seconds after oper-
ating the temperature control dial.
O
+
M388 2 Ground 11 - 14 V
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK AIR MIX DOOR MOTOR POWER SUPPLY CIRCUIT FOR OPEN
HAC-281

Continuity
YES >> GO TO 3.
3.CHECK AIR MIX DOOR MOTOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between air mix door motor harness connector and ground.
Air mix door motor

— Continuity
Connector Terminal
4.CHECK AIR MIX DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN

Continuity
1 9
3 10
M388 M50 Existed
4 25
6 26
YES >> GO TO 5.
5.CHECK AIR MIX DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT
1. Check continuity between air mix door motor harness connector and ground.
Air mix door motor

— Continuity
Connector Terminal
1
3
4
6
2. Check voltage between air mix door motor harness connector and ground.
HAC-282
+ A
Connector Terminal
B
1
3
M388 Ground 0V
4 C
6
D
YES >> GO TO 6.
6.CHECK AIR MIX DOOR MOTOR E
Check air mix door motor. Refer to HAC-283, "Component Inspection".
tion".
G

H
1. Remove air mix door motor. Refer to HAC-300, "AIR MIX DOOR MOTOR : Removal and Installation".
2. Check resistance between air mix door motor terminals. Refer to applicable table for the normal value.
HAC
Resistance (Ω)
Terminal
(Approx.)
1
J
3
2 90
4
6 K
NO >> Replace air mix door motor. Refer to HAC-300, "AIR MIX DOOR MOTOR : Removal and Installa- L
tion".
HAC-283
A/C AMP.
A/C AMP. : Diagnosis Procedure INFOID:0000000010499420
1.CHECK FUSE
system)].
NOTE:
YES >> GO TO 2.
2.CHECK A/C AMP. ACCESSORY POWER SUPPLY
+
Connector Terminal
M50 3 Ground 11 - 14 V
YES >> GO TO 3.
3.CHECK A/C AMP. GROUND CIRCUIT FOR OPEN
2. Check continuity between A/C amp. harness connector and ground.
A/C amp.
— Continuity
Connector Terminal
HAC-284
BLOWER MOTOR
BLOWER MOTOR
A
1.CHECK SYMPTOM B
Check symptom (A, B or C).
Symptom
C
A Blower motor does not operate.

B Blower motor operates at the maximum fan Blower motor can be switched to OFF. D
C speed and fan speed cannot be selected. Blower motor cannot be switched to OFF.
Which symptom is detected?
A >> GO TO 2. E
B >> GO TO 11.
C >> GO TO 13.
2.CHECK FUSE F

- 20 A fuses [Nos. 7 and 17, located in the fuse block (J/B)] G
NOTE:
Is the inspection result normal? H
YES >> GO TO 3.
3.CHECK BLOWER MOTOR POWER SUPPLY HAC

J
+
K
Connector Terminal
M357 1 Ground 11 – 14 V L
YES >> GO TO 5.
NO >> GO TO 4. M

1. Turn ignition switch OFF. N
YES >> Repair harness or connector between blower motor and fuse. O
5.CHECK FAN CONTROL AMP. POWER SUPPLY (SOURCE) CIRCUIT
P
2. Connect blower motor connector.
3. Disconnect fan control amp. connector.
5. Check voltage between fan control amp. harness connector and ground.
HAC-285
BLOWER MOTOR
+
Fan control amp. − Voltage
Connector Terminal
M181 1 Ground 11 – 14 V
YES >> GO TO 7.
NO >> GO TO 6.
6.CHECK FAN CONTROL AMP. POWER SUPPLY CIRCUIT FOR OPEN
3. Check continuity between fan control amp. harness connector and blower motor harness connector.
Fan control amp. Blower motor

Continuity
YES >> Replace blower motor. Refer to VTL-17, "Removal and Installation".
7.CHECK FAN CONTROL AMP. GROUND CIRCUIT FOR OPEN
2. Check continuity between fan control amp. harness connector and ground.
Fan control amp.

— Continuity
Connector Terminal
YES >> GO TO 8.
8.CHECK FAN CONTROL AMP. CONTROL SIGNAL (GATE) CIRCUIT FOR OPEN
Check continuity between fan control amp. harness connector and A/C amp. harness connector.
Fan control amp. A/C amp.

Continuity
YES >> GO TO 9.
9.CHECK FAN CONTROL AMP. CONTROL SIGNAL CIRCUIT FOR SHORT
Check continuity between fan control amp. harness connector and ground.
Fan control amp.

— Continuity
Connector Terminal
YES >> GO TO 10.
HAC-286
BLOWER MOTOR
10.CHECK FAN CONTROL AMP. A

Check fan control amp. Refer to HAC-288, "Component Inspection (Fan Control Amp.)".
YES >> Replace A/C amp. Refer to HAC-295, "Removal and Installation". B
11.CHECK A/C AMP. IGNITION POWER SUPPLY FEEDBACK SIGNAL
C
D
+
Connector Terminal E
M50 4 Ground 11 – 14 V
YES >> GO TO 12. F
12.CHECK BLOWER MOTOR FEEDBACK SIGNAL CIRCUIT FOR OPEN G
2. Disconnect blower motor connector and A/C amp. connector.
3. Check continuity between blower motor harness connector and A/C amp. harness connector.
H
Blower motor A/C amp.

Continuity
Connector Terminal Connector Terminal HAC
YES >> Replace A/C amp. Refer to HAC-295, "Removal and Installation". J
13.CHECK BLOWER MOTOR FEEDBACK SIGNAL CIRCUIT AND FAN CONTROL AMP. POWER SUPPLY K
CIRCUIT FOR SHORT
2. Disconnect following connectors. L
- Blower fan motor
- Fan control amp.
- A/C amp.
3. Check continuity between blower motor harness connector and ground. M
Blower motor
— Continuity N
Connector Terminal
Is the inspection result normal? O
YES >> GO TO 14.
14.CHECK FAN CONTROL AMP. CONTROL SIGNAL CIRCUIT FOR SHORT TO POWER SUPPLY P
Check harness between fan control amp. harness connector and A/C amp. harness connector for short to
power supply.
HAC-287
BLOWER MOTOR
Fan control amp.

— Voltage
Connector Terminal
M181 2 Ground 0V
YES >> GO TO 10.
1.CHECK BLOWER MOTOR-I

YES >> GO TO 2.
YES >> GO TO 3.
3.CHECK BLOWER MOTOR-III
Component Inspection (Blower Relay) INFOID:0000000010499424

1. Remove blower relay. Refer to PG-104, "Fuse, Connector and Terminal Arrangement".
the voltage is supplied between terminal 1 and 2.

ON Existed
3 5
OFF Not existed
JSIIA1551ZZ
Component Inspection (Fan Control Amp.) INFOID:0000000010521152

1. Remove fan control amp. Refer to HAC-298, "Removal and Installation".
2. Check continuity between fan control amp. terminals.
+ −
Continuity
Terminal Terminal
1 3 Existed
3 1 Not existed
HAC-288
BLOWER MOTOR
YES >> INSPECTION END A
HAC
HAC-289
PTC HEATER
PTC HEATER
1.CHECK PTC HEATER OPERATION

3. Operate temperature control dial to full hot position.
NOTE:

2. Check 30 A fuses (Nos. 35, 36 and 40).
YES >> GO TO 2.
NO >> Replace the blown fuse or fusible link after repairing the affected circuit if a fuse is blown.
1. Disconnect PTC relay connector.
+
Connector Terminal
2
1 E27
3
2
3
2
3 E29
3
YES >> GO TO 3.
3.CHECK PTC RELAY CONTROL SIGNAL CIRCUIT FOR OPEN
PTC relay BCM

Continuity
1 E27 172
2 E28 1 E60 173 Existed
3 E29 170
HAC-290
PTC HEATER
YES >> GO TO 4.
NO >> Repair harness or connector. A
B

Continuity
Relay Connector Terminal Connector Terminal C
1 E27 1
3 E29 5
D

YES >> GO TO 5. E
Check continuity between PTC heater harness connector and ground. F
PTC heater
— Continuity G
Connector Terminal
2
E140 Ground Existed
4 H
YES >> GO TO 6.
NO >> Repair harness or connector. HAC
6.CHECK PTC RELAY
Check PTC relay. Refer to HAC-291, "Component Inspection (PTC Relay)". J
YES >> GO TO 7.
NO >> Replace malfunctioning PTC relay. K
7.CHECK PTC HEATER
L
M
1.CHECK PTC RELAY N

voltage is supplied between terminals 1 and 2. O

ON Existed P
3 5
OFF Not existed
JSIIA1551ZZ
HAC-291
PTC HEATER
1.CHECK PTC HEATER


1 2
5 4
HAC-292
< SYMPTOM DIAGNOSIS > [MANUAL HEATER ]
SYMPTOM DIAGNOSIS A
B
NOTE:
Perform self-diagnoses with CONSULT before performing the symptom diagnosis. If any DTC is detected,
perform the corresponding diagnosis. C

Check A/C amp. power supply and D
• A/C amp. power supply or ground cir-
ground circuits.
Air conditioning cannot be controlled. cuit
HAC-284, "A/C AMP. : Diagnosis
• A/C amp.
Procedure"
E
Check air mix door motor system is
Air mix door motor system installation
Discharge air temperature does not change. properly installed. Refer to HAC-
condition
F
Check mode door motor system is
condition
Check intake door motor system is G
Intake door motor system installation
condition
• Blower motor power supply circuit. H
nal circuit
• Fan control amp. power supply circuit
Blower motor does not operates or operation speed is HAC
• Fan control amp. ground circuit
not normal.
• Fan control amp. control signal circuit
• Blower motor
• Fan control amp.
• A/C amp.
J
Check blower motor circuits.
Blower motor HAC-285, "Diagnosis Procedure"
nal circuit
can be switched K
• Blower motor feedback signal circuit
to OFF.
• A/C amp.
Blower motor operates at the maxi-
mum fan speed and fan speed can- • Blower motor feedback signal circuit
not be selected. Blower motor • A/C amp. power supply circuit L
cannot be • Fan control amp. power supply circuit
switched to • Fan control amp. control signal circuit
OFF. • Fan control amp.
• A/C amp. M
• Heater hose
• Heater core HAC-294, "Diagnosis Procedure" N
• PTC heater system
Check blower motor. O
motor
Noise is heard when the manual heater operates. HAC-288, "Component Inspection
(Blower Motor)"
P
HAC-293
< SYMPTOM DIAGNOSIS > [MANUAL HEATER ]
Symptom
NOTE:
Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per-
els), CO-94, "Inspection" (K9K engine models) or CO-119, "Inspection" (R9M engine models).
2. Check radiator cap. Refer to CO-16, "Inspection" (HRA2DDT engine models), CO-97, "Inspection" (K9K
engine models) or CO-123, "Inspection" (R9M engine models).
3. Check water flow sounds of the engine coolant. Refer to CO-12, "Refilling" (HRA2DDT engine models),
CO-94, "Refilling" (K9K engine models) or CO-119, "Refilling" (R9M engine models).
YES >> GO TO 2.
2.CHECK HEATER HOSE
YES >> GO TO 3.
3.CHECK HEATER CORE
side.
CAUTION:
YES >> GO TO 4.
engine models) or HA-90, "HEATER CORE : Removal and Installation" (K9K and R9M engine
models).
YES >> GO TO 5.
5.CHECK PTC HEATER
HAC-294
HEATER CONTROL (A/C AMP.)
< REMOVAL AND INSTALLATION > [MANUAL HEATER ]
REMOVAL AND INSTALLATION A

HEATER CONTROL (A/C AMP.)
B
Removal and Installation INFOID:0000000010433485 C
REMOVAL
1. Disengage fixing metal clips and pawls, and then remove A/C D
E
: Pawl
: Metal clip
F
JMIIA3390ZZ
G

INSTALLATION H
HAC
HAC-295
AMBIENT SENSOR
AMBIENT SENSOR
REMOVAL
: Pawl
3. Disengage fixing pawl, and then remove ambient sensor.
JMIIA3393ZZ
INSTALLATION
HAC-296
PTC HEATER
PTC HEATER
A
REMOVAL B
2. Disconnect PTC heater connector. C
C unit assembly.
D
F
JMIIA3532ZZ
INSTALLATION G
HAC
HAC-297

REMOVAL
3. Remove fixing screws , and then remove fan control amplifier.
JMIIA3400ZZ
INSTALLATION
HAC-298
DOOR MOTOR
DOOR MOTOR
A
LEFT SIDE B
HAC
JMIIA3368GB
J
K
RIGHT SIDE
L
HAC-299
DOOR MOTOR
JMIIA3531ZZ
Foot door link Main link Mode door link
Mode door motor
AIR MIX DOOR MOTOR

REMOVAL
Air Mix Door Motor LH
CAUTION:
Always perform the above procedure when removing air mix door motor. Otherwise, air mix door
3. Remove foot duct LH. Refer to VTL-14, "FOOT DUCT : Removal and Installation".
LH.
JMIIA3395ZZ
HAC-300
DOOR MOTOR
INSTALLATION
Note the following item, and then install in the reverse order of removal. A
CAUTION:
dure". B
INTAKE DOOR MOTOR

C
REMOVAL D
2. Disconnect intake door motor harness connector. E
H
JMIIA3394ZZ
INSTALLATION
Install in the reverse order of removal. HAC
MODE DOOR MOTOR J

REMOVAL K
2. Remove foot duct RH. Refer to VTL-14, "FOOT DUCT : Removal and Installation". L
M
JMIIA3396ZZ
P
INSTALLATION
CAUTION:
dure".
HAC-301

Hac - Heater & Air Conditioning Control System

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Hac - Heater & Air Conditioning Control System

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VENTILATION, HEATER & AIR CONDITIONER

HEATER & AIR CONDITIONING CONTROL SYSTEM

DIAGNOSIS SYSTEM (A/C CONTROL) ........... 45 B24A4 INTAKE SENSOR ................................. 82

A/C AUTO AMP. ................................................ 48 B24B4 A/C CONTROL ...................................... 91

A/C AMP. ......................................................... 166 A/C AMP. ................................................................. 203

OPERATION INSPECTION ............................. 185 PTC HEATER ................................................... 213

PRECAUTION ............................................ 231 A/C AMP. ......................................................... 250

MANUAL HEATER SYSTEM .................................. 233 BASIC INSPECTION ................................. 261 O

D4D engine : 20 minutes

No. Component Function

Ambient sensor HAC-19, "Ambient Sensor"

In-vehicle sensor HAC-19, "In-vehicle Sensor"

Power transistor HAC-17, "A/C UNIT ASSEMBLY : Power Transistor"

Intake sensor HAC-14, "A/C UNIT ASSEMBLY : Intake Sensor"

Aspirator HAC-14, "A/C UNIT ASSEMBLY : Aspirator"

A/C auto amp. HAC-19, "A/C Auto Amp."

Blower motor HAC-17, "A/C UNIT ASSEMBLY : Blower Motor"

PTC HEATER CONTROL SYSTEM

Right side of A/C unit assembly

Blower motor HAC-17, "A/C UNIT ASSEMBLY : Blower Motor"

No. Component Function

In-vehicle sensor HAC-19, "In-vehicle Sensor"

Power transistor HAC-17, "A/C UNIT ASSEMBLY : Power Transistor"

Intake sensor HAC-14, "A/C UNIT ASSEMBLY : Intake Sensor"

A/C auto amp. HAC-19, "A/C Auto Amp."

Blower motor HAC-17, "A/C UNIT ASSEMBLY : Blower Motor"

A/C UNIT ASSEMBLY

A/C UNIT ASSEMBLY : Intake Sensor INFOID:0000000010432155

Intake sensor measures evaporator temperature (through air tem-

A/C UNIT ASSEMBLY : Intake Door Motor INFOID:0000000010432159

A/C UNIT ASSEMBLY : Power Transistor INFOID:0000000010432161

• PTC heater is installed on passenger lower side of A/C unit assembly.

• ECV (Electrical Control Valve) is integrated in the compressor.

Ambient Sensor INFOID:0000000010503106

In-vehicle Sensor INFOID:0000000010432167

Sunload Sensor INFOID:0000000010432168 M

Sunload sensor measures sunload amount. This sensor converts

Refrigerant Pressure Sensor INFOID:0000000010432169

STRUCTURE AND OPERATION

• When ignition switch is in the ON position, A/C auto amp. always

AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control INFOID:0000000010432173

STARTING FAN SPEED CONTROL L

LOW COOLANT TEMPERATURE STARTING CONTROL

HIGH IN-VEHICLE TEMPERATURE STARTING CONTROL

AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control INFOID:0000000010432175

Refrigerant Discharge Amount Control

SWITCH AND THEIR CONTROL FUNCTION

Intake door Blower motor Air conditioner filter

Defroster Center ventilator Side ventilator

Rear ventilator*1 Front foot Rear foot*2

*1: With rear ventilator

Center ventilator and defroster door

Side ventilator door

• MODE VENT switch Bi-level (B/L)

Center ventilator and defroster door

Side ventilator door

*: Air inlet status is displayed by indicator during activating automatic control

With rear ventilator, with rear foot HAC

AUTOMATIC AIR CONDITIONING SYSTEM : Cooling Fan Control INFOID:0000000010503110

• Refrigerant pressure stages

AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset

PTC HEATER CONTROL SYSTEM : System Description INFOID:0000000010499351

Fan switch INTAKE switch Temperature control dial [passenger

Rear ventilator1 Front foot Rear foot2