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Safe Working Procedure (SWP)

Manual Handling
Department Arc@UNSW Limited

Location Both Kensington and COFA Campus

Supervisor/Manager All direct managers in accordance with SWP Guidelines

Author HR & OD Manager

Effective Date 6 March 2013

Review Date Every 2 years or as required

Associated
Documents/SWP N/A
Associated Risk
Assessment N/A
Safe Work Procedures and Basic Description
Title Manual Handling
Description Safe Working Procedures to ensure the safety of Arc representatives and students
when undertaking manual handling
Type Procedure
Hazards associated with equipment/machinery/technique/process
 Muscle injuries
 Tendon and ligament injuries
 Nerve injuries
 Disc injuries
 Bone injuries
 Injuries from falling objects
 Soft tissue hernias

Injury Risk Factors


 Lifting too much weight
 Trying to lift too much weight
 Twisting and bending while lifting or any work involving too much bending and twisting
 Lifting unstable objects
 Reaching and lifting (reaching above shoulder level increases your heart rate)
 Carrying awkward objects (large, difficult to grasp, unusual shape, hot or cold objects, sharp edges)
 Working in awkward positions
 Lifting or carrying large distances
 Insufficient rest or recovery time
 Repetition
 Holding or gripping objects or tools for long periods
 Environmental: constraints on posture e.g. lack of space, poor floors, variations in levels,
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hot/cold/rain/ice/humid conditions, strong air movement, poor lighting conditions
 Physical: age, previous injury, illness
 Stress, Rushing, taking shortcuts
 Staying in the same position for too long

Requirements – Before Starting


 Ensure Safe Working Procedures are available
 Ensure individual has reviewed Safe Working Procedure before using the equipment.
 Ensure the area is clean and tidy before and after use.
Tools and Equipment
 First Aid
Emergency Safety Equipment

Personal Protective Equipment

Keep aisle and work Appropriate footwear to


area clean be worn as required

Task/Procedure
Equipment Potential Hazard Controls
Procedure/Task Step
Manual handling is  Lifting too much weight  Use mechanical aids or automation
any task that requires  Trying to lift too much weight where possible (trolleys, electronic
lifting, moving,  Twisting and bending while lifting or any staplers)
holding, pushing, work involving too much bending and  The work area should be arranged
pulling any object or twisting so that manual handling tasks can
person  Lifting unstable objects be eliminated or done at waist level
 Reaching and lifting (reaching above  The work area should be arranged
Manual tasks include shoulder level increases your heart rate) to prevent awkward /sustained
tasks that have  Carrying awkward objects (large, difficult to postures and so that frequently
repetitive actions, grasp, unusual shape, hot or cold objects, used items are within easy reach
sustained postures sharp edges)  If performing repetitive tasks you
and may involve  Working in awkward positions should take regular breaks 1-2min
exposure to vibration.  Lifting or carrying large distances every ½ hr & a ½ hr-1hr break after
 Insufficient rest or recov ery time 4hrs of work or vary your routine
 Repetition  Store heavy items and the most
 Holding or gripping objects or tools for long frequently used items at waist level
periods  Use mechanical aids to move
 Environmental: constraints on posture e.g. heavy objects
lack of space, poor floors, variations in  If item is awkward or too heavy ask
levels, hot/cold/rain/ice/humid conditions, for help
strong air movement, poor lighting  Never walk with items stacked so
conditions high that your vision is obstructed
 Physical: age, previous injury, illness  Do not stack items so they are
 Stress, Rushing, taking shortcuts unstable
 Staying in the same position for too long  Check to see if pathway is clear

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Using trolleys  Never overload trolley: - All trolleys should  Use mechanical aids or automation
be labelled with weight capacity where possible (trolleys, electronic
 Hold the trolley as low as possible and use staplers)
your leg muscles to push the load  The work area should be arranged
 Pushing is easier than pulling so that manual handling tasks can
 IF YOU MUST PULL A TROLLEY; - Face be eliminated or done at waist level
the object squarely, with feet shoulder  Use mechanical aids to move
width apart (one foot in front of the other), heavy objects
keep your back straight, bend your knees  If item is awkward or too heavy ask
slightly & pull in a smooth motion. for help
 When loading and unloading the trolley  Never walk with items stacked so
follow the principles of the standard lifting high that your vision is obstructed
technique: Make sure the load as close as  Do not stack items so they are
possible before lifting unstable
 Check to see if your pathway is
clear

Team lifting  Follow same principles as standard lifting  Use mechanical aids or automation
technique where possible (trolleys, electronic
 One person should coordinate the lift staplers)
making sure all team members follow safe  If performing repetitive tasks you
lifting techniques and that all members are should take regular breaks 1-2min
comfortable before lifting every ½ hr &a ½ hr-1hr break after
 All members must lift at the same time 4hrs of work or try to vary your work
 Double the people does not mean double routine
the capacity. For example if one person can  Store heavy items and the most
lift 20kg Two people can lift 70% each of frequently used items at waist level
20kg or 28kg in total & 3 people can lift  Use mechanical aids to move
50% each of 20 or 30kg in total heavy objects
 If item is awkward or too heavy ask
for help
 Never walk with items stacked so
high that your vision is obstructed
 Do not stack items so they are
unstable
 Check to see if your pathway is
clear

Never twist your  Lift the load using any of the previous  The work area should be arranged
back when holding techniques. to prevent awkward /sustained
or carrying a load  Hold the load very close to your body at postures and so that frequently
use the following waist level. used items are within easy reach
technique to turn  Turn the leading foot 90 degrees toward the  If performing repetitive tasks you
direction you want to turn. Bring the lagging should take regular breaks 1-2min
foot next to the leading foot. Do not twist every ½ hr & a ½ hr-1hr break after
your body! 4hrs of work or try to vary your work
routine
 Store heavy items and the most
frequently used items at waist level
 Check to see if your pathway is
clear

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The Standard Lift  Check the path is clear  Use mechanical aids or automation
 Approach the load & size it up (weight, size where possible (eg trolleys)
and shape). Consider your ability to handle  The work area should be arranged
the load. If in doubt, get assistance. Use so that manual handling tasks can
foot protection. be eliminated or done at waist level
 Place feet close to object to be lifted.  The work area should be arranged
Adopt a balanced position, one foot beside to prevent awkward /sustained
the load pointing in the direction of travel, postures and so that frequently
the other behind the load. used items are within easy reach
 Bend knees to comfortable degree and get  If performing repetitive tasks you
a good handhold. Maintain normal spinal should take regular breaks 1-2min
curves. Always bend your knees not every ½ hr and a ½ hr-1hr break
your back. after 4hrs of work or try to vary your
 Tighten stomach muscles. Commence to work routine
lift the load keeping it close to the body.  Store heavy items and the most
 Lift the load using leg muscles and allow frequently used items at waist level
the load to rest in fully extended arms.  Use mechanical aids to move
 With the load comfortably supported by the heavy objects
hands and arms, move off in the direction  If item is awkward or too heavy ask
of travel. for help
 Setting the load down is just as important  Never walk with items stacked so
as picking it up. Using leg muscles, lower high that your vision is obstructed
the load by bending your knees. When the  Do not stack items so they are
load is securely positioned release your unstable
grip.  Check to see if your pathway is
clear

Carrying loads  Never walk with items stacked so high that  Use mechanical aids or automation
your vision is obstructed where possible (eg trolleys)
 Do not stack items so they are unstable  Store heavy items and the most
 Check to see if your pathway is clear frequently used items at waist level
 Hold load close  Use mechanical aids to move
heavy objects
 If item is awkward or too heavy ask
for help
 Never walk with items stacked so
high that your vision is obstructed
 Do not stack items so they are
unstable
 Check to see if pathway is clear

Overhead loads  Always use a step-stool or ladder to avoid  Use mechanical aids or automation
over reaching where possible (eg trolleys)
 Test weight before removing shelf  Store heavy items and the most
 Slide object toward you frequently used items at waist level
 Hold load close body as you descend  Use mechanical aids to move
heavy objects
 If item is awkward or heavy ask for
help
 Never walk with items stacked so
high that your vision is obstructed
 Do not stack items so they are
unstable
 Check to see if pathway is clear

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Emergency Procedure
 All emergencies call 56666.
 Display emergency procedures in the area.

Clean up procedures for task


 Leave the area where it was used in a safe, clean and tidy state.
 Make sure all items are secure and will not fall;
 Never place objects near emergency exists &
 Never place objects in stairways, walkways and pathways.
Waste Disposal Procedures
 Ensure all areas are kept clean and tidy

Resources
 COFA Manual Handling Safe Working Procedure (Issue Date: 16/3/2011)
List legislation, standards and codes of practice used in development of the SWP
 Work Health and Safety Act 2011 (NSW), Work Health and Safety Regulations 2011 (NSW)
 National Code of Practice for Manual Handling NOHSC: 2005(1990) SafeWork Australia
Approval, training and review
Approval HR & OD Manager Signature
Training All persons operating this equipment or following this procedure/task must have
training or instruction on the safe use of the equipment and they must be assessed
as competent
Review Date March 2015 Responsibility of HR & OD Manager
Review
Current SWP will be available from the HR Department or from the WHS Website

Version Date Author Approval Sections Details of


modified amendments
[1.0] 6 March 2013 HR & OD Manager HR & OD NA This is a new
Manager guideline

Safe Working Procedure – Manual Handling Page 5 of 5 Date Effective: 6 March 2013
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