Manual Handling
Department Arc@UNSW Limited
Associated
Documents/SWP N/A
Associated Risk
Assessment N/A
Safe Work Procedures and Basic Description
Title Manual Handling
Description Safe Working Procedures to ensure the safety of Arc representatives and students
when undertaking manual handling
Type Procedure
Hazards associated with equipment/machinery/technique/process
Muscle injuries
Tendon and ligament injuries
Nerve injuries
Disc injuries
Bone injuries
Injuries from falling objects
Soft tissue hernias
Task/Procedure
Equipment Potential Hazard Controls
Procedure/Task Step
Manual handling is Lifting too much weight Use mechanical aids or automation
any task that requires Trying to lift too much weight where possible (trolleys, electronic
lifting, moving, Twisting and bending while lifting or any staplers)
holding, pushing, work involving too much bending and The work area should be arranged
pulling any object or twisting so that manual handling tasks can
person Lifting unstable objects be eliminated or done at waist level
Reaching and lifting (reaching above The work area should be arranged
Manual tasks include shoulder level increases your heart rate) to prevent awkward /sustained
tasks that have Carrying awkward objects (large, difficult to postures and so that frequently
repetitive actions, grasp, unusual shape, hot or cold objects, used items are within easy reach
sustained postures sharp edges) If performing repetitive tasks you
and may involve Working in awkward positions should take regular breaks 1-2min
exposure to vibration. Lifting or carrying large distances every ½ hr & a ½ hr-1hr break after
Insufficient rest or recov ery time 4hrs of work or vary your routine
Repetition Store heavy items and the most
Holding or gripping objects or tools for long frequently used items at waist level
periods Use mechanical aids to move
Environmental: constraints on posture e.g. heavy objects
lack of space, poor floors, variations in If item is awkward or too heavy ask
levels, hot/cold/rain/ice/humid conditions, for help
strong air movement, poor lighting Never walk with items stacked so
conditions high that your vision is obstructed
Physical: age, previous injury, illness Do not stack items so they are
Stress, Rushing, taking shortcuts unstable
Staying in the same position for too long Check to see if pathway is clear
Safe Working Procedure – Manual Handling Page 2 of 5 Date Effective: 6 March 2013
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Using trolleys Never overload trolley: - All trolleys should Use mechanical aids or automation
be labelled with weight capacity where possible (trolleys, electronic
Hold the trolley as low as possible and use staplers)
your leg muscles to push the load The work area should be arranged
Pushing is easier than pulling so that manual handling tasks can
IF YOU MUST PULL A TROLLEY; - Face be eliminated or done at waist level
the object squarely, with feet shoulder Use mechanical aids to move
width apart (one foot in front of the other), heavy objects
keep your back straight, bend your knees If item is awkward or too heavy ask
slightly & pull in a smooth motion. for help
When loading and unloading the trolley Never walk with items stacked so
follow the principles of the standard lifting high that your vision is obstructed
technique: Make sure the load as close as Do not stack items so they are
possible before lifting unstable
Check to see if your pathway is
clear
Team lifting Follow same principles as standard lifting Use mechanical aids or automation
technique where possible (trolleys, electronic
One person should coordinate the lift staplers)
making sure all team members follow safe If performing repetitive tasks you
lifting techniques and that all members are should take regular breaks 1-2min
comfortable before lifting every ½ hr &a ½ hr-1hr break after
All members must lift at the same time 4hrs of work or try to vary your work
Double the people does not mean double routine
the capacity. For example if one person can Store heavy items and the most
lift 20kg Two people can lift 70% each of frequently used items at waist level
20kg or 28kg in total & 3 people can lift Use mechanical aids to move
50% each of 20 or 30kg in total heavy objects
If item is awkward or too heavy ask
for help
Never walk with items stacked so
high that your vision is obstructed
Do not stack items so they are
unstable
Check to see if your pathway is
clear
Never twist your Lift the load using any of the previous The work area should be arranged
back when holding techniques. to prevent awkward /sustained
or carrying a load Hold the load very close to your body at postures and so that frequently
use the following waist level. used items are within easy reach
technique to turn Turn the leading foot 90 degrees toward the If performing repetitive tasks you
direction you want to turn. Bring the lagging should take regular breaks 1-2min
foot next to the leading foot. Do not twist every ½ hr & a ½ hr-1hr break after
your body! 4hrs of work or try to vary your work
routine
Store heavy items and the most
frequently used items at waist level
Check to see if your pathway is
clear
Safe Working Procedure – Manual Handling Page 3 of 5 Date Effective: 6 March 2013
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The Standard Lift Check the path is clear Use mechanical aids or automation
Approach the load & size it up (weight, size where possible (eg trolleys)
and shape). Consider your ability to handle The work area should be arranged
the load. If in doubt, get assistance. Use so that manual handling tasks can
foot protection. be eliminated or done at waist level
Place feet close to object to be lifted. The work area should be arranged
Adopt a balanced position, one foot beside to prevent awkward /sustained
the load pointing in the direction of travel, postures and so that frequently
the other behind the load. used items are within easy reach
Bend knees to comfortable degree and get If performing repetitive tasks you
a good handhold. Maintain normal spinal should take regular breaks 1-2min
curves. Always bend your knees not every ½ hr and a ½ hr-1hr break
your back. after 4hrs of work or try to vary your
Tighten stomach muscles. Commence to work routine
lift the load keeping it close to the body. Store heavy items and the most
Lift the load using leg muscles and allow frequently used items at waist level
the load to rest in fully extended arms. Use mechanical aids to move
With the load comfortably supported by the heavy objects
hands and arms, move off in the direction If item is awkward or too heavy ask
of travel. for help
Setting the load down is just as important Never walk with items stacked so
as picking it up. Using leg muscles, lower high that your vision is obstructed
the load by bending your knees. When the Do not stack items so they are
load is securely positioned release your unstable
grip. Check to see if your pathway is
clear
Carrying loads Never walk with items stacked so high that Use mechanical aids or automation
your vision is obstructed where possible (eg trolleys)
Do not stack items so they are unstable Store heavy items and the most
Check to see if your pathway is clear frequently used items at waist level
Hold load close Use mechanical aids to move
heavy objects
If item is awkward or too heavy ask
for help
Never walk with items stacked so
high that your vision is obstructed
Do not stack items so they are
unstable
Check to see if pathway is clear
Overhead loads Always use a step-stool or ladder to avoid Use mechanical aids or automation
over reaching where possible (eg trolleys)
Test weight before removing shelf Store heavy items and the most
Slide object toward you frequently used items at waist level
Hold load close body as you descend Use mechanical aids to move
heavy objects
If item is awkward or heavy ask for
help
Never walk with items stacked so
high that your vision is obstructed
Do not stack items so they are
unstable
Check to see if pathway is clear
Safe Working Procedure – Manual Handling Page 4 of 5 Date Effective: 6 March 2013
UNCONTROLLED WHEN PRINTED Version: FINAL
Emergency Procedure
All emergencies call 56666.
Display emergency procedures in the area.
Resources
COFA Manual Handling Safe Working Procedure (Issue Date: 16/3/2011)
List legislation, standards and codes of practice used in development of the SWP
Work Health and Safety Act 2011 (NSW), Work Health and Safety Regulations 2011 (NSW)
National Code of Practice for Manual Handling NOHSC: 2005(1990) SafeWork Australia
Approval, training and review
Approval HR & OD Manager Signature
Training All persons operating this equipment or following this procedure/task must have
training or instruction on the safe use of the equipment and they must be assessed
as competent
Review Date March 2015 Responsibility of HR & OD Manager
Review
Current SWP will be available from the HR Department or from the WHS Website
Safe Working Procedure – Manual Handling Page 5 of 5 Date Effective: 6 March 2013
UNCONTROLLED WHEN PRINTED Version: FINAL