Plantilla de Implementacion del Factory Handbook de Sony para BGH Rev.

X
Se encuentra
Nombre y numero del Procedimiento Estado de la
Requerimiento R(x) Revisar/Crear un Procedimiento hecho? /
involucrado / Evidencia Acción (%)
Cuando?
10. Soporte de Infraestructura
R(x)10.1- A The production site shall have an established approach for controlling the air quality.

R(x) 10.1-B In order to control the air quality, the production site is required to be able to measure the air quality in the
production environment. The production site shall decide on what minimum size of the particles that shall be measured within
the 0.5 microns and 5 micron range.

R(x) 10.1-C The general production area (production area is defined as within 3 meters of a place where actual assembly/repair
take place) shall have an airborne particulate cleanliness class 9 according to ISO 14 644 standard or equivalent.

R(x) 10.1-D The production site shall have the capability to create defined areas with airborne particulate cleanliness class 7
according to ISO 14 644 standard or equivalent. This level can be described as dust controlled area / box area and it is decided
by each project where clean room / box areas are required.

R(x) 10.1-E Future assembly processes and components might require a tightening if the air quality requirements. The
production site shall be able to provide an implementation plan and cost analysis for an “enhanced” dust controlled area
meeting ISO 14 644 class 6 upon request from a product project.

R(x) 10.1- F At required production steps, the production site shall be able to control the use of ionized air when used to blow off
any debris from critical areas.

R(x) 10.1-G When a project decides to use ionized air in the production process, the production site is required to specify, set
up and verify air pressure / air speed and distance to object. The parameters shall be set to meet the right balance of dust
removal and desired ionizing effect as defined by the project.

R(x) 10.1- H All ionizing equipment shall be equipped and managed fulfilling below bullets
• Maximum compressed air pressure feed to ionized air pistols: 0,4 MPa (4 bar)
• All compressed air feeds shall be equipped with lockable compressed air regulators with manometers.
• All compressed air regulators shall be locked before production in the production line begins.
• Only process engineers or technicians are permitted to adjust compressed air regulators.
• All acoustic components shall be protected by covers when using compressed, ionized air for cleaning

R(x)10.1-I The production site shall set up a cleaning procedure and schedule for tables and floors, also should cover that
garments, hats, gloves, etc., used in the line are washed and replaced regularly. Furthermore the production site shall have a
5S program (or or corresponding ) implemented in production area with allocated time/resource for daily 5S work and cleaning.

R(x) 10.1- J The impact of dust shall be estimated before project is approving design of process. If acceptable quality levels
can’t be met due to air quality, the project shall create specific procedures to reduce the impact of poor air quality. Special
consideration must be taken when cardboard material is part of the production process (including SMA, Final Assembly,
Customization and Packing, Repair, etc.).

R(x) 10.2- A The production site shall have an ESD control program implemented and certified according to ANSI/ESD S20.20,
which covers the requirements necessary to design, establish, implement, and maintain an ESD control program to protect
electrical or electronic parts, assemblies and equipment susceptible to ESD damage.

R(x) 10.2-B The production site is responsible of actively identifying and making risk assessments of new ESD risks and to take
necessary actions to improve their ESD control program.

R(x) 10.2-CThe production site is required to have a Compliance Verification Plan implemented to ensure the organization’s
fulfillment of the requirements of the plan and to maintain a successful ESD control program. The compliance verification plan
shall include
• clearly defined technical requirements to be verified,
• the measurement limits and the frequency at which those verifications must occur.
• documented test methods that are used for monitoring the process and making measurements.
• Compliance verification records shall be established and maintained to provide evidence of conformity to the technical
requirements. External expert consultation shall be used if the production site doesn’t have the resources, equipment or skills to
perform the verification activities themselves.

R(x) 10.2-D All production sites are required to develop a site specific internal audit check list and to perform internal audits at
least twice a year. The internal audit check list shall be in accordance to the requirements, measurement methods and routines
specified in the site’s compliance verification plan. External expert consultation shall be used if the production site doesn’t have
the resource, equipment or skills to perform internal audits themselves

R(x) 10.2-E All production site shall, when requested, show SOMC the sites internal audit check list complemented with
documented audit results and corrective action plans.
R(x) 10.2-F1 All ESD sensitive devices without ESD shielding covering/packaging shall be handled in an ESD Protected Area.

R(x) 10.2-G The production site shall have defined method and equipment for controlling the ESD protection of the packing. The
packaging used inside and outside of ESD Protected Area shall ensure that the ESD sensitive material is not exposed to ESD
risks. The packaging shall be in accordance with the ESD packaging requirements in document ESD requirements for packaging
(23/1056-LXE 108 724).
R(x) 10.2-H1 The production site must clearly define and mark what areas are ESD Protected Areas and non-ESD Protected
Areas. The definition of ESD Protected Areas and non-ESD Protected Areas shall secure safe handling of ESD sensitive
devices.
R(x) 10.2- I The unpacking and packing of ESD sensitive devices shall take place in ESD Protected Areas.

R(x) 10.2 -J The replenishment of the lines shall ensure that ESD sensitive material is not exposed to ESD risks.

R(x) 10.2-K1 The production site shall ensure that non-essential insulators are removed from all ESD Protected Areas.
All insulators required in the production process shall be evaluated to determine if the insulator is a danger to ESD sensitive
devices.

R(x) 10.2-L1 If an insulator is required to be inside an ESD Protected Area the insulator must be kept at a safe distance from
where the ESD sensitive devices are handled.
If a safe distance cannot be kept, necessary actions (e.g. ionization) must be defined and implemented.

R(x) 10.2-M1 Ensure a safe distance between non-ESD Protected Area and the place where ESD sensitive devices are handled
in ESD Protected Area, in order not to expose ESD sensitive devices for ESD risks.

R(x) 10.2-N The site is responsible of keeping track of ESD requirement for all components. N/A

R(x) 10.2-O1 The production process, including material handling processes shall be assessed and documented from an ESD
perspective by an ESD knowledgeable professional. This assessment shall include all ESD sensitive components and their
movements and packaging throughout the production process. Note that the PBA’s shall be handled as the most sensitive
component of the device. The ESD assessment shall be approved by the project prior to ramp.

R(x) 10.2- P The production site shall be able to state the ESD sensitivity level of the most ESD sensitive components that can
be handled at the production site. If the ESD sensitivity level of the most ESD sensitive components differs between different
ESD Protected Areas the level of each ESD Protected Area shall be stated separately.

R(x) 10.2- Q1 The EPA area shall be ESD protected to a maximum of 100V for all discharge models (HBM, MM, CDM, ...) and
all components and equipment (including tools) used at a specific station shall be specified and controlled according to the
implemented Compliance Verification Plan.
The production site shall in special cases, if required by SOMC, be able to handle components sensitive to below 100V.

R(x)10.2-R A safe distance shall be defined for all ESD sensitive devices by measuring the strength of the electrostatic field.
Make a risk assessment for all unsafe situations and implement necessary actions (e.g. ionization) to minimize the identified
ESD risks.

R(x) 10.3- A The production site shall have the capability to handle moisture sensitive (MSL Class) according to Jedec
classification, latest released version of J-STD-033, in all places where packages are opened. Each supplier states what N/A
requirements apply for each component. The most sensitive component in an assembled part gives the requirement for the part.

R(x) 10.3- B During storage all moisture sensitive parts must be packaged or stored as required in the component/part
specification to withstand their respective moisture level. N/A
R(x) 10.3-C The production site shall have the capability to control and manage how long a component is exposed to a humidity
level. N/A
R(x) 10.3-D There shall be temperature controlled storage possibilities which shall be used when mandated by the component
supplier. The temperature in general storage areas shall be within -40 to +85 °C range if nothing else stated in the components'
specifications. Example specification(26/1056-LXE 108 724)- "Tape & Reel Specifications for Surface Mounted Components" N/A
section 11 were temperature shall be within -5 to +35 °C.

R(x) 10.3-E The temperature in areas for manual operations shall be controllable and within the +15 to +30 °C range with target
of always being within the 20 and 25 °C range. However, if an instrument specification requires a narrower temperature interval,
the temperature interval in the instrument specification shall be applied.
R(x) 10.3-F Parts that risk mechanical failure during the assembly process shall, when stored at low temperatures, be brought
to the production line in a way that the temperature at assembly is within the +15 to +30 °C range.
R(x) 10.4-A The production Sites are required to follow Chapter 1 "Emergency Evacuation" in LPB (Loss Prevention Baseline)
(8/1770-LXE 110 0569) & SSRC (1/03401-LXE108715) 3.3.3 a)b)c)d)e)f).

R(x)10.4-B All production sites are required to fully implement Business Continuity Management Plan. This requirement refers to
Chapter 2, 3 & 4 in LPB (Loss Prevention Baseline) (8/1770-LXE 110 0569).
R(x) 10.4-C All production sites are required to secure processes of loss prevention. This requirement refers to Chapter 5, 6, 7,
8 & 10 in LPB (Loss Prevention Baseline) (8/1770-LXE 110 0569).

R(x)10.4-D All production sites are required to secure processes of loss control. This requirement refers to Chapter 9 in LPB
(Loss Prevention Baseline) (8/1770-LXE 110 0569).
R(x)10.5-A All personnel involved in operation of SOMC processes is required to sign a non-disclosure agreement making them
liable for disclosing SOMC internal or confidential information during and after their employment.

R(x)10.5-B The SOMC production lines, excluding SMA line, of not yet publicly communicated products shall be set up in a way
that the lines are protected against unauthorized observance. Unauthorized is defined as people not required by the project and
can include other factory employees. Unauthorized is generally banned from SOMC production lines. If the production site
wishes to demonstrate their capabilities by showing a SOMC high volume production line for non SOMC purposes, this shall be
approved by the SOMC product owner.

R(x) 10.5-C Visitors at a production site, defined as people not employed by the site, are required to wear visitors’ badges
stating visiting company.
R(x) 10.5-D The production site is required to log all security incidents that may affect SOMC. If the incident risk affecting
launch, supply or similar the SOMC product owner shall be notified.
R(x) 10.6-A The production site is required to support SOMC in protection of personal security of SOMC employees, SOMC
customers or other people representing SOMC during visits at the site.

R(x)10.6-B The production site must protect all equipment and parts used in SOMC products and /or processes according to
Physical Security Directive (73/03401-LXE108699). All equipment owned by SOMC that is used or intended to be used in the
factory operations shall be clearly marked and controlled in an inventory list or similar.