0 0
t'rintcd in Great Britain i 1093 Pergamon Press Lid
Abstract--Experiments were performed to characterize heat transfer to a normally impinging air jet from
surfaces modified with arrays of fin-type extensions. Heat transfer enhancement for six fin geometries was
evaluated by comparison with results for a smooth, flat surface. Average Nusseh numbers (Nu) and overall
system effectiveness (r.) are reported as functions of fin type, jet Reynolds number {Re), and nozzle-to-
plate spacing (z/d) for two nozzle diameters. Enhancement of the absolute rate of heat transfer, as
compared to the smooth surface, was demonstrated by a factor ranging from 1.5 to 4.5. The system
effectiveness as a function of Re exhibited strong fin type dependence due to signil]cant variations in the
total surface area and average Nusselt number. The fin type dependence of Nu as a function of Re was
found to be a result of variations in the turbulence level, fluid velocity, and the percentages of total surface
area exposed to normal, oblique, and parallel flow. The average Nusselt number correlated well in
the form Nu = .4 Re". For the modified surfaces, the system effectiveness decreased monotonically with
increasing _-/d in contrast to the smooth surface behavior.
989
990 L . G . HANSEN and B. W. WEBB
NOMENCLATURE
pressurized by an automatic shutoff air compressor. Air properties were evaluated at the film temperature,
The air flowed from the tank through a pressure regul- the average of the surface temperature (T~) and the jet
ator, valve, filter, rotameter, and finally, the nozzle. The air temperature at the nozzle inlet (T,_).
jet air temperature was measured at the nozzle inlet. Aluminum tubes of inside diameter 6.91 and 13.3
jet temperature
Q thermocouple
j nozzle
compressed~,j~~] collars
air supply - U - va'~'ve- l . ~ -
Heater Assembly:
mm were used for nozzles_ The tubes were 650 and ring with a width of 3_18 mm and a height of 6.35
910 mm in length, respectively, which was sufficient mm. The ratio of total surface area to the area of the
to insure fully-developed flow. The tube ends were smooth surface is given in Table 1 for each test surface.
machined square_ The nozzles were supported at two All temperature data were obtained with an HP
points in a manner that allowed variation of the 3421A Data Acquistion/Control Unit reading cop-
nozzle-to-plate spacing (z/d) while maintaining the per--constantan (T-type) thermocouples. Electrical
nozzle normal and centered in relation to the test voltage and current data were recorded from the HP
surface. 6030A System Power Supply digital output and veri-
The heater assembly consisted of a cylindrical, fied with concurrent readings from the HP 3421A.
aluminum heater module embedded in closed-pore, Measurements of the air velocity and turbulence at
polystyrene insulation (Fig_ 1). A heater assembly was the surface were obtained with a laser-Doppler veloci-
constructed for each test surface including the smooth meter. The LDV system used a 5 W argon ion laser
reference surface. Without extended surfaces, each and was operated in backscatter mode. Seeding was
heater module was 50.8 mm in height and had a diam- accomplished by atomizing a dissolved salt solution.
eter of 19.1 mm. The underside of each module was Three-thousand instantaneous velocity measurements
bored to accept a 75 W resistive cartridge heater. The were used in determining the mean and fluctuating
upper surface of the module served as the base of radial velocity as a function of height at a radial
the test surface and was positioned flush with the distance of one jet diameter from the test surface
surrounding insulation. The insulation was at least 63 perimeter. Sufficient data were obtained to represent
mm thick in all directions. The same cartridge heater the flow field from the base to the tip of the fins for
and H P 6030A power supply were used with each the pyramidal, short square, intermediate square, and
heater assembly. tall square surfaces. The uncertainty of the veloci-
The surface temperature was determined as the metry measurements is estimated to be 4%.
average reading of three thermocouples positioned
3.18 mm below the test surface and at the centerline,
Data reduction
half-radius, and outer edge of each heater module.
Data were obtained to report average heat transfer
Variation in the three temperature readings was never
coefficient and system effectiveness results as a func-
more than 2% of the average temperature difference
tion of jet Reynolds number (Re) for all seven test
between the test surface and the air jet ( T ~ - T , - ) . The
surfaces. In addition, data were obtained as a function
temperature drop from the measurement depth to the
of nozzle-to-surface spacing (z/d) for the smooth sur-
actual test surface base was estimated with a two-
face and the surfaces modified with the tall square
dimensional finite difference model developed specifi-
fins, the short square fins, and the pyramidal fins. All
cally for the experimental apparatus. It was deter-
experiments were performed with both nozzle diam-
mined that this temperature drop was negligible in
eters.
comparison to the temperature difference between the
Heat transfer results for each surface are presented
test surface and the air jet_
in terms of an average Nusselt number, which is
The finite difference model was also used to estimate
defined as
conduction losses through the insulation which varied
from 5 to 15% of the Ohmic dissipation in the car- Nu = fid/k~. (I)
tridge heater. The conduction model predictions were
validated with temperature measurements taken at Note that the average Nusselt number is not indicative
four locations in the surrounding insulation : (1) 25.4 of total heat transfer rate from the fin/base system,
mm beneath the heater module on the centerline, and but is a measure of the average heat transfer co-
25.4 m m beneath the surface at radial distances of (2) efficient. For the smooth surface, the average heat
3.18 mm, (3) 12.7 ram, and (4) 25.4 mm from the transfer coefficient was determined from
heater module perimeter (see Fig. 1). The heat transfer
results presented here were corrected for these losses nr = q/A,(T~ - T~) (2)
using the results of the finite difference model.
The extended surfaces were machined as integral where AL for the smooth surface is A, = A,.~ = nR'-
parts of each cylindrical aluminum module and pro- For the modified test surfaces (excluding the pyr-
truded beyond the base length. The surface modi- amidal surface), the average heat transfer coefficient
fications studied here are depicted in Fig. 2. Extended was approximated from an iterative solution of an
surface elements of three of the modified surfaces had expression for the total heat transfer from the fin/base
a square cross-section (1.59 x 1.59 mm) and were 1.59, system :
3.18, and 4.76 mm in height, respectively. A fourth
q = rnAb(Ts- T~)
extended surface element consisted of a pyramid 1_59
mm tall with a square base 3.18 mm on a side. A fifth +~L . sinh (mill) + (~/miH) cosh (m~H)
surface was modified with three concentric rings 1_59 L M , - - ~ - - (3)
i= i cosh (mill) + (h/miH) sinh (mill)
mm wide and 1_59 mm tall with 1.59 mm spacings.
The sixth extended surface element was an annular where
992 L . G . HANSEN and B. W. WEaa
~- R ~ ~-- R - ~
~ ~ w-~ ~- _.t
w--~~- t_
OWT~ ~H-~
F- R--~ I- R ~
Tall s q u a r e fins A n n u l a r ring
w = 1.59 mm, H = 4.76 m m w= 3_18 ram, H = 6 . 3 5 mm
Table 1. Ratio of the total surface area (A,) to the smooth surface area (A,.,) and the
percentage of total surface area exposed to normal, oblique, and parallel flow
surface. The tall square surface had the lowest nozzle and Re = 20400 for the large nozzle. The
efficiency (greater than 0.95 for the worst case). Note results are presented in the following sections_
that with such high fin efficiencies, the average heat
transfer coefficient could have been determined by the Reynolds number dependence
approximate relation q = 17A,(T,-T~) for all modi- Figure 3 shows Nu as a function of Re for all sur-
fied surfaces. faces studied. Results obtained with both nozzle diam-
Heat transfer enhancement for each extended sur- eters at z/d = 5 are shown. The results for the smooth
face geometry was evaluated in terms of an overall surface were compared to previous work summarized
system effectiveness (E), defined as the ratio of system by Martin [13]. (For the heated target-nozzle diameter
heat transfer with extended surfaces to heat transfer ratios of R/d -- 0.71 and 1.31 in this study, the graphi-
without extended surfaces (for the same temperature cal correlation of Martin was used, Fig. 9, ref. [13]_)
difference): Agreement with the present experimental results is
excellent ; the average difference between the empirical
e, = qli°/q ..... h" (6) correlation and experimental values is less than 4%
Equation (6) reflects the overall effectiveness of the for the small nozzle and less than I 1% for the large
fin/base system, and should not be confused with the nozzle.
effectiveness of the fins alone. While the average Nus- The experimental results for all modified surfaces
selt number reflects the influence of surface modi- shown in Fig. 3 were correlated with an equation of
fications on average heat transfer coefficient, the the form
overall system effectiveness illustrates the effect of Nu = A Re"' (7)
modifications on total heat transfer from the fin/base
system. where A and m are parameters determined with a least
In order to determine average heat transfer co- squares curve fit. The parameters A and m are shown
efficients the total heat transfer, q, and the temperature in Table 2. Recall that Nu does not indicate total heat
transfer but rather the average heat transfer coefficient
difference, ( T , - T ~ ) , were measured for each set of
test conditions. The heat transfer was determined over the fins and base. The R'- measure of goodness
of fit is greater than 0.996 for all data sets. While
from the total electrical dissipation in the cartridge
heaters_ The electrical dissipation was calculated from
O h m ' s law using voltage and current measurements
recorded during each test run. As mentioned pre- 10 ~
viously, conduction losses were estimated with a two- o Smoolh surface (a)
[]Short square fins
dimensional finite difference model. & Intermediate square fins (:1=133 m m Nu
The temperature difference was found from O T a l l s q u a r e tins
Ls ~ 1 . B-
uncertainty for jet Reynolds numbers was deter- o Smooth sudacs (b)
[] Annular ring
mined to be 6%, while the maximum uncertainty in Pyramidal fins ,~(:1=13-3 mm Nu
the nozzle-to-plate spacing was estimated to be o Concentdc rings ~&~----~
102
+0.5 mm.
RESULTS A N D D I S C U S S I O N
1 0z d = 6.9l ~ _ m m ~
Table 2. Coefficients for the least-squares curve fit for equation (7)
d = 6.91 mm d = 13.3 mm
Surface A m A m
the smooth surface shows the conventional Nusselt a function of height (y) at a radial position one jet
number dependence on Re ~''-, heat transfer from the diameter from the test surface perimeter for the sur-
modified surfaces exhibits a stronger Reynolds num- faces modified with the pyramidal, tall square, inter-
ber dependence, with the exponent on Re ranging mediate square, and short square fins and for the
from 0.58 to 0.72. smooth surface. Although these results clearly do not
As seen in Fig. 3, the pyramidal, short square, and represent the entire flow field (since i / V and u'/V
intermediate square fins result in enhanced Nu, as will depend on the measurement position around the
compared to the smooth surface, for all test con- periphery of the heater), they do provide insight into
ditions. The largest increase is achieved with the the mechanisms by which the fins affect Nu for
pyramidal fins followed by the short square fins and impinging jets with modified surfaces. Figure 4(a)
then the intermediate fins. The tall square fins slightly reveals that the addition of surface modifications
enhance Nu for higher Re with the large nozzle and results in an increase in the average radial velocity, a
reduce Nu for all other test conditions. The concentric phenomenon which may be termed 'flow channeling'.
rings and annular ring reduce Nu for all conditions, The increased mean velocities are more likely to yield
with the annular ring having the most adverse effect. higher average heat transfer coefficients in the flow
As evident from these results, Nu is strongly depen-
dent on fin type. As will be substantiated, this depen-
dence is attributed to the interaction of three factors :
(I) the level of turbulence, (2) the fluid velocity at 5 .... , .... , .... , .... , .... , ....
o • Smooth surface ta~ I
the surface, and (3) the percentages of surface area o A Pyramidal fins ,, i .
o
exposed to normal impingement, oblique impinge- o
o 0 S h o r t square fins
o o [] Intermediate square fins
ment, and parallel flow. (Hereafter, the third factor o o o T a l l square fins
o o
will be referred to as the 'normal surface area expo- 3 on o o
sure'.) It is proposed that these three factors are the y (mm)
o
o ~,
[30
oo
primary mechanisms through which fin arrays affect • o ° & o []
2 • t= o o
the average heat transfer coefficient for impinging air • o ~ o
• o o ~ []
jets. • oo a []
1
The significance of the normal surface area • oo o
exposure arises from the following : in terms of heat o • /x
0.1
i
0.2
i , , . .
0.3
, . . . .
0.4
i . . . .
0.5
, . . . .
0.6
impingement, and oblique impingement is superior B/V
to parallel flow. In the stagnation zone, the smooth
surface is exposed to normal impingement with its 5 . . . . , . . . . , . . . . , . . . . , . . . .
the fins increase the total surface area, there is no 4 .o o 0 Short square fins
0 o 0 Intermediate square fins
additional normal surface area exposure in the stag- © o Tall square fins
oo
nation zone. Generally, the additional surface area is 3 0 o~,0
o o z~ o
exposed to either oblique impingement or parallel y (mm) oo ~ o
flow. Indeed, for the pyramidal fin system, the normal • G~ & o
2 oo0 ~ o
t- • ee •
Nozzle-to-plate spacin9 dependence
o'o" . . . . Figure 6 shows the average Nusselt number as a
"6 6
function of nozzle-to-plate spacing for the surfaces
modified with the pyramidal, short square, and tall
uJ square fins as well as the smooth surface. Figure 7 is
E a similar plot of the overall system effectiveness. The
ffl faired curves through the data are shown to facilitate
comparison of the test surfaces_
I l I II It is beneficial to analyze the smooth surface results
l li
• • • e o° for later comparison with the modified surfaces_ In
0 the potential core region (1 < z/d < 6), the jet core
2 •o ~ ~ Oo
0o~
m o velocity remains relatively unchanged, while the tur-
G
bulence level increases with increasing z/d. The result
1 i °=691mm J
, , , , , ,,, , , , , , ,,,
is an increase in Nu with z/d until the end of the
1 03 1 04 1 05
potential core region (6 < z/d < 7). In the free jet
Re region (z/d > 7), Nu decreases with increasing z/ddue
FIG. 5. Overall system effectiveness as a function of Reynolds to a reduction of both the average fluid arrival velocity
number for all modified surfaces investigated, z/d = 5. and the jet turbulence level_ The net effect of the poten-
996 L . G . HANSEY and B. W. WEB~
I
6 Nu for the modified surfaces decreases monotonically
io=b~]mmj A Pyramidal fins
with increasing z/d. This is in contrast to the smooth
5 0 Shot[ square fins
,~ 0 Tall square fins surface behavior, where a local maximum in the heat
transfer coefficient at -/d = 6 is observed. Evidently,
the fins are more effective in the potential core region
£-
where the turbulence intensity is otherwise low.
Gardon and Akfirat observed a similar result by pos-
"5
itioning a turbulence promoting mesh in the jet flow
LU 1 [7]. Figure 7 shows further evidence that the fins are
most effective in the potential core region. The depen-
dence of the overall system effectiveness on nozzle-
>, 5 ~ •
O3 to-plate spacing is stronger in the potential core
-~ 4 (1 < z / d < 6 ) , as seen by the higher slope of the
v, ~ z/d curve in that region. Indeed, the small diam-
© 3 eter nozzle data indicate that r, is nearly independent
of -/d at nozzle-to-plate spacings greater than about
eight diameters.
0 5 10 15 20
Nozzle diameter dependence
z/d As stated previously, two nozzle diameters,
FtG. 7. Dependence of the system effectiveness on nozzle-to- d = 13.3 and 6.91 ram, were used during the study. In
plate spacing, d = 6.91 ram, Re = 14 100. and d = 13.3 ram, order to analyze the nozzle diameter dependence, the
Re = 20400, ratio of the average Nusselt number for the large
nozzle tO that of the small nozzle (Nu,/NuO was cal-
culated using the Nu = A Re"' correlations This ratio
is shown in Fig. 8 as a function of Re for the tall
tial core's interaction with the impingement surface is square, intermediate square, short square, pyramidal,
a local maximum in the Nu ~ z/d dependence which and smooth surfaces. All of these data were obtained
occurs near z/d ~ 6. This has been observed in pre- at z/d = 5
vious experimental work [13], and is clearly seen in As shown by Martin [13], the flow structure as a
the smooth surface data of the present work (see Fig. function of the radial distance from the stagnation
6). In the near surface region (z/d> 1), there is a point (r) can be divided into two regions' the stag-
sharp increase in the Nu with decreasing z/d due to nation flow or impingement region, and the radial
flow acceleration resulting from the close nozzle-to- flow or wall jet region. Generally speaking, local heat
plate spacings. All of these trends have been observed transfer coefficients are higher in the impingement
previously for smooth, flat surfaces [1, 13, 20]_ region than in the wall jet region. Thus, average
Figure 6 reveals that the pyramidal fins yield Nusselt numbers typically decrease with increases
enhanced Nu (relative to the smooth surface) over the in Rid. For the two nozzle diameters used here, the
entire z/d range for both nozzle diameters except at large diameter Nusselt number, Nu., corresponds to
large z/d for the d = 13.3 mm diameter nozzle. The
short square fins enhance Nu for all test conditions.
The tall square fins enhance Nu with the large nozzle
at small z/d (presumably due to increased flow chan- 1.6
neling for the tall fins at low z/d), and reduce Nu for
all other test conditions. The overall system effective-
ness, E, is greater than unity in all cases (Fig. 7). A
general decrease in E with z/dis observed for all of the 1.4
surface results. (The acceleration effect for z/d < | is FIG.__ 8. Ratio of the average Nusselt numbers for the large
slightly more pronounced due to flow channeling_) (Nu 0 and small (Nu~) nozzles as a function of jet Reynolds
However, in the potential core region (1 < z/d < 6), number, z/d = 5.
Air jet impingement heat transfer from modified surfaces 997
R / d = 0.71, and the small diameter Nusselt number, 2. S. T. Downs and E. H. James. Jet impingement heat
transfer--a literature survey, ASME Paper No. 87-HT-
Ntt~, c o r r e s p o n d s to R i d = I 38. As evident in Fig. 8.
35 (1987).
Nu./Nu~ is greater than unity for all test surfaces, 3. P. Hrycak, Heat transfer and flow rate characteristics of
consistent with the fact that the stagnation region jets impinging on a concave hemispherical plate, Proe.
encompasses more o f the heater surfaces with the large 7th Int. Heat TransJbr Cot!£, Vol. 3, pp. 357-362 (1982).
diameter nozzle. 4. B. R. Hollworth and M. Durbin. Impingement cooling
of electronics, Natn. Heat Tran.~/~'r Cm!£, HTD-Vol.
The ratio N u ~/Nu~ is essentially independent of Re. 111, pp. 89-96 (1989).
However, N u ,/Nu~ does exhibit a fin type dependence. 5. T. T. Hamadah, Air jet impingement cooling of an array
It varies from approximately 1.25 for the pyramidal ofsimulated electronics packages, Proe. 1989 Nam. Heat
fins to roughly 1.5 for the tall square fins. For the Tran.s?/er ConiC. HTD-Vol. 111, pp. 97-105 {1989).
6. C D. Donaldson, R. S. Snedeker and D. P. Margolis, A
square fins, Nu~/Nu~ increases with fin height. These
study of free jet impingement--Part 1I. Free jet turbulent
results indicate that, for square cross-section fins, the structure and impingement heat transfer, J. Fluid Mech.
fin type dependence may result primarily from chan- 45, 477 512 (1971).
neling effects. Channeling would be greater for the 7. R. Gardon and J. C. Akfirat, The role of turbulence in
square fins than for the pyramidal fins, and would be determining the heat transfer characteristics of
impinging jets, Int. J. Heat Mass Tran.~J~,r 8, 1261 1272
expected to increase with fin height. Moreover, the (1965).
channeling effect would be more p r o n o u n c e d with 8. G. 1. Gorshkov, Near-wall turbulence in jet impingement
larger nozzle diameter due to the increased volumetric on a wall, J. Appl. Mech. Teeh. Ph vs. 25, 233 241 (1984).
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Reynolds n u m b e r dependence was also significant. To Laboratory, Wright-Patterson AFB, Ohio ([98[).
15. M. M. Ali Khan, N. Kasagi. M. Hirata and N. Nish-
a lesser extent, the system effectiveness exhibited both
iwaki, Heat transfer augmentation in an axisymmetric
z/d and R i d dependence. Fin type dependence in the impinging jet, Proc. 7th Int. Heat Tran.sJbr Col!£, Paper
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18. R. V. Fleishman and W. W. Yuen, Mesh enhanced
monotonically with increasing z/d.
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Aeknowledyements--Financial support of this work under York (1988).
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