ENGINE COOLANT INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 155-2264 3E-3388 227-4002 Harness identification code Harness

INJECTOR INJECTOR INJECTOR 155-2264 3E-3388 227-4002 Harness identification code Harness And Wire Symbols
TEMPERATURE CYLINDER 1 P301 CYLINDER 2 P302 CYLINDER 3 P303 CYLINDER 4 P304 CYLINDER 5 P305 CYLINDER 6 P306 This example indicates
SENSOR P100 RENR7879-02 wire 135 in harness "AG". Connector Reference
5 6 7 8
1 8 February 2013 Designator
2 7 10 9 8 7 6 5 4 3 2 1
3 6 22 21 20 19 18 17 16 15 14 13 12 11
P174 J174 J274 Part Number For
4 5
P274 Connector Assembly
32 31 30 29 28 27 26 25 24 23 1306795 1306795 1117898 3E5179
4 3 2 1 44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45 325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
155-2267 3E-3370 60 59 58 57 56 55 54 53 2
Socket Wire
68 67 66 65 64 63 62 61
Pin Wire Fuse
Color Gauge
76 75 74 73 72 71 70 69 Pin or Socket
B A 88 87 86 85 84 83 82 81 80 79 78 77 Single Wire Ground Number
A B 98 97 96 95 94 93 92 91 90 89 Connector Circuit Connection 200-L32 BK-14
C 110 109 108 107 106 105 104 103 102 101 100 99 Number
C 120 119 118 117 116 115 114 113 112 111 Identification
105-9344
100-3320 111-2416 Component
Part Number
160-7689 Component Identifiers (CID¹)
Module Identifier (MID²)
B
A B A CID Component Failure Mode Identifiers (FMI)¹
13 1 0001 Injector Cylinder #1
23 14
FMI No Failure Description
0002 Injector Cylinder #2
31 24 0 Data valid but above normal operational range.
0003 Injector Cylinder #3
39 32 1 Data valid but below normal operational range.
47 40 0004 Injector Cylinder #4
155-2269 153-9693 2 Data erratic, intermittent, or incorrect.
57 48 0005 Injector Cylinder #5
70 58 3 Voltage above normal or shorted high.
0006 Injector Cylinder #6
4 Voltage below normal or shorted low.
0041 ECM (Electronic Control Module) 8 Volt DC Supply
5 Current below normal or open circuit.
0042 Injector Actuation Valve
2 1 A B B 6 Current above normal or grounded circuit.

C9 Generator Set with EMCP 3

0091 Throttle Position Sensor
103-0213 7 Mechanical system not responding properly.
0094 Fuel Pressure Sensor
8 Abnormal frequency, pulse width, or period.
0100 Engine Oil Pressure Sensor
9 Abnormal update.

Electrical System
0102 Boost Pressure Sensor
191-7823 172-6062 1 2 3 4 5 6 7 8 9 10 11 12 13 14
10 Abnormal rate of change.
15 16 17 18 19 20 21 22 23 24 25 26 27 28 0110 Engine Coolant Temperature Sensor
29 30 31 32 33 34 35 36 37 38 39 40 41 42 11 Failure mode not identifiable.
INJECTOR HARNESS ATMOSPHERIC PRESSURE 0111 Engine Coolant Level Sensor
43 44 45 46 47 48 49 50 51 52 53 54 55 56
INTERFACE P300/J300 1 2 3 4 5 6
0164 Injector Actuation Pressure Sensor 12 Bad device or component.
SENSOR P203 6 5 4 3 2 1 57 58 59 60 61 62 63 64 65 66 67 68 69 70

12 11 10 9 8 7
7 8 9 10 11 12
C9E1-UP 0168 Electrical System Voltage 13 Out of calibration.
INTAKE MANIFOLD AIR TEMPERATURE 13 14 15 16 17 18 0172 Intake Manifold Air Temperature Sensor 14 Parameter failures.
TURBO OUTLET 18 17 16 15 14 13

(BOOST) PRESSURE SENSOR SENSOR P103 0190 Engine Speed Sensor 15 Parameter failures.
(INTAKE MANIFOLD AIR) P200 0247 SAE J1939 Data Link 16 Parameter not available.
128-2312
INJECTION ACTUATION ENGINE TOP VIEW 0253
0261
Personality Module
Engine Timing Calibration
17
18
Module not responding.
Sensor supply fault.
PRESSURE CONTROL
VALVE(IAPCV) P500 D 0262 5 Volt Sensor Power Supply 19 Condition not met.
E C 0268 Programmed Parameter Fault 20 Parameter failures.
F A B 0274 Atmospheric Pressure Sensor ¹The FMI is a diagnostic code that indicates what type
CABLE TO INLET AIR HEATER of failure has occurred.
J 0342 Secondary Engine Speed Sensor
G
INLET AIR HEATER INLET AIR HEATER H 0617 Inlet Air Heater Relay
TURBO OUTLET(BOOST) PRESSURE RELAY
SENSOR(INTAKE MANIFOLD AIR) FUEL HARNESS INLET AIR HEATER 1835 Auxiliary Pressure Sensor
INJECTION ACTUATION TIMING CALIBRATION
P200 INTERFACE GROUND STRAP 1836 Auxiliary Temperature Sensor
PRESSURE CONTROL ATMOSPHERIC PRESSURE (TC)PROBE
CONNECTOR P93 2417 Ether Injection Control Solinoid
VALVE(IAPCV) P500 SENSOR P203 CONNECTOR P400 FUEL HARNESS
CONNECTOR J93 Event Identifiers (EID)
EID Event
E096 High Fuel Pressure
FUEL
E360 Low Engine Oil Pressure
TEMPERATURE
SENSOR P105 E361 High Engine Coolant Temperature Related Electrical Service Manuals
E362 Engine Overspeed Title Form Number
E443 High Auxilliary Pressure
Troubleshooting RENR9881
E445 High Auxilliary Temperature
Systems Operation / Testing and Adjusting RENR9868
E539 High Intake Manifold Air Temperature
FUEL PRESSURE
E2143 Low Engine Coolant Level Operation and Maintenance Manual SEBU7878
SENSOR J209
¹ The CID is a diagnostic code that indicates which circuit is faulty.
² The MID is a diagnostic code that indicates which electroni
control module diagnosed the fault.
ENGINE LEFT SIDE VIEW SHOWING INLET AIR HEATER WIRING

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

GENERATOR
RECEPTACLE

SERVICE CONNECTOR
RECEPTACLE 10
55 24 GENERATOR (ALTERNATOR) 24
2
PANEL LIGHT 55 AC GENERATOR (ALTERNATOR) COOLANT LOSS SENSOR PLUG 2
1 2 A+ 82 10 A+ COOLANT LOSS SENSOR PLUG
1A A-10
82 10 B A A-10
9 CONTROL RELAY CR41 1 E
B A
B-2 E
55 2 80 EF1 B-2
80 EF1 RELAY BOX LINK WIRES RELAY BOX LINK WIRES
3 C-18 C
6 C-18 C
2 2 2
ETHER START 10 30 E 2 2
2 2
10 78 EF2 30 E
ES- 2 2
23A 78 EF2
30 STARTER MOTOR
30 STARTER MOTOR
36 37 +
+
38
55
FUEL FILTER - LEFT SIDE VIEW 1 EMERGENCY STOP
ALARM BUZZER
(E/STOP) PLUG 1
55
+
2 59 EMERGENCY STOP +
1A 73 (E/STOP) PLUG
77 +
INJECTION +
SECONDARY ENGINE PANEL LIGHT SWITCH 95
PRIMARY ENGINE 96
SPEED/TIMING ACTUATION ENGINE OIL 9
SPEED/TIMING ES- GENERATOR PLUG - 70 WAY

(Dimensions: 39 inches x 28 inches)

SENSOR(BOTTOM) P402 PRESSURE PRESSURE EF1 GENERATOR PLUG - 70 WAY
SENSOR(TOP) P401 EMCP3 PLUG EF2 25 40
SENSOR J204 SENSOR P201 CONNECTOR EARTH CAN1- 40
CONNECTOR J1 25
CAN1+ SPLICE(45) SPLICE(10) SPLICE(2 No.1)
P2/J2 SPLICE(45) SPLICE(10) SPLICE(2 No.1)
ENGINE LEFT SIDE VIEW CAT
SCREEN
93
94
108

109 SPLICE(2 no.2)

CHARGING ALTERNATOR
CHARGING ALTERNATOR
ELECTRONIC M+ SPLICE(1) 72
SPLICE(1) SPLICE(30)
CONTROL MODULE (ECM) M- 110 2
CONNECTOR TABLES FOR

RENR7879-02
45 30 SCREEN 50 FUEL LEVEL SPLICE(2 no.2) 2
E/STOP 1 2 SPLICE(B+)
1 2 72
CONNECTOR TABLES FOR HARNESS 235-8202 HARNESS 215-3249 E/STOP 17
34
CAN2+
CAN2-
51
52 2 59 2
21 22
MAGNETIC

TAC
P2 J204 P402 P304 NOTE X ETHER START FUEL LEVEL
14 SCREEN 53 PICKUP
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 10 101 PLUG
1 8T-8737 NEO_GY-16 T954-A57 1 154-2389 46 (MPU) PLUG
2 - WH-18 G828-A95 A 180-9339 BU-18 E965-A48 A 111-1567 108 2 SPLICE(B+)
NEO_BU-16 T960-A66 2 154-2389
3 8T-8737 GN-18 G829-A94 B 180-9339 YL-18 E966-A49 B 111-1567 55
ACCESSORY TABLE
SPLICE(30)

TAC
4 - BR-18 G849-A96 C 180-9339 ACCESSORY TABLE QTY PART NAME P/N
57 1 2
RD-18 C987-A99 5 180-9340 30 21 22
6 8T-8737
ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 153-9693 ENGINE CONTROL
7 - QTY PART NAME P/N 1 PLUG_AS. 111-2416 1 SEAL 154-0877
90 MODULE (ECM) PLUG MAGNETIC
1 CLIP 154-3769 80 PICKUP
8 8T-8737 1 RECEPTACLE_AS. 3E-3370 200mm PAINT/PRO 110-3202 91
9 - (MPU) PLUG
200mm PAINT/PRO 110-3202 P305 NOTE X VOLTAGE 82 97 1 2
PU-18 G855-A91 10 180-9340 P401
11 8T-8737 1 WEDGE 3E-3371 CLR-GA WIRE NAME POS TERM/PLUG ADJUST 98 + 25 59 2 ENGINE CONTROL
CLR-GA WIRE NAME POS TERM/PLUG NEO_GN-16 T955-A58 1 154-2389 99
12 8T-8737 79 + 25 ETHER START PLUG MODULE (ECM) PLUG
BU-18 995-A12 13 180-9340 P200 BK-18 E963-A27 A 111-1567 NEO_GN-16 T961-A65 2 154-2389 D-SPD
1 2 E
14 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG WH-18 E964-A26 B 111-1567 ACCESSORY TABLE S-SPD E 40
PK-18 R746-A20 15 180-9340 QTY PART NAME P/N 40 19 2
WH-18 G828-A39 A 180-9340 ACCESSORY TABLE SCREEN
16 8T-8737 1 PLUG_AS. 153-9693 OIL TEMPERATURE PLUG + 1 2
GN-18 G829-A93 17 180-9340 GN-18 G829-A41 B 180-9340 QTY PART NAME P/N EARTH B+
1 SEAL 154-0877 + 19 2
18 8T-8737 PK-18 R746-A20 C 180-9340 1 PLUG_AS. 100-3320 B+ +
1 CLIP 154-3769 + 4 OIL TEMPERATURE PLUG
19 8T-8737 4
PK-18 G854-A92 20
21
180-9340
8T-8737
QTY
ACCESSORY TABLE
PART NAME P/N
200mm PAINT/PRO

P300
110-3202
P306 NOTE X
SPLICE(55) SPLICE(50) SPLICE(2) SPLICE(45) SPLICE(30) SPLICE(108)
10 45
RELAY BOX
2
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 283-4834 10 45 2

CLR-GA WIRE NAME POS TERM/PLUG

22
23
8T-8737
8T-8737
1
1
PLUG_AS.
WEDGE
155-2267
155-2276
CLR-GA WIRE NAMEPOS TERM/PLUG NEO_GY-16 T956-A63
NEO_WH-16 T962-A64
1
2
154-2389
154-2389
SPLICE(101) SPLICE(10) SPLICE(41) SPLICE(ES-) SPLICE(1)
SPLICE(CAN1-)
SPLICE(17)
SPLICE(CAN1+)
RELAY BOX
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 265-4944
GY-18-XLPE T858-A86 1 180-9340
BK-18 E963-A27
24
25
8T-8737
180-9340
200mm PAINT/PRO 110-3202
GY-18-XLPE T858-A85 2 180-9340
QTY
ACCESSORY TABLE
PART NAME P/N
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 258-4700
WH-18 G856-A22 26 180-9340 P203 WH-18-XLPE T859-A88 3 180-9340 1 PLUG_AS. 153-9693
EMERGENCY STOP COOLANT LEVEL
27 8T-8737
GY-18 994-A10 28 180-9340 CLR-GA WIRE NAME POS TERM/PLUG WH-18-XLPE T859-A87 4 180-9340 1 SEAL 154-0877 (E/STOP) BUTTON SENSOR
29 8T-8737 WH-18 G828-A40 A 180-9340 OR-18-XLPE T860-A90 5 180-9340 1 CLIP 154-3769
PK-18 G833-A47 30 180-9340 GN-18 G829-A42 B 180-9340 OR-18-XLPE T860-A89 6 180-9340 SERVICE EMCP3 CONTROL
31 8T-8737 J300 POWER CIRCUIT
GY-18 R747-A6 C 180-9340 7 8T-8737 CURRENT TRANSFORMERS PANEL
32 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
BREAKER CONNECTOR
33 8T-8737 ACCESSORY TABLE 8 8T-8737 NEO_YL-16 T951-A54 1 144-1636 MORE DIN RAILS MAY BE ADDED T1, CT2, CT3
34 8T-8737 QTY PART NAME P/N 9 8T-8737 NEO_BR-16 T952-A55 2 144-1636
WH-18 E964-A26 35 180-9340
1 PLUG_AS. 155-2267 10 8T-8737 NEO_BU-16 T953-A56 3 144-1636 HERE TO ACCOMIDATE OPTIONS. DOOR
YL-18 G857-A30 36 180-9340 NEO_GY-16 T954-A57 4 144-1636
37 8T-8737 1 WEDGE 155-2276 11 8T-8737
NEO_GN-16 T955-A58 5 144-1636
38 8T-8737 200mm PAINT/PRO 110-3202 12 8T-8737
NEO_GY-16 T956-A63 6 144-1636 ENCLOSURE
39 8T-8737 WH-18-XLPE T962-A28 13 180-9340 7 -
PK-18 C991-A33 40 180-9340 P201
41 8T-8737 GN-18-XLPE T961-A29 14 180-9340 8 -
CLR-GA WIRE NAME POS TERM/PLUG
42 8T-8737 BU-18-XLPE T960-A19 15 180-9340 9 -
43 8T-8737 BR-18 G826-A38 A 180-9340 10 -
BR-18-XLPE T959-A18 16 180-9340
44 8T-8737 BU-18 G827-A43 B 180-9340 11 -
YL-18-XLPE T958-A17 17 180-9340
45 - GY-18 994-A10 C 180-9340 12 -

30 Page,
YL-18 E966-A49 46 180-9340 PU-18-XLPE T957-A16 18 180-9340 NEO_WH-16 T962-A64 13 144-1636
BU-18 E965-A48 47 180-9340 ACCESSORY TABLE
ACCESSORY TABLE
48 8T-8737 QTY PART NAME P/N
NEO_GN-16 T961-A65 14 144-1636 GENERATOR
QTY PART NAME P/N NEO_BU-16 T960-A66 15 144-1636
49 8T-8737 1 PLUG_AS. 155-2267
1 PLUG_AS. 172-6062 NEO_BR-16 T959-A67 16 144-1636 CHASSIS GENERATOR
50 8T-8737
1 WEDGE 155-2276
51 8T-8737 200mm PAINT/PRO 110-3202 NEO_YL-16 T958-A68 17 144-1636 AC TERMINAL TERMINAL BOX
52 - 200mm PAINT/PRO 110-3202 NEO_PU-16 T957-A69 18 144-1636
53 8T-8737
1 WEDGE 172-6065
ACCESSORY TABLE RAIL
BU-18 G827-A2 54 180-9340 P501 QTY PART NAME P/N
P400
55 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE_AS. 191-7823
BU-18 C967-A15 56 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C987-A99 1 180-9340 1 WEDGE 172-6064
GY-18 R747-A6 57 180-9340 WH-18 G856-A22 1 180-9340 5 STRAP 3S-2093
58 8T-8737 BU-18 G850-A98 2 180-9340
YL-18 G857-A30 2 180-9340 5 MOUNT-WIRE_TIE 105-1797
59 8T-8737 ACCESSORY TABLE
ACCESSORY TABLE
60 8T-8737 QTY PART NAME P/N P301 NOTE X
61 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 155-2269
YL-18 A751-A13 62 180-9340 1 PLUG_AS. 155-2269 NEO_YL-16 T951-A54 1 154-2389
63 8T-8737 200mm PAINT/PRO 110-3202
200mm PAINT/PRO 110-3202 NEO_PU-16 T957-A69 2 154-2389
64 8T-8737 1 WEDGE 155-2261 ACCESSORY TABLE
WH-18 T725-A32 65 180-9340 1 WEDGE 155-2261
QTY PART NAME P/N
FUSE
66 8T-8737 P93
67 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
J400 1 PLUG_AS. 153-9693 F1, F2, F3
68 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 SEAL 154-0877
69 - YL-18 A751-A13 1 180-9340 1 CLIP 154-3769
1 8T-8737
70 8T-8737 PK-18 G833-A46 2 180-9340
71 8T-8737 2 8T-8737 P302 NOTE X GENERATOR
WH-18 T725-A32 3 180-9340
WH-18 G828-A92 72 180-9340
PU-18 N707-A31 4 180-9340
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG RECEPTACLE
73 8T-8737 QTY PART NAME P/N NEO_BR-16 T952-A55 1 154-2389
74 8T-8737 BR-18 G826-A35 5 180-9340 NEO_YL-16 T958-A68 2 154-2389
1 RECEPTACLE_AS. 3E-3364
75 8T-8737 BU-18 G827-A36 6 180-9340 ACCESSORY TABLE
76 -
PK-18 C991-A33 7 180-9340 QTY PART NAME P/N FUSE
77
78
8T-8737
8T-8737 8 8T-8737 CONNECTOR TABLES FOR 1 PLUG_AS. 153-9693
F4, F5
BU-18
BR-18
G850-A98
G826-A1
79
80
180-9340
180-9340
ACCESSORY TABLE HARNESS 243-1552 1
1
SEAL
CLIP
154-0877
154-3769
QTY PART NAME P/N NOT USED
81 8T-8737 P303 NOTE X
82 8T-8737 1 PLUG_AS. 155-2264 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
PU-18 N707-A31 83 180-9340 1 WEDGE 155-2259 WH-18 T725-L3 1 180-9340
NEO_BU-16 T953-A56 1 154-2389 RELAY CR
84 8T-8737 200mm PAINT/PRO 110-3202 PU-18 N707-L4 2 180-9340
BR-18 G849-A96 85 180-9340 NEO_BR-16 T959-A67 2 154-2389
86 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
P100
87 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
88 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG_AS. 153-9693
1 PLUG_AS. 155-2269
89 8T-8737 BU-18 995-A12 1 180-9340 1 SEAL 154-0877
200mm PAINT/PRO 110-3202
90 8T-8737 PK-18 G833-A44 2 180-9340 1 CLIP 154-3769
91 8T-8737 1 WEDGE 155-2261
ACCESSORY TABLE
92 8T-8737
93 8T-8737 QTY PART NAME P/N FUEL TEMPERATURE
94 8T-8737 1 PLUG_AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG
95 8T-8737 200mm PAINT/PRO 110-3202 YL-18 F421-L1 1 180-9340
96 8T-8737
97 8T-8737 1 WEDGE 155-2261 PK-18 G833-L2 2 180-9340
98 8T-8737 ACCESSORY TABLE
OR-18-XLPE T860-A34 99 180-9340 P103
QTY PART NAME P/N
100 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 155-2269
101 8T-8737 BU-18 C967-A15 1 180-9340
102 8T-8737 200mm PAINT/PRO 110-3202
103 8T-8737 PK-18 G833-A45 2 180-9340
1 WEDGE 155-2261
GY-18-XLPE T858-A23 104 180-9340 ACCESSORY TABLE
WH-18-XLPE T962-A28 105 180-9340 QTY PART NAME P/N J93
BR-18-XLPE T959-A18 106 180-9340
1 PLUG_AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG
GN-18-XLPE T961-A29 107 180-9340
200mm PAINT/PRO 110-3202 YL-18 F421-L1 1 180-9339
BU-18-XLPE T960-A19 108
109
180-9340
8T-8737 PK-18 G833-L2 2 180-9339
CHASSIS
1 WEDGE 155-2261
110 8T-8737 WH-18 T725-L3 3 180-9339 DC TERMINAL
111 8T-8737 P500
112 - CLR-GA WIRE NAME POS TERM/PLUG
PU-18 N707-L4 4 180-9339 RAIL
113 8T-8737 WH-18 G828-L5 5 180-9339
114 - PK-18 G854-A92 1 180-9340
GN-18 G829-L6 6 180-9339
WH-18-XLPE T859-A37 115 180-9340 PU-18 G855-A91 2 180-9340
PK-18 C991-L7 7 180-9339
PU-18-XLPE T957-A16 116 180-9340 ACCESSORY TABLE
117 - 8 8T-8737
YL-18-XLPE T958-A17 118 180-9340 QTY PART NAME P/N
ACCESSORY TABLE
119 - 1 PLUG_AS. 155-2269
QTY PART NAME P/N
120 8T-8737 200mm PAINT/PRO 110-3202
ACCESSORY TABLE 1 RECEPTACLE_AS. 3E-3388
QTY PART NAME P/N 1 WEDGE 155-2261
200mm PAINT/PRO 110-3202
1 PLUG_AS. 227-4002 1 WEDGE 3E-3389
1 ENDBELL 211-6807
200mm PAINT/PRO 110-3202 J209
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-L5 A 180-9339
GN-18 G829-L6 B 180-9339
PK-18 C991-L7 C 180-9339
ACCESSORY TABLE RELAY BOX
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3370
200mm PAINT/PRO 110-3202
1 WEDGE 3E-3371

GENERATOR SET REAR VIEW

GENERATOR SET ENCLOSURE REAR VIEW WITH DOORS OPEN GENERATOR SET RIGHT SIDE VIEW
 DISCREET I/O MODULE THERMOCOUPLE MODULE THERMOCOUPLE RTD MODULE RTD
TERMINAL
NOTE:A P2
2274002 994-A10 GY-18
P300
1726062
J300
1917823
TERMINAL IF 230V JACKET WATER HEATER IS FITTED MCB M2 SHOULD BE 16A
40-PIN CONNECTOR STRIP 40-PIN CONNECTOR STRIP
IF 230V BLOCK HEATER IS FITTED MCB M2 SHOULD BE 10A 1 995-A12 BU-18 T858-A86 GY-18-XLPE 1 T951-C54 YL-16
40-PIN CONNECTOR RTD #1 - H 1 171 RED 2 A751-A13 YL-18 T858-A85 GY-18-XLPE 2 T952-C55 BR-16
INPUT #1 1 300 THERMOCOUPLE #1 1 340 112 COPPER BUSBAR 6 mm 2
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING' 124 132 3 C967-A15 BU-18 T859-A88 WH-18-XLPE 3 T953-C56 BU-16
RTD #1 - M 2 16
INPUT #2 11 301 CHANNEL1 DEFAULT SPN='EXHAUST GAS PORT 1 TEMP' RTD 4 C987-A99 RD-18 T859-A87 WH-18-XLPE 4 T954-C57 GY-16
THERMOCOUPLE #1 11 341
73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN 125 PT100 INLET AIR HEATER 5 C987-A99 RD-18 C991-A33 PK-18 T860-A90 OR-18-XLPE 5 T955-C58 GN-16
RTD #1 - L 3 CUSTOMER
INPUT #3 21 302 240 6 E963-A27 BK-18 T860-A89 OR-18-XLPE 6 T956-C63 GY-16
THERMOCOUPLE #2 21 342 100V TO 250V
74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING' 126
RTD #1 - GND 4 172 WHITE 6 mm 2 133 7 E964-A26 WH-18 7
INPUT #4 31 303 CHANNEL2 DEFAULT SPN='EXHAUST GAS PORT 2 TEMP' 18
75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
THERMOCOUPLE #2 31 343
127
113
120
AC SUPPLY 8 E965-A48 BU-18 8 INJECTOR
RTD #1 - SHIELD 5 (AC TERMINAL 9 E966-A49 YL-18 9
INPUT #5 2 304
76
THERMOCOUPLE #3 2 344 114 RAIL) IAPCV RETURN 10 G855-A91 PU-18 10 HARNESS
INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED' 128
INPUT #6 12 305 THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN='EXHAUST GAS PORT 3 TEMP'
RTD #2 - H 11 181 RED
115 131 NOTE A
11 11 215-3249
77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED' 129
12 12
14
RTD #2 - M 12 RTD ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 T962-A28 WH-18-XLPE 13 T962-C64 WH-16
INPUT #7 22 306 THERMOCOUPLE #4 22 346 M1 M2 A-S5
78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED' 130 PT100 F17 F16 14 G826-A1 BR-18 G826-A38 BR-18 T961-A29 GN-18-XLPE 14 T961-C65 GN-16
RTD #2 - L 13 2P 6A NOTE:A
INPUT #8 32 307 CHANNEL4 DEFAULT SPN='EXHAUST GAS PORT 4 TEMP' (10A) (2A) MCB MCB
TURBO OUTLET PRESSURE(INTAKE MANIFOLD AIR) 15 R746-A20 PK-18 G826-A35 BR-18 T960-A19 BU-18-XLPE 15 T960-C66 BU-16
THERMOCOUPLE #4 32 347
79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION' 131 16 T959-A18 BR-18-XLPE 16 T959-C67 BR-16
RTD #2 - GND 14 182 WHITE G829-A93 GN-18 A-S4
INPUT #9 3 308 THERMOCOUPLE #5 3 348 116 PRESSURE SENSOR COMMON 17 G827-A2 BU-18 G827-A43 BU-18 T958-A17 YL-18-XLPE 17 T958-C68 YL-16
80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION' 132 135 136 141 147 134 138 NOTE: CUSTOMER CABLE TO 18
RTD #2 - SHIELD 15 18 G827-A36 BU-18 T957-A16 PU-18-XLPE T957-C69 PU-16
INPUT #10 13 309 CHANNEL5 DEFAULT SPN='EXHAUST GAS PORT 5 TEMP' ENTER DIRECTLY ONTO P301 P302 P303 P304 P305 P306
THERMOCOUPLE #5 13 349 117 19
81 INPUT 10 DEFAULT SPN='SPARE' 133 :5 :4 6mm 2 TERMINALS. IAPCV 20 G854-A92 PK-18 G828-A95 WH-18 INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693
RTD #3 - H 21 191 RED A-S2 CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X

A
B

A
B

A
B

A
B

A
B

A
B
INPUT #11 23 310

2 .5 mm 2

2 .5 mm 2
THERMOCOUPLE #6 23 350 118
CR/2 CR/1 6 mm 2 21 G828-A92 WH-18 G828-A40 WH-18
82 INPUT 11 DEFAULT SPN='SPARE' 134

6 mm 2

6 mm 2
CHANNEL6 DEFAULT SPN='EXHAUST GAS PORT 6 TEMP' RTD #3 - M 22 RTD 22 G828-A39 WH-18
INPUT #12 33 311 THERMOCOUPLE #6 33 351 :6 :1
83 INPUT 12 DEFAULT SPN='SPARE' 135 PT100 23
RTD #3 - L 23 24 G829-A94 GN-18
INPUT COMMON #1 4 312
84
THERMOCOUPLE #7 4 352
136
BATTERY CHARGER 140 137 141 147 134 138 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 G829-A93 GN-18
A-S3
G829-A42 GN-18 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
RTD #3 - GND 24 192 WHITE TIMING CALIBRATION PROBE + G856-A22 WH-18
INPUT COMMON #2 14 313
85
THERMOCOUPLE #7 14 353
137
CHANNEL7 DEFAULT SPN='EXHAUST GAS PORT 7 TEMP' 119 & HEATERS :A1 :13 :1 :3 :5 26
27
G829-A41 GN-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
RTD #3 - SHIELD 25
INPUT COMMON #3 24 314
86
THERMOCOUPLE #8 24 354
138
120
(120V Charger, HC ENGINE OIL PRESSURE SENSOR 28
29
994-A10 GY-18
G833-A47 PK-18
A-S1
G833-A46 PK-18
G833-A44 PK-18
P105
31 163 RED :A2 :14 :2 :4 :6 P93 J93 1552269 FUEL
INPUT COMMON #4 34 315
87
THERMOCOUPLE #8 34 355
139
CHANNEL8 DEFAULT SPN='EXHAUST GAS PORT 8 TEMP' RTD #4 - H 121 240V Heaters) 131 142 139
ENGINE COOLANT TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18 G833-A45 PK-18 994-A10 GY-18 1552264 3E3388 1 SIGNAL TEMPERATURE
32 31 995-A12 BU-18 A751-A13 YL-18 1 F421-L1 YL-18 2 RETURN SENSOR
OUTPUT #1 (N/O) 7 316 THERMOCOUPLE #9 7 356 RTD #4 - M RTD 9 1309811
88 PT100 19 32 A751-A13 YL-18 G833-A46 PK-18 2 G833-L2 PK-18 FUEL
140 PRESSURE
CHANNEL9 DEFAULT SPN='EXHAUST GAS PORT 9 TEMP' RTD #4 - L 33 NOTE A 33 C967-A15 BU-18 T725-A32 WH-18 T725-L3 WH-18 1552269
OUTPUT #1 (N/C) 5 317 THERMOCOUPLE #9 5 357 3 J209 SENSOR
89 34 G849-A96 BR-18 C987-A99 RD-18 NOT
OUPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING' 141 N707-A31 PU-18 4 N707-L4 PU-18 USED 3E3370 1946725
RTD #4 - GND 34 164 WHITE PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G850-A98 BU-18 C991-A33 PK-18
OUTPUT #1 (COM) 6 318 THERMOCOUPLE #10 6 358 122 G826-A35 BR-18 5 G828-L5 WH-18 A OR-18 V+ ANALOG
90 142 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 G854-A92 PK-18 E963-A27 BK-18 G827-A36 BU-18 6 G829-L6 GR-18 B YL-18 RETURN
CHANNEL10 DEFAULT SPN='EXHAUST GAS PORT 10 TEMP' RTD #4 - SHIELD 35 G855-A91 PU-18
OUTPUT #2 (N/O) 17 319 THERMOCOUPLE #10 17 359 123 37 E964-A26 WH-18 C991-A33 PK-18 7 C991-L7 PK-18 C GN-18 SIGNAL
91 143 38 G856-A22 WH-18 E965-A48 BU-18
6 ALTERNATOR 8 FUEL HARNESS 243-1552
RTD #5 - H ENGINE

2 .5 mm 2
OUTPUT #2 (N/C) 15 320 THERMOCOUPLE #11 15 39 G857-A30 YL-18 E966-A49 YL-18
92 OUPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING' (GENERATOR) JACKET FUEL PRESSURE C991-A33 PK-18
40 N707-A31 PU-18 G826-A35 BR-18

6 mm 2
RTD #5 - M 7 HEATER P400 J400
OUTPUT #2 (COM) 16 321 THERMOCOUPLE #11 16 CONSTANT WATER 41 R746-A20 PK-18 G826-A38 BR-18 1552269 3E3364
93
8 VOLTAGE CHARGER 131 HEATER 42 R747-A6 GY-18 G827-A36 BU-18 G856-A22 WH-18 1 TIMING CALIBRATION
OUTPUT #3 (N/O) 27 322 THERMOCOUPLE #12 27 RTD #5 - L
94 13 20 43 T725-A32 WH-18 G827-A43 BU-18 G857-A30 YL-18 2 (TC)PROBE CONNECTOR
+ 140
RTD #5 - GND 9 + 10 44 G828-A39 WH-18
OUTPUT #3 (N/C) 25 323 THERMOCOUPLE #12 25 TO NOTE A
95 OUPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING' STARTER 143 148 45 T957-A16 PU-18-XLPE G828-A40 WH-18 P401
RTD #5 - SHIELD 10 SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 T958-A17 YL-18-XLPE G828-A95 WH-18
OUTPUT #3 (COM) 26 324 THERMOCOUPLE #13 26 MOTOR 1003320
96 2 131 SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 T959-A18 BR-18-XLPE G829-A41 GN-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE
16 - 12
OUTPUT #4 (N/O) 37 325 RTD #6 - H 48 T960-A19 BU-18-XLPE G829-A94 GN-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP)
THERMOCOUPLE #13 37
97
17 49 T961-A29 GN-18-XLPE G829-A42 GN-18
OUTPUT #4 (N/C) 35 326 THERMOCOUPLE #14 35 RTD #6 - M 50 T962-A28 WH-18-XLPE ATMOSPHERIC G833-A44 PK-18
98 OUPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO' P402 (236-6221)
NOTE:A 51 G833-A46 PK-18
18 PRESSURE 1112416
OUTPUT #4 (COM) 36 327 THERMOCOUPLE #14 36 RTD #6 - L IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A
99 52 T860-A90 OR-18-XLPE SENSOR P203 G833-A45 PK-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
19 IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A 53 G849-A96 BR-18 E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM)
OUTPUT #5 (N/O) 10 328 THERMOCOUPLE #15 10 RTD #6 - GND A-S6
100 ANALOG RETURN 54 G827-A2 BU-18 T860-A89 OR-18-XLPE G850-A98 BU-18
20 55 T860-A34 OR-18-XLPE G854-A92 PK-18
OUTPUT #5 (N/C) 8 329 THERMOCOUPLE #15 8 RTD #6 - SHIELD COPPER BUSBAR 6 mm 2 P100
101 OUPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN' 132 INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18 A-S7 G855-A91 PU-18
16 1552269 COLOR
26 T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE ENGINE COOLANT
OUTPUT #5 (COM) 9 330 THERMOCOUPLE #16 9 RTD #7 - H ATMOSPHERIC PRESSURE 57 R747-A6 GY-18 G856-A22 WH-18 995-A12 BU-18 1 SIGNAL ABBREVIATIONS
102 CUSTOMER T859-A88 WH-18-XLPE TEMPERATURE SENSOR
58 G857-A30 YL-18 G833-A44 PK-18 2 RETURN (197-8392) RD RED
27 100V TO 250V A-S8
OUTPUT #6 (N/O) 20 331 THERMOCOUPLE #16 20 RTD #7 - M 59 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE N707-A31 PU-18
103 F16 F17 F18 F19 AC SUPPLY WH WHITE
28 (2A) (6A) (4A) NOTE:A 60 T858-A86 GY-18-XLPE R746-A20 PK-18 P103
OUTPUT #6 (N/C) 18 332 THERMOCOUPLE #17 18 RTD #7 - L 6 mm 2 (AC TERMINAL INTAKE MANIFOLD AIR TEMPERATURE R747-A6 GY-18
104 OUPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN' 131 61 1552269 OR ORANGE
14 RAIL) FUEL TEMPERATURE A751-A13 YL-18 SENSOR P103 INTAKE MANIFOLD
29 136 62 T725-A32 WH-18 C967-A15 BU-18 1 SIGNAL
OUTPUT #6 (COM) 19 333 THERMOCOUPLE #17 19 RTD #7 - GND TURBO OUTLET(BOOST) PRESSURE AIR TEMPERATURE SENSOR YL YELLOW
105 63 A-S3 G833-A45 PK-18 2 RETURN (197-8391)
30 :4 131 135 141 134 NOTE A 64 SENSOR(INTAKE MANIFOLD AIR) P200 PK PINK
OUTPUT #7 (N/O) 30 334 THERMOCOUPLE #18 30 RTD #7 - SHIELD
106 DIFFERENTIAL FUEL PRESSURE SW 65 T725-A32 WH-18

2 .5 mm 2
36 CR/1 P200 BK BLACK
OUTPUT #7 (N/C) 28 335 RTD #8 - H 66 1552267

6 mm 2
THERMOCOUPLE #18 28 :1
107 OUPUT 7 DEFAULT SPN='ENGINE OVERCRANK' NOTE: CUSTOMER CABLE TO 67 G828-A39 WH-18 A V+ ANALOG GY GRAY
37 ENTER DIRECTLY ONTO TURBO OUTLET(BOOST) PRESSURE
OUTPUT #7 (COM) 29 336 THERMOCOUPLE #19 29 RTD #8 - M 68 G829-A41 GN-18 B RETURN SENSOR(INTAKE MANIFOLD AIR)
108 6 mm 2 TERMINALS. PU PURPLE
69 (210-1747)

6 mm 2
38 R746-A20 PK-18 C SIGNAL
OUTPUT #8 (N/O) 40 337 THERMOCOUPLE #19 40 RTD #8 - L 70 A-S2 BR BROWN
109 ENGINE COOLANT TEMPERATURE A-S1
39 137 131 135 141 134 71 SENSOR P100
OUTPUT #8 (N/C) 38 338 RTD #8 - GND P201 GN GREEN
THERMOCOUPLE #20 38 PRESSURE SENSOR +5V 72 G828-A92 WH-18
110 OUPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
40 BATTERY CHARGER :A1 :1 :3 :5 73 G826-A38 BR-18
1552267
A V+ ANALOG BU BLUE
OUTPUT #8 (COM) 39 339 THERMOCOUPLE #20 39 RTD #8 - SHIELD ENGINE OIL
111 & HEATERS HC
74
75
G827-A43 BU-18 B RETURN PRESSURE SENSOR
(197-8394)
8-PIN CONNECTOR 994-A10 GY-18 C SIGNAL
8-PIN CONNECTOR 8-PIN CONNECTOR (Both use the :A2 :2 :4 :6 76 WIRE GROUP COLOR DESCRIPTIONS
BATT(+) 1 55 BATT(+) 5 55 77
18 BATTERY POSITIVE(12-24V DC) 1 55 BATTERY POSITIVE(12-24V DC) 131 131 140 142 139 P203 (+) BATTERY
BATT(-) 4 2
BATT(+) 18 BATTERY POSITIVE(12-24V DC)
BATT(-) 6 2
same voltage) 9 19 NOTE A 78 1552267
5 BATT(-) 4 2 5 BATTERY NEGATIVE (12-24VDC) AIR INLET HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG (-) BATTERY / SENSOR RETURN
5 BATTERY NEGATIVE (12-24VDC) ATMOSPHERIC
ANALOG POWER +5V 80 G826-A1 BR-18 G829-A42 GN-18 B RETURN PRESSURE SENSOR SENSOR / ACTUATOR SUPPLY
81 R747-A6 GY-18 C SIGNAL (197-8393)
CAN_H 2 CAN2 + CAN_H 2 CAN1 + 82 SIGNAL PLUS TO ECM
62 29 J1939 DATA LINK - HIGH CAN_H 2 CAN2 +
J1939 DATA LINK - HIGH 62 J1939 DATA LINK - HIGH FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
3 CAN1 - J204 SIGNAL MINUS TO ECM
CAN_L 3 CAN2 - CAN_L 27 CAN_L 4 CAN2 - 84
63 J1939 DATA LINK - LOW J1939 DATA LINK - LOW J1939 DATA LINK - LOW 3E3370 CONTROL PLUS FROM ECM
63 INJECTOR ACTION PRESS SENSOR 85 G849-A96 BR-18
5 SHIELD ALTERNATOR ENGINE INLET AIR INJECTION ACTUATION G828-A95 WH-18 A OR-18 V+ ANALOG INJECTION ACTUATION
SHIELD 5 SHIELD SHIELD SHIELD 3 SHIELD FUEL HARNESS
64 31
64
(GENERATOR) JACKET 86 HEATER RELAY P501 PRESSURE SENSOR J204 INTERFACE P93 G829-A94 GN-18 B YL-18 RETURN PRESSURE SENSOR CONTROL MINUS FROM ECM
CONSTANT HEATER (236-6220)
WATER 87 G849-A96 BR-18 C GN-18 SIGNAL
VOLTAGE CHARGER 88
HEATER
1 F15 36 89 INJECTOR ACTUATION

2 .5 mm 2
4 POLE BREAKER OPTIONAL 4 POLE BREAKER OPTIONAL 24V DC + 1 + 140 P500
90 PRESSURE CONTROL

6 mm 2
SUPPLY 1552269
NOTE:A (*) 91 VALVE(IAPCV) P500
(DC NOTE A G854-A92 PK-18 1 INJECTION ACTUATION
IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A 92 A-S5 A-S4
TERMINAL 131 ENGINE OIL PRESSURE G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV)
IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A T1 L1 T1 L1 2 2 14 15 93
RAIL) - 5 - SENSOR P201
94 P501 J501
T2 L2 T2 L2 95 1552269 3E3364
COPPER BUSBAR 6 mm 2 132 * FOR 5A CHARGER FIT (6A) FUSE NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
16 FOR 10A CHARGER FIT (10A) FUSE 96 C987-A99 RD-18 1
POWER POWER 97
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
CUSTOMER G850-A98 BU-18 2
WIRING T3 L3 WIRING T3 L3 98
100V TO 250V FROM FROM INJECTOR 5&6 HS T860-A34 OR-18-XLPE
99 PRIMARY ENGINE SPEED/TIMING NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
F16 F18 F19 AC SUPPLY GENERATOR COPPER BUSBAR 6 mm 2 132 INJECTOR HARNESS
GENERATOR 100 SENSOR(TOP) P401

BK-18
N N N N

BK-18
(2A) (4A) NOTE:A (AC TERMINAL RAIL) 16 INTERFACE P300 WITHOUT CATERPILLAR ENGINEERING APPROVAL
6 mm 2 131 101
14 CUSTOMER 102 A-S6 A-S7 A-S8 UNLESS OTHERWISE SPECIFIED:
136 NOTE A E E E E 100V TO 250V 103
F17 AC SUPPLY
ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
131 141 134 INJECTOR 1&2 HS 104 T858-A23 GY-18-XLPE TIMING CALIBRATION
(6A) (AC TERMINAL INJECTOR 5 LS T962-A28 WH-18-XLPE (TC)PROBE CONNECTOR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
:4 NOTE: CUSTOMER CABLE TO 2 :C1 2 :C11 6 mm 2 131 105
3 3 14 RAIL) INJECTOR 3 LS 106 T959-A18 BR-18-XLPE P400/J400
CR/1 ENTER DIRECTLY ONTO 24V DC 24V DC ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ST ST
2 .5 mm 2

SHUNT SHUNT INJECTOR 6 LS 107 T961-A29 GN-18-XLPE

:1 6 mm 2 TERMINALS. 6 TRIP 6 TRIP
135
136 131 NOTE A ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
6 mm 2

8 8 INJECTOR 4 LS 108 T960-A19 BU-18-XLPE

BATTERY CHARGER
6 mm 2

:C2 :C12 CONSIDERING COMPONENT REMOVAL

109
:4 NOTE: CUSTOMER CABLE TO 110
233 :14 231 :11 :12 Q/1 ENTER DIRECTLY ONTO ELECTRONIC
REMOTE TERMS REMOTE TERMS CR/1 111
137 131 141 134 FOR BREAKER
67
FOR BREAKER
65
6 mm 2 TERMINALS. 112 CONTROL MODULE P2 THIS SCHEMATIC IS FOR THE C9 GENERATOR SET ENGINE
231 :12 233 :13 :14 Q/2 :1
OPEN & CLOSED 65 OPEN & CLOSED 67 113 SECONDARY ENGINE SPEED/TIMING (S/N C9E, NSE)
:A1 :3 :5
POSITIONS 232 :11 POSITIONS 232 CONSTANT 140 131 114 SENSOR(BOTTOM) P402 IDENT HARNESS CHG
66 66 INJECTOR 3&4 HS 115 T859-A37 WH-18-XLPE
HC BREAKER BREAKER VOLTAGE CHARGER
INJECTOR 1 LS 116 T957-A16 PU-18-XLPE FOR: C9 ACERT
:A2 :4 :6 HEATERS AUXILIARY AUXILIARY 1 F15 36
131 131 142 139
24V DC
SUPPLY
+ 1 +
INJECTOR 2 LS
117
118 T958-A17 YL-18-XLPE CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 235-8202 (FOR ENGINES S9L1-2545) A 235-8202 05 (EXTERNAL) ENGINE MASTER HARNESS
9 19 NOTE A MCCB ACB (*)
119
C 215-3249 03 (INTERNAL) INJECTOR HARNESS
(DC
TERMINAL 2 2 131 120 FOR ENGINES S9L2546-UP USE HARNESS 300-6790 L 243-1552 00 FUEL HARNESS
- 5 -

NEUTRAL EARTH LINK T1

RAIL)
ENGINE WIRING
* FOR 5A CHARGER FIT (6A) FUSE
FOR 10A CHARGER FIT (10A) FUSE
ALTERNATOR ENGINE CORE ENGINE MOUNTED
BALANCE BREAKER
(GENERATOR) JACKET C.T.
4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL FUEL LEVEL SWITCH DRAWING GRAVITY FUEL SUPPLY FROM HIGH INLET AIR
HEATER WATER
CORE BALANCE
CURRENT TRANSFORMER
T2 HEATER SYMBOLS
HEATER IF REQUIRED
T3
N
METERING C.T.s
LEVEL BULK TANK TO BASETANK OR-2
2 .5 mm 2

E
FUEL SYSTEM No. 2 ENGINE MOUNTED
6 mm 2

T1 P1 P2 L1 FUSE
INLET AIR 11 CHASSIS CUSTOMER TERMINAL
S1 S2 HEATER RELAY LOCATED ON DC TERMINAL RAIL
131 131
AC CT1
DC CIRCUIT
15 T2 P1 P2 L2
14 GENERATOR H IG
NOTE A (ALTERNATOR) S1 S2 CT2 H IG H - F23 EMERGENCY STOP CHASSIS DC TERMINAL
H 1 NOTE D 11
T3 P1 P2 L3 1 PUSHBUTTON LOCATED ON DC TERMINAL RAIL
(2A)
S1 S2 SW CABLE 84
N
CT3
N LEVEL SWITCH 4 C9 INLET
+VE SUPPLY
(TOP VIEW) W 3 84
AIR HEATER PANEL LAMP
2 S ENTRY STARTER MOTOR +VE 8 CHASSIS AC TERMINAL
1 SW 54
LOCATED ON AC TERMINAL RAIL
E E
CAN 2 SERVICE ANNUNCIATOR SW
H LOW :3 :6 :10
CONNECTOR ANNUNCIATOR H IG LEVEL PR/1 PR/2
EF2 EF1 W R
- LO FUEL RELAY COIL
10 22 21 24 12 55 55
P16 J16 # 1 LO WW SWITCH :1 :7 :2 2 START AID SOLENOID VALVE
10 A1 51 52 53 50 T1 T2 T3 101 A 43 18 1 BATT + LO SOCKET
F1 F2 F3 1 52
EARTH FAULT 11 30 2 55
30 14 (4A) (4A) 4A) B 3 2 HIGH
14 A2
RELAY EF2 5 2 2 BATT - TERMINAL BOX LEVEL
14 2 85 TRANZORB
(Dimensions: 39 inches x 28 inches)

2 3 4 1 EARTH D FUEL 77 2 OIL TEMPERATURE SENSOR

k l 20 GENERATOR BOTH OF THESE 21
73 RECEPTACLE SERVICE 3 NC SWITCH :2 (SURGE SUPRESSOR) SOCKET
EF1 E 3
EF1 EF2 1030213 MAGNETIC WIRES CONNECT SRN 83
61 62 CONNECTOR MV
TO THE STANDARD C SRN (DC TERMINAL
PICK UP No.1 64 4 4 CAN2 SRN LEVEL SWITCH
25 26 GENERATOR E STUD IF THE CAN2+ 53 :1 MOT. 30 RAIL) SCREEN CABLE
108 109 110 101 H 13 58
PLUG 9X4391 EF2 OPTIONAL STUD CAN2- 63
CAN2-
5 5 CAN2 -
(SIDE VIEW) VALVE
EF1 1 J CHASSIS TO DOOR DC SOCKET
IS NOT SUPPLIED :2 77 30
CAN2+ + :1
62 6 6 CAN2 + PR FUEL
HARNESS Y LEAK R/1 RELAY CONTACT N/O
TERMINAL BOX - -VE SUPPLY
KENR7879-02

SPLICE 50 HARNESS Y :10 SWITCH :3 30

E SPLICE 101 101 GENERATOR SOCKET
5 FUEL LEAK

CAN 1-
GENERATOR 21 22 DOOR 2
GENERATOR GENERATOR

SRN(CAN1)
5

CAN 1+
RECEPTACLE 50 E SW4 NORMALLY OPEN :3
PLUG RECEPTACLE 1030213
9X4391 1030213 31 32 33 E
HARNESS Y 108
62 63 64 35 36 37 DETECTOR PANEL LAMP SWITCH 5
SPLICE 108 6 120 120 :2 E/STOP CHASSIS TO DOOR SOCKET
GENERATOR SW3 NORMALLY CLOSED
1 PLUG 9X4391 CHASSIS CHASSIS OHMS OHMS
21 22 STANDARD OPTIONAL
1 STUD STUD
SW2 NORMALLY CLOSED EMCP Suspect Parameter Number (SPN) Codes EARTH
CAN1+ CAN1- POWER TERMINAL
2 21 22 51 52 53 50 108 109 110 101 CAN2+ CAN2- M+ M- SPN Description SPN SPN Description SPN
1 EMCP3 PLUG
1607689 SW1 NORMALLY CLOSED Fuel Level (External Tank) 38 Exhaust Gas Port 10 Temperature 1146
Aftercooler Temperature 52 Exhaust Gas Port 11 Temperature 1147
AC Starting Air Pressure 82 Exhaust Gas Port 12 Temperature 1148 CONNECTION
67 66 31 47 57 39 13 11 9 7 50 34 42 62 64 63 5 3 4
- + Fuel Pressure 94 Exhaust Gas Port 13 Temperature 1149
MAG VC + - SRN + - SRN + - SRN
IA IB IC I RETURN Fuel Filter Differential Pressure 95 Exhaust Gas Port 14 Temperature 1150 CIRCUIT BREAKER
HARNESS X CAN1 J1939 CAN2 J1939 RS485 :2
SPLICE 1 6 mm 2 PICKUP
VB
Fuel Level (Local Tank) 96 Exhaust Gas Port 15 Temperature 1151 POTENTIOMETER
HARNESS Y
2.5 mm 2 SPLICE 1 VA The above does not function on EMCP3.1 Engine Oil Level 98 Exhaust Gas Port 16 Temperature 1152 :3 :1
1 E
EARTH (MOUNTING SCREW) Oil Filter Differential Pressure 99 Exhaust Gas Port 17 Temperature 1153
TERMINAL The below does Engine Oil Pressure 100 Exhaust Gas Port 18 Temperature 1154
+VE SUPPLY 2.5 mm 2 RAIL LINK not function CUSTOMER CONNECTIONS: JUMPER PLUGS WIRE IDENT:-
EMCP3.3 on EMCP3.1
Crankcase Pressure
Intake Manifold 1 Temperature
101
105
Exhaust Gas Port 19 Temperature
Exhaust Gas Port 20 Temperature
1155
1156
COMPONENT BOX
2 EMCP3 PLUG -1
CB2 CB3 CB1 1607689 LCD DISPLAY or 3.2 SINK O/P 1 69 95
22
AWG 12
1
2 -1
Air Filter Differential Pressure
Atmospheric Pressure
107
108
Main Bearing 1 Temperature (engine)
Main Bearing 2 Temperature (engine)
1157
1158
(20A) (15A) (60A) 2 65 SPARE BATTERY - 3 -2 SECTION BORDER OPTIONAL WIRING
1.5 mm 2 6 mm 2
_
or 3.1 SINK O/P 2 68 96
SPARE BATTERY -
AWG
AWG
12
12
4 -2 Engine Coolant Temperature 110 Main Bearing 3 Temperature (engine) 1159
BATTERY (12/24Vdc) 23 SPARE BATTERY - 5 -2 Engine Coolant Level 111 Main Bearing 4 Temperature (engine) 1160
24 AWG 12
55 52 SPARE BATTERY - 6 -2 Fire Extinguisher Pressure 137 Main Bearing 5 Temperature (engine) 1161
A+ + The above does
7 -3 Battery Voltage (switch) 158 Main Bearing 6 Temperature (engine) 1162
not function
+ The below does 8 -6
on EMCP3.2 or EMCP3 PLUG Battery Charging System Voltage 167 Main Bearing 7 Temperature (engine) 1163
:30 9 -8
The items below do not not function EMCP3.1 1607689 Battery Voltage 168 Main Bearing 8 Temperature (engine) 1164
PS1 SMMS1/1 SR/1 10 -10
RLY1 RLY2 RLY3 RLY5 RLY6 RLY7 function on RLY8 on EMCP3.1
24V
:87
RLY4
EMCP3.1
11 -10 Ambient Air Temperature 171 Main Bearing 9 Temperature (engine) 1165 ABBREVIATIONS
RELAY BOX ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL 12 -23A Inlet Air Temperature 172 Main Bearing 10 Temperature (engine) 1166
- CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP START COOLANT LEAK FAULT FUEL I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP 13 -30 ACB AIR CIRCUIT BREAKER LCD LIQUID CRYSTAL DISPLAY
25 40 Exhaust Temperature 173 Main Bearing 11 Temperature (engine) 1167
LEVEL LEVEL 14 -30 ASOR AIR SHUT-OFF RELAY MCCB MOULDED CASE CIRCUIT BREAKER
PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE AWG 12 Fuel Temperature 174 Turbocharger 1 Compressor Inlet Temperature 1172
I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 AIR SHUTOFF RELAY 15 -37 ASOS AIR SHUT-OFF SOLENOID MV MOTORIZED VALVE
SM1 PS1 B+ ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
16 -38 Engine Oil Temperature 175 Turbocharger 2 Compressor Inlet Temperature 1173
OPTIONAL ALT DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29 AWG 12 ALR ALARM RELAY O/L OVERLOAD
SPARE BATTERY + 17 -55 Turbo Oil Temperature 176 Turbocharger 3 Compressor Inlet Temperature 1174
BATTERY AWG 12 AVR AUTOMATIC VOLTAGE REGULATOR PC PUMP CONTACTOR
ISOLATOR CHARGING F5 SPARE BATTERY + 18 -55 Engine Speed 190 Turbocharger 4 Compressor Inlet Temperature 1175
EMCP3 PLUG
SWITCH ALTERNATOR (10A) 1607689 19 -59 Auxiliary Temperature 1 441 Turbocharger 1 Turbine Inlet Temperature 1180 CR CONTROL RELAY POT POTENTIOMETER
KEY This pin This pin
14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94 20 -73 CT CONTROL TRANSFORMER PR PUMP RELAY
30 Page,

REMOVABLE 6 mm 2 does not does not AWG 12 Auxiliary Temperature 2 442 Turbocharger 2 Turbine Inlet Temperature 1181
HARNESS Y FUEL LEAK DETECT 21 -77
-VE SUPPLY SPLICE 55 exist on exist on 120 OHM Gen Rotating Diode Failure 612 Turbocharger 3 Turbine Inlet Temperature 1182 CTR CRANK TERMINATION RELAY PTS POWER TERMINAL STRIP
TERMINAL 56 57 58 59 60 61 21 20 33 34 22 -95
RAIL LINK F4 EMCP3.1 EMCP3.1 RESISTOR CDVR CAT DIGITAL VOLTAGE REGULATOR PWM PULSE WIDTH MODULATED
23 -96 SCADA Data Link Fault 625 Turbocharger 4 Turbine Inlet Temperature 1183
(10A) BETWEEN
24 -ES- Voltage Regulator Failure 628 Turbocharger 1 Turbine Outlet Temperature 1184 ECM ENGINE CONTROL MODULE RTD RESISTIVE TEMPERATURE DETECTOR
E/STUD 1 E/STUD 2 27 & 29
25 -EF1 Primary Data Link (J1939 #1) 639 Turbocharger 2 Turbine Outlet Temperature 1185 EMCP ELECTRONIC MODULAR CONTROL PANEL SASV STARTER AID SOLENOID VALVE
55 6 38 26 -EF2
2 AWG 12 Event Input Function #1 701 Turbocharger 3 Turbine Outlet Temperature 1186 EPIR EITHER POWER INJECTOR RELAY SMMS STARTER MOTOR MAGNETIC SWITCH
J1939 PRIMARY COMMUNICATION 27 -CAN1-
RELAY BOX
SERVICE CONNECTOR
RECEPTACLE 1282312
55
15
55
36 8 16
AIR 28 -CAN1- Event Input Function #2 702 Turbocharger 4 Turbine Outlet Temperature 1187 E/STOP EMERGENCY STOP SRN SCREEN
AWG 12
SHUTOFF
SRN(CAN1)

J1939 PRIMARY COMMUNICATION 29 -CAN1+ Event Input Function #3 703 Engine Auxiliary Coolant Temperature 1212 GFR GENSET FAULT RELAY
55 1A 6 :2 38 30 -CAN1+ Event Input Function #4 704 Accessory Data Link Fault (J1939 #2) 1231 GRR GENERATOR RUNNING RELAY
A 37 :86 AWG 12
ETHER SHIELD -SRN
CAN 1-

AIR :2 31 Event Input Function #5 705 Emergency Shutdown Override Mode Active Warning 1237 IAPCV INJECTION ACTUATION PRESSURE CONTROL VALVE
17 18 ALR ALARM
CAN 1+

ECM ASOR SHUTOFF 1 32

RELAY GRR
PLUG P1 1607689 41 2
B RELAY
ALARM
:10
:10
START 1
33 -93 CHASSIS Event Input Function #6
Event Input Function #7
706
707
Ruptured Fuel Basin- Primary Tank
Unexpected Engine Shutdown
1239
1383
31 TERMINAL 2 :85 2 GENERATOR RUNNING 34 -94 DC TERMINAL
34 40 HARNESS Y RAIL LINK BUZZER HARNESS Y COMMON ALARM MODBUS RS485 COMMUNICATION AWG 12
35 -M+ Event Input Function #8 708 Engine Failure to Start Shutdown 1664
CAN 1- SPLICE CAN1- CAN 1-
2 SPLICE 17 GRR/3 AWG 12 RAIL
:3 4 3 COMMON GEN F27 (16A) ALR/3 :8 :9 MODBUS RS485 COMMUNICATION 36 -M- Event Input Function #9 709 Battery 1 Temperature 1800
27 H PANEL EMERGEMCY AWG 12
ALARM RUNNING :8 :9 SHIELD 37 -SRN
LIGHT STOP Event Input Function #10 710 Battery 2 Temperature 1801
50 39 HARNESS Y 38 -S-SPD Failure Mode Identifier (FMI) Codes
CAN 1+ SPLICE CAN1+ SWITCH :2 23 VOLTAGE ADJUST :11 Event Input Function #11 711 Intake Manifold 5 Temperature 1802
CAN 1+ 10 39 -D-SPD Description FMI
29 J FOR POTENTIOMETER :11
2 34 55 45 46 17 30 57 40 -SRN Event Input Function #12 712 Intake Manifold 6 Temperature 1803 Data Valid but Above Normal Operational Range- Most Severe Level 0
:30 :30 USE (2K OHM, 10 TURN) AWG 12
WITH 64 65 66 87 88 89 ECM POWER LINK 41 -10 Event Input Function #13 713 Right Exhaust Temperature 2433 Data Valid but Below Normal Operational Range- Most Severe Level 1
9 44 EPIR/1 ASOR/1 CDVR 42 -10 Event Input Function #14 714 Left Exhaust Temperature 2434 Data Erratic, Intermittent or Incorrect 2
F :2 46 47 48 AWG 12
:87 49 50 51 ECM POWER LINK 43 -55 Voltage Above Normal or Shorted to High Source 3
:87 AWG 12 Event Input Function #15 715 Generator Frequency 2436
43 REMOTE REMOTE START FROM ATS 44 -57 Voltage Below Normal or shorted to Low Source 4
5 :3 :1 REMOTE CONTACTS ATS AWG 12
:2 23A REMOTE CONTACTS REMOTE START FROM ATS 45 -30 Event Input Function #16 716 Generator AC Voltage 2440 Current Below Normal or Grounded Circuit 5
J ECM :11 START 78 80 82 FOR GENERAL ALARM AWG 12
FOR GENERATOR RUNNING COMMON SHUTDOWN RELAY - N/C 46 -64 Emergency Stop Switch 970 Generator AC Current 2448 Current Above Normal or Grounded Circuit 6
CR POWER CR/3 AWG 12
8 3 CONTACT COMMON SHUTDOWN RELAY - COMMON 47 -65 Engine Derate Overridden 971 Generator Reverse Power (kW) 2452 Mechanical System Not Responding or Out of Adjustment 7
D+ D+ :10 LINK :9 COMMON SHUTDOWN RELAY - N/O AWG 12 48 -66
D AWG 12 Generator Bearing Temperature #1 1122 Generator Reverse Power (kWAr) 2456 Abnormal Frequency, Pulse Width or Period 8
9 45 14 19 12 GENERATOR RUNNING RELAY - N/C 49 -87
41 42 AWG 12 Abnormal Update Rate 9
9 4 GENERATOR RUNNING RELAY - COMMON Generator Bearing Temperature #2 1123 Service Interval Warning 2648
HARNESS Y 50 -88 Abnormal Rate of Change 10
D- D- HARNESS Y TERMINAL 23A GENERATOR RUNNING RELAY - N/O AWG 12 Generator Winding Temperature #1 1124 Air Damper Closed 4000
E PANEL SPLICE 45 51 -89 Unexpected Engine Shutdown 11
SPLICE 41 RAIL LINK 59
LIGHT TERMINAL HARNESS Y 52 -81 Generator Winding Temperature #2 1125 ATS in Normal Position 4001 Bad Intelligent Device or Component 12
RAIL LINK SPLICE 30 53 -83
HARNESS Y 41 30 13 Generator Winding Temperature #3 1126 ATS in Emergency Position 4002 Out of Calibration 13
40 15 HARNESS Y 54 -84 Special Instructions 14
41 41 SPLICE 2 10 11 7 30 78 80 82 Intake Manifold 2 Temperature 1131 Battery Charger Failure 4003
SPLICE 10 55 -85 120 OHM
Intake Manifold 3 Temperature 1132 Generator Beaker Closed 4004 Data Valid But Above Normal Operational Range- Least Severe Level 15
56 -90 RESISTOR Data Valid But Above Normal Operational Range- Moderately Severe Level (Derate) 16
23 10 TERMINAL 3 Intake Manifold 4 Temperature 1133 Utility Breaker Closed 4005
GENERATOR 34 46 17 18 59 23A 72 57 -91 BETWEEN Data Valid But Below Normal Operational Range- Least Severe Level 17
30 2 2 2 ECM PLUG 45 RAIL LINK 30
RECEPTACLE 58 -92 62 & 63 Engine Oil Temperature 2 1135 Engine in Cooldown 4006 Data Valid But Below Normal Operational Range- Moderately Severe Level (Derate) 18
P1 1607689 1030213 59 -97
49 16 7 8 17 18 50 48 25 65 20 59 9 64 54 55 56 70 Exhaust Gas Port 1 Temperature 1137 Generator Control Not in Auto Warning 4007 Received Network Data In Error 19
60 -98 Exhaust Gas Port 2 Temperature 1138 Generator Breaker Failure to Open 4009 Not Available or Condition Exists 31
70 GENERATOR 61 -99
48 10 PLUG 9X4391 J1939 SECONDARY COMMUNICATION AWG 12 -CAN2+ Exhaust Gas Port 3 Temperature 1139 Utility to Generator 4010
34 C9 GEN SETS 10 C9 GEN SETS 46 17 30 62
C9 GEN SETS J1939 SECONDARY COMMUNICATION AWG 12 63 -CAN2- Exhaust Gas Port 4 Temperature 1140 Generator Breaker Failure to Close 4011
DO NOT HAVE DO NOT HAVE
DO NOT HAVE SHIELD AWG 12 64 -SRN
WIRE 41 WIRE 45 Exhaust Gas Port 5 Temperature 1141 Utility Breaker Failure to CLose 4012
52 66 35 WIRE 30 BREAKER AUX N/C AWG 12 65 -231
S-SPD S-SPD 3 CONNECTED CONNECTED AWG 12 Exhaust Gas Port 6 Temperature 1142 Utility to Generator Transfer Failure Warning 4015
HARNESS X S 44 CONNECTED BREAKER AUX COM 66 -232
SPLICE B+ 38 TO PIN 16 TO PIN 18 59 23A AWG 12 Exhaust Gas Port 7 Temperature 1143 Generator to Utility Transfer Failure Warning 4016
E/STOP PLUG TO PIN 65 BREAKER AUX N/O 67 -233
68 36 :1 1552264 Exhaust Gas Port 8 Temperature 1144 Loss of Utility 4017
53 D-SPD D-SPD
39 D 2 43 :2 E/STOP PLUG 1552264 Exhaust Gas Port 9 Temperature 1145 Earth Fault 4028
10 +B 1 -50 Earth Leakage 4029
37 :3
7 E/STOP RECEPTACLE 3E3388 5 1 -51
2 1 -50
40 -B E/STOP RECEPTACLE 3 -52 -51
3E3388 2
61 1 42 78 80 82 4 -53
SPEED 3 -52
30 EMERGENCY STOP 5 -101
ADJ. POT. ON ENCLOSURE 4 -53
21 27 6 -108
R

(2K , 10T) 5 -101 NOTE A: THE CHASSIS AC TERMINAL RAIL IS CONNECTED DIFFERENTLY ON A FEW EARLY GENERATOR SETS.
HARNESS X 63 8 8 13 SPEED CONTROL E/STOP RECEPTACLE 7 -209 -108
9 6 THERE IS NO S/N BREAK BUT C9E00127 WAS BUILT THIS WAY.
SPLICE 2-2 3E3388 8 -210 -209
7 THE DIFFERENCES ARE: TERMINAL BLOCK 13 WHICH CONNECTS TO WIRE 143 DOES NOT EXIST AND TERMINAL
22
ES-
28
ES-
PWM SPEED CONTROL 8 E/STOP RECEPTACLE 3E3388
6 2 FOR 9 -142 8 -210 BLOCK 14, 15, 16, 17 & 18 ARE LABELED 13, 14, 15, 16 & 17. TERMINAL BLOCKS 18, 19, AND 20 DO
65 USE 10 -140 9 -142 NOT EXIST.
HARNESS Y E/STOP PLUG 1552264 11 -131
WITH 10 -140
26
OIL SPLICE ES- 4 HARNESS X E/STOP PLUG
CDVR 12 -131 11 -131
TEMPERATURE 10 SPLICE 10 10 1552264
13 -143 -131
19
CHASSIS AC 12
24 8 -143 CHASSIS AC
ES- N AWG 8 14 -131 TERMINAL RAIL 13
ENGINE 1 :86 45 ST4 14 -131 TERMINAL RAIL
:1 MAN :86 18 CUSTOMER SUPPLY POWERS 15 -131 3 WIRE 240V IDENT HARNESS CHG
ELECTRONIC :2 AUTO EPIR SR R448 OPTIONAL JACKET WTER 15 -131 2 WIRE 240V
CONTROL OIL
HEATER, BATTERY CHARGER, L1 AWG 8 16 -132 NOTE A X 265-4944 02 C9 HARNESS
S TEMPERATURE ETHER :85 SMMS1 :85 AWG 8
MODULE(ECM) SENDER AUTOMATIC AND GENERATOR SPACE 17 -132 CUSTOMER SUPPLY POWERS N 16 -132 NOTE A X 283-4834 00 C9 HARNESS - SIDE MOUNTED
{ENGINE MOUNTED} START SWITCH
2 HARNESS X HEATER. OPTIONAL JACKET WTER
45 VOLTAGE 18 -133 17 -132 Y 258-4700 02 EMCP3 HARNESS
SPLICE 45 HEATER, BATTERY CHARGER,
2
ETHER RELAY BOX REGULATOR (AVR)
2 11
START
45 ETHER AIR L2 AWG 8 19 -139 AND GENERATOR SPACE
HEATER.
18 -133
(-VE SUPPLY) L1 AWG 8
10 START SHUTOFF
AIR
72 20 -148 19 -139
A 20 -148
12 2 1 SHUT-OFF -5O EARTH
B SOLENOID
2 59 -5O EARTH
LOW
2 C FUEL
2 2 SASV ASOS
GENERATOR GENERATOR
PLUG
9X4391
RECEPTACLE
1030213
4 5 6 3 2 COOLANT LOSS
SENSOR
2 LEVEL
NOTES: THIS SCHEMATIC IS FOR THE C9 GENERATOR SET ELECTRICAL SYSTEM
2 WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES.
TERMINAL RAIL LINK
2
208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEAT WILL DERATE. S/N- C9E, NSE
DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING.
2
HARNESS X
SEE SEPERATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS. MEDIA NUMBER: RENR7879-02
SPLICE 2-1 SEE SEPERATE SHEET FOR THE LOACTION OF THE TERMINAL STRIP ON THE GENSET.
30 Components are shown installed on a fully operable generator set with the key and engine off.
HARNESS X, SPLICE 30 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
2 2 2