On-Board Diagnostics
Symptom Troubleshooting
Clutch
Manual Transaxle
Automatic Transaxle
Technical Data
Maintenance/Service Tools
TRANSMISSION/TRANSAXLE SST
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© 2012 Mazda North American Operations, U.S.A.
If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the
troubleshooting procedure.
Troubleshooting Procedure
*1
If the malfunction does not recur, verify the malfunction cause by performing the following actions:
Verify that no DTCs are stored. (See ON-BOARD DIAGNOSTIC SYSTEM DTC INSPECTION [FW6A-EL,
FW6AX-EL] .)
Based on the repair order form, attempt to drive the vehicle or perform tests to replicate the
malfunction, record the data at that time, and detect the malfunction cause.
If the malfunction does not recur after the above servicing, explain to the customer that the vehicle is normal.
2. After the vehicle is identified, select the following items from the initialization screen of the M-
MDS.
b. Select “Modules”.
c. Select “TCM”.
NOTE:
Freeze frame data/snapshot data appears at the top of the help screen when the displayed
DTC is selected.
The freeze frame data consists of data for vehicle and transaxle control system operation
conditions when malfunctions in the transaxle control system are detected and stored in the
TCM.
Freeze frame data is stored at the instant the malfunction indicator lamp illuminates, and only
a part of the DTC data is stored.
Snapshot data
For DTCs with one drive cycle, data is recorded during the malfunction
determination period.
For DTCs with two drive cycles, data is recorded during non-determination
(1st diagnosis) periods.
3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the M-
MDS screen.
5. After completion of repairs, clear all DTCs stored in the TCM. (See Freeze frame data item table.)
NOTE:
Refer to PID/DATA monitor table for confirm the transaxle control system operation status
while the TCM does not store the DTC. (See ON-BOARD DIAGNOSTIC SYSTEM PID/DATA
MONITOR INSPECTION [FW6A-EL, FW6AX-EL] .)
Freeze frame data items are not displayed, according to detected DTC.
—: Not applicable
Freeze frame data item Unit Description Corresponding PID/DATA monitor item
NOTE:
Refer to PID/DATA monitor table for confirm the transaxle control system operation status
while the TCM does not store the DTC. (See ON-BOARD DIAGNOSTIC SYSTEM PID/DATA
MONITOR INSPECTION [FW6A-EL, FW6AX-EL] .)
—: Not applicable
Corresponding
Snapshot data
Unit Description PID/DATA
item
monitor item
Calculated
LOAD % —
engine load
Engine
ECT °C {°F} coolant ECT
temperature
Intake air
IAT °C {°F} —
temperature
Time from
EG_RUN_TIME — —
engine start
Module
VPWR V supply VPWR
voltage
Accelerator
APP1 % pedal —
position No.1
Gear shift
GEAR_SEL 1/2/3/4/5/6 GEAR_SEL
position
Turbine/input
TSS RPM TSS
shaft speed
ATF
TFT °C {°F} TFT
temperature
Output shaft
OSS RPM OSS
speed
Torque
converter
LOCK_UP Off/SLIP/On LOCK_UP
(TCC
condition)
Oil pressure
OIL_PRES_SW2 Off/On switch No.2 OP_SW2
condition
Oil pressure
OIL_PRES_SW1 Off/On switch No.1 OP_SW1
condition
On/off
Desired
TORQUE_DES Nm TORQUE_DES
engine torque
Accelerator
APP % pedal —
position No.1
6GR is
inhibited due
G_INHIBIT_6 Off/On —
to
malfunction.
5GR is
inhibited due
G_INHIBIT_5 Off/On —
to
malfunction.
4GR is
inhibited due
G_INHIBIT_4 Off/On —
to
malfunction.
3GR is
inhibited due
G_INHIBIT_3 Off/On —
to
malfunction.
2GR is
inhibited due
G_INHIBIT_2 Off/On —
to
malfunction.
1GR is
inhibited due
G_INHIBIT_1 Off/On —
to
malfunction.
R position is
inhibited due
G_INHIBIT_R Off/On —
to
malfunction.
N position is
inhibited due
G_INHIBIT_N Off/On —
to
malfunction.
Oil pressure
OIL_PRES_SW4 Off/On switch No.4 OP_SW4
condition
Oil pressure
OIL_PRES_SW3 Off/On switch No.3 OP_SW3
condition
Electric AT oil
EOP_RLY Off/On pump relay EOP_RLY
condition
Shift control
SHIFT_CTRL DEFAULT/MANUAL/C_CONTROL/HIGH_TEMP/D_MANUAL/FAIL_SAFE SHIFT_CTRL
mode
Actual slip
value
SLIP_VALUE RPM —
between TSS
and OSS
Travel
distance
since
HTM_DIS km {mile} determination HTM_DIS
of ATF high
temperature
mode
2. After the vehicle is identified, select the following items from the initialization screen of the M-
MDS.
b. Select “Modules”.
c. Select “TCM”.
4. Press the clear button on the DTC screen to clear the DTC.
6. Switch the ignition to ON (engine off or on) and wait for 5 s or more.
Foreword
The on-board diagnosis test displays DTCs for locations determined to be malfunctioning
based on the operation results from the forced operation of each solenoid and selection of
each gear. Therefore, this is an effective mode if DTCs which do not specify the
malfunctioning location, such as a gear ratio malfunction, are displayed.
When the following DTCs displayed, perform the on-board diagnostic test.
When DTCs are displayed by the on-board diagnosis test, perform the instructions in the
WARNING:
The on-board diagnosis test forcibly changes gears within the driving shift range while the
engine is running. Before implementing the on-board diagnosis test, securely apply the
parking brake and set the wheel blocks for both the front and rear wheels. Otherwise, the
vehicle will move which could cause injury or property damage.
NOTE:
If unsafe actions such as shift operation and brake pedal release are detected before the
shift position indicator light flashes, the on-board diagnostic test mode is canceled and the
shift position indicator light flashes 5 times.
1. Apply the parking brake firmly, and set the wheel blocks for both the front and rear wheels.
2. Inspect the ATF level. (See AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION [FW6A-EL,
FW6AX-EL] .)
6. After the vehicle is identified, select the following items from the initialization screen of the
M-MDS.
a. Select “DataLogger”.
b. Select “Modules”.
c. Select “TCM”.
7. While checking the PID TFT (ATF temperature), warm-up the engine completely and allow the
ATF temperature to reach 55 °C {131 °F} or more.
8. Select the following items from the initialization screen of the M-MDS.
b. Select “Modules”.
c. Select “TCM”.
9. Perform the following steps (1) to (5) with the brake pedal depressed.
NOTE:
If the on-board diagnosis test is shut down (Shift position indicator light flashes
5 times), resume the procedure from Step 1.
b. Clear DTCs using the M-MDS and verify that the shift position indicator light
flashes 2 times. (See ON-BOARD DIAGNOSTIC SYSTEM DTC INSPECTION [FW6A-EL,
FW6AX-EL] .)
c. Within 5 s after the shift position indicator light flashes 2 times, shift the selector
lever to the N position and verify that the shift position indicator light flashes 2
times.
d. Within 5 s after the shift position indicator light flashes 2 times, shift the selector
lever to the D position and verify that the shift position indicator light flashes 3
times.
NOTE:
e. After the shift position indicator light flashes 3 times, shift the selector lever to the
P position.
11. Perform the DTC inspection using the M-MDS. (See ON-BOARD DIAGNOSTIC SYSTEM DTC
INSPECTION [FW6A-EL, FW6AX-EL] .)
Automatic Self
Check Fail-
transaxle Drive test Memory
DTC No. engine Description safe Page
warning cycle function
light function type*1
light
ECU internal
(See DTC P0667:00
temperature sensor
P0667:00 Illuminate Illuminate × 2 C × [FW6A-EL, FW6AX-
two-range/performance
EL] .)
problem
Turbine/Input shaft
(See DTC P0716:00
speed sensor
P0716:00 Illuminate Illuminate × 1 C × [FW6A-EL, FW6AX-
range/performance
EL] .)
problem
off
EL] .)
CAN system
(See DTC U0074:00
communication error
U0074:00 — — × 1 C, O × [FW6A-EL, FW6AX-
(local CAN between
EL] .)
TCM and PCM)
Communication error to
U0121:00 Illuminate — × 1 C, O ×
DSC HU/CM
(See DTC U0073:00,
Communication error to U0100:00, U0121:00,
U0141:00 — — front body control × 1 C, O × U0141:00, U0155:00
module (FBCM) [FW6A-EL, FW6AX-
EL] .)
Communication error to
U0155:00 Illuminate — × 1 C, O ×
instrument cluster
*1
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Under the following conditions, the vehicle speed signal input from DSC
HU/CM is incorrect for 10 s:
Engine is running.
The check engine light illuminates if the TCM detects the above
malfunction condition during the first drive cycle.
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
Battery
voltage:
8 V or
more
Vehicle
speed:
45
km/h
{28
mph}
or
more
DTC
ECU internal temperature sensor circuit(s) malfunction
P0666:00
Under the following conditions, one ECU internal temperature sensor has
malfunction, with difference in temperature between remaining two ECU
internal temperature sensors being 10 °C {18 °F} or more:
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Back to Top
© 2012 Mazda North American Operations, U.S.A.
DTC
ECU internal temperature sensor two-range/performance problem
P0667:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
DETECTION The check engine light illuminates if the TCM detects the above
CONDITION malfunction condition during the first drive cycle.
FAIL-SAFE
—
FUNCTION
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
Switch the
ignition to ON
(engine off or
on).
DTC
Transaxle range sensor range/performance problem
P0706:00
The check engine light illuminates if the TCM detects the above malfunction
condition in two consecutive drive cycles or in one drive cycle while the DTC
DETECTION for the same malfunction has been stored in the TCM.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Transaxle range sensor (built-into TCM) malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
The MIL illuminates if the TCM detects the above malfunction condition
DETECTION during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
POSSIBLE
Transaxle range sensor (built-into TCM) malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
The MIL illuminates if the TCM detects the above malfunction condition
DETECTION during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
POSSIBLE
Transaxle range sensor (built-into TCM) malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC
TFT sensor range/performance problem
P0711:00
The check engine light illuminates if the TCM detects the above malfunction
condition in two consecutive drive cycles or in one drive cycle while the DTC
for the same malfunction has been stored in the TCM.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
POSSIBLE
TFT sensor malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Soak for 6
hours or more.
The check engine light illuminates if the TCM detects the above
DETECTION malfunction condition during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
POSSIBLE
TFT sensor malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
DTC
TFT sensor circuit high input
P0713:00
Under the following conditions, the ATF temperature is −40 °C {−40 °F} or
less for 5 s:
DETECTION The check engine light illuminates if the TCM detects the above malfunction
CONDITION condition in two consecutive drive cycles or in one drive cycle while the DTC
for the same malfunction has been stored in the TCM.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
POSSIBLE
TFT sensor malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
POSSIBLE
Turbine/Input shaft speed sensor malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Vehicle
speed:
30
km/h
{19
mph}
or
more
MDS.
Engine is running.
The check engine light illuminates if the TCM detects the above
malfunction condition during the first drive cycle.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
POSSIBLE
Turbine/Input shaft speed sensor malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Vehicle
speed:
16
km/h
{9.9
mph}
or
more
Under the following conditions, the output shaft speed is 13,560 rpm or
more for 1 s:
Engine is running.
Under the following conditions, the vehicle speed signal from the DSC
HU/CM and the output shaft speed sensor signal differ by 520 rpm or
more for 1 s:
Engine is running.
The check engine light illuminates if the TCM detects the above
malfunction condition during the first drive cycle.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
POSSIBLE
Output shaft speed sensor malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
available?
(See CONTROL VALVE
BODY
REMOVAL/INSTALLATION
[FW6A-EL, FW6AX-EL] .)
Vehicle
speed:
30
km/h
{19
mph}
or
more
Under the following conditions, the output shaft speed sensor signal is
not input for 1 s:
Engine is running.
The check engine light illuminates if the TCM detects the above
malfunction condition during the first drive cycle.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
POSSIBLE
Output shaft speed sensor malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Vehicle
speed:
16
km/h
{9.9
mph}
or
more
Inhibits AAS.
Clutch burnt
POSSIBLE
Shift solenoid malfunction
CAUSE
ATF leakage from clutch circuit
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Inhibits AAS.
Clutch burnt
POSSIBLE
Shift solenoid malfunction
CAUSE
ATF leakage from clutch circuit
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Inhibits AAS.
Clutch burnt
POSSIBLE
Shift solenoid malfunction
CAUSE
ATF leakage from clutch circuit
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Inhibits AAS.
Clutch burnt
POSSIBLE
Shift solenoid malfunction
CAUSE
ATF leakage from clutch circuit
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Inhibits AAS.
Clutch burnt
POSSIBLE
Shift solenoid malfunction
CAUSE
ATF leakage from clutch circuit
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Inhibits AAS.
Clutch burnt
POSSIBLE
Shift solenoid malfunction
CAUSE
ATF leakage from clutch circuit
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
DTC
Gear reverse incorrect ratio
P0736:00
DETECTION The automatic transaxle warning light illuminates if the TCM detects the
CONDITION above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Clutch burnt
POSSIBLE
Shift solenoid malfunction
CAUSE
ATF leakage from clutch circuit
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
DTC
TCC control solenoid stuck off
P0741:00
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
(See AUTOMATIC
TRANSAXLE
REMOVAL/INSTALLATION
[FW6AX-EL] .)
Selector
lever
position:
D
position
During
TCC or
TCC
feedback
Under the following conditions, the TCM detects the TCC control
solenoid circuit malfunction:
The check engine light illuminates if the TCM detects the above
DETECTION malfunction condition during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC
Pressure control solenoid stuck off
P0746:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Is there any malfunction? No Replace the control valve body, then go to the
next step.
Start the
engine. No Drive the vehicle to check it, and if there is no
problem then the DTC troubleshooting is
Verify that the complete.
ATF
temperature is
55 °C {131
°F} or more.
Under the following conditions, the TCM detects the pressure control
solenoid circuit malfunction:
The check engine light illuminates if the TCM detects the above
DETECTION malfunction condition during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC
Shift solenoid No.1 stuck off
P0751:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Is there any malfunction? No Replace the control valve body, then go to the next
step.
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Shift solenoid No.1 stuck on
P0752:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Shift solenoid No.1 malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
Under the following conditions, the TCM detects the shift solenoid No.1
circuit malfunction:
The check engine light illuminates if the TCM detects the above
DETECTION malfunction condition during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC
Shift solenoid No.2 stuck off
P0756:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Is there any malfunction? No Replace the control valve body, then go to the next
step.
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Shift solenoid No.2 stuck on
P0757:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Shift solenoid No.2 malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
Under the following conditions, the TCM detects the shift solenoid No.2
circuit malfunction:
The check engine light illuminates if the TCM detects the above
DETECTION malfunction condition during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC
Shift solenoid No.3 stuck off
P0761:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Shift solenoid No.3 malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Shift solenoid No.3 stuck on
P0762:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Is there any malfunction? No Replace the control valve body, then go to the next
step.
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
Under the following conditions, the TCM detects the shift solenoid No.3
circuit malfunction:
The check engine light illuminates if the TCM detects the above
DETECTION malfunction condition during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC
Shift solenoid No.4 stuck off
P0766:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Shift solenoid No.4 malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Shift solenoid No.4 stuck on
P0767:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Is there any malfunction? No Replace the control valve body, then go to the next
step.
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
Under the following conditions, the TCM detects the shift solenoid No.4
circuit malfunction:
The check engine light illuminates if the TCM detects the above
DETECTION malfunction condition during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC
On/off solenoid stuck off
P0771:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
On/off solenoid malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
On/off solenoid stuck on
P0772:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Is there any malfunction? No Replace the on/off solenoid, then go to the next
step.
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
Under the following conditions, the TCM detects the on/off solenoid
circuit malfunction:
The check engine light illuminates if the TCM detects the above
DETECTION malfunction condition during the first drive cycle.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition during the first drive cycle.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC
Gear shifting malfunction
P0780:00
Engine is running.
The check engine light illuminates if the TCM detects the above malfunction
condition in two consecutive drive cycles or in one drive cycle while the DTC
DETECTION
for the same malfunction has been stored in the TCM.
CONDITION
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
Clutch slippage
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
[FW6AX-EL] .)
DTC
Shift solenoid No.3 stuck off/On/off solenoid stuck on
P079A:00
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Under the following conditions, any of (1) to (4) conditions occurs for 1 s:
Engine is running.
FAIL-SAFE
Inhibits manual mode.
FUNCTION
Up switch malfunction
Open circuit in wiring harness between selector lever component terminal H and body ground
Diagnostic procedure
(See .)
No Go to the next step.
Are any DTCs present?
Is there continuity?
Is there continuity?
Is there continuity?
Selector lever
position: Except D
position
Selector lever
position: D position
Up switch: On
Selector lever
position: D position
Down switch: On
DTC
Oil pressure switch No.1 stuck on
P0842:00
Under the following conditions, oil pressure switch No.1 stuck-on detected by
combination of gear ratio malfunction and oil pressure switch pattern
malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Oil pressure switch No.1 malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Oil pressure switch No.1 stuck off
P0843:00
Under the following conditions, oil pressure switch No.1 stuck-off detected by
combination of gear ratio malfunction and oil pressure switch pattern
malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Start the
engine.
Verify that
the ATF
temperature
is 20 °C
{68 °F} or
more.
Is there any malfunction? No DTC P0843:00 and P0878:00 are displayed in Step
4:
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Oil pressure switch No.2 stuck on
P0847:00
Under the following conditions, oil pressure switch No.2 stuck-on detected by
combination of gear ratio malfunction and oil pressure switch pattern
malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Oil pressure switch No.2 malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Oil pressure switch No.2 stuck off
P0848:00
Under the following conditions, oil pressure switch No.2 stuck-off detected by
combination of gear ratio malfunction and oil pressure switch pattern
malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Start the
engine.
Verify that
the ATF
temperature
is 20 °C
{68 °F} or
more.
Is there any malfunction? No DTC P0848:00 and P0873:00 are displayed in Step
4:
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Oil pressure switch No.3 stuck on
P0872:00
Under the following conditions, oil pressure switch No.3 stuck-on detected by
combination of gear ratio malfunction and oil pressure switch pattern
malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Oil pressure switch No.3 malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Oil pressure switch No.3 stuck off
P0873:00
Under the following conditions, oil pressure switch No.3 stuck-off detected by
combination of gear ratio malfunction and oil pressure switch pattern
malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Start the
engine.
Verify that
the ATF
temperature
is 20 °C
{68 °F} or
more.
Is there any malfunction? No DTC P0848:00 and P0873:00 are displayed in Step
4:
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Oil pressure switch No.4 stuck on
P0877:00
Under the following conditions, oil pressure switch No.4 stuck-on detected by
combination of gear ratio malfunction and oil pressure switch pattern
malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
POSSIBLE
Oil pressure switch No.4 malfunction
CAUSE
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
DTC
Oil pressure switch No.4 stuck off
P0878:00
Under the following conditions, oil pressure switch No.4 stuck-off detected by
combination of gear ratio malfunction and oil pressure switch pattern
malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
Start the
engine.
Verify that
the ATF
temperature
is 20 °C
{68 °F} or
more.
Is there any malfunction? No DTC P0843:00 and P0878:00 are displayed in Step
4:
Verify that
the ATF
temperature
is 55 °C
{131 °F}
or more.
Under the following conditions, the TCM power supply voltage is 8—10.5 V or
less (varies with ATF temperature):
Inhibits AAS.
Battery malfunction
Generator malfunction
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
INSPECT BATTERY
4 Yes Recharge or replace the battery, then go to
Inspect the battery. Step 8.
INSPECT GENERATOR
5 Yes Replace the generator, then go to Step 8.
Inspect the generator.
(See GENERATOR REMOVAL/INSTALLATION
(See GENERATOR INSPECTION [SKYACTIV- [SKYACTIV-G 2.0].)
G 2.0].)
Replace the
malfunctioning
fuse.
Replace the
malfunctioning
fuse.
Repair or
replace the
wiring harness
for a possible
open circuit.
Selector
lever
position:
D or R
position
The check engine light illuminates if the TCM detects the above
malfunction condition during the first drive cycle.
DETECTION
CONDITION The automatic transaxle warning light does not illuminate.
Inhibits AAS.
Generator malfunction
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
INSPECT BATTERY
4 Yes Replace the battery, then go to Step 6.
Inspect the battery.
(See BATTERY REMOVAL/INSTALLATION
(See BATTERY INSPECTION [SKYACTIV-G 2.0].)
[SKYACTIV-G 2.0].)
INSPECT GENERATOR
5 Yes Replace the generator, then go to the next
Inspect the generator. step.
Engine is running.
Not shifting
Inhibits AAS.
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
(See AUTOMATIC TRANSAXLE FLUID (ATF) (See AUTOMATIC TRANSAXLE FLUID (ATF)
INSPECTION [FW6A-EL, FW6AX-EL] .) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
or
more (See AUTOMATIC
TRANSAXLE
Selector REMOVAL/INSTALLATION
lever [FW6A-EL] .)
position:
D (See AUTOMATIC
position TRANSAXLE
REMOVAL/INSTALLATION
Perform the DTC inspection using the M- [FW6AX-EL] .)
MDS.
DTC
Automatic transaxle internal malfunction
P1738:00
DETECTION The automatic transaxle warning light illuminates if the TCM detects the
CONDITION above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Inhibits AAS.
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
(See AUTOMATIC
TRANSAXLE
REMOVAL/INSTALLATION
[FW6AX-EL] .)
DTC troubleshooting
completed.
DTC
Hi cut valve stuck off/R-3-5 cut valve stuck on
P1784:00
Under the following conditions, hi cut valve stuck-off or R-3-5 cut valve
stuck-on detected by combination of gear ratio malfunction and oil pressure
switch pattern malfunction:
Engine is running.
The automatic transaxle warning light illuminates if the TCM detects the
above malfunction condition in two consecutive drive cycles or in one drive
cycle while the DTC for the same malfunction has been stored in the TCM.
Clutch burnt
SYSTEM
WIRING —
DIAGRAM
Diagnostic procedure
DTC troubleshooting
completed.
FAIL-SAFE
—
FUNCTION
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
Disconnect the IG1 relay and start No Repair or replace the wiring harness for a
stop unit connectors. possible open circuit, then go to Step 6.
Is there continuity?
Inhibits AAS.
SYSTEM WIRING
—
DIAGRAM
Under the following conditions, the TCM cannot receive the signal
from PCM (HS CAN):
DETECTION The check engine light illuminates if the TCM detects the above
CONDITION malfunction condition during the first drive cycle.
CAN communication line between PCM and TCM malfunction (HS CAN)
POSSIBLE CAUSE
TCM malfunction
SYSTEM WIRING
—
DIAGRAM
Under the following conditions, the TCM cannot receive the signal
from DSC HU/CM:
DETECTION The check engine light illuminates if the TCM detects the above
CONDITION malfunction condition during the first drive cycle.
SYSTEM WIRING
—
DIAGRAM
Under the following conditions, the TCM cannot receive the signal
from front body control module (FBCM):
CAN communication line between TCM and front body control module
POSSIBLE CAUSE (FBCM) malfunction
TCM malfunction
SYSTEM WIRING
—
DIAGRAM
Under the following conditions, the TCM cannot receive the signal
from instrument cluster:
DETECTION The check engine light illuminates if the TCM detects the above
CONDITION malfunction condition during the first drive cycle.
TCM malfunction
SYSTEM WIRING
—
DIAGRAM
Diagnostic Procedure
DTC U0074:00 CAN system communication error (local CAN between TCM and PCM)
CAN communication line between TCM and PCM (local CAN between
TCM and PCM) malfunction
POSSIBLE CAUSE
PCM DTC is stored.
TCM malfunction
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
Switch the
ignition to ON
(engine off or
on).
DTC U0115:00 Communication error to PCM (local CAN between TCM and PCM)
Under the following conditions, the TCM cannot receive the signal
from PCM (local CAN between TCM and PCM):
DETECTION The check engine light illuminates if the TCM detects the above
CONDITION malfunction condition during the first drive cycle.
TCM malfunction
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
(See PCM
REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
Switch the
ignition to ON
(engine off or
on).
DTC U0442:00 Invalid data received from PCM (local CAN between TCM and PCM)
Under the following conditions, the TCM detects the invalid PCM
signal for 0.5 s:
SYSTEM WIRING
—
DIAGRAM
Diagnostic procedure
Selector
lever
position:
D
position
2. After the vehicle is identified, select the following items from the initialization screen of the M-MDS.
a. Select “DataLogger”.
b. Select “Modules”.
c. Select “TCM”.
NOTE:
The PID data screen function is used for monitoring the calculated value of input/output signals in the module. Therefore, if the
monitored value of the output parts is not within the specification, it is necessary to inspect the monitored value of input parts
corresponding to the applicable output part control. In addition, because the system does not display an output part malfunction as
an abnormality in the monitored value, it is necessary to inspect the output parts individually.
When detecting DTCs, PIDs related to a malfunctioning system may not display even if the module is normal. Therefore, if a PID is
not displayed, it is necessary to verify the DTC, perform malfunction diagnosis of the DTC that was detected, and do repairs.
Specification
Item Unit/Condition Test condition Output part name
(Reference)
ECU internal
ECU_A °C {°F} Displays the ECU internal temperature A.
temperature sensor A
ECU internal
ECU_B °C {°F} Displays the ECU internal temperature B.
temperature sensor B
ECU internal
ECU_C °C {°F} Displays the ECU internal temperature C.
temperature sensor C
Shift
Shift
Selector lever in 3GR at D Approx.
solenoid
position 1.4522
No.2
GEAR_RA Ratio
Selector lever in 4GR at D Approx. Shift
position 1.0000 solenoid
No.3
Shift
Selector lever in 2GR at D solenoid
2
position No.1
Shift
Selector lever in 3GR at D
3 solenoid
position
No.2
GEAR_SEL 1/2/3/4/5/6
Selector lever in 4GR at D Shift
4 solenoid
position
No.3
Approx. 500
Idle at P position after kPa {5.10
LINEDES kPa {kgf/cm 2, psi} —
warm-up kgf/cm 2,
72.5 psi}
OFF:
Except below
SLIP:
"SLIP" is displayed
during TCC control with
the difference between
the engine speed and
turbine shaft speed less
than the control value.
ON:
More than 50
kPa {0.51
kgf/cm 2, 7.3
psi} (0 kPa
After performing on-board {0 kgf/cm 2,
OP_SW1_OFF kPa {kgf/cm 2, psi} Oil pressure switch No.1
diagnostic test mode 0 psi} before
performing
on-board
diagnostic
test mode)
Less than
320 kPa
{3.26
kgf/cm 2,
46.4 psi} (0
After performing on-board kPa {0
OP_SW1_ON kPa {kgf/cm 2, psi} Oil pressure switch No.1
diagnostic test mode kgf/cm 2, 0
psi} before
performing
on-board
diagnostic
test mode)
More than 50
kPa {0.51
kgf/cm 2, psi}
(0 kPa {0
After performing on-board kgf/cm 2, 0 Oil pressure switch No.2
OP_SW2_OFF kPa {kgf/cm 2, psi}
diagnostic test mode psi} before
performing
on-board
diagnostic
test mode)
Less than
260 kPa
{2.65
kgf/cm 2,
37.7 psi} (0
After performing on-board kPa {0
OP_SW2_ON kPa {kgf/cm 2, psi} Oil pressure switch No.2
diagnostic test mode kgf/cm 2, 0
psi} before
performing
on-board
diagnostic
test mode)
More than 50
kPa {0.51
kgf/cm 2, 7.3
psi} (0 kPa
After performing on-board {0 kgf/cm 2,
OP_SW3_OFF kPa {kgf/cm 2, psi} Oil pressure switch No.3
diagnostic test mode 0 psi} before
performing
on-board
diagnostic
test mode)
Less than
215 kPa
{2.19
kgf/cm 2,
31.2 psi} (0
After performing on-board kPa {0
OP_SW3_ON kPa {kgf/cm 2, psi} Oil pressure switch No.3
diagnostic test mode kgf/cm 2, 0
psi} before
performing
on-board
diagnostic
test mode)
More than 50
kPa {0.51
kgf/cm 2, 7.3
psi} (0 kPa
After performing on-board {0 kgf/cm 2,
OP_SW4_OFF kPa {kgf/cm 2, psi} Oil pressure switch No.4
diagnostic test mode 0 psi} before
performing
on-board
diagnostic
test mode)
Less than
260 kPa
{2.65
kgf/cm 2,
37.7 psi} (0
After performing on-board kPa {0
OP_SW4_ON kPa {kgf/cm 2, psi} Oil pressure switch No.4
diagnostic test mode kgf/cm 2, 0
psi} before
performing
on-board
diagnostic
test mode)
SHIFT_CTRL DEFAULT/MANUAL/C_CONTROL/HIGH_TEMP/D_MANUAL/FAIL_SAFE —
Automatic transaxle
protection mode (ATF high HIGH_TEMP
temperature mode)
Vehicle stopped at P
Approx. 0 A
position
Vehicle stopped at R
Approx. 0 A
position
Vehicle stopped at N
Approx. 0 A
position
Vehicle stopped at P
0A
position
Vehicle stopped at R
0A
position
Vehicle stopped at N
0A
position
Vehicle stopped at P
Approx. 0 A
position
Vehicle stopped at R
Approx. 0 A
position
Vehicle stopped at N
Approx. 0 A
position
Vehicle stopped at P
0A
position
Vehicle stopped at R
0A
position
Vehicle stopped at N
0A
position
Vehicle stopped at P
Approx. 1 A
position
Vehicle stopped at R
Approx. 0 A
position
Vehicle stopped at N
Approx. 1 A
position
Vehicle stopped at P
1A
position
Vehicle stopped at R
0A
position
Vehicle stopped at N
1A
position
Vehicle stopped at P
Approx. 0 A
position
Vehicle stopped at R
Approx. 0 A
position
Vehicle stopped at N
Approx. 0 A
position
Vehicle stopped at P
0A
position
Vehicle stopped at R
0A
position
Vehicle stopped at N
0A
position
Vehicle stopped at P
Approx. 0 A
position
Vehicle stopped at R
Approx. 0 A
position
Vehicle stopped at N
Approx. 0 A
position
Driving in
D position
1GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
2GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
3GR
Approx. 430
Accelerator mA
SSLU A pedal TCC control solenoid
opening
angle is
approx. 10
%
Driving in
D position
4GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
5GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
6GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Vehicle stopped at P
0A
position
Vehicle stopped at R
0A
position
Vehicle stopped at N
0A
position
Driving in
D position
1GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
2GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
3GR
Approx. 430
Accelerator mA
SSLU_C A pedal TCC control solenoid
opening
angle is
approx. 10
%
Driving in
D position
4GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
5GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
6GR
Approx. 430
Accelerator mA
pedal
opening
angle is
approx. 10
%
0 kPa {0
Vehicle stopped at P
position kgf/cm 2, 0
psi}
0 kPa {0
Vehicle stopped at R
position kgf/cm 2, 0
psi}
0 kPa {0
Vehicle stopped at N
position kgf/cm 2, 0
psi}
Driving in
D position Approx. 360
1GR kPa {3.67
Accelerator kgf/cm 2,
pedal 52.2 psi}
opening
angle is
approx. 10
%
Driving in
D position Approx. 360
2GR kPa {3.67
Accelerator kgf/cm 2,
pedal 52.2 psi}
opening
angle is
approx. 10
%
Driving in
D position Approx. 360
3GR kPa {3.67
SSLU_PRES kPa {kgf/cm 2, psi} TCC control solenoid
Accelerator kgf/cm 2,
pedal 52.2 psi}
opening
angle is
approx. 10
%
Driving in
D position Approx. 360
4GR kPa {3.67
Accelerator kgf/cm 2,
pedal 52.2 psi}
opening
angle is
approx. 10
%
Driving in
D position
Approx. 360
5GR kPa {3.67
kgf/cm 2,
Accelerator
pedal 52.2 psi}
opening
angle is
approx. 10
%
Driving in
D position Approx. 360
6GR kPa {3.67
Accelerator kgf/cm 2,
pedal 52.2 psi}
opening
angle is
approx. 10
%
Driving in
D position
1GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
2GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
3GR
Approx. 400
Accelerator —800 mA
SSP A pedal Pressure control solenoid
opening
angle is
approx. 10
%
Driving in
D position
4GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
5GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
6GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
1GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
2GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
3GR
Approx. 400
Accelerator —800 mA
SSP_C A pedal Pressure control solenoid
opening
angle is
approx. 10
%
Driving in
D position
4GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
5GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Driving in
D position
6GR
Approx. 400
Accelerator —800 mA
pedal
opening
angle is
approx. 10
%
Approx. 45
Vehicle stopped at P kPa {0.46
position kgf/cm 2, 6.5
psi}
Approx. 80
Vehicle stopped at R kPa {0.82
position kgf/cm 2, 12
psi}
Approx. 45
Vehicle stopped at N kPa {0.46
position kgf/cm 2, 6.5
psi}
Driving in 130—460
Driving in 130—460
D position kPa {1.33—
2GR 4.69
Accelerator kgf/cm 2,
pedal 18.9—66.7
opening psi}
angle is
approx. 10
%
Driving in 130—460
D position kPa {1.33— Pressure control solenoid
SSP_PRES kPa {kgf/cm 2, psi}
3GR 4.69
Accelerator kgf/cm 2,
pedal 18.9—66.7
opening psi}
angle is
approx. 10
%
Driving in 130—460
D position kPa {1.33—
4GR 4.69
Accelerator kgf/cm 2,
pedal 18.9—66.7
opening psi}
angle is
approx. 10
%
Driving in 130—460
D position kPa {1.33—
5GR 4.69
Accelerator kgf/cm 2,
pedal 18.9—66.7
opening psi}
angle is
approx. 10
%
Driving in 130—460
D position kPa {1.33—
6GR 4.69
Accelerator kgf/cm 2,
pedal 18.9—66.7
opening psi}
angle is
approx. 10
%
Vehicle stopped at D
0 RPM
position
Turbine/input shaft
TSS RPM
speed sensor
Engine speed 1,000 rpm at 900—1,100
P position RPM
Battery
VPWR V Displays the TCM power supply voltage.
TCM
2. After the vehicle is identified, select the following items from the initialization screen of the
M-MDS.
a. Select “DataLogger”.
b. Select “Modules”.
c. Select “TCM”.
4. Perform the active command modes function, inspect the operations for each parts.
If the operation of output parts cannot be verified after the active command
mode inspection is performed, this could indicate the possibility of an open or
short circuit, sticking, or operation malfunction in the output parts.
If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the
troubleshooting procedure.
Troubleshooting Procedure
*1
If the malfunction does not recur, verify the malfunction cause by performing the following actions:
Verify that no DTCs are stored. (See ON-BOARD DIAGNOSTIC SYSTEM DTC INSPECTION [FW6A-EL,
FW6AX-EL] .)
Based on the repair order form, attempt to drive the vehicle or perform tests to replicate the
malfunction, record the data at that time, and detect the malfunction cause.
If the malfunction does not recur after the above servicing, explain to the customer that the vehicle is normal.
Use the chart below to verify the symptoms of the trouble in order to diagnose the
appropriate area.
NOTE:
If a tire of a different diameter from the standard tire is installed, the TCM determines that
the driving mode is the AAS mode, and may change to a different shift timing from the
normal timing.
Vehicle does not move Vehicle does not move when (See VEHICLE DOES NOT MOVE IN
in D, M or R position accelerator pedal is depressed. D, M OR R POSITION [FW6A-EL,
FW6AX-EL] .)
The engine revs up but the
vehicle does not move even
though the accelerator pedal is
depressed.
No creep at all Vehicle does not move in D, M or (See NO CREEP AT ALL [FW6A-EL,
R position when idling on flat FW6AX-EL] .)
paved road.
Low maximum speed Vehicle acceleration is poor at (See LOW MAXIMUM SPEED AND
and poor acceleration start. POOR ACCELERATION [FW6A-EL,
FW6AX-EL] .)
Delayed acceleration when
Does not shift to 5GR Vehicle does not upshift from (See DOES NOT SHIFT TO 5GR OR
or 6GR 4GR to 5GR or 5GR to 6GR even 6GR [FW6A-EL, FW6AX-EL] .)
though vehicle speed is
increased.
Shift point is high or Shift point considerably different (See SHIFT POINT IS HIGH OR
low from automatic shift diagram. LOW [FW6A-EL, FW6AX-EL] .)
Judder upon torque Vehicle jolts when TCC is (See JUDDER UPON TORQUE
converter clutch (TCC) engaged. CONVERTER CLUTCH (TCC)
operation OPERATION [FW6A-EL, FW6AX-
EL] .)
Excessive shift shock Strong shock is felt when shifting (See EXCESSIVE SHIFT SHOCK
from N to D or N to R from N to D or N to R position at FROM N TO D OR N TO R POSITION
position idle. [FW6A-EL, FW6AX-EL] .)
Excessive shift shock Excessive shift shock is felt when (See EXCESSIVE SHIFT SHOCK IS
is felt when upshifting depressing accelerator pedal to FELT WHEN UPSHIFTING AND
and downshifting accelerate at upshifting. DOWNSHIFTING [FW6A-EL,
FW6AX-EL] .)
During cruising, excessive shift
shock is felt when depressing
accelerator pedal at downshifting.
Excessive shift shock Strong shock is felt when TCC is (See EXCESSIVE SHIFT SHOCK ON
on torque converter engaged. TORQUE CONVERTER CLUTCH (TCC)
clutch (TCC) [FW6A-EL, FW6AX-EL] .)
Noise occurs at idle Transaxle is noisy in all positions (See NOISE OCCURS AT IDLE
when vehicle is when vehicle idling. WHEN VEHICLE IS STOPPED IN ALL
stopped in all positions POSITIONS [FW6A-EL, FW6AX-
EL] .)
Noise occurs at idle Transaxle is noisy in driving (See NOISE OCCURS AT IDLE
when vehicle is positions when vehicle is idling. WHEN VEHICLE IS STOPPED IN D,
stopped in D, M or R M OR R POSITION [FW6A-EL,
position FW6AX-EL] .)
Transaxle overheats Burnt smell emitted from the (See TRANSAXLE OVERHEATS
transaxle. [FW6A-EL, FW6AX-EL] .)
Engine stalls when Engine stalls when shifting from (See ENGINE STALLS WHEN
shifted to D, M or R N or P position to D, M or R SHIFTED TO D, M OR R POSITION
position position at idle. [FW6A-EL, FW6AX-EL] .)
Starter does not work Starter does not work even when (See STARTER DOES NOT WORK
in P or N position. [FW6A-EL, FW6AX-EL] .)
Gear position indicator Gear position indicator in (See GEAR POSITION INDICATOR
does not illuminate in instrument cluster does not DOES NOT ILLUMINATE IN M
M position illuminate in M position with the POSITION [FW6A-EL, FW6AX-EL] .)
ignition is ON (engine off or on).
Gear position indicator Gear position indicator in (See GEAR POSITION INDICATOR
illuminates in P, R, N instrument cluster illuminates in ILLUMINATES IN P, R, N AND D
and D positions P, R, N and D positions with the POSITIONS [FW6A-EL, FW6AX-
ignition is ON (engine off or on). EL] .)
ATF seeping from ATF is seeping from the (See ATF SEEPING FROM
automatic transaxle automatic transaxle case. AUTOMATIC TRANSAXLE [FW6A-
EL, FW6AX-EL] .)
Foreign matter mixed with ATF is
in the automatic transaxle case.
TROUBLESHOOTING
Vehicle does not move in D, M or R position
ITEM
The engine revs up but the vehicle does not move even though the
DESCRIPTION accelerator pedal is depressed.
Tires are locked and do not move even though the accelerator pedal is
depressed.
Diagnostic procedure
(See AUTOMATIC
TRANSAXLE
REMOVAL/INSTALLATION
[FW6AX-EL] .)
TROUBLESHOOTING
Vehicle moves in P position, or parking gear does not disengage when P is disengaged
ITEM
Diagnostic procedure
(See AUTOMATIC
TRANSAXLE
REMOVAL/INSTALLATION
[FW6A-EL] .)
(See AUTOMATIC
TRANSAXLE
REMOVAL/INSTALLATION
[FW6AX-EL] .)
TROUBLESHOOTING
Excessive creep
ITEM
Diagnostic procedure
TROUBLESHOOTING
No creep at all
ITEM
Diagnostic procedure
TROUBLESHOOTING
Low maximum speed and poor acceleration
ITEM
Signal malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Monitor item
Unit/Condition Condition/Specification (Reference)
(Definition)
Diagnostic procedure
(See ON-BOARD DIAGNOSTIC TEST No Explain to the customer that the vehicle is
[SKYACTIV-G 2.0].) not malfunctioning and they should keep an
eye on it.
APP (APP sensor)
TROUBLESHOOTING
No shifting
ITEM
Signal malfunction
NOTE:
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Monitor item
Unit/Condition Condition/Specification (Reference)
(Definition)
Diagnostic procedure
(See ON-BOARD
DIAGNOSTIC TEST
[SKYACTIV-G 2.0].)
APP (APP
sensor)
BARO
(BARO
sensor)
BOO
(Brake
switch)
IAT (IAT
sensor
No.1)
MAF (MAF
sensor)
RPM (CKP
sensor)
TROUBLESHOOTING
Does not shift to 5GR or 6GR
ITEM
Vehicle does not upshift from 4GR to 5GR or 5GR to 6GR even though
vehicle speed is increased.
DESCRIPTION At a vehicle speed range where the transaxle should shift up to 5GR
and 6GR gears in D position based on the shift pattern, the transaxle
does not shift to 5GR and 6GR gears by gradually releasing the
accelerator pedal.
Signal malfunction
NOTE:
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Monitor item
Unit/Condition Condition/Specification (Reference)
(Definition)
APP %
Accelerator pedal depressed: approx. 100 %
Diagnostic procedure
(See ON-BOARD
DIAGNOSTIC TEST
[SKYACTIV-G 2.0].)
APP (APP
sensor)
BARO
(BARO
sensor)
IAT (IAT
sensor
No.1)
MAF (MAF
sensor)
RPM (CKP
sensor)
TROUBLESHOOTING
Abnormal shifting
ITEM
Signal malfunction
NOTE:
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Monitor item
Unit/Condition Condition/Specification (Reference)
(Definition)
Diagnostic procedure
(See ON-BOARD
DIAGNOSTIC TEST
[SKYACTIV-G 2.0].)
APP (APP
sensor)
BARO
(BARO
sensor)
BOO
(Brake
switch)
ECT (ECT
sensor
No.1)
IAT (IAT
sensor
No.1)
MAF (MAF
sensor)
RPM (CKP
sensor)
TROUBLESHOOTING
Frequent shifting
ITEM
Signal malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Diagnostic procedure
(See ON-BOARD
DIAGNOSTIC TEST
[SKYACTIV-G 2.0].)
APP (APP
sensor)
TROUBLESHOOTING
Shift point is high or low
ITEM
Signal malfunction
NOTE:
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Monitor item
Unit/Condition Condition/Specification (Reference)
(Definition)
100 %
Diagnostic procedure
(See ON-BOARD
DIAGNOSTIC TEST
[SKYACTIV-G 2.0].)
APP (APP
sensor)
BARO
(BARO
sensor)
BOO
(Brake
switch)
ECT (ECT
sensor
No.1)
IAT (IAT
sensor
No.1)
TROUBLESHOOTING
No kickdown
ITEM
Signal malfunction
POSSIBLE CAUSE
APP sensor malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Diagnostic procedure
APP (APP
sensor)
TROUBLESHOOTING
Engine flares up or slips when upshifting or downshifting
ITEM
Signal malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Monitor item
Unit/Condition Condition/Specification (Reference)
(Definition)
Diagnostic procedure
Signal malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Diagnostic procedure
TROUBLESHOOTING
Excessive shift shock from N to D or N to R position
ITEM
Signal malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Diagnostic procedure
(See ENGINE
REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
No Symptom troubleshooting is
completed.
EXCESSIVE SHIFT SHOCK IS FELT WHEN UPSHIFTING AND DOWNSHIFTING [FW6A-EL, FW6AX-
EL]
TROUBLESHOOTING
Excessive shift shock is felt when upshifting and downshifting
ITEM
Signal malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Diagnostic procedure
No Symptom troubleshooting is
completed.
Signal malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
Related PIDs
Diagnostic procedure
sensor)
(See AUTOMATIC TRANSAXLE
RPM (CKP REMOVAL/INSTALLATION [FW6AX-EL] .)
sensor)
NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN ALL POSITIONS [FW6A-EL, FW6AX-EL]
TROUBLESHOOTING ITEM Noise occurs at idle when vehicle is stopped in all positions
Diagnostic procedure
Diagnostic procedure
Signal malfunction
ATF malfunction
CAUTION:
Verify the malfunction symptom according to not only the PID value but also the symptom
troubleshooting.
OSS RPM
Vehicle speed 30 km/h {19
Driving in D
position 1GR
Approx. 430 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 2GR
Approx. 430 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 3GR
Approx. 430 mA
Accelerator
SSLU A
pedal opening
angle is approx.
10 %
Driving in D
position 4GR
Approx. 430 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 5GR
Approx. 430 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 6GR
Approx. 430 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 1GR Approx. 360 kPa {3.67
Accelerator kgf/cm 2, 52.2 psi}
pedal opening
angle is approx.
10 %
Driving in D
position 2GR Approx. 360 kPa {3.67
Accelerator kgf/cm 2, 52.2 psi}
pedal opening
angle is approx.
10 %
Driving in D
position 3GR Approx. 360 kPa {3.67
Accelerator kgf/cm 2, 52.2 psi}
SSLU_PRES kPa {kgf/cm 2, psi}
pedal opening
angle is approx.
10 %
Driving in D
position 4GR Approx. 360 kPa {3.67
Accelerator kgf/cm 2, 52.2 psi}
pedal opening
angle is approx.
10 %
Driving in D
position 5GR Approx. 360 kPa {3.67
Accelerator kgf/cm 2, 52.2 psi}
pedal opening
angle is approx.
10 %
Driving in D
position 6GR Approx. 360 kPa {3.67
2
Driving in D
position 1GR
Approx. 400—800 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 2GR
Approx. 400—800 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 3GR
Approx. 400—800 mA
Accelerator
SSP A
pedal opening
angle is approx.
10 %
Driving in D
position 4GR
Approx. 400—800 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 5GR
Approx. 400—800 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 6GR
Approx. 400—800 mA
Accelerator
pedal opening
angle is approx.
10 %
Driving in D
position 1GR 130—460 kPa {1.33—
4.69 kgf/cm 2, 18.9—66.7
Accelerator psi}
pedal opening
angle is approx.
10 %
Driving in D
position 2GR 130—460 kPa {1.33—
4.69 kgf/cm 2, 18.9—66.7
Accelerator psi}
pedal opening
angle is approx.
10 %
Driving in D
position 3GR 130—460 kPa {1.33—
SSP_PRES kPa {kgf/cm 2, psi}
4.69 kgf/cm 2, 18.9—66.7
Accelerator psi}
pedal opening
angle is approx.
10 %
Driving in D
position 4GR 130—460 kPa {1.33—
4.69 kgf/cm 2, 18.9—66.7
Accelerator psi}
pedal opening
angle is approx.
10 %
Driving in D
position 5GR 130—460 kPa {1.33—
4.69 kgf/cm 2, 18.9—66.7
Accelerator psi}
pedal opening
angle is approx.
10 %
Driving in D
position 6GR 130—460 kPa {1.33—
4.69 kgf/cm 2, 18.9—66.7
Accelerator psi}
pedal opening
angle is approx.
10 %
TSS RPM
Engine speed 1,000 rpm at P
900—1,100 RPM
position
Diagnostic procedure
ECU_B
ECU_C
GEAR_SEL
LINEDES
OP_SW1
OP_SW2
OP_SW3
OP_SW4
OSS
SS1
SS2
SS3
SS4
SSLU
SSLU_PRES
SSP
SSP_PRES
TR
TSS
VSS
TROUBLESHOOTING
Engine stalls when shifted to D, M or R position
ITEM
Diagnostic procedure
TROUBLESHOOTING
Starter does not work
ITEM
Diagnostic procedure
Go to the
next step.
TROUBLESHOOTING
Gear position indicator does not illuminate in M position
ITEM
NOTE:
POSSIBLE CAUSE When the ATF temperature is 132 °C {270 °F} or
more, gear fixing is inhibited, the gear position
indicator is turned off, and he control is changed to
the automatic shift control.
Diagnostic procedure
TROUBLESHOOTING
Gear position indicator illuminates in P, R, N and D positions
ITEM
Diagnostic procedure
TROUBLESHOOTING M position indicator light does not illuminate in M position/M position indicator light
ITEM illuminates in D position
Diagnostic procedure
TROUBLESHOOTING
ATF seeping from automatic transaxle
ITEM
NOTE:
End cover
Oil cooler
Dipstick
Air breather
Diagnostic procedure
1 IS ATF LEAKAGE FROM THE Yes Verify the installation and damage condition of the part
FOLLOWING LOCATIONS at the location where the ATF is seeping and repair or
replace the malfunctioning part.
Verify if ATF is leaking
from the locations
described above. No Symptom troubleshooting is completed.
1 Reserve tank
3 Clutch pedal
6 Clutch unit
8 Clutch cover
9 Clutch disc
10Pilot bearing
11Flywheel
NOTE:
A common reserve tank is used for the clutch system and brake system.
1. Verify that the clutch fluid is between the MIN mark and the MAX mark.
Verify that there is no clutch fluid leakage then add clutch fluid to the level
between the MIN mark and the MAX mark. (See CLUTCH FLUID LEAKAGE
INSPECTION [C66M-R].)
Clutch fluid
CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which
can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water
immediately and wipe the area off completely.
3. Inspect for the clutch fluid leakage at the points indicated in the figure.
NOTE:
If there is clutch fluid leakage from the piston in the clutch release cylinder,
there is clutch fluid in the boot of clutch release cylinder.
CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which
can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water
immediately and wipe the area off completely.
Do not mix different types of clutch fluid, otherwise the clutch may not operate normally.
Do not reuse old clutch fluid, otherwise the clutch may not operate normally.
NOTE:
A common reserve tank is used for the clutch system and brake system.
1. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
4. Add new clutch fluid to the MAX mark of the reserve tank.
Clutch fluid
CAUTION:
Keep the clutch fluid level in the reserve tank at 3/4 full or more during air
bleeding.
b. Place the other end of the vinyl tube in a clear container, and fill clutch fluid in the
container during air bleeding.
d. The other person depresses the clutch pedal to full stroke taking approx. 3 s or
more, and then holding the pedal depressed.
f. Return the clutch pedal slowly taking 3 s or more while suppressing the spring
force.
h. Continue to perform air bleeding (Steps (3) - (7)) until no air comes from the
vinyl tube.
i. Fill the reserve tank to MAX mark with the clutch fluid.
Clutch fluid
7. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
NOTE:
For the clutch pedal inspection, note the following and measure each inspection location.
Measure the center of the upper surface of the pedal pad for each
inspection.
If the distance from the pedal pad to the floor covering is measured,
measure the shortest distance from the center of the upper surface of the
pedal pad to the floor covering.
1. Verify that the clutch fluid is between the MIN mark and the MAX mark.
2. Verify that there is no clutch fluid leakage. (See CLUTCH FLUID LEAKAGE INSPECTION [C66M-
R].)
2. Measure the pedal height with the clutch pedal released as shown in the figure.
If it is not the specification, replace the clutch pedal. (See CLUTCH PEDAL
REMOVAL/INSTALLATION [C66M-R].)
2. Depress the clutch pedal by hand until clutch resistance is felt, and measure the pedal free
play as shown in the figure.
If it exceeds the specification, replace the clutch pedal. (See CLUTCH PEDAL
REMOVAL/INSTALLATION [C66M-R].)
2. Depress the clutch pedal from the released condition to the full depression position, and
measure the pedal full stroke as shown in the figure.
If it is not the specification, replace the clutch pedal. (See CLUTCH PEDAL
REMOVAL/INSTALLATION [C66M-R].)
WARNING:
When performing the following procedure, make sure that the area around the vehicle is
free of people or objects as the vehicle might move suddenly.
2. Verify that the pedal height is normal. (See Pedal Height Inspection.)
3. Verify that the pedal free play is normal. (See Pedal Free Play Inspection.)
4. Verify that the pedal full stroke is normal. (See Pedal Full Stroke Inspection.)
5. Apply the parking brake and fix the front and rear wheels with wheel chocks.
7. With the clutch pedal depressed, move the shift lever to the position just before engaging the
reverse gear. (Do not shift completely to reverse position)
8. Gradually release the clutch pedal and then hold it at the point where the sound of gear-
grinding begins (clutch disengagement point).
9. Measure distance A as shown in the figure when the clutch pedal is at the clutch
disengagement point.
If it is less than the specification, bleed the air from the clutch system. (See
CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-R].)
CAUTION:
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the
steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected,
the internal parts of the clock spring could be damaged.
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If
clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.
Removal
1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
2. Remove the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
3. Remove the battery component. (ex: battery, battery tray and PCM component) (See BATTERY REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
4. Remove the clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [C66M-R].)
5. Remove the starter interlock switch. (See STARTER INTERLOCK SWITCH REMOVAL/INSTALLATION [C66M-R].)
6. Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
7. Disconnect the steering shaft from steering gear. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage. (See
CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R].)
9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage. (See CLUTCH PIPE
AND HOSE REMOVAL/INSTALLATION [C66M-R].)
1Nut
3Clutch pedal
4Pedal pad
Installation
1Pedal pad
2Clutch pedal
4Nut
2. Connect the clutch reserve hose to clutch master cylinder. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-
R].)
3. Connect the clutch pipe and hose No.1 to clutch master cylinder. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION
[C66M-R].)
4. Connect the steering shaft. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
5. Install the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
6. Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-R].)
8. Install a new starter interlock switch. (See STARTER INTERLOCK SWITCH REMOVAL/INSTALLATION [C66M-R].)
9. Install a new clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [C66M-R].)
10. Install the battery component. (ex: battery, battery tray and PCM component) (See BATTERY REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
11. Install the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
12. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
13. Fully depress the clutch pedal, and verify that the engine starts.
4. Remove the clutch pedal position switch from the clutch pedal.
5. Insert a new clutch pedal position switch into the clutch pedal hole until the switch stops.
b. Slide the starter interlock switch in the direction of the arrow shown in the figure.
a. Insert hook B of the starter interlock switch into the clutch pedal hole.
b. While pressing the starter interlock switch against the clutch pedal, slide the
starter interlock switch until hook A is locked in the direction of the arrow shown in
the figure.
5. Fully depress the clutch pedal in the direction of arrow, and verify that a click sound from the
starter interlock switch is heard.
7. Fully depress the clutch pedal, and verify that the engine starts.
CAUTION:
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating
after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft
and the steering gear and linkage are disconnected, the internal parts of the clock spring
could be damaged.
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which
can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water
immediately and wipe the area off completely.
Removal
2. Remove the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM
REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
3. Remove the battery component. (ex: battery, battery tray and PCM component) (See
BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
4. Remove the clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH
REMOVAL/INSTALLATION [C66M-R].)
6. Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
7. Disconnect the steering shaft from steering gear. (See STEERING WHEEL AND COLUMN
REMOVAL/INSTALLATION.)
8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid
clutch fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R].)
9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch
fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R].)
10. Remove the clutch master cylinder using the following procedure:
a. Remove the clutch pedal and the clutch master cylinder as a single unit.
b. Rotate the clutch master cylinder in the direction of the arrow shown in the figure
to disconnect the clutch master cylinder (body) and clutch pedal.
c. Disengage the tabs of the push rod and remove the master cylinder.
Installation
a. Engage the tabs of the push rod with the clutch pedal as shown in the figure.
b. Rotate the clutch master cylinder in the direction shown until it stops.
c. Install the clutch pedal and the clutch master cylinder as a single unit.
2. Connect the clutch reserve hose to clutch master cylinder. (See CLUTCH PIPE AND HOSE
REMOVAL/INSTALLATION [C66M-R].)
3. Connect the clutch pipe and hose No.1 to clutch master cylinder. (See CLUTCH PIPE AND HOSE
REMOVAL/INSTALLATION [C66M-R].)
4. Connect the steering shaft. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
5. Install the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
6. Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-
R].)
9. Install a new clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH
REMOVAL/INSTALLATION [C66M-R].)
10. Install the battery component. (ex: battery, battery tray and PCM component) (See BATTERY
REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
11. Install the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM
REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
12. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE
DISCONNECTION/CONNECTION [SKYACTIV-G 2.0]
.)
13. Fully depress the clutch pedal, and verify that the engine starts.
CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which
can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water
immediately and wipe the area off completely.
2. Remove the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM
REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
3. Remove the battery component. (ex: battery, battery tray and PCM component) (See
BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
4. Remove the clutch reserve hose while pressing the point indicated by the arrow in the figure.
5. Remove the clutch pipe and hose (No.1 and No.2) using the following procedure:
b. Pull out the clutch pipe and hose (No.1 and No.2) connector straight to detach it.
6. Verify that the seal ring is installed to the clutch pipe and hose connector.
CAUTION:
When removing the clutch pipe and hose, the seal ring for the clutch pipe and
hose could remain on the receiving area of the connector. If the clutch pipe and
hose is assembled under this condition, it could cause clutch fluid leakage from
the connector.
b. Insert the clutch pipe and hose (No.1 and No.2) connector straight.
NOTE:
NOTE:
9. Pull each engagement of the clutch reserve hose and clutch pipe and hose No.1 and 2, verify
that they are engaged, and then press all of them again.
11. Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING
[C66M-R].)
CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which
can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water
immediately and wipe the area off completely.
1. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
2. Disconnect the clutch pipe and hose No.2 from clutch release cylinder, and plug it to avoid
clutch fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R].)
5. Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-
R].)
1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
5. Add the specified amount of specified transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [C66M-R].)
1Boot
4Pivot pin
5Clutch cover
6Clutch disc
7Pilot bearing
8Plate
9Flywheel
2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.
NOTE:
The pilot bearing does not need to be removed unless you are replacing it.
2. Remove the lock bolts, and remove the plate and the flywheel.
3. Inspect for oil leakage from the crankshaft rear oil seal.
If there is any malfunction, replace the crankshaft rear oil seal. (See REAR OIL SEAL REPLACEMENT
[SKYACTIV-G 2.0].)
2. Install the flywheel and the plate to the crankshaft, and temporarily tighten a new lock bolts.
4. Tighten the lock bolts completely in the order shown in the figure in the following 3 steps.
Tightening torque
1. Install new pilot bearing to the specified position using the following tools.
Tool
Snap-on brand millimeter size bushing driver set (A160M) adapter A160M7 (20—22 mm)
Use the adapter with the 20 mm side of the A160M7 (20—22 mm) facing the pilot bearing side.
Substitution tool
Standard position
b. Tighten the bolts completely in the order shown in the figure and install the clutch disc and cover.
Tightening torque
CAUTION:
Do not clean the clutch release collar with cleaning fluids or a steam cleaner because it is
filled with grease.
Operation Inspection
1. Turn the collar while applying force in the axial direction, and inspect for sticking, excessive
resistance, and an abnormal noise.
If there is any malfunction, replace the clutch release collar. (See CLUTCH UNIT
REMOVAL/INSTALLATION [C66M-R].)
If it exceeds the maximum specification, replace the clutch cover. (See CLUTCH
UNIT REMOVAL/INSTALLATION [C66M-R].)
b. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
c. Inspect the diaphragm spring fingers for the degree of uniformity in their height.
ii. When checking the diaphragm spring fingers, mount a dial gauge on
the cylinder block.
iii. Rotate the flywheel and check for misaligned diaphragm spring fingers.
Operation Inspection
2. Inspect the torsion spring for weakness and the rivets for looseness.
3. Using a vernier caliper, measure the depth between the lining surface and the rivet head.
If it is less than the minimum specification, replace the clutch disc. (See
CLUTCH UNIT REMOVAL/INSTALLATION [C66M-R].)
If it exceeds the maximum specification, replace the clutch disc. (See CLUTCH
UNIT REMOVAL/INSTALLATION [C66M-R].)
1. Without removing the pilot bearing, turn the bearing while applying force in the axial
direction.
If there is any malfunction, replace the pilot bearing. (See CLUTCH UNIT
REMOVAL/INSTALLATION [C66M-R].)
a. Inspect the surface that contacts the clutch disc for scratches, nicks, and
discoloration.
c. Inspect the runout of the surface that contacts the clutch disc.
ii. Measure the runout of the surface that contacts the clutch disc using a
dial gauge.
1Manual transaxle
4Neutral switch
2. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
4. Verify that the manual transaxle oil is near the brim of the plug port.
When the manual transaxle oil level is lower than the lower limit, add manual
transaxle oil.
SAE 75W-80
Tightening torque
6. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
2. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
3. Remove the drain plug and gasket, and drain the manual transaxle oil.
Tightening torque
6. Add the specified manual transaxle oil through the oil level plug port.
SAE 75W-80
Tightening torque
8. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
2. Remove the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM
REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
2Neutral switch
3Gasket
2. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
3Gasket
Back to Top
© 2012 Mazda North American Operations, U.S.A.
Removal
1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
2. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
3. Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
4. Remove the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)
6. Drain the manual transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [C66M-R].)
a. Remove the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G
2.0].)
b. Remove the battery component. (ex: battery, battery tray and PCM component) (See BATTERY REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
c. Disconnect the control cable from the MTX from the MTX. (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION
[C66M-R].)
e. Remove the bolt shown in the figure, and set the ground cable aside.
f. Remove the bracket from the MTX and the exhaust manifold.
g. Disconnect the neutral switch connector from the MTX. (See NEUTRAL SWITCH REMOVAL/INSTALLATION [C66M-R].)
h. Disconnect the back-up light switch connector from the MTX. (See BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION [C66M-R].)
i. Disconnect the lower radiator hose clip and the brackets from the MTX, and set the wiring harness aside.
8. Disconnect and/or remove the following parts related to the suspension and axle.
a. Remove the front tires. (See GENERAL PROCEDURES (FRONT AND REAR AXLES) .)
b. Disconnect the clip securing the brake hose from the shock absorber. (See BRAKE HOSE (FRONT) REMOVAL/INSTALLATION.)
c. Disconnect the ABS wheel-speed sensors from the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR
REMOVAL/INSTALLATION.)
d. Disconnect the tie-rod end ball joints from the steering knuckles. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
e. Disconnect the stabilizer control links from the stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION.)
f. Disconnect the front lower arms from the steering knuckles. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
g. Disconnect the drive shaft (LH) from the MTX. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
h. Disconnect the drive shaft (RH) from the MTX. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
9. Disconnect and/or remove the following parts from the underside of the vehicle.
a. Remove the clutch release cylinder with the clutch pipe still connected and set it out of the way. (See CLUTCH RELEASE CYLINDER
REMOVAL/INSTALLATION [C66M-R].)
c. Remove the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER
REMOVAL/INSTALLATION.)
d. Remove the bracket plate and No.1 engine mount bracket from the MTX.
CAUTION:
Refer to the SST instruction manual for the basic handing procedure.
a. Install one front foot No.2 to each of the left and right front shafts of the SST.
b. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
f. To enable to install the SST, disconnect the clip shown in the figure and set the wiring harness aside.
g. Install the SST using part number 99794 1025 or an M10 × 1.25, length 25 mm {0.98 in} bolt as shown in the figure.
Tightening torque
Tightening torque
h. As shown in the figure, set the rear shafts of the SST to the left and right shock absorber nuts.
i. As shown in the figure, set the front shafts of the SST to the left and right bolts.
j. When assembling the SST (49 L017 5A0), disconnect the fuel hose from the clip shown in the figure to prevent interference
between the fuel hose and SST.
k. Install the SST (49 L017 5A0) to the SST (49 C017 5A0) as shown in the figure.
l. Install the SST (49 L017 5A0) to the SST (49 UN30 3050) with the hook of the SST (49 L017 5A0) facing outward.
m. Adjust the height of the left and right side bars so that they are leveled, then tighten each part of the SST.
4MTX
CAUTION:
A slot has been adopted for the No.4 engine mount bracket installation hole. If the No.4 engine mount bracket is deviated from the
original position when installing the No.4 engine mount, engine noise or vibration could increase. When removing the No.4 engine mount,
place alignment marks on the No.4 engine mount bracket so that they can be assembled to the same positions as before removal.
1. Place alignment marks on the locations shown in the figure so that they can be assembled to the same positions as before removal.
NOTE:
Paint so that the outline of the nut is framed on the bracket side.
WARNING:
Remove the MTX carefully, holding it steady. If the MTX falls it could be damaged or cause injury.
1. Adjust the SST and lean the engine toward the MTX.
Installation
WARNING:
Install the MTX carefully, holding it steady. If the MTX falls it could be damaged or cause injury.
2. Install the MTX to the engine, and tighten the Transaxle mounting bolts.
Tightening torque
NOTE:
If the No.4 engine mount bracket nut is loosened, tighten the stud bolts for the MTX because they may be loosened.
4. Install the No.4 engine mount bracket to No.4 engine mount rubber, and temporarily tighten the installation bolt.
5. Pull up the MTX using the SSTs, pass the MTX stud bolts through the No.4 engine mount bracket, and temporarily tighten the No.4 engine
mount installation nuts.
6. Install the No.1 engine mount bracket and bracket plate to the MTX, and temporarily tighten the installation bolts.
7. Install the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER
REMOVAL/INSTALLATION.)
9. Align the alignment marks on the No.4 engine mount bracket and nuts, and temporarily tighten the nuts shown in the figure.
10. Tighten the No.4 engine mount bracket installation nuts and bolt in the order shown in the figure.
11. Tighten the No.1 engine mount bracket and bracket plate installation bolts in the order shown in the figure.
Tightening torque
14. Connect and/or Install the following parts to the underside of the vehicle.
b. Install the clutch release cylinder to the MTX. (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION [C66M-R].)
15. Connect and/or Install the following parts related to the suspension and axle.
a. Connect the drive shaft (RH) to the MTX. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
b. Connect the drive shaft (LH) to the MTX. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
c. Connect the front lower arms to the steering knuckles. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
d. Connect the stabilizer control links to the stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION.)
e. Connect the tie-rod end ball joints to the steering knuckles. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
f. Connect the ABS wheel-speed sensors to the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION.)
g. Connect the clip securing the brake hose to the shock absorber. (See BRAKE HOSE (FRONT) REMOVAL/INSTALLATION.)
h. Install the front tires. (See GENERAL PROCEDURES (FRONT AND REAR AXLES) .)
16. Connect and/or install the following parts in the engine compartment.
e. Install the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
f. Install the lower radiator hose clip and bracket to the MTX.
g. Connect the back-up light switch connector.(See BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION [C66M-R].)
h. Connect the neutral switch connector. (See NEUTRAL SWITCH REMOVAL/INSTALLATION [C66M-R].)
i. Install the bracket to the MTX and the exhaust manifold using the following procedure:
Tightening torque
Tightening torque
Tightening torque
l. Connect the control cable to the MTX. (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [C66M-R].)
m. Install the battery component. (ex: battery, battery tray and PCM component) (See BATTERY REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
n. Install the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G
2.0].)
18. Install the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)
19. Add the specified amount of specified transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [C66M-R].)
20. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
21. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
22. Install the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
23. If the MTX is overhauled, perform the “INSPECTION AFTER MANUAL TRANSAXLE OVERHAUL”. (See INSPECTION AFTER MANUAL TRANSAXLE
OVERHAUL [C66M-R].)
1. After warming up the engine, drive the vehicle and inspect the following items:
1. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
2. Drain the manual transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [C66M-R].)
3. Disconnect the drive shaft (LH) from the MTX. (See FRONT DRIVE SHAFT
REMOVAL/INSTALLATION.)
4. Disconnect the drive shaft (RH) from the MTX. (See FRONT DRIVE SHAFT
REMOVAL/INSTALLATION.)
7. Using the SSTs and a hammer, tap a new oil seal (LH) in evenly until the SSTs contacts the
transaxle case.
8. Using the SSTs and a hammer, tap a new oil seal (RH) in evenly until the SSTs contacts the
transaxle case.
11. Add the specified amount of specified transaxle oil. (See MANUAL TRANSAXLE OIL
REPLACEMENT [C66M-R].)
Removal
2. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G
2.0].)
4. Remove the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM
REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
5. Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G
2.0].)
a. Pull the lock pin in the direction of the arrow shown in the figure and release the
control cable end lock.
b. Press the tabs on the control cable and disconnect the control cable from the
bracket on the transaxle.
1Connector
2Neutral switch
3Gasket
8. Remove the detent ball pin in the order shown in the figure
1Plug
2Gasket
3Spring
9. Remove the back-up light switch in the order shown in the figure
1Connector
3Gasket
10. Remove the shift control module in the order shown in the figure
1Breather
3O-ring
Installation
NOTE:
If the shift control module is in the neutral position, the shift lever with the
weight can be moved up and down to a large extent.
2. Install the shift control module in the order shown in the figure
1O-ring
3Breather
3. Install the back-up light switch in the order shown in the figure
1Gasket
3Connector
4. Install the detent ball pin in the order shown in the figure
2Spring
3Gasket
4Plug
1Gasket
2Neutral switch
3Connector
8. Install the battery tray and battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G
2.0].)
9. Install the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM
REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
10. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE
DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
11. Install the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G
2.0].)
1Shift lever
2Control cable
f. Press the tabs on the control cable as shown in the figure and disconnect the shift
lever from the control cable.
g. Disconnect the control cable end from shift lever as shown in the figure.
a. Remove the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR
SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
b. Remove the battery component. (ex: battery, battery tray and PCM component)
(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
i. Pull the lock pin in the direction of the arrow shown in the figure and
release the control cable end (MTX side) lock.
d. Press the tabs on the control cable and disconnect the control cable from the
bracket.
1 Drive plate
2 Automatic transaxle
6 Oil cooler
7 ON/OFF solenoid
8 Coupler component
10Down switch
12Up switch
1. Apply the parking brake firmly, and set the wheel blocks for both the front and rear wheels.
2. Inspect the engine coolant level. (See ENGINE COOLANT LEVEL INSPECTION [SKYACTIV-G 2.0].)
3. Inspect the engine oil level. (See ENGINE OIL LEVEL INSPECTION [SKYACTIV-G 2.0].)
4. Inspect the ATF level. (See AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION [FW6A-EL,
FW6AX-EL] .)
1. Perform the mechanical system test preparation. (See Mechanical system test preparation .)
WARNING:
Do not remove the square head plug when the ATF temperature is high.
Otherwise, ATF could overflow and cause severe burns or serious injury.
Remove the square head plug when the transaxle and ATF temperatures are
low.
NOTE:
Use a suitable oil pressure gauge that corresponds to the line pressure because
the maximum scale value differs depending on the oil pressure gauge.
5. Install SSTs (49 D019 908, 49 D019 909, 49 D019 910, 49 D019 911, 49 D019 913) to
the line pressure detection port as shown in the figure.
8. Warm up the engine until the ATF temperature is 60—70 °C {140—158 °F}.
11. Measure the line pressures while idling in the M (1st gear) and R positions using the same
procedure.
13. Change the low-pressure gauge (49 D019 908) to the high-pressure gauge (49 D019 907).
CAUTION:
c. Slowly depress the accelerator pedal fully with the right foot all the way down.
d. Read the line pressure quickly while stalling, and remove the right foot from the
accelerator pedal.
e. Shift the selector lever to the N position and idle for 1 min or more.
16. Measure the line pressure while stalling for positions other than D in the same procedure.
If there is any malfunction, one of the following causes may have occurred:
Line pressure
18. Remove the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
WARNING:
If the SST is removed when the ATF temperature is high, ATF could overflow
and cause severe burns or serious injury. Remove the SST when the transaxle
and ATF temperatures are low.
NOTE:
Do not reuse the square head plug because a sealant coating has been applied.
Tightening torque
Tightening torque
22. Install the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
Stall test
1. Perform the mechanical system test preparation. (See Mechanical system test preparation .)
2. Apply the parking brake firmly, and set the wheel blocks for both the front and rear wheels.
CAUTION:
c. Slowly depress the accelerator pedal fully with the right foot all the way down.
d. Read the engine speed quickly when the speed is stabilized, and remove the right
foot from the accelerator pedal.
e. Shift the selector lever to the N position and idle for 1 min or more.
5. Measure the stall speed in the M (1st gear) and R positions using the same procedure.
If there is any malfunction, one of the following causes may have occurred:
Stall speed
R position 1,700—2,200
D position
1,900—2,600
M position
1. Perform the mechanical system test preparation. (See Mechanical system test preparation .)
2. Apply the parking brake firmly, and set the wheel blocks for both the front and rear wheels.
a. Shift the selector lever from the N position to the D position with the brake pedal
depressed.
b. Measure the time until the shift shock is felt firmly after shifting.
5. Measure the time lag from the N position to the R position using the same procedure.
If there is any malfunction, one of the following causes may have occurred:
Time lag
N to D selected
0.4—0.7
N to R selected
WARNING:
When performing a road test, always verify the safety of the surrounding area before performing the test.
NOTE:
When performing a road test requiring speeds which exceed the legal speed limit, use a dynamometer.
1. Inspect the engine coolant level. (See ENGINE COOLANT LEVEL INSPECTION [SKYACTIV-G 2.0].)
2. Inspect the engine oil level. (See ENGINE OIL LEVEL INSPECTION [SKYACTIV-G 2.0].)
3. Inspect the ATF level. (See AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION [FW6A-EL, FW6AX-EL] .)
D position test
3. Select D position.
If there is any malfunction, refer to symptom troubleshooting and verify the malfunction symptom.
a. Depress the accelerator pedal and start the vehicle, and verify that the gears shift from 1st to 2nd, 2nd to 3rd,
3rd to 4th, 4th to 5th, and 5th to 6th. In addition, verify that the vehicle speed corresponds to the shift point
when shifting.
b. Release the accelerator pedal while driving in 6th gear, and verify that the gears shift from 6th to 5th, 5th to
4th, 4th to 3rd, 3rd to 2nd, and 2nd to 1st. In addition, verify that the vehicle speed corresponds to the shift
point when shifting.
NOTE:
When the accelerator pedal is fully released quickly, shifting is not performed according to the
shift pattern because the gear being used may be maintained.
When decelerating by strongly depressing the brake pedal, shifting is not performed according to
the shift pattern because the shift-down point may be at high vehicle speed.
c. Kick down while driving in 6th, 5th, 4th, 3rd, and 2nd gears, and verify that the gears shift from 6th to 5th,
5th to 4th, 4th to 3rd, 3rd to 2nd, and 2nd to 1st. In addition, verify that the vehicle speed limit for kicking down
corresponds to the shift point.
d. Verify that the shift shock is minimal, shifting is smooth and timely, and there is no abnormal noise or slip.
Position/mode Accelerator pedal depression amount Shift Vehicle speed (km/h {mph}) Turbine rotation speed (rpm)
Position/mode Accelerator pedal depression amount Shift Vehicle speed (km/h {mph}) Turbine rotation speed (rpm)
M position test
If there is any malfunction, refer to symptom troubleshooting and verify the malfunction symptom.
a. Perform the shift operation while driving and verify that the gears can be shifted.
b. Release the accelerator pedal while driving in 6th gear, and verify that the gears shift from 6th to 5th, 5th to
4th, 4th to 3rd, 3rd to 2nd, and 2nd to 1st. In addition, verify that the vehicle speed corresponds to the shift
point when shifting.
c. Release the accelerator pedal while driving and verify that the engine braking operates in all gears.
d. Verify that the shift shock is minimal, shifting is smooth and timely, and there is no abnormal noise or slip.
Position/mode Accelerator pedal depression amount Shift Vehicle speed (km/h {mph}) Turbine rotation speed (rpm)
Position/mode Accelerator pedal depression amount Shift Vehicle speed (km/h {mph}) Turbine rotation speed (rpm)
a. While the vehicle is stopped or the vehicle speed is 10 km/h {6.2 mph} or less, operate the selector lever
toward + to shift to 2nd gear.
c. Release the accelerator pedal while driving and verify that the engine braking operates.
d. Perform the shift operation while driving and verify that the gears can be shifted.
P position test
1. Park the vehicle on a gentle slope and shift the selector lever to the P position.
2. Release the brake and verify that the vehicle does not move.
CAUTION:
If the ATF level is not within the specification or ATF is not adhering to the dipstick after
warming up the engine, do not drive the vehicle. Otherwise, the transaxle could be
damaged.
2. Connect the M-MDS to the DLC-2 and display the PID TFT.
4. Remove the dipstick and wipe ATF off using a nylon cloth while leaving the engine idling.
If ATF is not adhering between L and F on the dipstick, adjust the ATF level.
(See AUTOMATIC TRANSAXLE FLUID (ATF) ADJUSTMENT [FW6A-EL, FW6AX-EL] .)
NOTE:
ATF type
ATF FZ
Tightening torque
WARNING:
Do not perform the servicing while the ATF is hot. Otherwise, it could cause severe burns
or serious injury.
1. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
4. Remove the drain plug and washer, and drain the ATF.
Tightening torque
NOTE:
ATF type
ATF FZ
ATF is drained from drain plug: 3.5—4.9 L {3.7—5.1 US qt, 3.1—4.3 Imp qt}
7. Adjust the ATF level. (See AUTOMATIC TRANSAXLE FLUID (ATF) ADJUSTMENT [FW6A-EL,
FW6AX-EL] .)
Tightening torque
9. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
CAUTION:
Only adjust the ATF level when the ATF temperature is 45—55 °C {113—131 °F}. If the
ATF level is incorrect, it could damage the transaxle.
Do not add ATF over the specification. Otherwise, the transaxle performance could be
reduced and ATF could leak.
a. Connect the M-MDS to the DLC-2 and display the PID TFT.
c. Remove the dipstick and wipe the ATF off using a rag while leaving the engine
idling.
e. Verify that ATF is adhering to the central marker area on the dipstick.
NOTE:
ATF type
ATF FZ
Tightening torque
Continuity Inspection
NOTE:
4. Verify that the continuity between selector lever component terminals E and J.
NOTE:
1. If the M position switch is replaced, replace the selector lever component. (See AUTOMATIC
TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
Continuity Inspection
NOTE:
4. Verify that the continuity between selector lever component terminals C and J.
Up switch specification
NOTE:
1. If the up switch is replaced, replace the selector lever component. (See AUTOMATIC
TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
Continuity Inspection
NOTE:
4. Verify that the continuity between selector lever component terminals D and J.
NOTE:
1. If the down switch is replaced, replace the selector lever component. (See AUTOMATIC
TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
WARNING:
A hot transaxle and ATF can cause severe burns. Turn off the engine and wait until they are cool.
Always wear protective eye wear when using the air compressor. If the air compressor is used, any particles of dirt or
soiling could spatter and get into the eyes.
CAUTION:
Placing the control valve body connector side pointed downward could damage the control valve body connector part or
sensor. If the servicing can only be performed by pointing the control valve body connector side downward, spread shock-
absorbing material, which does not produce dust or foreign matter, and place the control valve body connector part and
sensor on the table so that they do not directly contact the table.
2. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
3. Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
4. Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents.
5. Remove the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
6. Remove the control valve body. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
7. Remove the oil seal (control valve body). (See OIL SEAL (CONTROL VALVE BODY) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
CAUTION:
Do not scratch the shift solenoid, shift solenoid connector, oil pressure switch, and oil pressure switch connector
with the precision flathead screwdriver.
When disconnecting connectors, grasp the connectors, not the wiring harnesses. Otherwise, the wiring
harnesses may be pulled out of the connector causing poor contact.
a. Disconnect connector A and connector C by pressing the connector tab with your fingers.
b. Insert a precision flathead screwdriver and move it in the direction of the arrow to disconnect connector B as
shown in the figure.
CAUTION:
Because there are solenoid valve securing pins in the areas circled with a dotted line shown in the figure.
Always verify that the solenoid valve securing pins are on the control valve body when installing the coupler
component.
10. Temporarily install the coupler component so that the oil strainer installation bolt hole does not deviate.
11. After verifying that the oil strainer installation bolt hole is not deviated, install the coupler component.
CAUTION:
After assembling the coupler component, verify that shift solenoids No.1, 2, 3, 4, the pressure control solenoid,
and the TCC control solenoid cannot be pulled out from the control valve body.
Tightening torque
13. Install the control valve body. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
14. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
15. Install the oil seal (control valve body). (See OIL SEAL (CONTROL VALVE BODY) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
16. Install the hose clamp. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
17. Connect the control valve body connector. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
CAUTION:
Make sure that your hand does not touch the terminal as the connector terminal could be damaged.
Verify that there is no fluid or foreign matter adhering to the connector before connecting the connector.
18. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
19. Install the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
20. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
21. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-EL] .)
WARNING:
A hot transaxle and ATF can cause severe burns. Turn off the engine and wait until they
are cool.
Always wear protective eye wear when using the air compressor. If the air compressor is
used, any particles of dirt or soiling could spatter and get into the eyes.
CAUTION:
If the oil pressure switch has been replaced, perform initial learning. (See INITIAL
LEARNING [FW6A-EL, FW6AX-EL] .)
Placing the control valve body connector side pointed downward could damage the control
valve body connector part or sensor. If the servicing can only be performed by pointing
the control valve body connector side downward, spread shock-absorbing material, which
does not produce dust or foreign matter, and place the control valve body connector part
and sensor on the table so that they do not directly contact the table.
3. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
4. Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents.
6. Remove the control valve body. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-
EL, FW6AX-EL] .)
7. Remove the oil seal (control valve body). (See OIL SEAL (CONTROL VALVE BODY)
REPLACEMENT [FW6A-EL, FW6AX-EL] .)
8. Insert a precision flathead screwdriver and move it in the direction of the arrow to disconnect
the oil pressure switch A connector as shown in the figure.
CAUTION:
Do not scratch the oil pressure switch A and oil pressure switch connector A
with the precision flathead screwdriver.
When disconnecting connectors, grasp the connectors, not the wiring harnesses.
Otherwise, the wiring harnesses may be pulled out of the connector causing
poor contact.
10. Detach tab shown in the figure and remove the oil pressure switch A from the control valve
body.
11. Install the oil pressure switch A to the control valve body.
Tightening torque
15. Install the control valve body. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-
EL, FW6AX-EL] .)
16. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
17. Install the oil seal (control valve body). (See OIL SEAL (CONTROL VALVE BODY) REPLACEMENT
[FW6A-EL, FW6AX-EL] .)
18. Install the hose clamp. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-EL,
FW6AX-EL] .)
19. Connect the control valve body connector. (See CONTROL VALVE BODY
REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
CAUTION:
Make sure that your hand does not touch the terminal as the connector
terminal could be damaged.
Verify that there is no fluid or foreign matter adhering to the connector before
connecting the connector.
20. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
21. Install the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
22. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE
DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
23. Perform the “Initial Learning” (oil pressure switch A Replacement). (See INITIAL LEARNING
[FW6A-EL, FW6AX-EL] .)
24. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-
EL] .)
2. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
3. Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents.
4. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-
EL] .)
CAUTION:
To avoid damaging the control valve body, if there is a large amount of foreign
material at the bottom of the oil pan when the oil pan is removed, replace the
oil strainer with a new one.
If there is not a large amount of foreign material at the bottom of the oil pan,
the oil strainer does not have to be replaced.
6. Remove the oil strainer. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-EL,
FW6AX-EL] .)
7. Remove the oil strainer O-ring. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-
EL, FW6AX-EL] .)
8. Insert a precision flathead screwdriver and move it in the direction of the arrow to disconnect
the oil pressure switch B connector as shown in the figure.
CAUTION:
Do not scratch the oil pressure switch B and oil pressure switch connector B
with the precision flathead screwdriver.
When disconnecting connectors, grasp the connectors, not the wiring harnesses.
Otherwise, the wiring harnesses may be pulled out of the connector causing
poor contact.
Tightening torque
12. Install the oil strainer O-ring. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-
EL, FW6AX-EL] .)
NOTE:
If there is a large amount of foreign material at the bottom of the oil pan,
replace the oil strainer with a new one.
13. Install the oil strainer. (See CONTROL VALVE BODY REMOVAL/INSTALLATION [FW6A-EL,
FW6AX-EL] .)
14. Apply a light coat of silicon sealant (TB1217E) to the contact surfaces of the oil pan and
transaxle case.
CAUTION:
Clean any remaining silicone sealant on the contact surface of the transaxle
case and oil pan, and degrease the sealant area. Otherwise, oil could leak.
15. Install the oil pan with new bolts before the applied sealant starts to harden.
Tightening torque
16. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
17. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
18. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE
DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
19. Perform the “Initial Learning” (oil pressure switch B Replacement). (See INITIAL LEARNING
[FW6A-EL, FW6AX-EL] .)
20. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-
EL] .)
WARNING:
A hot transaxle and ATF can cause severe burns. Turn off the engine and wait until they
are cool.
Always wear protective eye wear when using the air compressor. If the air compressor is
used, any particles of dirt or soiling could spatter and get into the eyes.
2. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
3. Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents.
4. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-
EL] .)
CAUTION:
To avoid damaging the control valve body, if there is a large amount of foreign
material at the bottom of the oil pan when the oil pan is removed, replace the
oil strainer with a new one.
If there is not a large amount of foreign material at the bottom of the oil pan,
the oil strainer does not have to be replaced.
NOTE:
Disconnect the ON/OFF solenoid connector by pressing the connector tab with
your fingers.
Tightening torque
10. Apply a light coat of silicon sealant (TB1217E) to the contact surfaces of the oil pan and
transaxle case.
CAUTION:
Clean any remaining silicone sealant on the contact surface of the transaxle
case and oil pan, and degrease the sealant area. Otherwise, oil could leak.
11. Install the oil pan with new bolts before the applied sealant starts to harden.
Tightening torque
12. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
13. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
14. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE
DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
15. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-
EL] .)
CAUTION:
Performing the following procedures without first removing the front ABS wheel-speed sensor may possibly cause an open circuit in the
harness if it is pulled by mistake. Before performing the following procedures, disconnect the front ABS wheel-speed sensor (axle side)
and fix it to an appropriate place where the sensor will not be pulled by mistake while servicing the vehicle.
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the
steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring
could be damaged.
Removal
1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
2. Remove the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
3. Remove the battery tray and PCM component. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
CAUTION:
Make sure that your hand does not touch the terminal as the connector terminal could be damaged.
Water or foreign objects entering the connector can cause a poor connection or corrosion. Be sure not to drop water or foreign
objects on the connector when disconnecting it.
12. Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
13. Disconnect the intermediate shaft from the steering gear and linkage. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
15. Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
16. Remove the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)
17. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
18. Disconnect the oil cooler from the transaxle with the hose connected. (Except Automatic Transaxle Replacement) (See OIL COOLER
REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
19. Disconnect the water hose from the oil cooler. (Automatic Transaxle Replacement) (See OIL COOLER REMOVAL/INSTALLATION [FW6A-EL,
FW6AX-EL] .)
22. Hold the crankshaft pulley to prevent drive plate from rotating.
23. Remove the torque converter nuts from the starter installation hole.
24. Disconnect the front ABS wheel-speed sensors from the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR
REMOVAL/INSTALLATION.)
25. Disconnect the clips securing the brake hose from the front shock absorbers. (See BRAKE HOSE (FRONT) REMOVAL/INSTALLATION.)
26. Disconnect the tie-rod end ball joints from the steering knuckles. (See STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION.)
27. Disconnect the front lower arms from the steering knuckles. (See FRONT LOWER ARM REMOVAL/INSTALLATION.)
28. Disconnect the front stabilizer control links from the front stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION.)
29. Disconnect the front drive shaft (LH) from the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
30. Disconnect the front drive shaft (RH) from the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
31. Remove the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER
REMOVAL/INSTALLATION.)
32. Remove the bracket plate No.1 and No.1 engine mount bracket component from the transaxle.
CAUTION:
Refer to the SST instruction manual for the basic handing procedure.
a. Install one front foot No.2 to each of the left and right front shafts of the SST.
b. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
f. To enable to install the SST, disconnect the clip shown in the figure and set the wiring harness aside.
g. Install the SST using part number 99794 1025 or an M10—1.25, length 25 mm {0.98 in} bolt as shown in the figure.
Tightening torque
Tightening torque
h. As shown in the figure, set the rear shafts of the SST to the left and right front shock absorber nuts.
i. As shown in the figure, set the front shafts of the SST to the left and right bolts.
j. When assembling the SST (49 L017 5A0), disconnect the fuel hose from the clip shown in the figure to prevent interference
between the fuel hose and SST.
k. Install the SST (49 L017 5A0) to the SST (49 C017 5A0) as shown in the figure.
l. Install the SST (49 L017 5A0) to the SST (49 UN30 3050) with the hook of the SST (49 L017 5A0) facing outward.
m. Adjust the height of the left and right side bars so that they are leveled, then tighten each part of the SST.
WARNING:
Improperly jacking a transaxle is dangerous. It can slip off the jack and may cause serious injury.
CAUTION:
To prevent the torque converter and transaxle from separating, remove the transaxle without tilting it toward the torque
converter.
4Transaxle
CAUTION:
A slot has been adopted for the No.4 engine mount bracket installation hole. If the No.4 engine mount bracket is deviated from the
original position when installing the No.4 engine mount, engine noise or vibration could increase. When removing the No.4 engine mount,
place alignment marks on the No.4 engine mount bracket so that they can be assembled to the same positions as before removal.
1. Place alignment marks on the locations shown in the figure so that they can be assembled to the same positions as before removal.
NOTE:
Paint so that the outline of the nut is framed on the bracket side.
WARNING:
Remove the transaxle carefully, holding it steady. If the transaxle falls it could be damaged or cause injury.
1. Adjust the SST and lean the engine toward the transaxle.
Installation
CAUTION:
Verify that the torque converter stud bolts are inserted into the drive plate bolt holes, and install the transaxle installation bolts.
Otherwise, the drive plate could be damaged.
1. Verify that the torque converter stud bolts are inserted into the drive plate bolt holes from the starter installation hole.
Tightening torque
NOTE:
If the No.4 engine mount bracket nut is loosened, tighten the stud bolts for the transaxle because they may be loosened.
Tightening torque
4. Install the No.4 engine mount bracket to No.4 engine mount rubber, and temporarily tighten the installation bolt.
5. Pull up the transaxle using the SSTs, pass the stud bolts through the No.4 engine mount bracket, and temporarily tighten the No.4 engine
mount bracket installation nuts.
6. Install the No.1 engine mount bracket component and the bracket plate No.1 to the transaxle, and temporarily tighten the installation bolts.
7. Install the bracket to the transaxle and the exhaust manifold and tighten the bolts in the order shown in the figure.
Tightening procedure
8. Install the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER
REMOVAL/INSTALLATION.)
10. Align the alignment marks on the No.4 engine mount bracket and nuts, and temporarily tighten the nuts shown in the figure.
11. Tighten the No.4 engine mount bracket installation nuts and bolt in the order shown in the figure.
12. Tighten the No.1 engine mount bracket and bracket plate installation bolts in the order shown in the figure.
Tightening torque
14. Tighten the No.1 engine mount rubber installation bolts in the order shown in the figure.
15. Fix the crankshaft pulley to lock the torque converter against rotation.
CAUTION:
After temporarily tightening the torque converter installation nut uniformly, tighten it to the specified torque.
Tightening torque
19. Install the front drive shaft (RH) to the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
20. Install the front drive shaft (LH) to the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
21. Install the front stabilizer control links to the front stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION.)
22. Install the front lower arms to the steering knuckles. (See FRONT LOWER ARM REMOVAL/INSTALLATION.)
23. Install the tie-rod end ball joints to the steering knuckles. (See STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION.)
24. Install the clips securing the brake hose to the front shock absorbers. (See BRAKE HOSE (FRONT) REMOVAL/INSTALLATION.)
25. Connect the front ABS wheel-speed sensors to the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION.)
26. Connect the water hose to the oil cooler. (Automatic Transaxle Replacement) (See OIL COOLER REMOVAL/INSTALLATION [FW6A-EL, FW6AX-
EL] .)
27. Install the oil cooler to the transaxle with the hose connected. (Except Automatic Transaxle Replacement) (See OIL COOLER
REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
28. Install the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)
29. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
31. Install the intermediate shaft to the steering gear and linkage. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
32. Install the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
CAUTION:
Make sure that your hand does not touch the terminal as the connector terminal could be damaged.
Verify that there is no fluid or foreign matter adhering to the connector before connecting the connector.
40. Install the battery tray and PCM component. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
41. Install the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
42. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
43. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
44. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-EL] .)
CAUTION:
Performing the following procedures without first removing the front ABS wheel-speed sensor may possibly cause an open circuit in the
harness if it is pulled by mistake. Before performing the following procedures, disconnect the front ABS wheel-speed sensor (axle side)
and fix it to an appropriate place where the sensor will not be pulled by mistake while servicing the vehicle.
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the
steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring
could be damaged.
Removal
1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
2. Remove the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
3. Remove the battery tray and PCM component. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
CAUTION:
Make sure that your hand does not touch the terminal as the connector terminal could be damaged.
Water or foreign objects entering the connector can cause a poor connection or corrosion. Be sure not to drop water or foreign
objects on the connector when disconnecting it.
11. Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
12. Disconnect the intermediate shaft from the steering gear and linkage. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
14. Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
15. Remove the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)
16. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
17. Disconnect the oil cooler from the transaxle with the hose connected. (Except Automatic Transaxle Replacement) (See OIL COOLER
REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
18. Disconnect the water hose from the oil cooler. (Automatic Transaxle Replacement) (See OIL COOLER REMOVAL/INSTALLATION [FW6A-EL,
FW6AX-EL] .)
21. Hold the crankshaft pulley to prevent drive plate from rotating.
22. Remove the torque converter nuts from the starter installation hole.
23. Disconnect the front ABS wheel-speed sensors from the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR
REMOVAL/INSTALLATION.)
24. Disconnect the clips securing the brake hose from the front shock absorbers. (See FRONT BRAKE (DISC) REMOVAL/INSTALLATION.)
25. Disconnect the tie-rod end ball joints from the steering knuckles. (See STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION.)
26. Disconnect the front lower arms from the steering knuckles. (See FRONT LOWER ARM REMOVAL/INSTALLATION.)
27. Disconnect the front stabilizer control links from the front stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION.)
28. Disconnect the front drive shaft (LH) from the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
29. Remove the front drive shaft (RH) from the transfer. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
31. Remove the bracket plate. (See ENGINE MOUNT DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.0].)
32. Remove the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER
REMOVAL/INSTALLATION.)
33. Remove the exhaust manifold (WU-TWC). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
CAUTION:
Refer to the SST instruction manual for the basic handing procedure.
a. Install one front foot No.2 to each of the left and right front shafts of the SST.
b. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
f. To enable to install the SST, disconnect the clip shown in the figure and set the wiring harness aside.
g. Install the SST using part number 99794 1025 or an M10—1.25, length 25 mm {0.98 in} bolt as shown in the figure.
Tightening torque
Tightening torque
h. As shown in the figure, set the rear shafts of the SST to the left and right shock absorber nuts
i. As shown in the figure, set the front shafts of the SST to the left and right bolts.
j. When assembling the SST (49 L017 5A0), disconnect the fuel hose from the clip shown in the figure to prevent interference
between the fuel hose and SST.
k. Install the SST (49 L017 5A0) to the SST (49 C017 5A0) as shown in the figure.
l. Install the SST (49 L017 5A0) to the SST (49 UN30 3050) with the hook of the SST (49 L017 5A0) facing outward.
m. Adjust the height of the left and right side bars so that they are leveled, then tighten each part of the SST.
WARNING:
Improperly jacking a transaxle is dangerous. It can slip off the jack and may cause serious injury.
CAUTION:
To prevent the torque converter and transaxle from separating, remove the transaxle without tilting it toward the torque
converter.
4Transaxle
CAUTION:
A slot has been adopted for the No.4 engine mount bracket installation hole. If the No.4 engine mount bracket is deviated from the
original position when installing the No.4 engine mount, engine noise or vibration could increase. When removing the No.4 engine mount,
place alignment marks on the No.4 engine mount bracket so that they can be assembled to the same positions as before removal.
1. Place alignment marks on the locations shown in the figure so that they can be assembled to the same positions as before removal.
NOTE:
Paint so that the outline of the nut is framed on the bracket side.
WARNING:
Remove the transaxle carefully, holding it steady. If the transaxle falls it could be damaged or cause injury.
1. Adjust the SST and lean the engine toward the transaxle.
Installation
CAUTION:
Verify that the torque converter stud bolts are inserted into the drive plate bolt holes, and install the transaxle installation bolts.
Otherwise, the drive plate could be damaged.
1. Verify that the torque converter stud bolts are inserted into the drive plate bolt holes from the starter installation hole.
Tightening torque
Tightening torque
4. Install the No.4 engine mount bracket to No.4 engine mount rubber, and temporarily tighten the installation bolt.
5. Pull up the transaxle using the SSTs, pass the transaxle stud bolts through the No.4 engine mount bracket, and temporarily tighten the No.4
engine mount installation nuts.
Tightening torque
Tightening torque
9. Install the exhaust manifold (WU-TWC). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
10. Install the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER
REMOVAL/INSTALLATION.)
11. Temporarily install the No.1 engine mount rubber and bracket plate.
12. Align the alignment marks on the No.4 engine mount bracket and nuts, and temporarily tighten the nuts shown in the figure.
13. Tighten the No.4 engine mount bracket installation nuts and bolt in the order shown in the figure.
16. Tighten the No.1 engine mount rubber and bracket plate installation bolts.
17. Fix the crankshaft pulley to lock the torque converter against rotation.
CAUTION:
After temporarily tightening the torque converter installation nut uniformly, tighten it to the specified torque.
Tightening torque
21. Install the front drive shaft (RH) to the transfer. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
22. Install the front drive shaft (LH) to the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
23. Install the front stabilizer control links to the front stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION.)
24. Install the front lower arms to the steering knuckles. (See FRONT LOWER ARM REMOVAL/INSTALLATION.)
25. Install the tie-rod end ball joints to the steering knuckles. (See STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION.)
26. Install the clips securing the brake hose to the front shock absorbers. (See FRONT BRAKE (DISC) REMOVAL/INSTALLATION.)
27. Install the front ABS wheel-speed sensors to the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION.)
28. Connect the water hose to the oil cooler. (Automatic Transaxle Replacement) (See OIL COOLER REMOVAL/INSTALLATION [FW6A-EL, FW6AX-
EL] .)
29. Install the oil cooler to the transaxle with the hose connected. (Except Automatic Transaxle Replacement) (See OIL COOLER
REMOVAL/INSTALLATION [FW6A-EL, FW6AX-EL] .)
30. Install the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)
31. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
33. Install the intermediate shaft to the steering gear and linkage. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
34. Install the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
CAUTION:
Make sure that your hand does not touch the terminal as the connector terminal could be damaged.
Verify that there is no fluid or foreign matter adhering to the connector before connecting the connector.
42. Install the battery tray and PCM component. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
43. Install the air cleaner and air hose as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
44. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
45. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
46. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-EL] .)
2Backing plate
3Drive plate
2. Loosen the drive plate installation bolts uniformly in two or three steps in the order shown in
the figure, then remove the bolts and the drive plate.
2. Tighten the new drive plate installation bolts uniformly in two or three steps in the order
shown in the figure.
Tightening torque
1. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
2. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-
EL] .)
3. Disconnect the drive shaft (LH) from the transaxle. (See FRONT DRIVE SHAFT
REMOVAL/INSTALLATION.)
CAUTION:
The oil seal is easily damaged by the sharp edges of the drive shaft splines. Do
not let the splines contact the oil seal.
5. Using the SSTs and a hammer, tap a new oil seal in evenly until the SST (49 U027 003)
contacts the transaxle case.
7. Install the drive shaft (LH) to the transaxle. (See FRONT DRIVE SHAFT
REMOVAL/INSTALLATION.)
8. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
9. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
10. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-
EL] .)
1. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
2. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-
EL] .)
3. Disconnect the drive shaft (RH). (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
CAUTION:
The oil seal is easily damaged by the sharp edges of the drive shaft splines. Do
not let the splines contact the oil seal.
5. Using the SSTs and a hammer, tap a new oil seal in evenly until the SST (49 U027 003)
contacts the transaxle case.
7. Install the drive shaft (RH). (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION.)
8. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
9. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
10. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-
EL] .)
1. Remove the front under cover No.2. (See FRONT UNDER COVER No.2
REMOVAL/INSTALLATION.)
2. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-
EL] .)
CAUTION:
The oil seal is easily damaged by the sharp edges of the drive shaft splines. Do
not let the splines contact the oil seal.
5. Using the SSTs and a hammer, tap a new oil seal in evenly until the SST (49 U027 003)
contacts the transaxle case.
8. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
9. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
10. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-
EL] .)
CAUTION:
Make sure that your hand does not touch the terminal as the connector
terminal could be damaged.
Water or foreign objects entering the connector can cause a poor connection or
corrosion. Be sure not to drop water or foreign objects on the connector when
disconnecting it.
5. Cut the oil seal using a utility knife as shown in the following illustration.
CAUTION:
To prevent foreign matter penetration, clean the oil seal area thoroughly and cut the oil
seal so as not to leave cutting fragments.
6. Using a tape-wrapped flathead screwdriver, remove the oil seal from the transaxle case.
NOTE:
Remove the oil seal by tapping the tip of a tape-wrapped flathead screwdriver
on the inner circumference surface A area of the oil seal.
8. Using the SSTs and a hammer, install the oil seal (control valve body) so that it is not tilted
and there is no height difference between the transaxle case surface and the end surface of the
oil seal.
CAUTION:
When installing the oil seal (control valve body), do not mistakenly hit the
control valve body connector with the hammer. Otherwise the control valve
body connector could be damaged making it no longer waterproof.
CAUTION:
If the hose clamp is reused it could cause ATF leakage, therefore use a new
hose clamp.
Install the hose clamp tab to within the range shown in the figure.
A: 210°
Install the hose clamp so that it does not interfere with the top and bottom
flanges of the oil seal to maintain the waterproofing integrity.
CAUTION:
Make sure that your hand does not touch the terminal as the connector
terminal could be damaged.
Verify that there is no fluid or foreign matter adhering to the connector before
connecting the connector.
11. Install the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
[SKYACTIV-G 2.0].)
12. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE
DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
2. Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
3. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
4. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-G 2.0].)
4O-rings
7. Add the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-G 2.0].)
8. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
9. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-EL] .)
1. Install the water hose to the oil cooler as shown in the figure with the hose clamp expanded.
NOTE:
Verify that the installation angle of the hose clamp is within the range shown in the figure.
3. Verify that the hose clamp does not interfere with any other components.
On-Vehicle Removal
WARNING:
A hot transaxle and ATF can cause severe burns. Turn off the engine and wait until they are cool.
Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. Wear protective eyeglasses
whenever using compressed air.
CAUTION:
If the control valve body has been replaced, perform initial learning. (See INITIAL LEARNING [FW6A-EL, FW6AX-EL] .)
Placing the control valve body connector side pointed downward could damage the control valve body connector part or
sensor. If the servicing can only be performed by pointing the control valve body connector side downward, spread shock-
absorbing material, which does not produce dust or foreign matter, and place the control valve body connector part and
sensor on the table so that they do not directly contact the table.
2. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
3. Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
4. Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents.
5. Remove the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
CAUTION:
Make sure that your hand does not touch the terminal as the connector terminal could be damaged.
Water or foreign objects entering the connector can cause a poor connection or corrosion. Be sure not to drop
water or foreign objects on the connector when disconnecting it.
8. Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
CAUTION:
To avoid damaging the control valve body, if there is a large amount of foreign material at the bottom of the
oil pan when the oil pan is removed, replace the oil strainer with a new one.
If there is not a large amount of foreign material at the bottom of the oil pan, the oil strainer does not have to
be replaced.
CAUTION:
Remove the control valve body directly from underneath so that force is not applied to the control valve body
connector in the lateral direction.
13. Remove the oil seal (control valve body). (See OIL SEAL (CONTROL VALVE BODY) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
On-Vehicle Installation
NOTE:
If the dowel pin remains in the transaxle case, remove the dowel pin from the transaxle case and install the
dowel pin to the control valve body.
3. Install the control valve body so that the parking assist lever component is engaged in the gap between the two surfaces of
the spool part of the manual valve.
CAUTION:
Install the control valve body so that the turbine/input shaft speed sensor, output shaft speed sensor, and
control valve body connector do not contact the transaxle case.
Tightening torque
4. Move the manual valve in both directions of the arrow and verify that the manual valve is correctly connected to the parking
assist lever component and the slider pin for the range sensor.
NOTE:
If the manual valve only moves in the gap between the parking assist lever component surface and the manual
valve surface, the manual valve and the parking assist lever component are correctly engaged.
NOTE:
If there is a large amount of foreign material at the bottom of the oil pan, replace the oil strainer with a new
one.
Tightening torque
7. Apply a light coat of silicon sealant (TB1217E) to the contact surfaces of the oil pan and transaxle case.
CAUTION:
Clean any remaining silicone sealant on the contact surface of the transaxle case and oil pan, and degrease the
sealant area. Otherwise, oil could leak.
8. Install the oil pan with new bolts before the applied sealant starts to harden.
Tightening torque
9. Install the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
10. Install the oil seal (control valve body). (See OIL SEAL (CONTROL VALVE BODY) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
11. Install a new hose clamp to the position shown in the figure.
CAUTION:
If the hose clamp is reused it could cause ATF leakage, therefore use a new hose clamp.
Install the hose clamp tab to within the range shown in the figure.
A: 210°
Install the hose clamp so that it does not interfere with the top and bottom flanges of the oil seal to maintain
the waterproofing integrity.
CAUTION:
Make sure that your hand does not touch the terminal as the connector terminal could be damaged.
Verify that there is no fluid or foreign matter adhering to the connector before connecting the connector.
13. Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL, FW6AX-EL] .)
14. Install the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
15. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0].)
16. Perform the “TCM configuration” (Control valve body Replacement). (See TCM CONFIGURATION [FW6A-EL, FW6AX-EL] .)
17. Perform the “Initial Learning” (Control valve body Replacement). (See INITIAL LEARNING [FW6A-EL, FW6AX-EL] .)
18. Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FW6A-EL, FW6AX-EL] .)
19. Perform the “Road Test”. (See ROAD TEST [FW6A-EL, FW6AX-EL] .)
Introduction
If the control valve body and oil pressure switch are replaced, always perform the initial
learning. If the initial learning is not completed, engine rev-up may occur or shift shock
may increase. DTC P06B8:00 is displayed while the initial learning has not been
implemented.
The procedure for the initial learning has a procedure which uses the M-MDS and one
which does not. The initial learning can be activated easily using the M-MDS.
WARNING:
The initial learning forcibly changes gears within the driving shift range while the engine is
running. Before implementing the initial learning, securely apply the parking brake and set
the wheel blocks for both the front and rear wheels. Otherwise, the vehicle will move which
could cause injury or property damage.
Using M-MDS
2. Apply the parking brake firmly, and set the wheel blocks for both the front and rear wheels.
3. Inspect the ATF level. (See AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION [FW6A-EL,
FW6AX-EL] .)
4. Bring the M-MDS inside the vehicle and connect it to the DLC-2.
7. After the vehicle is identified, select the following items from initialization of the M-MDS.
b. Select “Module”.
c. Select “TCM”.
8. While checking the PID TFT (ATF temperature), warm-up the engine and allow the ATF
temperature to reach 40—110 °C {72—198 °F}.
1. After the vehicle is identified, select the following items from initialization of the M-MDS.
a. Select “Self-test”
b. Select “Module”
c. Select “TCM”
NOTE:
DTC P06B8:00 is displayed while the initial learning has not been implemented.
3. Perform the following steps (1) to (4) with the brake pedal depressed.
CAUTION:
When the brake fluid pressure sensor value is the specification or less, shut
down the initial learning to assure safety. Accordingly, be careful of the
following when performing the initial learning:
a. Shift the selector lever from P position to D position and click the DTC clear button
for the M-MDS.
b. When the M-MDS screen returns to the DTC display screen, shift the selector lever
from D position to M position within 10 s and verify that the engine speed increases
from idling.
NOTE:
If the initial learning is shut down for any reason while performing
the learning, shift position indicator light does not flash. If shift
position indicator light does not flash, repeat the procedure from
Step 2.
c. Verify that the engine speed returns to idle and shift position indicator light flashes
two times.
d. After shift position indicator light flashes twice, shift the selector lever from M
position to P position and stop the engine.
NOTE:
If DTC P06B8:00 is displayed, repeat the procedure from Step 2. If any other
DTCs are displayed, perform the applicable DTC troubleshooting. (See ON-
BOARD DIAGNOSTIC SYSTEM DTC TABLE [FW6A-EL, FW6AX-EL] .)
2. Apply the parking brake firmly, and set the wheel blocks for both the front and rear wheels.
3. Inspect the ATF level. (See AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION [FW6A-EL,
FW6AX-EL] .)
5. Warm-up the engine and allow the ATF temperature to reach 40—110 °C {72—198 °F}.
2. Perform the following steps (1) to (7) with the brake pedal depressed.
CAUTION:
When the brake fluid pressure sensor value is the specification or less, shut
down the initial learning to assure safety. Accordingly, be careful of the
following when performing the initial learning:
a. Shift the selector lever from P position to N position, press the push button start
one time, and stop the engine.
b. Shift the selector lever from N position to M- position, press the push button start
one time while holding the lever in the M- position, and wait for 5 s or more
(ignition switch ON (engine on)).
c. Shift the selector lever from M- position to N position, press the push button start
one time, and start the engine.
d. Shift the selector lever from N position to M+ position and wait for 5 s or more
while holding the lever in the M+ position.
e. Select the selector lever from M+ position to M- position and wait for 5 s or more
while holding the lever in the M- position.
f. When starting idle up, shift the selector lever from the M- position to M position
and verify that shift position indicator light flashes two times.
NOTE:
g. After shift position indicator light flashes twice, shift the selector lever from M
position to P position and stop the engine.
NOTE:
4. Clear the DTC using the M-MDS and switch the ignition to off. (See ON-BOARD DIAGNOSTIC
SYSTEM DTC INSPECTION [FW6A-EL, FW6AX-EL] .)
5. Switch the ignition ON (engine off or on) and verify that DTC P06B8:00 is not recorded using
the M-MDS. (See ON-BOARD DIAGNOSTIC SYSTEM DTC INSPECTION [FW6A-EL, FW6AX-EL] .)
NOTE:
3. After vehicle identification, the following can be selected from the M-MDS initialization screen.
Select “TCM”
6. Verify that no DTCs are stored. (See ON-BOARD DIAGNOSTIC SYSTEM DTC INSPECTION [FW6A-
EL, FW6AX-EL] .)
NOTE:
7. Delete the U code and verify that no DTC is output. (See ON-BOARD DIAGNOSTIC SYSTEM DTC
INSPECTION [FW6A-EL, FW6AX-EL] .)
If any DTC other than U code is output, repair the malfunctioning location
according to the applicable DTC troubleshooting. (See ON-BOARD DIAGNOSTIC
SYSTEM DTC TABLE [FW6A-EL, FW6AX-EL] .)
Selector cable
1
(See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
4. Remove the selector cable (selector lever side). (See Selector Cable Removal/Installation.)
2. Perform the following procedure to remove the selector cable (selector lever side).
b. Pull out the safety lock in the direction of the arrow (1) shown in the figure, pull
out the lock piece in the direction of the arrow (2) shown in the figure, and release
the lock. (See Selector Cable (Selector Lever Side) Installation Note.)
c. While pressing the cable outer end tab (selector lever side) in the direction of the
arrow (3) shown in the figure, lift up cable outer end (selector lever side) in the
direction of the arrow (4) shown in the figure to detach the cable outer end tab
(selector lever side) from the bracket.
d. Remove the cable outer end (selector lever side) from the bracket.
e. Remove the selector cable end (selector lever side) from the selector lever.
3. Perform the following procedure to remove the selector cable (transaxle side).
c. While pressing the bracket tab in the direction of the arrow (5) shown in the
figure, lift up the cable outer end (transaxle side) in the direction of the arrow (6)
shown in the figure to detach the bracket tab from the cable outer end (transaxle
side).
d. Remove the cable outer end (transaxle side) from the bracket. (See Cable Outer
End (Transaxle Side) Installation Note.)
e. Remove the clip from the selector cable end (transaxle side).
f. Remove the selector cable end (transaxle side) from the manual shaft lever.
5. Remove the clip as shown in the figure and remove the nut.
6. Remove the grommet as shown in the figure and remove the nuts.
6. Pull out the safety lock in the direction of the arrow (1) shown in the figure, pull out the lock
piece in the direction of the arrow (2) shown in the figure, and release the lock. (See Selector
Cable (Selector Lever Side) Installation Note.)
8. Press in the lock piece in the direction of the arrow (1) shown in the figure, press in the
safety lock in the direction of the arrow (2) shown in the figure, and lock it.
9. Perform the procedure in the reverse order of Step 1 to 4 to install the removed part.
10. Perform the selector lever inspection. (See SELECTOR LEVER INSPECTION .)
3. Press in the lock piece in the direction of the arrow (1) shown in the figure, press in the
safety lock in the direction of the arrow (2) shown in the figure, and lock it.
1. Assemble the cable outer end (transaxle side) to the bracket so that the marking is in the
area of the arrow shown in the figure.
a. Verify that the selector lever can be operated as shown in the figure.
b. Verify that the selector lever can be operated smoothly and moderately.
3. Verify that the selector lever cannot be shifted from P to R position when the brake pedal is
released.
4. Verify that the selector lever can be shifted from P to R position when the brake pedal is
depressed.
NOTE:
4. Verify that the voltages of each of the selector lever component terminals are as indicated in
the table.
If the voltage is not as indicated in the table, repair or replace the related
wiring harness.
If the voltage can be verified as indicated in the table, replace the selector lever
component. (See AUTOMATIC TRANSAXLE SHIFT MECHANISM
REMOVAL/INSTALLATION.)
3. Without the brake pedal depressed, verify that the selector lever cannot be shifted from the P
position.
4. Remove the emergency override hole cover using a tape-wrapped flathead screwdriver.
5. Insert the flathead screwdriver into the emergency override hole and push it down.
6. Verify that the selector lever can be shifted from the P position.
If not as verified, replace the selector lever. (See AUTOMATIC TRANSAXLE SHIFT
MECHANISM REMOVAL/INSTALLATION.)
NOTE:
The not P position switch is built into the selector lever component.
4. Verify that the continuity between selector lever component terminals B and I.
Clutch [C66M-R]
Item Specification
Clutch cover diaphragm spring fingers maximum depth 0.6 mm {0.02 in}
Clutch cover diaphragm spring fingers maximum height difference 1.0 mm {0.039 in}
Item Specification
Item Specification
Type ATF FZ
Added amount if ATF is drained from drain plug (approx. 3.5—4.9 L {3.7—5.1 US qt, 3.1—4.3 lmp
quantity) qt}
Line pressure
Stall speed
R position 1,700—2,200
D position
1,900—2,600
M position
Time lag
N to D selected
0.4—0.7
N to R selected
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TRANSMISSION/TRANSAXLE SST
Example
2:303-009
Clutch [C66M-R]
2: – 2: – 2: –
5A0
2: 303-050 2: –
2: –
Engine Engine
lifting support Support
brackets set hanger
2: – 2: –
–
Handle Oil Seal
Installer
(Part of 49
G030 795)
2: – 2: –
2: 303-
050 Engine Support
support hanger
Engine set
lifting
brackets
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© 2012 Mazda North American Operations, U.S.A.