pubs.acs.org/JPCC
light-trapping strategies have also been developed in DSSCs to on electrodes via cost-effective methods and to achieve the
enhance the light absorption for the limited film thickness of improved efficiency.
the active layer. For example, Ki Seok Kim23 et al. reported a
functionalized photoanode with periodically aligned ZnO 2. EXPERIMENTAL SECTION
hemisphere crystals. Nanopatterned photoanodes obtained 2.1. Fabrication of the Inverted Pyramid Poly-
from etched transparent conducting glasses24 and nano- (dimethylsiloxane) (PDMS) Stamp. The masterplate with
imprinting TiO2 nanoparticles25,26 film by the patterned master periodically inverted pyramid arrays were fabricated on silicon
also have been introduced to enhance the light absorption of substrate by using conventional microfabrication techniques
the photoanodes in some public reports. based on traditional photolithography and wet etching process.
Therefore, the light trapping structures can both result in The wet etching process proceeded in a solution containing 30
cheaper devices and better performance by strengthening the g of NaOH and 1000 mL of water at 80 °C. The complete
light absorption ability and producing larger current. Similarly, fabrication process flow is described as in the following steps,
in order to further increase the competitive advantages of which is shown in Figure 2. As the first step of this process, a
DSSCs, efforts on maximizing the light absorption ability of the
photoanodes are still strongly expected. Pyramid structures
have been extensively used to fabricate optoelectronic devices,
particularly in photovoltaic fields over the decades owing to the
multiple internal light reflection and absorption on the angular
surface.27−31 The pyramid structures can increase the optical
path length by factors as high as 40 and have been
experimentally demonstrated to be one of the most efficient
light trapping structures.31,32 Teck Kong Chong et al.33
confirmed that 91% of the ideal light trapping limit (the
Lambertian limit) could be achieved by a skewed silicon
pyramid grating placed on the front of a thin silicon solar cell.
Accordingly, some efforts should also been tried on integrating
the pyramid structures into the DSSCs photoanodes. And the
pyramid structures are expected to increase the light harvesting
capacity of the active layer for the optimum performance.
In this paper, we report on the fabrication of pyramid-
structured photoanodes prepared by soft imprint lithographic
technique for DSSCs application. The pyramid-structured TiO2
nanoparticle film not only reduces incident light transmission
loss but also increases the cell’s effective optical thickness.
Meanwhile, the enhanced interface area between the scattering Figure 2. Schematic representation of the preparation of inverted
layer and active layer can lead to more incident light being pyramid PDMS stamp.
scattered and absorbed by an enlarged interface area. The
schematic cell based on periodical pyramid arrays is shown in
Figure 1. The photovoltaic performance was investigated by 200 nm thick Cr layer was deposited on a ⟨100⟩ silicon wafer
by magnetic sputtering. After depositing the Cr layer, the
periodical holes were patterned in photoresist on the surface of
Cr layer by photolithography. The following pattern trans-
ferring onto the Cr layer was performed by a Ce(NH4)2(NO3)6
(ammonium ceric nitrate) solution etching process. Sub-
sequently, the wafer was etched in NaOH solution to fabricate
the pyramid structures. The reason for applying NaOH solution
was that it can etch silicon anisotropically, yielding a self-
aligned pyramid structure. The morphologies of the generated
pyramid structure can be tuned by varying the period, exposure,
and etching conditions. Then, the Cr mask was removed by
Ce(NH4)2(NO3)6 solution after the etching process. The
resultant pyramid structures were cleaned with acetone,
Figure 1. Schematic diagram of DSSCs for periodical pyramid- isopropyl alcohol, and ethanol in sequence. In order to reduce
structured photoanodes. the damage to the pyramid mold during the replication process,
the obtained pyramid mold was further treated with
trimethylchlorosilane to lower the surface energy and realize
optoelectronic and electrochemical measurements in detail. easy PDMS peel-off in the following steps. During PDMS
The characteristics of the pyramid-structured DSSCs were replication process, the precursor and cross-linker mixture (a
compared with those of flat reference DSSCs in the motivation 10:1 ratio, Sylgard 184, Dow Corning) was stirred together and
to explore the effectiveness of pyramid-structured photoanodes deposited on the pyramid master. After being degassed under
and soft imprint lithographic technologies. In the present vacuum for 10 min and cured at 100 °C for 1 h, the solidified
scenario of photoelectric research, this report may be useful for PDMS pyramid stamp was detached from the pyramid silicon
the researchers to fabricate some efficient patterned structures mold.
9679 DOI: 10.1021/acs.jpcc.6b02687
J. Phys. Chem. C 2016, 120, 9678−9684
The Journal of Physical Chemistry C Article
2.2. Assembly of DSSCs. The pyramid-structured TiO2 mW cm−2). The electrochemical impedance spectra (EIS) of
nanoparticle (P25 Degussa) film acting as the active layer was the cells were measured by employing the CHI-660D in the
prepared by soft imprint lithographic technique, and the frequency range from 0.05 to 105 Hz. The applied bias voltages
inverted pyramid-structured large particle (200 nm TiO2 were set at the open-circuit voltage of the cells with an ac
nanoparticle) film acting as the scattering layer was prepared amplitude of 10 mV.
by conformal contact deposition. The detailed fabrication
process is described as follows and is shown in Figure 3. First, 3. RESULTS AND DISCUSSION
3.1. Morphologies of Pyramid Patterned Mold and
TiO2 Photoanodes. The morphologies of the pyramid
mastertemplate were investigated by SEM as shown in Figure
4. It can be seen from the figure that the arrayed structures with
Figure 6. Optical schematic diagrams for (a) planar TiO2 photoanode, (b) pyramid-structured photoanode without scattering layer, and (c)
pyramid-structured photoanode with conformal contacted scattering layer.
successfully transferred from PDMS stamp to the TiO2 active nanocrystalline active layer and strongly trap the incident
layer, which verifies that the flexibility and permeability of the photons within the photoanode, which could largely enhance
PDMS stamp can effectively make the conformal contact intact the light harvesting efficiency and compensate for the loss of
and compact between the stamp and the TiO2 film, thus to incident photons. These features were further experimentally
obtain a perfect TiO2 pyramid replication and to reduce the confirmed by dye-sensitized films with various structures for
damage to the TiO2 film. As shown in Figure 5, parts a−c, the larger area (1 cm × 1 cm) and the corresponding UV−vis
acquired patterned pyramid arrays are well uniform and evenly absorption spectra is shown in Figure 7.
distributed with mesoporous TiO2 nanoparticles network.
To characterize the light-scattering and charge-generating
properties with comparative studies, we also prepared a double
layer photoanode using large sized particles as scattering layer.
Parts d−f of Figure 5 show the cross-sectional SEM images of
the bilayer photoanodes based on the pyramid-structured TiO2
active layer/light scattering layer. As can be seen from Figure 5,
parts d and e, the double layer structured photoanode, with an
under-layer composed of 4 μm periodical TiO2 pyramid arrays
and top-layer consisting of large sized TiO2 particles with a 5
μm thickness, can be successfully fabricated. The overlayer
exhibits good adhesion to the nanocrystalline underlayer and
no peeling is observed after annealing. In addition, Figure 5f
shows that the TiO2 nanoparticles can fully fill into the spacing Figure 7. UV−vis spectra of absorption from different photoanodes.
between the adjacent pyramid grating structures. The
morphologies of the patterned TiO2 pyramid arrays are As we can see from the Figure 7, the planar and pyramid
unaffected by the coating large sized TiO2 particles, and the patterned photoanodes with and without scattering layer are
covered large sized TiO2 particles network are tight and presented. The pure planar TiO2 nanopartcle photoanode is
crackless. denoted as TP, the pyramid patterned TiO2 nanoparticle film is
3.2. UV−Vis Optical Absorption. The main motivation denoted as TP-PY, and the TP film and TP-PY film attached
for making patterned pyramid structures is to increase the with scattering layer are denoted as TP−SC and TP-PY-SC,
optical path length within the sensitized TiO2 electrodes by respectively. The absorption peaks spanning from 300 to 400
optical diffraction and light scattering effects. The incident light nm can be owing to the absorption of the TiO2 nanoparticles,
that reaches the surface of periodical pyramid arrays is and the absorption band during the wavelength range of 450 to
diffracted and scattered in deflected beams traveling in different 650 nm can be mainly attributed to the additional dye
directions. Thus, the residence time of incident photons absorption. Interestingly, among the various photoanodes, the
traveling in the active layer is prolonged, leading to the PYTP−PYSC photoanode demonstrates the best optical
enhanced light absorption. These different optical behaviors absorption with an intense and wide absorption band ranging
based on patterned pyramid structures could be further from 400 to 800 nm. The TiO2 photoanodes without scattering
explained by the schematic diagram in Figure 6. As can be layer exhibit lower optical absorption than the TiO2 photo-
seen from Figure 6a, the large amount of incident light traveling anodes with scattering layer for visible wavelength, which
in the photoanode would pass through the planar TiO2 film due indicates that the scattering layer can reduce the light
to the small particle size. This drawback results in a great loss of transmission loss and reflect the incident light inner the film
incident photons. In Figure 6b, periodical pyramid arrays are due to their relatively larger particles. The result also shows that
distributed on the surface of the planar TiO2 film, but still some the optical absorption of the pyramid patterned TiO2
incident light is missed after passing through the patterned photoanode is greater than that of a planar photoanode in
structures due to the incomplete light diffraction and scattering the range of 400−800 nm. The enhanced light absorption of
effects. However, as large TiO2 particles deposited on the the samples with periodical pyramid structures is owing to the
surface of the arrayed pyramid structures (as shown in Figure joint effects of the antireflection and scattering functions
6c), the formed inverted pyramid scattering layer can effectively acquired by combination of the larger dimensions and grating
scatter a large proportion of the incident light returning into the diffraction properties of the periodical pyramid arrays. Incident
9681 DOI: 10.1021/acs.jpcc.6b02687
J. Phys. Chem. C 2016, 120, 9678−9684
The Journal of Physical Chemistry C Article
■
*
ASSOCIATED CONTENT
S Supporting Information
The Supporting Information is available free of charge on the
ACS Publications website at DOI: 10.1021/acs.jpcc.6b02687.
SEM images of the pyramid molds and the pyramid
patterned photoanodes and the corresponding UV−vis
absorption spectra in 20 and 40 μm periods (PDF)
■ AUTHOR INFORMATION
Corresponding Author
*(H.L.) E-mail: hzliu@mail.xjtu.edu.cn. Fax: 86-29-83399508.
Telephone: 86-29-83399508.
Notes
The authors declare no competing financial interest.
■ ACKNOWLEDGMENTS
This work is supported by the Major Research Plan of National
Natural Science Foundation on Nanomanufacturing (No.
91323303), National Natural Science Foundation of China
(No. 51275400), National Science and Technology Project
(Nos. 2011ZX04014-071, SK201401A53-01, CERS-1-X1), the
Fundamental Research Funds for the Central Universities, and
the China Postdoctoral Science Foundation (Nos.
2015M572549).
■ REFERENCES
(1) Atwater, H. A.; Polman, A. Plasmonics for Improved Photovoltaic
Figure 10. (a) Equivalent circuit used to fit the EIS spectra for DSSCs: Devices. Nat. Mater. 2010, 9, 205−213.
Rs is the series resistance; R1 and CPE1 represent the charge transfer (2) Graetzel, M.; Janssen, R. A. J.; Mitzi, D. B.; Sargent, E. H.
resistance and corresponding constant phase element at the TiO2/ Materials Interface Engineering for Solution-Processed Photovoltaics.
dye/electrolyte interface; Zw is the electrolyte diffusion resistance; RPt Nature 2012, 488, 304−312.
and CPEPt are the charge-transfer resistance and corresponding (3) Park, N.-G. Organometal Perovskite Light Absorbers toward a
constant phase element at the counter electrode. (b) Nyquist plots and 20% Efficiency Low-Cost Solid-State Mesoscopic Solar Cell. J. Phys.
(c) Bode phase plots for solar cells based on TP and PYTP Chem. Lett. 2013, 4, 2423−2429.
photoanodes. (4) O’Regan, B.; Gratzel, M. A Low-Cost, High-Efficiency Solar Cell
Based on Dye-Sensitized Colloidal Tio2 Films. Nature 1991, 353,
737−740.
(5) Mathew, S.; Yella, A.; Gao, P.; Humphry-Baker, R.; Curchod, B.
The characteristic frequency shifting from a high value to a low
F. E.; Ashari-Astani, N.; Tavernelli, I.; Rothlisberger, U.; Nazeeruddin,
value reveals a much faster carrier transport process. All above M. K.; Grätzel, M. Dye-Sensitized Solar Cells with 13% Efficiency
analyses suggest that the photoanodes with integrated pyramid Achieved through the Molecular Engineering of Porphyrin Sensitizers.
patterned TiO2 nanoparticles film can effectively enhance the Nat. Chem. 2014, 6, 242−247.
carrier transfer at the interface of the photoanode/electrolyte (6) Burschka, J.; Pellet, N.; Moon, S.-J.; Humphry-Baker, R.; Gao, P.;
and resist the corresponding interfacial electron recombination. Nazeeruddin, M. K.; Gratzel, M. Sequential Deposition as a Route to
High-Performance Perovskite-Sensitized Solar Cells. Nature 2013,
4. CONCLUSION 499, 316−319.
In summary, we have successfully fabricated the periodical (7) Hardin, B. E.; Snaith, H. J.; McGehee, M. D. The Renaissance of
Dye-Sensitized Solar Cells. Nat. Photonics 2012, 6, 162−169.
pyramid arrays directly in the mesoporous TiO2 nanoparticle (8) Peter, L. M. The Grätzel Cell: Where Next? J. Phys. Chem. Lett.
film. The periodical TiO2 pyramid arrays were prepared by the 2011, 2, 1861−1867.
soft imprint lithography technique. Among the different types (9) Park, J. T.; Roh, D. K.; Patel, R.; Son, K. J.; Koh, W.-G.; Kim, J.
of photoanodes employed, the pyramid-shaped TiO2 photo- H. Fabrication of Hole-Patterned Tio2 Photoelectrodes for Solid-State
anode exhibits the improved light absorption ability and hence Dye-Sensitized Solar Cells. Electrochim. Acta 2010, 56, 68−73.
the enhanced photovoltaic performance. There is a strong (10) Song, X.; Wang, M.; Xing, T.; Deng, J.; Ding, J.; Yang, Z.;
evidence that the periodical pyramid arrays can confine the Zhang, X. Fabrication of Micro/Nano-Composite Porous Tio2
incident light within the active layer more effective without Electrodes for Quantum Dot-Sensitized Solar Cells. J. Power Sources
causing any destructive side effects such as aggravating carrier 2014, 253, 17−26.
recombination. The enhanced light absorption properties of (11) Foster, S.; John, S. Light-Trapping in Dye-Sensitized Solar Cells.
Energy Environ. Sci. 2013, 6, 2972−2983.
periodical pyramid arrays make pyramid-structured photo- (12) Yang, N.; Yuan, Q.; Zhai, J.; Wei, T.; Wang, D.; Jiang, L.
anodes promising candidates as effective photoanodes for Enhanced Light Harvesting in Plasmonic Dye-Sensitized Solar Cells by
photovoltaic applications. This work also further provides us Using a Topologically Ordered Gold Light-Trapping Layer.
with some new chances for fabricating high-performance ChemSusChem 2012, 5, 572−576.
photovoltaic devices based on micro/nanostructures design (13) Yang, G.; Wang, Q.; Miao, C.; Bu, Z.; Guo, W. Enhanced
and operation of the light-trapping structures. Photovoltaic Performance of Dye-Sensitized Solar Cells Based on Zno
Microrod Array/Tio2 Nanoparticle Hybrid Films. J. Mater. Chem. A (33) Chong, T. K.; Wilson, J.; Mokkapati, S.; Catchpole, K. R.
2013, 1, 3112−3117. Optimal Wavelength Scale Diffraction Gratings for Light Trapping in
(14) Ito, S.; et al. High-Efficiency Organic-Dye- Sensitized Solar Cells Solar Cells. J. Opt. 2012, 14, 024012.
Controlled by Nanocrystalline-Tio2 Electrode Thickness. Adv. Mater. (34) Jiang, W.; Liu, H.; Yin, L.; Ding, Y. Fabrication of Well-Arrayed
2006, 18, 1202−1205. Plasmonic Mesoporous Tio2/Ag Films for Dye-Sensitized Solar Cells
(15) Huang, N.; Chen, L.; Huang, H.; Sun, W.; Zhang, S.; Sun, P.; by Multiple-Step Nanoimprint Lithography. J. Mater. Chem. A 2013, 1,
Sun, X.; Xiang, P.; Sun, Y.; Zhao, X. Bilayer Tio2 Photoanode 6433−6440.
Consisting of Microspheres and Pyramids with Reinforced Interface (35) Wang, Q.; Moser, J.-E.; Grätzel, M. Electrochemical Impedance
Connection and Light Utilization for Dye-Sensitized Solar Cells. Spectroscopic Analysis of Dye-Sensitized Solar Cells. J. Phys. Chem. B
Electrochim. Acta 2015, 180, 280−286. 2005, 109, 14945−14953.
(16) Chen, H.-S.; Yu, W.-C.; Chang, W.-C.; Lu, Y.-W. Olive-Shaped (36) Adachi, M.; Sakamoto, M.; Jiu, J.; Ogata, Y.; Isoda, S.
Zno Nanocrystallite Aggregates as Bifunctional Light Scattering Determination of Parameters of Electron Transport in Dye-Sensitized
Materials in Double-Layer Photoanodes for Dye-Sensitized Solar Solar Cells Using Electrochemical Impedance Spectroscopy. J. Phys.
Cells. Electrochim. Acta 2016, 187, 655−661. Chem. B 2006, 110, 13872−13880.
(17) Feng, J.; Hong, Y.; Zhang, J.; Wang, P.; Hu, Z.; Wang, Q.; Han,
L.; Zhu, Y. Novel Core-Shell Tio2Microsphere Scattering Layer for
Dye-Sensitized Solar Cells. J. Mater. Chem. A 2014, 2, 1502−1508.
(18) Dabirian, A.; Byranvand, M. M.; Naqavi, A.; Kharat, A. N.;
Taghavinia, N. Self-Assembled Monolayer of Wavelength-Scale Core−
Shell Particles for Low-Loss Plasmonic and Broadband Light Trapping
in Solar Cells. ACS Appl. Mater. Interfaces 2016, 8, 247.
(19) Liu, Y.; Xia, Y.; Jiang, Y.; Zhang, M.; Sun, W.; Zhao, X.-Z.
Coupling Effects of Au-Decorated Core-Shell B-Nayf4:Er/Yb@
Sio2Microprisms in Dye-Sensitized Solar Cells: Plasmon Resonance
Versus Upconversion. Electrochim. Acta 2015, 180, 394−400.
(20) Zhao, Z.; Liu, G.; Li, B.; Guo, L.; Fei, C.; Wang, Y.; Lv, L.; Liu,
X.; Tian, J.; Cao, G. Dye-Sensitized Solar Cells Based on Hierarchically
Structured Porous Tio2 Filled with Nanoparticles. J. Mater. Chem. A
2015, 3, 11320−11329.
(21) Zhang, Q.; Cao, G. Hierarchically Structured Photoelectrodes
for Dye-Sensitized Solar Cells. J. Mater. Chem. 2011, 21, 6769−6774.
(22) Franklin, E.; et al. Design, Fabrication and Characterisation of a
24.4% Efficient Interdigitated Back Contact Solar Cell. Prog.
Photovoltaics 2016, 24, 411−427.
(23) Kim, K. S.; Song, H.; Nam, S. H.; Kim, S.-M.; Jeong, H.; Kim,
W. B.; Jung, G. Y. Fabrication of an Efficient Light-Scattering
Functionalized Photoanode Using Periodically Aligned Zno Hemi-
sphere Crystals for Dye-Sensitized Solar Cells. Adv. Mater. 2012, 24,
792−798.
(24) Wang, F.; Subbaiyan, N. K.; Wang, Q.; Rochford, C.; Xu, G.; Lu,
R.; Elliot, A.; D’Souza, F.; Hui, R.; Wu, J. Development of
Nanopatterned Fluorine-Doped Tin Oxide Electrodes for Dye-
Sensitized Solar Cells with Improved Light Trapping. ACS Appl.
Mater. Interfaces 2012, 4, 1565−1572.
(25) Ding, I. K.; et al. Plasmonic Dye-Sensitized Solar Cells. Adv.
Energy Mater. 2011, 1, 52−57.
(26) Kim, J.; Koh, J. K.; Kim, B.; Kim, J. H.; Kim, E. Nanopatterning
of Mesoporous Inorganic Oxide Films for Efficient Light Harvesting of
Dye-Sensitized Solar Cells. Angew. Chem. 2012, 124, 6970−6975.
(27) Green, M. A. The Path to 25% Silicon Solar Cell Efficiency:
History of Silicon Cell Evolution. Prog. Photovoltaics 2009, 17, 183−
189.
(28) Campbell, P.; Green, M. A. High Performance Light Trapping
Textures for Monocrystalline Silicon Solar Cells. Sol. Energy Mater. Sol.
Cells 2001, 65, 369−375.
(29) Glunz, S. W.; Schumacher, J.; Warta, W.; Knobloch, J.; Wettling,
W. Solar Cells with Mesh-Structured Emitter. Prog. Photovoltaics 1996,
4, 415−424.
(30) Oh, J.; Yuan, H.-C.; Branz, H. M. An 18.2%-Efficient Black-
Silicon Solar Cell Achieved through Control of Carrier Recombination
in Nanostructures. Nat. Nanotechnol. 2012, 7, 743−748.
(31) Mavrokefalos, A.; Han, S. E.; Yerci, S.; Branham, M. S.; Chen, G.
Efficient Light Trapping in Inverted Nanopyramid Thin Crystalline
Silicon Membranes for Solar Cell Applications. Nano Lett. 2012, 12,
2792−2796.
(32) Zhao, J.; Wang, A.; Green, M. A.; Ferrazza, F. 19.8% Efficient
“Honeycomb” Textured Multicrystalline and 24.4% Monocrystalline
Silicon Solar Cells. Appl. Phys. Lett. 1998, 73, 1991−1993.