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Enhanced Photoelectric Properties in Dye-Sensitized Solar Cells


Using TiO2 Pyramid Arrays
Wei Jiang, Hongzhong Liu,* Lei Yin, Yongsheng Shi, and Bangdao Chen
State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an 710049, China
*
S Supporting Information

ABSTRACT: In this study, the improved device performance


obtained by introducing pyramid-structured photoanodes has
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been investigated. The periodical pyramid arrays in the TiO2


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active layer are fabricated by soft imprint lithography. The


pyramid-structured photoanodes are characterized by scanning
electron microscope, UV−vis spectroscopy, and electro-
chemical impedance spectroscopy. The experimental results
demonstrate that pyramid-structured photoanodes can reduce
the transmission light loss over a broad wavelength region and
result in increased light reflection and scattering effect. Hence,
dye-sensitized solar cells with periodical pyramid arrays can increase the light absorption in the active layer and enhance the
photovoltaic performance. The overall efficiency of such structured devices is increased by 20% in comparison with the device
without periodical pyramid arrays and scattering layers. Fabrication of periodical pyramid arrays of mesoporous inorganic oxide
films also can be applied for other various devices with micro-/nanostructures at low cost using readily available pastes and soft
imprint lithography.

1. INTRODUCTION In order to solve the above issues, some kind of bilayer


Nowadays, the growing consumption of fossil fuel and photoanodes,13 in which small size TiO2 nanoparticles are used
increasing environmental awareness are driving people to as underlayer and large size TiO2 nanoparticles14 or other
look for new alternative energy resources. Solar energy is clean nanostructures aggregates 15−17 as overlayer, have been
and nonpolluting and can be used without limit. Photovoltaic demonstrated to be efficient methods to improve the
technology is regarded as one of the most efficient light performance of DSSCs. Also, some other hierarchical
utilization technologies.1,2 New photovoltaic production structured photoanodes including spherical/core−shell aggre-
technologies with low cost and simple processes are of great gates have been introduced to enhance the photoelectric
interest to academia and industry.3 For the past few decades, as conversion efficiency of DSSCs.18,19 For instance, the 3D
one of the next generation solar cells, dye-sensitized solar cells macroporous TiO2 sphere with controlled macropore sizes are
(DSSCs) have attracted more and more researchers’ attention synthesized by using well-arrayed poly(methyl methacrylate)
owing to its inexpensive and environmental friendly pro- with different diameters.20,21 However, in order to further
cesses.4−6 However, the photovoltaic efficiency of current expedite the electron transport and reduce the costs, the next
DSSCs has not reached the theoretical level.7,8 The device generation DSSCs will require a much thinner active layer,
performance strongly depends on the joint effect of different rendering most of the above-mentioned methods ineffective.
combinations of photoanode morphologies, sensitizers, electro- Aiming at these problems, light trapping strategies have been
lytes, and counter electrodes.9,10 With regard to the photo- developed to enhance the light absorption of the limited film
anode, it is mainly charged with the dye molecules uptake, thickness of the active layer. In conventional silicon-based solar
incident light capture, and providing electrons and electrolyte cells, light trapping technologies have been generally used to
ions pathway. Therefore, the photoanode plays an important enhance the photoelectrical properties by pattering silicon
and decisive role in DSSCs operation principle.11 Generally, the substrate with low reflection and reduced resistivity. These light
photoanode is composed by mesoporous TiO2 nanoparticle trapping structures can substantially reduce reflection loss as
networks, which have a high surface area and an average particle well as significantly increase the effective optical path length by
size less than 30 nm. But the thin planar nanoparticles film has total internal reflection within the cell. A large augmentation
high light transparency leading to a negligible light scattering achieving to 24.4% in silicon cell efficiency by integrated light
effect, and the thick planar nanoparticles film has more trapping structures has been reported.22 Accordingly, some
complicated nanoparticle grain boundaries resisting the
mobility of photoinduced electrons.12 Hence, the above- Received: March 15, 2016
mentioned drawbacks significantly limit the further enhance- Revised: April 20, 2016
ment of the device efficiency. Published: April 21, 2016

© 2016 American Chemical Society 9678 DOI: 10.1021/acs.jpcc.6b02687


J. Phys. Chem. C 2016, 120, 9678−9684
The Journal of Physical Chemistry C Article

light-trapping strategies have also been developed in DSSCs to on electrodes via cost-effective methods and to achieve the
enhance the light absorption for the limited film thickness of improved efficiency.
the active layer. For example, Ki Seok Kim23 et al. reported a
functionalized photoanode with periodically aligned ZnO 2. EXPERIMENTAL SECTION
hemisphere crystals. Nanopatterned photoanodes obtained 2.1. Fabrication of the Inverted Pyramid Poly-
from etched transparent conducting glasses24 and nano- (dimethylsiloxane) (PDMS) Stamp. The masterplate with
imprinting TiO2 nanoparticles25,26 film by the patterned master periodically inverted pyramid arrays were fabricated on silicon
also have been introduced to enhance the light absorption of substrate by using conventional microfabrication techniques
the photoanodes in some public reports. based on traditional photolithography and wet etching process.
Therefore, the light trapping structures can both result in The wet etching process proceeded in a solution containing 30
cheaper devices and better performance by strengthening the g of NaOH and 1000 mL of water at 80 °C. The complete
light absorption ability and producing larger current. Similarly, fabrication process flow is described as in the following steps,
in order to further increase the competitive advantages of which is shown in Figure 2. As the first step of this process, a
DSSCs, efforts on maximizing the light absorption ability of the
photoanodes are still strongly expected. Pyramid structures
have been extensively used to fabricate optoelectronic devices,
particularly in photovoltaic fields over the decades owing to the
multiple internal light reflection and absorption on the angular
surface.27−31 The pyramid structures can increase the optical
path length by factors as high as 40 and have been
experimentally demonstrated to be one of the most efficient
light trapping structures.31,32 Teck Kong Chong et al.33
confirmed that 91% of the ideal light trapping limit (the
Lambertian limit) could be achieved by a skewed silicon
pyramid grating placed on the front of a thin silicon solar cell.
Accordingly, some efforts should also been tried on integrating
the pyramid structures into the DSSCs photoanodes. And the
pyramid structures are expected to increase the light harvesting
capacity of the active layer for the optimum performance.
In this paper, we report on the fabrication of pyramid-
structured photoanodes prepared by soft imprint lithographic
technique for DSSCs application. The pyramid-structured TiO2
nanoparticle film not only reduces incident light transmission
loss but also increases the cell’s effective optical thickness.
Meanwhile, the enhanced interface area between the scattering Figure 2. Schematic representation of the preparation of inverted
layer and active layer can lead to more incident light being pyramid PDMS stamp.
scattered and absorbed by an enlarged interface area. The
schematic cell based on periodical pyramid arrays is shown in
Figure 1. The photovoltaic performance was investigated by 200 nm thick Cr layer was deposited on a ⟨100⟩ silicon wafer
by magnetic sputtering. After depositing the Cr layer, the
periodical holes were patterned in photoresist on the surface of
Cr layer by photolithography. The following pattern trans-
ferring onto the Cr layer was performed by a Ce(NH4)2(NO3)6
(ammonium ceric nitrate) solution etching process. Sub-
sequently, the wafer was etched in NaOH solution to fabricate
the pyramid structures. The reason for applying NaOH solution
was that it can etch silicon anisotropically, yielding a self-
aligned pyramid structure. The morphologies of the generated
pyramid structure can be tuned by varying the period, exposure,
and etching conditions. Then, the Cr mask was removed by
Ce(NH4)2(NO3)6 solution after the etching process. The
resultant pyramid structures were cleaned with acetone,
Figure 1. Schematic diagram of DSSCs for periodical pyramid- isopropyl alcohol, and ethanol in sequence. In order to reduce
structured photoanodes. the damage to the pyramid mold during the replication process,
the obtained pyramid mold was further treated with
trimethylchlorosilane to lower the surface energy and realize
optoelectronic and electrochemical measurements in detail. easy PDMS peel-off in the following steps. During PDMS
The characteristics of the pyramid-structured DSSCs were replication process, the precursor and cross-linker mixture (a
compared with those of flat reference DSSCs in the motivation 10:1 ratio, Sylgard 184, Dow Corning) was stirred together and
to explore the effectiveness of pyramid-structured photoanodes deposited on the pyramid master. After being degassed under
and soft imprint lithographic technologies. In the present vacuum for 10 min and cured at 100 °C for 1 h, the solidified
scenario of photoelectric research, this report may be useful for PDMS pyramid stamp was detached from the pyramid silicon
the researchers to fabricate some efficient patterned structures mold.
9679 DOI: 10.1021/acs.jpcc.6b02687
J. Phys. Chem. C 2016, 120, 9678−9684
The Journal of Physical Chemistry C Article

2.2. Assembly of DSSCs. The pyramid-structured TiO2 mW cm−2). The electrochemical impedance spectra (EIS) of
nanoparticle (P25 Degussa) film acting as the active layer was the cells were measured by employing the CHI-660D in the
prepared by soft imprint lithographic technique, and the frequency range from 0.05 to 105 Hz. The applied bias voltages
inverted pyramid-structured large particle (200 nm TiO2 were set at the open-circuit voltage of the cells with an ac
nanoparticle) film acting as the scattering layer was prepared amplitude of 10 mV.
by conformal contact deposition. The detailed fabrication
process is described as follows and is shown in Figure 3. First, 3. RESULTS AND DISCUSSION
3.1. Morphologies of Pyramid Patterned Mold and
TiO2 Photoanodes. The morphologies of the pyramid
mastertemplate were investigated by SEM as shown in Figure
4. It can be seen from the figure that the arrayed structures with

Figure 4. (a) SEM images of microhole arrays with 4 μm period on Cr


layer. (b) NaOH-etched inverted pyramid arrays with Cr mask. (c)
Obtained inverted pyramid arrays mold with removed Cr layer.

inverted pyramid-shaped profiles were successfully obtained


with a period of 4 μm and a depth of 1.4 μm approximately in
Figure 3. Schematic illustration for the fabrication of pyramid- the resultant template. The top view SEM images of the open
structured photoanode with conformal contacted scattering layer. aperture arrays in Cr layer and the resulting pyramid arrays in
silicon substrate are shown in Figure 4, parts a and c, which is
the TiO2 paste was coated on the transparent conductive related to the inverted pyramids etched with lithographic Cr
substrate, and all the samples with or without patterns have the mask layer and the following Cr layer removed in the
same initial content of TiO2 paste. Then, the thin PDMS stamp experiment, respectively. The Cr layer mask exhibits trans-
was manually placed on the top of the wetted TiO2 paste with lucent, intact, and perforated morphologies in NaOH wet
proper pressure and maintained at room temperature for 12 h, etching process (shown in Figure 4b), which effectively
which can allow the solvent to be evaporated off fully and drive protected the underlying silicon from NaOH solution
the TiO2 paste to penetrate into the pyramid space in the corrosion. The unprotected silicon surface was etched resulting
PDMS stamp. After the stamp was peeled off, the obtained in a typical inverted-pyramid structure after NaOH treatment.
pyramid-structured TiO2 film was sintered at 450 °C for half an Figure 5 shows the SEM images of the patterned TiO2
hour. The scattering layer was prepared by coating the large photoanodes with periodical pyramid arrays (4 μm period)
TiO2 particles onto the surface of periodical TiO2 pyramid
arrays. Then, the solidified TiO2 films were heated at 500 °C
for 30 min to remove the organics completely. As for the
photoanode sensitization, the cooled electrode was impreg-
nated with the N719 dye solution (0.3 mM) for 24 h. In terms
of the electrolyte, it comprised 0.6 M 1,2-dimethylimidazolium
iodide(DMPII), 0.1 M LiI, 0.05 M I2, and 0.5 M tert-
butylpyridine. On the part of the counter electrode, Pt
nanoparticles were deposited on the surface of the transparent
conductive substrate by the rf-magnetron sputtering technique.
The photoanode and counter electrode were adhered together
by a 50 μm thick urlyn polymer. And the electrolyte solution
was drawn into the cell under a vacuum through the drilled Figure 5. (a) Overview SEM image of pyramid patterned TiO2
hole on the counter electrode. Finally, the punched hole was nanoparticles film. (b)Top view image of the pyramid arrays with a
sealed with a 25 μm thick urlyn polymer film and a glass cover 4 μm period. (c) Enlarged image of the single pyramid composed by
by hot pressing. The detailed fabrication process follow our TiO2 nanoparticles. (d) Cross sectional overview image of pyramid-
prievous report.34 structured photoanode with scattering layer. (e) Enlarged cross
2.3. Characterizations and Measurements of DSSCs. sectional image. (f) Interface between the active layer and scattering
layer.
The surface morphologies of the pyramid-structured photo-
anodes were observed by using a SU8000 field emission SEM.
The optical properties of the prepared samples were with and without light scattering layer. Parts a−c of Figure 5
characterized by a UV−vis-NIR spectrophotometer (Shimadzu show the SEM graphs of TiO2 pyramid patterns in active layer
UV3600, Shimadzu, Japan). The current density−voltage (J− after annealing, which was carried out by a pyramid PDMS
V) curves were characterized by using a digital source meter stamp with a period of about 4 μm and depth of about 1.4 μm.
(Keithley 2612) and a 300 W xenon light source (AM 1.5, 100 As we can see from the figures, the pyramid structures were
9680 DOI: 10.1021/acs.jpcc.6b02687
J. Phys. Chem. C 2016, 120, 9678−9684
The Journal of Physical Chemistry C Article

Figure 6. Optical schematic diagrams for (a) planar TiO2 photoanode, (b) pyramid-structured photoanode without scattering layer, and (c)
pyramid-structured photoanode with conformal contacted scattering layer.

successfully transferred from PDMS stamp to the TiO2 active nanocrystalline active layer and strongly trap the incident
layer, which verifies that the flexibility and permeability of the photons within the photoanode, which could largely enhance
PDMS stamp can effectively make the conformal contact intact the light harvesting efficiency and compensate for the loss of
and compact between the stamp and the TiO2 film, thus to incident photons. These features were further experimentally
obtain a perfect TiO2 pyramid replication and to reduce the confirmed by dye-sensitized films with various structures for
damage to the TiO2 film. As shown in Figure 5, parts a−c, the larger area (1 cm × 1 cm) and the corresponding UV−vis
acquired patterned pyramid arrays are well uniform and evenly absorption spectra is shown in Figure 7.
distributed with mesoporous TiO2 nanoparticles network.
To characterize the light-scattering and charge-generating
properties with comparative studies, we also prepared a double
layer photoanode using large sized particles as scattering layer.
Parts d−f of Figure 5 show the cross-sectional SEM images of
the bilayer photoanodes based on the pyramid-structured TiO2
active layer/light scattering layer. As can be seen from Figure 5,
parts d and e, the double layer structured photoanode, with an
under-layer composed of 4 μm periodical TiO2 pyramid arrays
and top-layer consisting of large sized TiO2 particles with a 5
μm thickness, can be successfully fabricated. The overlayer
exhibits good adhesion to the nanocrystalline underlayer and
no peeling is observed after annealing. In addition, Figure 5f
shows that the TiO2 nanoparticles can fully fill into the spacing Figure 7. UV−vis spectra of absorption from different photoanodes.
between the adjacent pyramid grating structures. The
morphologies of the patterned TiO2 pyramid arrays are As we can see from the Figure 7, the planar and pyramid
unaffected by the coating large sized TiO2 particles, and the patterned photoanodes with and without scattering layer are
covered large sized TiO2 particles network are tight and presented. The pure planar TiO2 nanopartcle photoanode is
crackless. denoted as TP, the pyramid patterned TiO2 nanoparticle film is
3.2. UV−Vis Optical Absorption. The main motivation denoted as TP-PY, and the TP film and TP-PY film attached
for making patterned pyramid structures is to increase the with scattering layer are denoted as TP−SC and TP-PY-SC,
optical path length within the sensitized TiO2 electrodes by respectively. The absorption peaks spanning from 300 to 400
optical diffraction and light scattering effects. The incident light nm can be owing to the absorption of the TiO2 nanoparticles,
that reaches the surface of periodical pyramid arrays is and the absorption band during the wavelength range of 450 to
diffracted and scattered in deflected beams traveling in different 650 nm can be mainly attributed to the additional dye
directions. Thus, the residence time of incident photons absorption. Interestingly, among the various photoanodes, the
traveling in the active layer is prolonged, leading to the PYTP−PYSC photoanode demonstrates the best optical
enhanced light absorption. These different optical behaviors absorption with an intense and wide absorption band ranging
based on patterned pyramid structures could be further from 400 to 800 nm. The TiO2 photoanodes without scattering
explained by the schematic diagram in Figure 6. As can be layer exhibit lower optical absorption than the TiO2 photo-
seen from Figure 6a, the large amount of incident light traveling anodes with scattering layer for visible wavelength, which
in the photoanode would pass through the planar TiO2 film due indicates that the scattering layer can reduce the light
to the small particle size. This drawback results in a great loss of transmission loss and reflect the incident light inner the film
incident photons. In Figure 6b, periodical pyramid arrays are due to their relatively larger particles. The result also shows that
distributed on the surface of the planar TiO2 film, but still some the optical absorption of the pyramid patterned TiO2
incident light is missed after passing through the patterned photoanode is greater than that of a planar photoanode in
structures due to the incomplete light diffraction and scattering the range of 400−800 nm. The enhanced light absorption of
effects. However, as large TiO2 particles deposited on the the samples with periodical pyramid structures is owing to the
surface of the arrayed pyramid structures (as shown in Figure joint effects of the antireflection and scattering functions
6c), the formed inverted pyramid scattering layer can effectively acquired by combination of the larger dimensions and grating
scatter a large proportion of the incident light returning into the diffraction properties of the periodical pyramid arrays. Incident
9681 DOI: 10.1021/acs.jpcc.6b02687
J. Phys. Chem. C 2016, 120, 9678−9684
The Journal of Physical Chemistry C Article

light can be reflected inner the pyramid active layer before


reaching the scattering layer, thus, leading to much longer
optical path lengths. Furthermore, for the photoanodes with
scattering layer group and without scattering layer group, the
various photoanodes in the same group have the same amount
of TiO2 nanoparticles and dye loading due to the same initial
TiO2 film deposited by the doctor blading method. Although
the planar photoanodes adsorbed the same amount of dyes, the
pyramid-structured photoanodes were found to absorb more
incident photons than the planar photoanodes. It indicates that
the periodical pyramid arrays play a critical role in the light
absorption of the DSSCs. In order to further investigate the
optical properties of periodical pyramid arrays, we also show
the other two kinds of periodical pyramid photoanodes in the Figure 9. IPCE spectra of the DSSCs based on the TP, PYTP, TP−SC
Supporting Information. and PYTP−PYSC photoanodes.
3.3. Effects of Periodical TiO2 Pyramid Arrays on the
Performance of DSSCs. To investigate the influences of the circuit at a given incident light wavelength. The variation in Jsc
pyramid patterned structures on the device performance, the can be tested and verified by IPCE measurements. As can be
photovoltaic characteristics of prepared samples (three cells for seen from the figure, the pyramid-structured photoanode with
each kind) were measured under illumination of AM 1.5 100 scattering layer (PYTP−PYSC) has the maximum IPCE values,
mW cm2. The corresponding J−V curves for different kinds of following the trend showed in the J−V curves. In comparison
photoanode-based cells are presented in Figure 8. The short- with the single-layer photoanodes (TP, PYTP), the double-
layer photoanodes (TP−SC, PYTP−PYSC) present substan-
tially enhanced IPCE values in the whole wavelength range
owing to the addition of the scattering layers. Furthermore, it
also can be seen from the figure that pyramid patterned devices
presented enhanced IPCE values than those of flat device
(PYTP versus TP, PYTP−PYSC versus TP−SC). The
improvement of the pyramid-structured cells primarily arise
from the marginally superior optical performance of the
periodical pyramid arrays augmented by navigating more
number of incident photons into the active layer and yielding
more photoelectrons. Thus, the IPCE spectra demonstrate a
direct evidence for the enhanced effective light absorption of
Figure 8. J−V curves of the DSSCs based on planar and pyramid- the periodical TiO2 pyramid arrays.
structured DSSCs. 3.5. EIS. In order to analyze the interfacial carrier transfer
behaviors, which are significantly related to the device
performance, EIS measurements were implemented at dark
circuit current density of the cell based on 4 μm periodical with 0.8 V bias by testing the cells based on planar and
pyramid-structured TiO2 film (PYTP) and single planar TiO2 pyramid-structured photoanodes with and without scattering
film (TP) are 9.68 mA/cm2 and 8.31 mA/cm2, and the layer, as shown in Figure 10. All the EIS spectra are made up of
corresponding efficiencies are 4.81% and 3.96%. In particular, two semicircles distributed in high and medium frequency
we noted that the Jsc of pyramid-structured cell is increased regimes. The semicircle in the medium frequency region
over 16% in comparison with the conventional planar TiO2 cell. represents the carrier transfer processes at the TiO2/dye/
The improved current density indicates that the periodical electrolyte interface according to the previous report, and the
pyramid arrays in the TiO2 active layer can increase the optical size of the semicircle at dark condition mainly reflects the
path length within the sensitized photoanode by diffraction carrier recombination resistance in the photoanode.35,36 As
effects. In addition, the short-circuit current density of the cell shown in Figure 10 b, the second semicircle of the cell with the
based on pyramid-structured bilayer structure (PYTP−PYSC) pyramid-structured electrode (PYTP) is larger than that of the
and planar bilayer structure (TP−SC) are 12.65 mA/cm2 and cell with flat electrodes (TP), reflecting the suppressing carrier
11.12 mA/cm2, and the corresponding efficiencies are 6.39% recombination in the pyramid electrode. The suppressing
and 5.64%. The further improved light trapping design exhibits recombination rate can be ascribed to the increased contact
over 13% enhancement in comparison with the TP−SC cell, area at the interface of pyramid-structured TiO2 film/electrolyte
which indicates that the periodical pyramid arrays attached with as well as effective electrolyte penetration.
conformal contacted scattering layer can further increase the The Bode phase graph exhibited in Figure 10 (c), presents
optical pathlengths and prolong the residence time of photons the characteristic frequency values during the charge transfer
in the active layer leading to the improved device performance. processes. The lifetime of the electrons traveling in the device
3.4. Incident Photon to Current Conversion Efficiency can be estimated from the characteristic frequencies of the
(IPCE). The corresponding IPCE curves of the planar and impedance semicircle at medium frequencies, according to the
pyramid-structured photoanodes with and without scattering equation τe = 1/(2πf max), where f max is the maximum frequency
layer are shown in Figure 9. Generally, the profile of the IPCE of the medium frequency peaks. The f max of the cell with the
curve is similar to that of the absorption spectrum, because the pyramid-structured electrode (PYTP) slightly shifts to a much
IPCE curves reflect the electron generation rate in external lower value in comparison with the flat TiO2 electrode (TP).
9682 DOI: 10.1021/acs.jpcc.6b02687
J. Phys. Chem. C 2016, 120, 9678−9684
The Journal of Physical Chemistry C Article


*
ASSOCIATED CONTENT
S Supporting Information
The Supporting Information is available free of charge on the
ACS Publications website at DOI: 10.1021/acs.jpcc.6b02687.
SEM images of the pyramid molds and the pyramid
patterned photoanodes and the corresponding UV−vis
absorption spectra in 20 and 40 μm periods (PDF)

■ AUTHOR INFORMATION
Corresponding Author
*(H.L.) E-mail: hzliu@mail.xjtu.edu.cn. Fax: 86-29-83399508.
Telephone: 86-29-83399508.
Notes
The authors declare no competing financial interest.

■ ACKNOWLEDGMENTS
This work is supported by the Major Research Plan of National
Natural Science Foundation on Nanomanufacturing (No.
91323303), National Natural Science Foundation of China
(No. 51275400), National Science and Technology Project
(Nos. 2011ZX04014-071, SK201401A53-01, CERS-1-X1), the
Fundamental Research Funds for the Central Universities, and
the China Postdoctoral Science Foundation (Nos.
2015M572549).

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9684 DOI: 10.1021/acs.jpcc.6b02687


J. Phys. Chem. C 2016, 120, 9678−9684

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