Air Content of Freshly Mix Concrete-1

EXPRESS FREIGHT RAILWAY CONSORTIUM
CIVIL,BUILDING AND TRACK WORKS,CONTRACT PACKAGE CTP-11
JNPT- VAITARANA
Project : Civil, Building & Track work for 103 Km Double Railway line.
Employer : DFCCIL (SPV set up under Ministry of Railway)

Engineer : OCG Consortium
Contractor : Express Freight Railway Consortium
Laboratory job no. QC Lab-01 RPFI No EFRC/TPL/CTP-11/La
Type of Material Coarse Aggregate 12.5mm Date of Sampling 21.02.2018
Source of Material Bampapara (Bala jee crushe Date of Testing 27.02.2018
Location Ultratech RMC PLANT Tested by jointly
Location/Chainage IR / DFC Proposed use Concrete
(AS PER IS1199-1959 (RA1999)

Test description Test result
Weight of water in calibration cylinder (W1 gm) 150
Weight of water in measuring bowl (W2 gm) 4900
Constant R (100 x W1/W2) (%) 3.06
Calibration Factor 'k' (0.98R) 2.999
Operating Pressure 'P' 0.85
Reading of water level in standpipe at operating pressure using Ist attempt 2nd attempt
aggregate in the same proportions as that of grade of concrete under
test (%) H1
0.8 0.9
Reading of water level in standpipe after releasing operating
pressure using aggregate in the same proportions as that of grade of
concrete under test (%) H2 0.7 0.7
Aggregate correction factor 'G' (H1-H2) (%)

0.1 0.2
Reading of water level in standpipe at operating pressure using the
same grade of concrete under test (%) H3
1.1 1.3
pressure using same of grade of concrete under test (%) H 4
0.1 0.1
Apparent air content (A1)(H3-H4) (%)
1 1.2
Air content in freshly mixed concrete (A) (A1-G) (%) 0.95
For SLT Rep For PMC Rep

Name : Name :
Sign : Sign :
Date : Date :
PL/CTP-11/Lab/788
21.02.2018
27.02.2018
jointly
Concrete
Average
0.85
0.7
0.15
1.2
0.1
1.1
JNPT- VAITARANA

Laboratory job no. QC Lab-01 RPFI No EFRC/TPL/CTP-11/LAB/846
Type of Material Date of Sampling
Source of Material Date of Testing
Location Tested by
Location/Chainage Proposed use Concrete
(AS PER IS1199-1959 (RA1999)

Weight of water in calibration cylinder (W1 gm) 199.23
Constant R (100 x W1/W2) (%) 3.30
Reading of water level in standpipe at operating pressure using Control mix Admixture mix
test (%) H1
0.8 0.8
Aggregate correction factor 'G'= (H1-H2) (%)

0 0.25
same grade of concrete under test (%) H 3
2.1 1
0.5 0.5
Apparent air content (A1)=(H3-H4) (%)
1 0.3125
Air content in freshly mixed concrete (A)= (A 1-G) (%) 1 0.0625
EFRC Representative Engineer Representative
Name : Name :
Sign : Sign :
Date : Date :
JNPT- VAITARANA

Laboratory job no. QC Lab-01 RPFI No EFRC/TPL/CTP-11/La
Type of Material Coarse Aggregate 12.5mm Date of Sampling 21.02.2018
Source of Material Bampapara (Bala jee crushe Date of Testing 27.02.2018
(AS PER IS1199-1959 (RA1999)

Constant R (100 x W1/W2) (%) 3.06
test (%) H1
3.4 0.9

3.00 0.2
2.2 1.3
0.5 0.1
1.7 1.2
Air content in freshly mixed concrete (A)= (A1-G) (%) -1.3

Name : Name :
Sign : Sign :
Date : Date :
PL/CTP-11/Lab/788
21.02.2018
27.02.2018
jointly
Concrete
Average
2.15
0.55
1.6
1.75
0.3
1.45
JNPT- VAITARANA

Laboratory job no. QC Lab-01 RPFI No EFRC/TPL/CTP-11/
Source of Material Date of Testing 15.06.2018
(AS PER IS1199-1959 (RA1999)

Constant R (100 x W1/W2) (%) 3.06
test (%) H1
3.4 0.9

3.00 0.2
2.2 1.3
0.5 0.1
1.7 1.2
Air content in freshly mixed concrete (A)= (A1-G) (%) -1.3

Name : Name :
Sign : Sign :
Date : Date :
/TPL/CTP-11/Lab/
15.06.2018
jointly
Concrete
Average
2.15
0.55
1.6
1.75
0.3
1.45
JNPT- VAITARANA
Type of Material CHRYSHO HP7242(T) Date of Sampling 21.06.2018
Source of Material Concrete M-25 Grade with 1.6% admixture Date of Testing 21.06.2018
Location Phalasphe phatta lab Tested by JOINTLY
Location/Chainage Proposed use CONCRETE
(AS PER IS1199-1959 (RA1999)
Aggregate correction factor Determination Observation-1 Observation-2
Reading of water level in standpipe at operating pressure using

aggregate in the same proportions as that of grade of concrete under 0.9375 0.8125
test (%) H1
pressure using aggregate in the same proportions as that grade of 0.1875 0.0625
concrete under test (%) H2
Aggregate correction factor 'G'= (H1-H2) (%) 0.750 0.75
Air content Determination Control mix Admixture mix Control mix Admixture mix

2.250 2.188 2.188 1.750

0.250 0.188 0.250 0.0625

2.000 2.000 1.938 1.688
Air content in freshly mixed concrete (A)= (A1-G) (%) 1.250 1.250 1.188 0.938
Name : Name :
Sign : Sign :
Date : Date :
JNPT- VAITARANA

Laboratory job no. QC Lab-01 RPFI No
Location Tested by
Location/Chainage Proposed use Concrete
(AS PER IS1199-1959 (RA1999)

Constant R (100 x W1/W2) (%) 3.30
Reading of water level in standpipe at operating pressure using Control mix Admixture mix
test (%) H1
12 12
concrete under test (%) H2 1 1
Aggregate correction factor 'G'= (H1-H2) (%)

0.6875 0.6875
33 37
3 6
1.875 1.938
Air content in freshly mixed concrete (A)= (A 1-G) (%) 1.1875 1.2500
Name : Name :
Sign : Sign :
Date : Date :
JNPT- VAITARANA

Laboratory job no. QC Lab-01 RPFI No
Type of Material CONCRETE Date of Sampling
Location Tested by
Location/Chainage Proposed use
(AS PER IS1199-1959 (RA1999)
Air Entrap meter Calibration

Constant R (100 x W1/W2) (%) 3.30
Name : Name :
Sign : Sign :
Date : Date :
JNPT- VAITARANA
Type of Material CHRYSHO HP7242(T) Date of Sampling 21.06.2018
(AS PER IS1199-1959 (RA1999)

test (%) H1

2.250 2.188 2.188 1.750

0.250 0.188 0.250 0.0625

2.000 2.000 1.938 1.688
EFRC Representative
Name : Name :
Sign : Sign :
Date : Date :
JNPT- VAITARANA
Laboratory job no. QC Lab-01 RPFI No EFRC/TPL/CTP-11/LAB/
Type of Material CAC Hyperfluid Plus G Date of Sampling 01.02.2019
(AS PER IS1199-1959 (RA1999)

aggregate in the same proportions as that of grade of concrete under 1 1
test (%) H1

1.313 1.313 1.188 1.313

pressure using same of grade of concrete under test (%) H4
0.125 0.063 0.063 0.0625

1.188 1.250 1.125 1.250
EFRC Representative
Name : Name :
Sign : Sign :
Date : Date :
JNPT- VAITARANA
Laboratory job no. QC Lab-01 RPFI No EFRC/TPL/CTP-11/LAB/
Type of Material CAC Hyperfluid Plus G Date of Sampling 01.02.2019
(AS PER IS1199-1959 (RA1999)

test (%) H1

1.125 1.250 1.188 1.250

0.125 0.063 0.063 0.0625

1.000 1.188 1.125 1.188
EFRC Representative
Name : Name :
Sign : Sign :
Date : Date :
JNPT- VAITARANA
Type of Material CAC Hyperfluid R-250 Date of Sampling 10.04.2019
Source of Material Concrete M-40 Grade with 1.050% Admixture Date of Testing 10.04.2019
(AS PER IS1199-1959 (RA1999)

test (%) H1

1.375 1.438 1.250 1.625

0.375 0.125 0.188 0.25

1.000 1.313 1.063 1.375
EFRC Representative Engineer´s Representative
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material Fosroc Auramix 500 SRV Date of Sampling 18.05.2019
Source of Material Concrete M-55 Grade For PSC Girder with 1.20% Admixture Date of Testing 18.05.2019
(AS PER IS1199-1959 (RA1999)

test (%) H1

1.313 1.563 1.438 1.563

0.125 0.188 0.125 0.125

1.188 1.375 1.313 1.438
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material Chryso Delta G9414 Date of Sampling 10.06.2019
(AS PER IS1199-1959 (RA1999)

test (%) H1

1.563 1.750 1.625 1.688

0.125 0.188 0.125 0.125

1.438 1.563 1.500 1.563
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material Chryso Delta G9414 Date of Sampling 19.06.2019
Source of Material Concrete M-35 Gradewith 1.30% Admixture & ACC Cement Date of Testing 19.06.2019
(AS PER IS1199-1959 (RA1999)

test (%) H1

1.500 1.625 1.563 1.625

0.188 0.188 0.188 0.1875

1.313 1.438 1.375 1.438
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material TP Buildtech Aqualoc 350L (Balajee crusher Aggregate) Date of Sampling 03.07.2019
Source of Material Concrete M-35 Gradewith 1.20% Admixture, Pawne plant Date of Testing 03.07.2019
(AS PER IS1199-1959 (RA1999)

test (%) H1

1.500 1.625 1.563 1.625

0.250 0.250 0.188 0.0625

1.250 1.375 1.375 1.563
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material Chryso Optima K9335 Date of Sampling 18.07.2019
(AS PER IS1199-1959 (RA1999)

test (%) H1

1.500 1.688 1.563 1.750

0.125 0.188 0.125 0.1875

1.375 1.500 1.438 1.563
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material Chryso Optima K9335+Ultratech Cement Date of Sampling 24.07.2019
(AS PER IS1199-1959 (RA1999)

test (%) H1

1.438 1.625 1.563 1.688

0.125 0.188 0.188 0.125

1.313 1.438 1.375 1.563
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material Admixture Aqualoc TP 3Z5 +Ultratech Cement Date of Sampling 16.08.2019
(AS PER IS1199-1959 (RA1999)

Correction Factor & Operating Pressure
Weight of water in calibration cylinder (w gm) 200.4
Weight of water in measuring bowl (W gm) 6001.0
Constant R (100 x w/W) (%) 3.339

test (%) H1

1.375 1.688 1.500 1.625

0.188 0.250 0.250 0.125

1.188 1.438 1.250 1.500
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material Admixture Aqualoc TP 3Z5 +Ultratech Cement Date of Sampling 06.09.2019
Concrete M-35 Grade with 1.30% Admixture

(Ultratech RMC Khoni)
(AS PER IS1199-1959 (RA1999)

Constant R (100 x w/W) (%) 3.339

test (%) H1

1.500 1.750 1.500 1.688

0.125 0.125 0.188 0.125

1.375 1.625 1.313 1.563
Name :
Name :
Sign :
Sign :
Date :
Date :
JNPT- VAITARANA
Type of Material Admixture Aqualoc TP 3Z5 + ACC Cement Date of Sampling 11.09.2019
Concrete M-35 Grade with 1.30% Admixture

(AS PER IS1199-1959 (RA1999)

Constant R (100 x w/W) (%) 3.339

test (%) H1

1.500 1.750 1.625 1.688

0.125 0.125 0.250 0.125

1.375 1.625 1.375 1.563
Name :
Name :
Sign :
Sign :
Date :
Date :

Air Content of Freshly Mix Concrete-1

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EXPRESS FREIGHT RAILWAY CONSORTIUM

CIVIL,BUILDING AND TRACK WORKS,CONTRACT PACKAGE CTP-11

Employer : DFCCIL (SPV set up under Ministry of Railway)

(AS PER IS1199-1959 (RA1999)

Weight of water in calibration cylinder (W1 gm) 150

Weight of water in measuring bowl (W2 gm) 4900

Constant R (100 x W1/W2) (%) 3.06

Calibration Factor 'k' (0.98R) 2.999

Operating Pressure 'P' 0.85

Aggregate correction factor 'G' (H1-H2) (%)

Air content in freshly mixed concrete (A) (A1-G) (%) 0.95

For SLT Rep For PMC Rep

Employer : DFCCIL (SPV set up under Ministry of Railway)

(AS PER IS1199-1959 (RA1999)

Weight of water in calibration cylinder (W1 gm) 199.23

Weight of water in measuring bowl (W2 gm) 6031

Constant R (100 x W1/W2) (%) 3.30

Calibration Factor 'k' (0.98R) 3.23

Operating Pressure 'P' 0.60

Aggregate correction factor 'G'= (H1-H2) (%)

Air content in freshly mixed concrete (A)= (A 1-G) (%) 1 0.0625

EFRC Representative Engineer Representative

Employer : DFCCIL (SPV set up under Ministry of Railway)

(AS PER IS1199-1959 (RA1999)

Weight of water in calibration cylinder (W1 gm) 150

Weight of water in measuring bowl (W2 gm) 4900

Constant R (100 x W1/W2) (%) 3.06

Calibration Factor 'k' (0.98R) 2.999

Operating Pressure 'P' 0.85

Aggregate correction factor 'G' (H1-H2) (%)

Air content in freshly mixed concrete (A)= (A1-G) (%) -1.3

For SLT Rep For PMC Rep

Employer : DFCCIL (SPV set up under Ministry of Railway)

(AS PER IS1199-1959 (RA1999)

Weight of water in calibration cylinder (W1 gm) 150

Weight of water in measuring bowl (W2 gm) 4900

Constant R (100 x W1/W2) (%) 3.06

Calibration Factor 'k' (0.98R) 2.999

Operating Pressure 'P' 0.85

Aggregate correction factor 'G' (H1-H2) (%)

Air content in freshly mixed concrete (A)= (A1-G) (%) -1.3

For SLT Rep For PMC Rep

Employer : DFCCIL (SPV set up under Ministry of Railway)

Engineer : OCG Consortium

Contractor : Express Freight Railway Consortium

Laboratory job no. QC Lab-01 RPFI No EFRC/TPL/CTP-11/LAB/1095

Type of Material CHRYSHO HP7242(T) Date of Sampling 21.06.2018

Location Phalasphe phatta lab Tested by JOINTLY

Location/Chainage Proposed use CONCRETE

(AS PER IS1199-1959 (RA1999)

Aggregate correction factor Determination Observation-1 Observation-2

Reading of water level in standpipe at operating pressure using

Aggregate correction factor 'G'= (H1-H2) (%) 0.750 0.75

Reading of water level in standpipe at operating pressure using the

Reading of water level in standpipe after releasing operating

Apparent air content (A1)=(H3-H4) (%)

EFRC Representative Engineer Representative

Employer : DFCCIL (SPV set up under Ministry of Railway)

(AS PER IS1199-1959 (RA1999)

Weight of water in calibration cylinder (W1 gm) 199.23

Weight of water in measuring bowl (W2 gm) 6031

Constant R (100 x W1/W2) (%) 3.30

Calibration Factor 'k' (0.98R) 3.23