Trencher
(LT 102) S/N 233600101 & Above (LT 303) S/N 420500101 & Above
(LT 102A) S/N 233700101 & Above (LT 304) S/N 690900101 & Above
(MX 102) S/N 233900101 & Above (LT 305) S/N 247100101 & Above
(LT 203) S/N 706200101 & Above (LT 405) S/N 705100101 & Above
1 of 220
2 of 220
Dealer Copy -- Not for Resale
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT
MSW30-0409
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01
7 of 220 1-5
8 of 220
1-6
Dealer Copy -- Not for Resale
SERIAL NUMBER LOCATION Figure 4 14” STANDARD
Attachment Serial Number LT303 & LT304 FLOW
Figure 1
16” SURFACE
P15675
Figure 2
LT102A
Figure 6
P-27786 LT405
Figure 3
P3348
Figure 7
MX102
P-27848
Figure 8
P-20022
LT102
HYDRAULIC
MOTOR
P-22776
LT102
X-CHANGE AUGER
MOUNT
P-22777
LT102A
DIGGING
CHAIN
QUICK
COUPLERS
HYDRAULIC
MOTOR
LT102A
MOUNT
AUGER
P-27785
HYDRAULIC
MOTOR
DIGGING
CHAIN
QUICK
P5741
MOUNT
AUGER
P5742
TRENCH
CLEANER
HYDRAULIC
MOTOR
P15672
MOUNT AUGER
P15673
RESTRAINT
DIGGING BAR
SHIELD
SERIAL
NUMBER
PLATE DIGGING
BOOM
TRENCH
CLEANER
(OPTIONAL)
CHAIN GUIDE
DIGGING CHAIN
(OPTIONAL)
STANDARD 36” DIGGING DEPTH SHOWN P-94732
SERIAL DIGGING
NUMBER BOOM
PLATE
DIGGING
CHAIN
CHAIN GUIDE
AND SPACER
AUGER
PARKING STAND
(STANDARD)
LT405
STEP
SIDE SHIFT
CYLINDER
BOOM
CASE DRAIN
HIGH FLOW
AUXILIARY
QUICK COUPLER P3346
LT405
TRENCHER
CLEANER
STEP
AUGER DIGGING
SIDE SHIFT CHAIN
HYDRAULIC
HOSES PARKING
STAND
P3347
MX102
HYDRAULIC
MOTOR
DIGGING
CHAIN
P-27850
MX102
X-CHANGE
MOUNT AUGER
P-27851
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Chart
If the attachment is not working correctly, check the hydraulic system of the machine thoroughly before making any repairs
on the attachment. Attachment problems can be affected by a hydraulic system that is not operating to specifications.
Connect a flow meter to the machine to check the hydraulic pump output, relief valve setting and tube lines to check flow
and pressure. (See the machine’s Service Manual for the correct procedure to connect the flow meter.)
Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.
Figure 10-20-1
2
P-41502A
Inspect the Bob-Tach wedge mounts (Item 1), mounting The levers and wedges must move freely [Figure 10-20-
flange (Item 2) [Figure 10-20-1] and all welds on the 2].
trencher for wear and damage each time the trencher is
Bob-Tach
Bob-Tach (Cont’d)
Power Bob-Tach
WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the
holes in the attachment mounting frame. Levers
must be fully down and locked. Failure to secure P-79780
wedges can allow attachment to come off.
W-2715-0208
The wedges must extend through the holes in the
attachment mounting frame, securely fastening the
Figure 10-20-4
attachment to the Bob-Tach [Figure 10-20-6].
Loader Switch
NOTE: If the wedge does not contact the lower edge
of the hole, the attachment will be loose and
can come off the Bob-Tach.
Figure 10-20-5
P-41500A
Figure 10-20-7
1
P-41726
P-41720 Inspect the top and bottom chain guide (Item 1) [Figure
10-20-9] for wear and damage.
Inspect the X-Change mount (Item 1) [Figure 10-20-7]
and all welds on the trencher for wear and damage each
time the trencher is removed from the machine.
Figure 10-20-8
P-27892
• Replace worn or damaged parts. • Install and operate attachment, check for correct
function.
• Check for damaged or missing decals. Replace if
necessary.
HYDRAULIC MOTOR (LT405) (S/N 705100101 & ABOVE, S/N 610000526 & BELOW)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-1
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-1
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-3
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22-4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-22-11
IMPORTANT
Figure 20-10-1
P5439
2
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all 1
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P0560
WARNING
Remove the snap ring (Item 1) [Figure 20-10-3] from the
AVOID INJURY OR DEATH top of the cylinder base end mounting pin.
Wear safety glasses to prevent eye injury when any
P0516
1
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system. 2
I-2003-0888
P15719
Figure 20-10-4
P15718
P15721
Figure 20-10-7
P15720
Figure 20-10-8
P15717
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P3340
AVOID INJURY OR DEATH Installation: Install and tighten tubeline on the cylinder
Wear safety glasses to prevent eye injury when any rod end.
Figure 20-10-9 1
2 2
P3344
P3337
Remove the cotter pin (Item 2) and retaining pin (Item 3)
[Figure 20-10-11] from the cylinder base end.
Remove the cotter pin (Item 1) and retaining pin (Item 2) Remove the cylinder from the attachment.
[Figure 20-10-9] from the rod end pin.
Installation: Position the cylinder in the attachment
Retract the cylinder rod so it can not be scratched or mounting frame.
damaged when the cylinder is removed.
Install the retaining pin and cotter pin.
Installation: Install and tighten hydraulic hose on base
end of cylinder. Connect the tubeline to the base end of cylinder.
Parts Identification
LT405
1. Rod
2. Seal
3. Seal
4. Head
5. Back-up Ring
6. O-ring
7. Piston
8. O-ring
9. Seal
10. Nut
11. Case
11
10
6
5
4
3
2
P-94678
3 12
11
10
1
TS-01147
Disassembly
Figure 20-10-12
B-07002
Remove the nut from the piston end of the rod [Figure
20-10-14].
B-07000
Disassembly (Cont’d)
Figure 20-10-15
B-07199
2
Using MEL1074, remove the O-ring and back-up washer
B-07003 from the head [Figure 20-10-17].
Figure 20-10-18
Pull the piston off the rod (Item 1). If the cylinder has a
cushion sleeve (Item 2), pull it off the rod. Pull the head
(Item 3) [Figure 20-10-15] off the rod.
B-07005
B-07004
If the head has a seal, remove the seal from the head
[Figure 20-10-16].
Disassembly (Cont’d)
Figure 20-10-19
B-03703
Remove the oil seal from the head [Figure 20-10-19]. NOTE: While servicing the cylinder, do not damage
the parts. Inspect for nicks, scratches or
Figure 20-10-20 otherwise damaged or bent parts before
Destroy all the O-rings and seals and replace them with
NEW O-rings and seals.
B-03689
Assembly
Figure 20-10-22
B-12813
B-12811
Assembly (Cont’d)
Figure 20-10-26
B-03682
B-03702
Install the wiper seal with the lip toward the outside of the
head [Figure 20-10-28].
Install the oil seal on the rod seal tool (MEL1032 or
MEL1033) [Figure 20-10-26]. Figure 20-10-29
NOTE: The O-ring side of the oil seal goes toward the
inside of the cylinder.
B-07200
Assembly (Cont’d)
Figure 20-10-30
B-07010
Leave the tool over the teflon seal for five minutes.
Install the O-ring next to the back-up ring as shown
[Figure 20-10-30]. Figure 20-10-33
B-07011
B-07009
Install the head on the rod [Figure 20-10-33].
Install the seal on the head using the guide [Figure 20-
10-31].
Assembly (Cont’d)
Figure 20-10-34
B-07198
Install the piston on the rod with the tapered end first
Figure 20-10-35
B-07003
Assembly (Cont’d)
Figure 20-10-36
B-07012
B-07001
B-07013
Assembly (Cont’d)
Figure 20-10-40
B-07015
B-07000
Torque Specifications
Always clean and dry the threads on the cylinder rod and the piston nut. Do not oil the treads. Use a new piston nut when
available. Always use the correct nut part number shown below. When a nut is reused, thoroughly clean the pre-applied
locking agent from the nut. Apply Loctite® 242 adhesive on the threads.
To determine the proper tightening torque, find the piston part number or thread diameter, shaft diameter and
piston material. Measure the thread diameter to find the nut part number.
When servicing an older cylinder that uses a pre-torque nut, clean the threads and apply Loctite® 242 adhesive.
SHAFT PISTON
PART NO. THREAD SIZE TORQUE FT.-LB. TORQUE N•M
DIAMETER MATERIAL
92D-10 0.625 in. 1.00 in. Aluminum 90 122
92D-10 0.625 in. 1.00 in. Grey Iron 90 122
92D-12 0.750 in. 1.00 in. Aluminum 105 142
92D-12 0.750 in. 1.00 in. Grey Iron 105 142
92D-12 0.750 in. 1.25 in. Aluminum 180 244
92D-12 0.750 in. 1.25 in. Grey Iron 180 244
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888 P0331
Parts Identification
1. Seal
2. Mounting Flange
3. O-ring
4. Shaft
5. Geroler®
6. Valve Drive
7. Valve Plate
8. Valve
9. Balance Ring
10. Inner Seal
11. Outer Seal
12. Pin
13. Spring
3
7
3 6
5
4
3
2
11
16
10
13 15
12
9 14
8
P-94737
Disassembly 1
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present. B-6464
• Engine is running.
• Tools are being used.
W-2019-0907 Remove the four bolts (Item 1) [Figure 20-20-2].
Figure 20-20-3
1
IMPORTANT
B-6472
Disassembly (Cont’d)
Figure 20-20-4
1
1
B-8732
Disassembly (Cont’d)
Figure 20-20-8
3
2
1
1 B-6376
Figure 20-20-9
1
B-6375
B-6377
Disassembly (Cont’d)
Figure 20-20-12
B-6374
Figure 20-20-13
B-6396
Inspection
Figure 20-20-14
B-6389
B-6390
B-6391
NOTE: Always use new O-rings and seals when Figure 20-20-20
reassembling the hydraulic motor.
3
Figure 20-20-18
1
B-6396 C-2384
3. Valve Plate
4. Valve
Align the two drain holes and three pressure holes in the
Geroler® ring with the same holes in the mounting flange
then install the Geroler® assembly.
Install the valve on the valve plate. Align one of the side
openings with the mark on the Geroler®. Turn the valve
clockwise a small amount until the teeth on the valve
drive engage.
Assembly (Cont’d)
1 3
Figure 20-20-21
4 2
B-6382
B-6464
Figure 20-20-22
2
B-8690
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly 1
damage the system.
I-2003-0888 P15722
Figure 20-21-1
P15712
P15724
Figure 20-21-4
P15758
Figure 20-21-5
P15759
Parts Identification
1. Plug
2. O-ring
3. Spring
4. Ball
5. Seat
6. O-ring
7. Plug
8. O-ring
9. Plug
10. O-ring
11. Housing
12. O-ring
13. O-ring 1
14. Valve 2
15. Geroler® 3
16. Ball 4
4
17. Plate 3
18. Back-up Ring 5
19. Seal 6
16
23
24
18
19
20 26
21
22 25
27
P-94745
Disassembly 2 1
Figure 20-21-6
P10069
Figure 20-21-9
Put a mark across the motor sections for correct
assembly [Figure 20-21-6]. 1
Figure 20-21-7
2
4
P10067
Disassembly (Cont'd)
Figure 20-21-10
N-00140
Figure 20-21-13
Remove the center shaft (Item 1) [Figure 20-21-10].
1
Figure 20-21-11
N-00141
Disassembly (Cont'd)
Figure 20-21-14
3 2
1
2
3
P10073
Remove the valve plate (Item 1) [Figure 20-21-14] from Replace the O-ring on the plug.
the end housing.
3
2
1
P10070
Remove the plug (Item 1), spring (Item 2), and ball (Item
3) [Figure 20-21-15] from the outside of the end housing.
Inspection
N-00096
Figure 20-21-20
N-00107
N-00098
Assembly
Figure 20-21-21
P10071
1 Figure 20-21-24
2
3 1
From the inside of the end housing, install the ball (Item
1), spring (Item 2), and plug (Item 3) [Figure 20-21-21].
Install the plug until it is flush with the surface of the end
housing.
Figure 20-21-22
P10076
1
2
3
P10070
From the outside of the end housing, install the ball (Item
1), spring (Item 2), and plug (Item 3) [Figure 20-21-22].
Assembly (Cont'd)
Figure 20-21-25
1
3
2
1
1 N-00140
Figure 20-21-28
Align the case drain hole (Item 1) [Figure 20-21-25] in
the valve plate with the case drain hole in the end 4
3
1 P10081
2
Align the case drain hole (Item 1) [Figure 20-21-28] in
the balance plate with the case drain hole in the
Geroler®.
3 Install the balance plate (Item 2) [Figure 20-21-28] on
the Geroler®.
Assembly (Cont'd)
2
Figure 20-21-29
P10075
2
Housing
Shaft
B-14976 P10069
P10078
Assembly (Cont'd) 6 9
1
Align the case drain hole in the mounting flange with the 3 4
case drain hole in the balance plate.
Figure 20-21-33
8 7
5 2
P10082
Removal And Installation NOTE: Install a new digging chain when the sprocket
is reversed. (See DIGGING CHAIN on Page 30-
40-1.)
WARNING
AVOID INJURY OR DEATH
Figure 20-22-1
P3330
P3345
1 Figure 20-22-5
P3345
1
P3329
Parts Identification
1. Bolt
2. Cover
3. O-ring
4. Cap Screw
5. O-ring
6. Plug
7. O-ring
8. Stop Pin
9. Plug
10. Rear Housing
11. Spring
12. Distributor Block
13. O-ring
14. Cam Ring
15. Roller
16. Piston
17. Cylinder Block
18. O-ring
19. Seal
18 26
33 27
28
29
32
30
31 P-94746
Disassembly 1
Figure 20-22-6
P0040
Figure 20-22-7
1
P0056
2
Place the housing on a clean, flat surface with the cover
plate facing up [Figure 20-22-9].
P0026
Disassembly (Cont'd)
Figure 20-22-10
1
P0058
P0046
Install a bolt (M5) into the stop pin (Item 1) [Figure 20-
22-13] and remove the stop pin from the housing.
P0060
Disassembly (Cont'd) 2
Figure 20-22-14
1 P0073
Figure 20-22-15
1
P0067
1
Remove the cylinder block (Item 1) [Figure 20-22-17]
P0062 from the shaft and place on a clean, flat surface.
4.094 in.
(104 mm)
3.25 in. 0.394 in.
(10 mm)
(82,6 mm)
1 2 0.118 in.
(3,0 mm)
Figure 20-22-20
P0071
Remove the split ring. Remove the load from the bearing
IMPORTANT and remove the tool from the bearing.
1
Figure 20-22-21
Remove the washer (Item 1) that was under the split ring
(Item 2) [Figure 20-22-23].
P0076
Figure 20-22-24
Remove the oil fill plug (Item 1) [Figure 20-22-21] from
2
the housing to drain the oil from the bearing and face seal
area. Drain the fluid into an approved container and
cleaning up any spills.
Figure 20-22-22
1
1
3 P0020
Disassembly (Cont'd)
Figure 20-22-25
P0682
P0122
P0123
Remove the bearing (Item 1) [Figure 20-22-28] from the
front housing.
Remove the face seal (Item 1) [Figure 20-22-26] from
the front housing. Replace the bearing if worn or damaged.
Disassembly (Cont'd)
Figure 20-22-29
3
1
P0126
Assembly
Figure 20-22-30
P0123
Use a 6 in. (152 mm) length of 2.75 in. (70 mm) inside
diameter pipe (Item 2) to install the new bearing (Item 3)
[Figure 20-22-30].
P0126
Assembly (Cont'd)
Figure 20-22-33
P0023
Block the front housing off the press table and apply
slight down pressure to be sure the shaft is seated tightly
against the split ring [Figure 20-22-34].
Figure 20-22-35
P0016
Assembly (Cont'd)
1
Figure 20-22-36
2
1
P0069
Figure 20-22-37
1
P0073
Assembly (Cont'd)
Figure 20-22-40
1
1
P0058
Figure 20-22-41
2
4
1
3 P0054
“L”
P0060
P0046
Align the stop pin hole (Item 1) with the slot marked “L” in
the distributor block [Figure 20-22-41].
Assembly (Cont'd)
1
Figure 20-22-44
P0040
Figure 20-22-47
Position the cover plate (Item 1) on the rear housing
1
2
P0037
Removal And Installation NOTE: Install a new digging chain when the sprocket
is reversed. (See DIGGING CHAIN on Page 30-
40-1.)
WARNING
AVOID INJURY OR DEATH
Figure 20-23-1
P3330
Figure 20-23-3 1
P-12807
1
Remove the O-ring (Item 1) [Figure 20-23-5] from the
P3345 motor.
Figure 20-23-4
P3345
Figure 20-23-6
1
1
P-12812
Figure 20-23-9
P-12809
Figure 20-23-7
1
P-12806
P-12811
Parts Identification
1. Plug
2. O-ring
3. Spring
4. Washer
5. Piston
6. Distributor
7. Spring
8. Washer
9. O-ring
10. O-ring
11. O-ring
12. O-ring
13. Plug
14. O-ring
15. Spring
16. Poppet
17. Snap Ring
18. Orifice
19. Bolt 12
20. O-ring 11
23
22
28
32 34
33
31 30
29
33 24
34 25
26
27
Disassembly
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system. 1
I-2003-0888 P-15188
Figure 20-23-10 Remove the spring (Item 1) and poppet (Item 2) [Figure
20-23-12].
Figure 20-23-13
1
P-15185
2
Remove the plug (Item 1) [Figure 20-23-10].
P-05755
Figure 20-23-11
Remove the plug (Item 1) and O-ring (Item 2) [Figure 20-
23-13].
P-15187
Disassembly (Cont’d)
Figure 20-23-14
1
1
P-15191
Figure 20-23-15
1
P-15193
1
P-15192
Disassembly (Cont’d)
Figure 20-23-18 1
1
P-12801
P-12800
Turn the cylinder block over and remove the snap ring
(Item 1) [Figure 20-23-21].
P-12799
Disassembly (Cont’d)
Figure 20-23-22
1
P-12804
P-12803
Inspection
1
Clean all parts in clean solvent and dry with compressed
air. DO NOT use cloth or paper because small pieces of
material can get into the system and cause damage.
2
Always use new O-rings and seals when assembling the
hydraulic motor.
Figure 20-23-26
P-15191
Assembly
1
Figure 20-23-28
P-12802
1
P-12800
3
P-12803
Apply oil to the roller (Item 1) and install the roller in the
piston (Item 2) [Figure 20-23-29].
Assembly (Cont’d)
Figure 20-23-32
1
1
2
P-15213
Figure 20-23-35
Turn the cylinder block over and install the retaining ring
(Item 1) [Figure 20-23-32].
1
P-15193
Assembly (Cont’d)
Figure 20-23-36
1
P-15189
1 Apply oil to and install the three seals (Item 1) and one O-
ring (Item 2) [Figure 20-23-38].
P-15191
Figure 20-23-39
2
1
P-15212
Remove the stop pin (Item 1) from the housing. Install the
distributor so the stop pin (Item 1) engages the hole (Item
2) [Figure 20-23-39] in the distributor.
P-15192
Assembly (Cont’d)
Figure 20-23-40 1
P-15187
1
P-15185
1
2
P-15188
Apply oil to and install the poppet (Item 1), then install the
spring (Item 2) [Figure 20-23-41].
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888 P-12772
Figure 20-30-1 Remove the carrier from the trencher [Figure 20-30-3].
Figure 20-30-4
1
1
P-12771
Parts Identification
1. Nut
2. Output Shaft
3. Stud
4. Seal
5. Bearing and Race
6. Pressure Seal
7. Bolt
8. Bearing Carrier
9. O-ring
10. Bearing and Race
11. Thrust Washer
12. Snap Ring
13. Plug 12
14. O-ring 11
10
9
8
7
2
14
13 3
p-94669
Disassembly
1
The following tool will be needed to reassemble the drive
carrier:
Figure 20-30-5
P-12807
Figure 20-30-8
Figure 20-30-6
1 P-12777
P-12775
Disassembly (Cont’d)
Figure 20-30-9
p-94684
P-12781
Disassembly (Cont’d) 1
Figure 20-30-13
P-12795
P-12786
Disassembly (Cont’d)
1
Figure 20-30-17
P-12788
P-12791
Disassembly (Cont’d)
Figure 20-30-21
P-12789
Figure 20-30-22
1
P-12792
Figure 20-30-23
1 P-12793
Shake off the excess alcohol and install the seal ring
P-12791
assembly on the motor [Figure 20-30-25].
Install the O-ring (Item 1) [Figure 20-30-23] on the seal Use firm even pressure on the installation tool
ring. (MEL1468) to install the O-ring in the motor housing.
NOTE: Inspect the seal ring for burrs before Remove the installation tool from the seal ring.
installing the O-ring. Install the O-ring making
sure it is not twisted. To remove any twists,
gently pull a section of the O-ring and let it
snap back.
Assembly (Cont’d)
Figure 20-30-26 1
P-12787
B-14494
The stand out height is 0.300 ± 0.020 in. (7,62 ± 0,5 mm). Figure 20-30-29
Figure 20-30-27
P-12786
P-12784
Figure 20-30-30
P-12794
P-12791 Shake off the excess alcohol and install the seal ring
assembly on the motor [Figure 20-30-32].
Install the O-ring (Item 1) [Figure 20-30-30] on the seal Figure 20-30-33
ring.
The stand out height is 0.300 ± 0.020 in. (7,62 ± 0,5 mm).
P-12792
Assembly (Cont’d)
Figure 20-30-34
P-12797
P-12785
Apply a light film of oil to the seal rings (Item 1) [Figure Install the carrier housing on the shaft assembly [Figure
20-30-34]. 20-30-36].
P-12798
P-12796
Assembly (Cont’d)
Figure 20-30-38
p-94685
Figure 20-30-39
p-94686
P-12781
Assembly (Cont’d)
Figure 20-30-42
1
P-12778
P-94687
Figure 20-30-45
Figure 20-30-43 1
P-12777
P-94684
Assembly (Cont’d)
2
Figure 20-30-46
1
1
P-12774
P-12775
Figure 20-40-2
1
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses, 4 3
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
WARNING 2
P0556
NOTE: The side shift cylinder is optional on the Remove the mounting bolts (Item 4) [Figure 20-40-2]
LT203. from the control valve.
Install and tighten the side shift cylinder hoses and drive
motor hoses as marked.
1
P0558
Figure 20-40-4
IMPORTANT 1
2
WARNING P15722
AVOID INJURY OR DEATH Mark and disconnect the drive motor tubelines and side
Wear safety glasses to prevent eye injury when any shift cylinder hoses (Item 1) [Figure 20-40-4].
Figure 20-40-3 Install and tighten the side shift cylinder hoses and drive
motor tubelines as marked.
1 P-94758
Parts Identification
1. Knob
2. Washer
3. Housing
4. Spool
5. O-ring
6. Retaining Ring
2
6
3
P-94756
Disassembly
1
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
2
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
N-00188
Figure 20-40-5
N-00186
Assembly
1
Figure 20-40-7
N-00186
1
AUGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
(LT102, LT102A, LT203, LT204 & MX102) Removal And Installation . . . . . . . . . . . . 30-10-1
(LT102, LT102A, LT203, LT204 & MX102) Adjustment . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
(LT102, LT102A, LT203, LT204 & MX102) Shaft Removal And Installation . . . . . . . 30-10-2
(LT303 & LT304) Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-3
(LT303 & LT304) Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-4
(LT303 & LT304) Shaft Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-4
(LT305) Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-5
(LT305) Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-5
(LT305) Shaft Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-6
(LT305) Sprocket Housing Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-6
(LT405) Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-7
(LT405) Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-8
(LT405) Drive Shaft Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-9
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
(LT102, LT102A, LT203 & LT204) Removal And Installation . . . . . . . . . . . . . . . . . . 30-20-1
(LT204) Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
(LT303 & LT304) Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-3
1
WARNING 3
Figure 30-10-1
There are four holes in the auger mounting shaft [Figure
30-10-2].
2
Mount the auger using the first hole (Item 1) [Figure 30-
10-2] closest to the chain sprocket when using the 4 in.
Figure 30-10-3
Figure 30-10-4
P0339
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist: 1
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
P15687
• Tools are being used.
W-2019-0907
Slide the auger (Item 1) [Figure 30-10-6] off the
Figure 30-10-5 mounting shaft.
Figure 30-10-7
P15686
1
(LT303 & LT304) Adjustment Remove the auger. (See (LT303 & LT304) Removal And
Installation on Page 30-10-3.)(See (LT303 & LT304)
Figure 30-10-8 Removal And Installation on Page 30-10-3.)
1 Figure 30-10-9
3
4 2
P15709TI
Mount the auger using the third hole (Item 3) [Figure 30- Figure 30-10-10
10-8] from the chain sprocket when using the 10 in. (254
mm) digging chain.
P15745
WARNING
1
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907
CD-7701
Figure 30-10-11
Remove the mounting bolt and nut (Item 1) [Figure 30-
10-12] from the auger mounting shaft.
CD-7701
(LT305) Shaft Removal And Installation Remove the auger. (See (LT303 & LT304) Removal And
Installation on Page 30-10-3.)(See (LT305) Removal And
Remove the auger. (See (LT305) Removal And Installation on Page 30-10-5.)
Installation on Page 30-10-5.)
Remove the digging chain. (See DIGGING CHAIN on
Figure 30-10-13 Page 30-40-1.)
Figure 30-10-14
CD-7700
Installation: Tighten the bolts to 25 - 28 ft.-lb. (34 - 38 The auger sprocket housing can be adjusted as follows.
N•m) torque.
Remove the nuts and bolts from the auger sprocket
NOTE: One mounting bolt is a 1/2 in. bolt, it is used housing [Figure 30-10-14].
for the proper alignment of the flange. Tighten
the 1/2 in. bolt to 65 - 70 ft.-lb. (88 - 95 N•m) Slide the auger sprocket housing forward or backward.
torque.
Install the bolts through the adjustment holes at the auger
For offset trenching (right hooks) remove the right hand sprocket housing location [Figure 30-10-14].
auger and shaft.
Installation: Tighten the bolts to 65 - 70 ft.-lb. (88 - 95
N•m) torque.
WARNING
1
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907
P3324
The right and left hand augers can be adjusted for
different trench widths.
Slide the auger (Item 1) [Figure 30-10-17] off the
Figure 30-10-15 mounting shaft.
P3327
Figure 30-10-16
1 2
P3343
(LT405) Adjustment
Figure 30-10-18
2
2
3 1 1
P3349
Remove the two bolts and nuts (Item 2) from the dirt
Figure 30-10-19 shield (Item 1) [Figure 30-10-20] and move the shield
according to the auger width.
2
P3342
Mount the auger using the first hole (Item 1) [Figure 30-
10-18] & [Figure 30-10-19] when using the 6 in. (152
mm) digging chain.
Mount the auger using the third hole (Item 3) [Figure 30-
10-18] & [Figure 30-10-19] when using the 12 in. (305
mm) digging chain.
Figure 30-10-21
P-94765
1
Inspect the parts for wear and damage, replace the parts
as needed.
Figure 30-20-3
Figure 30-20-2
1
P9424
1 P0513
P0263
Shorten the 36 in. (914 mm) digging chain to 24 in. (610
mm) as follows:
Remove one 16 pitch length of chain by removing the
retaining pin and connecting pin (Item 1) [Figure 30-20- Retract the grease cylinder in the boom. (See GREASE
4] from each end of the 16 pitch chain length. CYLINDER on Page 30-50-1.)
Add grease to the boom cylinder until the chain clearance Connect the ends of the remaining digging chain together
in correct. (See GREASE CYLINDER on Page 30-50-1.) with one of the connecting pins and retaining pins (Item
1) [Figure 30-20-4].
Figure 30-20-6
1
P15776
Figure 30-20-7
P15775
Figure 30-20-9
P15777
Figure 30-20-10
P15778
The attachment boom can be lengthened to 48 in. (1219 Release the digging chain tension. (See GREASE
mm) or 60 in. (1524 mm) digging depths. CYLINDER on Page 30-50-1.)
Figure 30-20-11
CD-7461
CD-7455
48 In. (1219 mm) Digging Boom (Cont’d) Release the digging chain tension. (See GREASE
CYLINDER on Page 30-50-1.)
Figure 30-20-14
Remove the digging chain. (See Removal And
Installation on Page 30-40-1.)
Figure 30-20-16
CD-9915
3 Remove the digging chain from the end roller [Figure 30-
20-16].
Figure 30-20-17
4
2
P-94786
24.85 In.
(631 mm) P-94788
CD-9915
4
2
27.43 In.
(697 mm)
1
P-94790
P-94787
The standard trenching attachment boom can be
adjusted to two other digging depths [Figure 30-20-20].
Bolt the guide (Item 1) [Figure 30-20-19] for the 60 in.
(1524 mm) boom to the standard guide.
To lengthen or shorten the boom, other parts may be
removed or added to complete the boom length desired.
Install the four channel halves (Item 2) and the two top
See your dealer for more information.
chain guides (Item 3) [Figure 30-20-19] around the inner
boom.
4 In. (102 mm) Wide - Single Standard - 1.654 In. (42 mm) Pitch - Digging Chain
MC-02298
4 In. (102 mm) Wide - 1.654 In. (42 mm) Pitch - 50 / 50 Carbide Tooth / Cup Tooth Combination Pattern -
Double Standard - ABF Chain
MC-01487
4 In. (102 mm) Wide - Double Standard - 1.654 In. (42 mm) Pitch - Digging Chain
MC-02298
5 In. (127 mm) Wide - Double Standard - 1.654 In. (42 mm) Pitch - Digging Chain
P-94766
6 In. (152 mm) Wide - Double Standard - 1.654 In. (42 mm) Pitch - Digging Chain
P-94767
8 In. (203 mm) Wide - Double Standard - 1.654 In. (42 mm) Pitch - Digging Chain
1. 1 In. Bolt
2. 2 In. Bolt 1
3. 2-1/2 In. Bolt
4. Thin Spacer
5. Thick Spacer P-94768
12 In. (305 mm) Wide - Double Standard - 1.654 In. (42 mm) Pitch - Digging Chain
P-94769
4 In. (102 mm) Wide - 1.654 In. (42 mm) Pitch - 50 / 50 Carbide Tooth / Cup Tooth Combination Pattern -
Double Standard - ABF Chain
Carbide Tip Chain - 4 In. (102 mm) Wide - 1.654 In. (42 mm) Pitch - Double Standard ABF
MC-01485
6 In. (152 mm) Wide - Single Standard - 2.0 In. (51 mm) Pitch - Digging Chain
8 In. (203 mm) Wide - Single Standard - 2.0 In. (51 mm) Pitch - Digging Chain
15
Add Tooth 15 To Right Side
13
Repeat 3 - 11. Skip One Link
11
Add Tooth To Right Inside
(As Shown 1).
Repeat Pattern 3 - 11.
7
5
9 11
P-94771
10 In. (254 mm) Wide - Single Standard - 2.0 In. (51 mm) Pitch - Digging Chain
12 In. (305 mm) Wide - Single Standard - 2.0 In. (51 mm) Pitch - Digging Chain
5 15
11
1
9
3
P-94773
6 In. (152 mm) Wide - Carbide / Cup - 2.0 In. (51 mm) Pitch - Digging Chain
1
4 2
Repeat 1 - 15 Twice
Repeat 1 - 4 5
Add One Tooth (As Shown 8) 8 7 3
12
11
6
9
15 13
14
P-94774
8 In. (203 mm) Wide - Carbide / Cup - 2.0 In. (51 mm) Pitch - Digging Chain
Repeat 1 - 17 Twice 4 1
2
Add Tooth To The Right
5
Inside Link (As Shown 13)
8 7 3
12
11
6
16 9
13
15
17
10
14
P-94775
(LT405)
6 In. (152 mm) Wide - 2.0 In. (51 mm) Pitch - Single Standard Tooth Pattern - Double Standard Chain
8 In. (203 mm) Wide - 2.0 In. (51 mm) Pitch - Single Standard Tooth Pattern - Double Standard Chain
P-94777
(LT405) (Cont’d)
12 In. (305 mm) Wide - 2.0 In. (51 mm) Pitch - Single Standard Tooth Pattern - Double Standard Chain
6 In. (152 mm) Wide - 2.0 In. (51 mm) Pitch - Carbide Tip Single Standard Tooth Pattern -
Double Standard Chain
P-94779
WARNING P15677
AVOID INJURY OR DEATH Remove the top bolt (Item 1) and loosen the bottom bolt
Wear safety glasses to prevent eye injury when any (Item 2), pivot the cover (Item 3) [Figure 30-40-2] down.
of the following conditions exist:
• When fluids are under pressure. Figure 30-40-3
• Flying debris or loose material is present.
• Engine is running.
Figure 30-40-1
P15678
WARNING
P15676
AVOID INJURY
Install a hoist on the end of the boom [Figure 30-40-1]. Grease and fitting can be under high pressure. Stand
on side of boom opposite lube fitting when applying
Remove the auger. (See AUGER on Page 30-10-1.) or removing tension from digging chain. Keep
bystanders away. Use correct fitting to prevent
pressure from blowing it off.
W-2110-0695
Figure 30-40-4
P15680
P0284
Remove the digging chain (Item 1) [Figure 30-40-6] from
the boom end.
Use grease canister (MEL 1390) (Item 1) [Figure 30-40-
IMPORTANT
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local, state
and federal regulations for the correct disposal.
I-2067-0499
P15681
Figure 30-40-5
Remove the digging chain (Item 1) [Figure 30-40-7] from
the drive sprocket.
P15680
Split
1
NOTE: The images may not show your exact
3
trencher, but the procedure is correct.
WARNING
2
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any P15677
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present. Remove the top bolt (Item 1) and loosen the bottom bolt
• Engine is running. (Item 2), pivot the cover (Item 3) [Figure 30-40-9] down.
• Tools are being used.
W-2019-0907 Figure 30-40-10
Figure 30-40-8
1
P15678
P15676
Figure 30-40-11
P15683
P0284
Remove the cotter pin (Item 1) [Figure 30-40-13].
Figure 30-40-14
Use grease canister (MEL 1390) (Item 1) [Figure 30-40-
1
IMPORTANT
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local, state P15684
and federal regulations for the correct disposal.
I-2067-0499
Remove the pin (Item 1) [Figure 30-40-14]. The pin is a
Figure 30-40-12 slight press fit. Backup the chain while using a hammer to
drive the pin out.
P15679
Figure 30-40-15
1 1
P-27890
P15685
Figure 30-40-17
1.0 In.
(25,4 mm)
P-27891
IMPORTANT
Boom cylinder must be full of grease to work
correctly, any air in cylinder can cause damage. Do
not put excessive tension on the chain. This will
cause faster chain wear and horsepower loss.
I-2046-0695
Figure 30-40-18
1
P15678
Figure 30-40-21
P0286
Figure 30-40-19
P-32319
LT 203 LT 204
1.0 In. 0.5 In. Add grease to the grease fitting (Item 1) [Figure 30-40-
(25,4 mm) (12,7 mm) P0513
20] until there is 1.5 in. (38 mm) clearance between the
bottom of the chain guide and the top of the chain
[Figure 30-40-21]. Measure the clearance at the center
For LT203 of the boom.
For correct chain tension, add grease to grease fitting NOTE: Use manual grease gun to add grease to
(Item 1) [Figure 30-40-18] until there is 1.0 in. (25,4 mm) grease cylinder.
clearance between the bottom of the chain guide and the
top of the digging chain [Figure 30-40-19].
For LT204
(LT305)
Figure 30-40-22
1
P-32312
Figure 30-40-25
P-32312
Figure 30-40-23
0.5 In.
(12,7 mm) P3366
Add grease to the grease fitting (Item 1) [Figure 30-40- NOTE: Use manual grease gun to add grease to
22] until there is 0.5 in. (12,7 mm) clearance between the grease cylinder.
bottom of the chain guide and the top of the chain
[Figure 30-40-23]. Measure the clearance at the center
of the boom.
Figure 30-40-26
N-22009
Figure 30-40-27
N-22010
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present. 1
• Engine is running.
P0508
• Tools are being used.
W-2019-0907
Remove the chain guide mounting bolt (Item 1) [Figure
Figure 30-50-1 30-50-2] and slide the boom extension / end roller
assembly from the boom.
1 2
P0307
1
Remove both mounting bolts (Item 1) from grease
cylinder bleed screw and fill fitting cover (Item 2) [Figure
30-50-1]. Remove the cover.
P0510
1
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
P15743
• Tools are being used.
W-2019-0907
Slide the grease cylinder (Item 1) [Figure 30-50-5] from
NOTE: The procedure is shown on the LT304. The the boom.
photos may appear different but the
procedure is the same. Figure 30-50-6
Figure 30-50-4
1
3 P15747
Figure 30-50-7
2
P15742
1
Remove the bolt (Item 1), cover (Item 2) and bleed valve
(Item 3) [Figure 30-50-4].
WARNING
AVOID INJURY P15748
Grease and fitting can be under high pressure. Stand
on side of boom opposite lube fitting when applying
Remove the two seals (Item 1) [Figure 30-50-7].
or removing tension from digging chain. Keep
bystanders away. Use correct fitting to prevent
Installation: Apply clean hydraulic fluid to the seals
pressure from blowing it off.
before installation.
W-2110-0695
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present. 1
• Engine is running.
P3336
• Tools are being used.
W-2019-0907
Loosen the chain guide mounting bolts (Item 1) [Figure
Figure 30-50-8 30-50-9].
Remove the six bolts and nuts, remove the chain guide
(Item 2) [Figure 30-50-9].
1 Figure 30-50-10
P3341
1
P0510
P3335
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907
P3330
Figure 30-60-1
If the drive sprocket shows signs of wear on one side of
the teeth, it can be removed and reversed 180°.
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907
Figure 30-70-1
P0519
Remove the bar caps from the end of each side shift bar.
1
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running. P0361
• Tools are being used.
W-2019-0907
Turn the head shaft assembly 45° to the left or right.
Remove the drive motor from the head shaft assembly.
Remove the head shaft assembly (Item 1) [Figure 30-80-
(See Removal And Installation on Page 20-20-1.)
2] from the attachment frame.
Remove the auger assembly. (See (LT102, LT102A,
LT203, LT204 & MX102) Removal And Installation on
Figure 30-80-1
1
2
P0365
1. Snap Ring
2. Spacer
3. Bearing
4. Housing
5. Seal
6. Shaft
1
2
3
P-94794
WARNING
AVOID INJURY OR DEATH 1
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used. P15780
W-2019-0907
Figure 30-80-6
P15779
Figure 30-80-4
Remove the bearing (Item 1) [Figure 30-80-6] from
shaft.
P15787
(LT102, LT102A, MX102, LT203 & LT204) Disassembly Clean all parts in solvent and dry with compressed air.
(Cont’d)
Apply clean hydraulic fluid to the seal and bearings
Figure 30-80-7 before installation.
Figure 30-80-9
1
P15783
P15782
Remove the bearing (Item 1) [Figure 30-80-7] from
housing.
Figure 30-80-10
1
P15784
P15784
Remove the seal (Item 1) [Figure 30-80-8] from housing.
Figure 30-80-11
1 1
P15787
P15785
Figure 30-80-14
P15779
P15786
WARNING 1 2
Figure 30-80-15
P15760
1. Snap Ring
2. Spacer
3. Bearing
4. Housing
5. Seal
6. Shaft
1
2
3
P-94794
WARNING
AVOID INJURY OR DEATH 1
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used. P15765
W-2019-0907
Figure 30-80-20
1
P15763
Figure 30-80-18
Remove the bearing (Item 1) [Figure 30-80-20] from
shaft.
P15764
(LT303 & LT304) Disassembly (Cont’d) Clean all parts in solvent and dry with compressed air.
Figure 30-80-21 Apply clean hydraulic fluid to the seal and bearings
before installation.
Figure 30-80-23
1
P15769
1
Figure 30-80-24
P15770
Figure 30-80-25
P15764
1
P15763
P15773
P-32254
WARNING 1
P-32256
Figure 30-90-4
P-32260
P-32257
Figure 30-90-7 1
P-32257
1
Install the snap ring (Item 1) [Figure 30-90-9].
P-32259
Figure 30-90-10
P-32256
P-32261
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running. 1
• Tools are being used. P15741
W-2019-0907
Figure 30-90-11
P15740
WARNING
1
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used. P15753
W-2019-0907
Figure 30-90-16
P15749
P15754
Remove the bolt (Item 1) [Figure 30-90-13].
Remove the washer (Item 2) [Figure 30-90-13]. Use the mount shaft (Item 1) [Figure 30-90-16] to press
the bearing and spacer from the bottom of wheel.
Figure 30-90-14
Figure 30-90-17
P15751
P15755
Figure 30-90-18
1
P15750
Figure 30-90-19
1
2
1 P15751
Figure 30-90-22
P15752
P15749
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used. P0489
W-2019-0907
Figure 30-90-23
P-94797
P0509
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present. 1
• Engine is running.
• Tools are being used. P-32263
W-2019-0907
2
1
P-32264
P-32262
Remove the mount (Item 1) [Figure 30-100-3].
Remove the four bolts and nuts (Item 1) [Figure 30-100-
Remove the mount bars (Item 2) [Figure 30-100-3].
1].
SCHEMATIC(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1
Hydraulic Schematic (LT102, LT102A & MX102) . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1
Hydraulic Schematic (LT203) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-2
Hydraulic Schematic (LT204) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-3
Hydraulic Schematic (LT303 & LT304) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-4
Hydraulic Schematic (LT305) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-5
Hydraulic Schematic (LT405) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-1
LT102 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-1
LT102A Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-2
LT203 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-3
LT204 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-4
LT303 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-6
LT304 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-7
LT305 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-8
LT405 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-9
MX102 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-10
P-94808
P-94808
Side Shift
Selector Valve Cylinder
Male
Coupler D
C
A E
B F Trencher
Motor
Female
Coupler
P-94809
Side Shift
Selector Valve Cylinder
P-94809
P-94808
Side Shift
Selector Valve Cylinder
Male
Coupler D
C
A E
B F Trencher
Motor
Female
Coupler
P-94809
Hydraulic Motor
P-94810
P-94811
LT102 Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
Drawing
Not Available
LT102A Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
39.0 in.
(991 mm)
LT203 Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
44.47 in.
(1129,7 mm)
LT204 Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
2.0 in.
(50,8
68.85 in. mm)
(1748,8 4.0 in.
26.0 in.
mm) (101,6 mm)
60° (660,4 mm)
68.85 in.
(1748,8 mm) 16.0 in.
62,38 in.
A
68.85 in.
P-94848
(1748,8 mm)
750 850
A 59.43 in. (1509,6 mm) 58.94 in. (1497,0 mm)
B 44.47 in. (1129,7 mm) 45.78 in. (1162,9 mm)
LT 204 TRENCHER
Operating Weight (Less Teeth)
(48 in. (1219 mm) Digging Depth- No Teeth) 680 lb. (313 kg)
(36 in. (914 mm) Digging Depth-No Teeth) 670 lb. (304 kg)
(24 in. (610 mm) Digging Depth-No Teeth) 650 lb. (295 kg)
Displacement 18.7 in.3/Rev. (306 cm3/Rev.)
Fluid Type Bobcat Fluid (P/N 6563328)
If fluid is not available use 10W-30 or 10W-40
LT303 Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
75.3 in.
(1913 mm)
51.5 in.
(1308 mm)
21.0 in.
(538 mm)
26.0 in.
25.5 in. (648 mm)
(660
28.5 in. (724 mm)
mm)
36.0 in.
P-94849
LT304 Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
89.3 in.
(2268,2 mm)
65.5 in.
(1663,7 mm)
(533,4 mm)
21.0 in.
26.0 in.
25.5 in.
48.0 in.
62.3 in.
P-94850
LT305 Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
53.22 in.
(1352 mm)
21.96 in.
39.22 in. (558 mm)
(996 mm)
25.22 in.
(641 mm)
36.0 in.
36.0 in. (914 mm)
(914 mm) 48.0 in. 38.0 in.
(965 mm)
P-94851
LT405 Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
45.0 in.
(1143 mm)
52.5 in.
(133,5 mm)
104 in.
(2641,6 mm)
111.0 in.
(2819,4 mm)
BOB-TACH
FACE OF
LT405
Chain Speed 370 ft./min. (113 m/min.) @ 24.0 GPM (91 L/min.)
Hydraulic Flow Range 21 - 24 GPM (79 - 91 L/min.)
Auger Size 2 - 12 in. (305 mm) Diameter - Right Side Shaft Removable
Digging Attachment Positions 6 in. (152 mm) - 32 in. (813 mm) Right of Centerline
Side Shift Hydraulic Cylinder
Boom Length (Digging Depth) 36 in. (914 mm) - 48 in. (1219 mm) - 60 in. (1524 mm)
Chain Width 6 in. (152 mm) - 8 in. (203 mm) - 12 in. (305 mm)
Chain Pitch 2 in. (50,8 mm)
Operating Weight ABF-DS Chain (No Teeth) 1520 lb. (690 kg)
48 in. (1219 mm) Boom
Displacement 47.6 in. 3/Rev. (780 cm³/Rev.)
MX102 Dimensions
• All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
43.0 in.
(1092 mm)
The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from
Bobcat Company that have zinc phosphate coating are specified by the letter H following the part number.
Thread
SAE Grade 5 SAE Grade 8
Size
in.-lb. 0.250 80 - 90 110 - 120
(N•m) (9,0 - 10,2) (12,4 - 13,6)
0.3125 180 - 200 215 - 240
(20,3 - 22,6) (24,2 - 27-1)
ft.-lb. 0.375 25 - 28 35 - 40
(N•m) (34 - 38) (47 - 54)
0.4375 40 - 45 60 - 65
(54 - 61) (81 - 88)
0.500 65 - 70 90 - 100
(88 - 95) (122 - 136)
0.5625 90 - 100 125 - 140
(122 - 136) (170 - 190)
0.625 125 - 140 175 - 190
(170 - 190) (240 - 260)
IMPORTANT
Nut Nut
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all Washer
parts clean. Always use caps and plugs on hoses, Washer
tubelines and ports to keep dirt out. Dirt can quickly O-ring
damage the system.
I-2003-0888 O-ring
Figure SPEC-40-1
A-1852
When the fitting is tightened, you can feel when the fitting Always use two wrenches when loosening and tightening
is tight to eliminate leakage caused by under or over hose or tubeline fittings.
torqued fittings. Use petroleum jelly to hold the O-ring in
position until the fittings are assembled [Figure SPEC-
40-1].
Figure SPEC-40-3
1
Nut Seals
To Fitting
Nut Seals
2 To Port
P-79498
Use the chart (below) to find the correct tightness needed The hex portion of the nut does not contact the surface of
(Item 2) [Figure SPEC-40-3]. If the fitting leaks after the component when the nut is tight.
tightening, disconnect it and inspect the seat area for
damage. Port Seal and O-ring Boss
Tightening Torque
Flare Fitting Tightening Torque TORQUE
Tubeline TORQUE Ft.-lb.
Outside Ft.-lb. Thread Size (N•m)
Diameter Thread Size (N•m) 7/16” - 20 13 (18)
1/4” 7/16” - 20 13 (18) 9/16” - 18 22 (30)
5/16” 1/2” - 20 17 (23) 3/4” -1 6 40 (54)
3/8” 9/16” - 18 22 (30) 7/8” - 14 60 (81)
1/2” 3/4” - 16 40 (54) 1-1/16” - 12 84 (114)
5/8” 7/8” - 14 60 (81) 1-3/16” - 12 98 (133)
3/4” 1-1/16” - 12 84 (114) 1-5/16” - 12 118 (160)
7/8” 1-3/16” - 12 98 (133) 1-7/16” - 12 154 (209)
1” 1-5/16” - 12 118 (160) 1-5/8” - 12 163 (221)
1-1/4” 1-5/8” - 12 154 (209)
1-1/2” 1-7/8” - 12 163 (221)
2” 2-1/2” - 12 252 (342)
Tighten the nut with a wrench no more than one hex flat
maximum.
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
The updated manual includes the new LT 203 and LT 304 attachments.
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
The updated manual includes new LT102, LT102A, MX102 and LT303 attachments.
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.