A. Data Teknis
1. DESIGN SPESIFICATION
Output Capacity :50 MW
Main Fuel : Coal
Initial firing : HSD
Unit number : 2 (two)
SPESIFIKASI BATUBARA
Total moisture : 34,01 % (AR)
Proximate Analysis
Inherent moisture : 13,92 % (ADB)
Ash content : 6,39 % (ADB)
Volatile matter : 40,83 % (ADB)
Fixed carbon : 38,86 % (ADB)
Total sulfur : 0,83 % (ADB)
Gross calorivic value : 5311 kcal/kg (ADB)
Gross calorivic value : 4071 kcal/kg (AR)
Ultimate Analysis
Inherent moisture : 10,53 % (ADB)
Ash : 5,94 % (ADB)
Total sulfur : 0,44 % (ADB)
Total Nitrogen : 0,79 % (ADB)
Hydrogen : 4,18 % (ADB)
Carbon : 64,86 % (ADB)
Oxygen : 13,26 % (ADB)
Ash Analysis
SiO2 : 52,31 %
Al2O : 27,91 %
Fe2O3 : 3,85 %
CaO : 2,04 %
MgO : 3,08 %
K2O : 0,39 %
Na2O : 2,64 %
MnO2 : 0,05 %
TiO2 : 1,69 %
P2O5 : 0,44 %
SO4 : 5,40 %
Undeterminated : 0,20 %
SPESIFIKASI AIR BOILER
Condensate Pump / Deaerator / Economizer
pH : 9 - 9,6
Spec. conductivity : 3-11 µS/cm
Cation conductivity : < 0,5 µS/cm
Total iron : < 0,020 mg/l
Total copper : < 0,003 mg/l
Silica : < 0,020 mg/l
Dissolved oxygen : <0,01mg/l
Residual hydrazine : 0,01 mg/l
Boiler Drum
pH : 9,1- 9,8
Spec. conductivity : < 40 µS/cm
Silica : < 0,300 mg/l
Steam
pH : 9-9,6
Spec. conductivity : 3-11 µS/cm
Cation conductivity : < 0,2 µS/cm
Total iron : < 0,020 mg/l
Total copper : < 0,003 mg/l
Silica : < 0,020 mg/l
a. Steam Turbine
Manufacturer : Fuji Electric System
Type : Non reheat Condensing
Rated speed : 3.000 rpm
Main Steam Pressure : 128 kg/cm2g
Main steam temp. : 538 ⁰C
Intake water : Deep sea intake
Discharge system : Surface disch
b. Generator System
Manufacturer : Fuji Electric System
Type : GTLR I 544/61-2
Capacity : 125-500 kVA
Voltage : 11 kV
Current : 6587 A
Power factor : 0,8
Exitation : 435 V/983 A
Cooler : Air
c. Generator Transformer
Manufacturer : Pauwels
Type : OLD 125.5/325
Capacity : 75/100/125.5 MVA
Voltage : 11 kV/150 kV
g. Debris Filter
Quantity : 2 x 50 %
Circulating water flow rate
(rated flow rate) : 9.620 m3/h
(max.flow rate) : 10.920 m3/h
(min flow rate) : 4.810 m3/h
Design pressure : 3,1 kg/cm
Mesh size of filter : 5 mm diameter
h. Condeser
Quantity : 1 unit
Type : Surface condensing double flow
pass water
box half divided type
Heat transfer area : 4.830 m2
Flow rate : 18.500 m3/h
Sea water inlet temp. : 30 ⁰C
Sea water side design press. : 3,1 kg/cm2
i. Ball Cleaning Facility
Quantity : 2 x 50 %
Circulating water flow rate
(rated flow rate) : 9.620 m3/h
(max. Flow rate) : 10.440 m3/h (108 % of rated flow
rate)
Design pressure : 3.1 kg/cm2
Mesh size of screen : 7,5 mm2
r. Deaerator
Design press. : 8,6 kg/cm2g
Design temp. : 260 ºC
Operating press. : 7,45 to 7,84 kg/cm2
Operating temp. : 167 to 169 ºC
Outlet capacity : 381.120 kg/hr
Storage capacity : 55 cubic meters from NWL to
Empty
Oxygen guarantee : 0,005 ml/l (7 ppb)
Capacity : 55 m3
3. BOILER AREA
a. Steam generation
Manufacturer : Alstom Power Inc.
Steam generator : 400 ton/hour
Feed water temp. : 238 0C
Outlet pressure : 128 kg/cm2g
Superheater outlet : 538 oC
Precipitator : Bag filter
Firing system : CFB
f. Burner
Manufacture : Coen Company Inc.
Capacity : 175 mmBtu/hr on #2 Oil
Press. Fuel oil : 180 Psig
Flow fuel oil : 23,5 GPM
Atomizing media : udara
Press. Atomizing : 50 Psig
Flow atomizing : 520 SCFM
Cooling/purge air : 60 SCFM @ 10” W.C. when
exhausted to 0” W.C.
Weight : 3.500 lbs
a. Desalination Plant
Manufacturer : Sasakura Engineering
Type : Flash evaporator
Capacity : 500 ton/day
c. Blowdown motor
Manufacture : TOSHIBA
Power : 11 kW
Type : IKK
Frequency : 50 Hz
Speed : 1450 rpm
Pole :4
Voltage : 400 v
Current : 12,4 A
d. Brine Blowdown
Manufacture : HONDA
Type : GF
Capacity : 70 m3/h
Speed : 1450 rpm
Power : 11 kW
Head : 20 m
f. Distilate Pump
Manufacture : HONDA
Type : GS
Capacity : 30 m3/h
Head : 36 m
Speed : 1450 rpm
Power : 7,5 kW
g. Demineralisation Plant
Manufacture : Doshion
Type : Resin Mixed Bed
Capacity : 370 ton/day
i. Booster Pump
Manufacture : Kirloskar
Power : 5,5 kW
Speed : 2900 rpm
Votage : 400 v
Current : 10 A
Type pump : CPHM 36/16
Total head :35 m
Discharge : 20 m3/h
Pump input : 3,38 kW
z. Air Compressor
Pressure max. : 8,6 kg/cm2
Flow : 73,9 l/s
Power motor : 30 kW
Speed : 2960 rpm
a. Silo’s capacity
Coal storage silo : 2 x 15.000 ton
Coal Bunker : 3 x 400 ton
Disposal ash silo : 1 x 875 m3
Limestone silo : 1 x 2000 ton
b. S1-S6
Equipment : Pipe conveyor
Capacity : 400 t/h
Belt width : 1300 (Ф350)
Belt speed :155m/min
Motor power : 45 kW (S1-S4)
: 110 kW (S5)
: 90 kW (S6)
c. A1 & A3
Equipment : belt conveyor
Capacity : 400 t/h
Belt speed : 150,9 m/min
Motor power : 11 kW (A1)
: 15 kW (A3)
d. A2
Equipment : Steep sloped conv.
Capacity : 400 t/h
Belt speed : 150 m/min
Motor power : 132 m/min
e. CR1-1/1-2/2-1/2-2
Equipment : Rot. plow reclaimer
Capacity : 200 t/h
Belt speed :
Wheel speed : 0,3-2,4 m/min
Traveling speed : 0,45-1,0 m/min
Motor power : 11 (wheel)
: 1,5x2 (traveling)
g. B-13/23
Equipment : Belt conveyor
Capacity : 200 t/h
Belt speed : 40,8 m/min
Motor power : 3,7 kW
h. B-14/24
Equipment : Pipe conveyor
Capacity : 200 t/h
Belt speed : 125 m/min
Motor power : 37 kW
i. B-14A/24A
Equipment : Belt conveyor
Capacity : 200 t/h
Belt speed : 80,5 m/min
Motor power : 15 kW
j. B-15/25
Equipment : Bucket elevator
Capacity : 200 t/h
Belt speed : 35 m/min
Motor power : 55 kW
l. C-1/2
Equipment : Belt conveyor
Capacity : 200 t/h
Belt speed : 40,8 m/min
Motor power : 3,7 kW
m. E-1/2
Equipment : Case conveyor
Capacity : 200 t/h
Belt speed : 20 m/min
Motor power : 15 kW
n. BF-11/21
Equipment : Belt feeder
Capacity : 200 t/h
Belt speed : 29,7 m/min
Motor power : 7,5 kW
o. CS-11/21
Equipment : Screw conveyor
Capacity : 50 t/h
Belt speed : 68,7 rpm
Motor power : 5,5 kW
p. CB-11/21
Equipment : Bucket elevator
Capacity : 50 t/h
Belt speed : 23,5 m/min
Motor power : 11 kW
Bab II. SETTING VALUE PERALATAN
Setiap peralatan yang ada memiliki batasan-batasan nilai maksimum yang aman
untuk beroperasi, hal ini bertujuan untuk menjaga kondisi setiap peralatan dan sistem
dimana dia berada. Pemahaman mengenai nilai seting ini menjadi penting bagi
operator agar dapat mengoperasikan unit pembangkit dengan aman. Berikut adalah
data Nilai Seting setiap parameter operasi PLTU Tarahan.
POSITION
Shaft position HH ± 1,0 mm Trip (mechanical thrust failer protection)
H ± 0,5 mm Alarm
Eccentricity H 70 micron Alarm
Expantion H +6 (rotor Alarm
differential long)mm
L -3 (rotor Alarm
short)mm
HH +7 (rotor Trip (manual)
long)mm
LL -4 (rotor Trip (manual)
short)mm
SPEED
Turbine speed HH 3300±30 rpm Trip (mechanical emergency governor)
(110±1%)
HH 3360 Alarm
(sensor) (112%)rpm Trip 2 out of 3 back up electrical over
range 2850-3150 Operating permissible speed
(95%-
105%)rpm
Range 400-1220 Do not hold
rpm
Range 1280-2850 Do not hold
rpm