Eduardo L. García. V3.

6 © 2016
linkedin.com/in/edulgg

CASH-FLOW – COST
SECURITY – LEAD TIME – QUALITY
ONE QCC Shijonka
KAIZEN-
Kaizen Soifuku ISHI- PDCA 8D 6σ ONE
AS IS KARA BLITZ
PIECE VSM JUNDATE ANDON JISHU- polyvalence
KAIKAKU
Idea from
OutOfLine KAWA Cycle
A3 POINT
FLOW
TO BE KURI KEN empowerment
PSP DMAIC LESSON

KAIZEN ·ASAKAY
5W+H 5
KJ
TAKT CYCLE SIPOC PUSH POKA Dayly-Huddle
JUNBIKI
PROGRESS
Chart/Table TEAM ·YUICHI VA/VE
(+2H) WHYS QFD FMEA METHOD
Time Time Diagram PULL YOKE MINDMAP
7
LT
WORK What BRAIN PPM
YAMA- SPS / STORM POTENTIAL
PM LTEfficiency
IF… PROBLEMS
LTStandard ZUMI KIT …

TPM
MIZU-
SUMASHI
4R
KAMI-
SHIBAI
JIT Gemba
3G
Genbutsu
Genjitsu
KAIZEN OJT/TWI
Hancho JIDOKA QRQC
QRKA
RCE
Root
Cause
MAP

PARETO &
Correlation
DandoriMan RULES CARDS & Q-Chart Analysis
ANALYSIS
TABLE

Moon- Pointing
(WASTES) The DESING FAULT
3A SMED 3P · IT’S &
5S PQC Spaghetti

Pika-Pika
Allocation
Amount
Article
Uchi-Soto
Dandori
Production
Preparation
shine
Concept
& Calling
A3/A2
MUDA Trimming · IT’S NOT
Technique · IN/OUT BOX
THINKING
TOOLS… Diagram
TREE
ANALYSIS
Diagram
Process
TIMWOOD RAMMPP
MVP TMA Production Bureaucracy LCA ICP CIA’s
KATAZUKE JUNJI 5ZEROs MURA TCP 6-Hats POKER ANDON
AKAFUDA INSPECTION POP theory
Minimum
Product
Therbligs
Motion 7 Wastes 6 Wastes Low Cost
Disney
LIST OF ESTIMATION BOARD
NEXT
Viable Analysis MURI Automation PCP PHOENIX

PRODUCTION
Burn-
down KANBAN KANBAN
BOARDs
SCRUM
SCALABLE HEIJUNKA
YAMA-
KUZUSHI
DAILY
INVENTORY
CHAKU
CHAKU
SEIRYUKA CELL
Chart DEVELOPMENT
SALES (Cells & Machinery easy to relocate)

PMP
BPMN STANDARDIZATION TQM STREAM Ji Koutei Handan- STABILIZATION PRODUCTION
MONTHLY
Production
COMITEE
2.0 ISO… Kanketsu kijun MEETING
3 3
PTSS PAB STM PCT OBC SWCT SWC SOS FLOW Machinery/Line
Production Forward Production Production Production
HEIJUNKA
PRODUCTION
Process Process Time Production
Skills Training
Process Operator Balance
Standardized
Standardized Standardized Control Control Control Plan Plan PRODUCTION
CONTROL*
WEEKLY
Matrix Work Combi-
DAY DAY 30 Days MEETING
Study Sheet Analysis Board
ILUO Matrix
Capability Table Chart
nation Table
Work Chart Operation Sheet DAY Weekly
1 2 3 4 5 6 7 8 5 4 3 2 1 2
KPI & Suggestion PRODUC- ILUO
BMC *VISUAL DAILY DAYLY Scheme KPI & Q KPI
KAIZEN QUALITY LCA RCE SAFETY
Business HOSHIN MONTHLY DAILY
TION
Root Matrix MONTHLY
SAFETY
CONTROL TARGET CONTROL Live Cycle
Model /ACTION COMITEE COMITEE Cause COMITEE
Canvas KANRI QCC MEETING MEETING
PLAN Assessment Analysis (STM) MEETING
5 6 Ø 5 4 4 2
LEAN Pointing (Safety 1st)
Start-Up &
Technics ENTERPRISE OPERATING SYSTEM (e-OS**) Calling ANZEN DAIICHI
All LONG MGMT.
3S
People’sPa TERM
rticipation VISION CS, ES, SS LEAN MANUFACTURING/MANAGEMENT MONTHLY
MEETING
MGMT.
COMETEE

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