DAFTAR ISI

ABSTRAK ............................................................................................................ i
ABSTRACT ............................................................................................................ ii
KATA PENGANTAR ......................................................................................... iii
DAFTAR ISI ......................................................................................................... v
DAFTAR TABEL ................................................................................................ ix
DAFTAR GAMBAR ............................................................................................ x
DAFTAR LAMPIRAN ........................................................................................ xi

BAB I PENDAHULUAN
1.1 Latar Belakang masalah ...................................................................I-1
1.2 Identifikasi Masalah .........................................................................I-3
1.3 Perumusan Masalah ...........................................................................I-3
1.4 Tujuan Penelitian...............................................................................I-4
1.5 Manfaat Penelitian.............................................................................I-5
1.6 Batasan Penelitian .............................................................................I-5
1.7 Sistematika Penulisan ......................................................................I-6

BAB II LANDASAN TEORI

2.1 Pengertian Maintenance .................................................................... II-1
2.2 Tujuan Maintenance .......................................................................... II-2
2.3 Fungsi Pemeliharaan .......................................................................... II-3
2.4 Jenis-Jenis Maintenance ................................................................... II-4
2.4.1 Planned Maintenance ( Pemeliharaan Terencana) ................... II-4
2.4.2 UnPlanned Maintenance ( Pemeliharaan Tak Terencana) . II-11

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 2.5 Tugas dan Pelaksaan kegiatan Maintenance ................................... II-11
2.6 Analisis Produktivitas Six Big Losses .............................................. II-12
2.6.1 Equipment Failure/ Breakdown ......................................... II-14
2.6.2 Setup and Adjustment ........................................................ II-14
2.6.3 Indling and Minor Stoppages Losses................................. II-15
2.6.4 Reduced Speed Losses ....................................................... II-15
2.6.5 Process Defect Losses ....................................................... II-16
2.6.6 Reduce Yeild Losses ........................................................... II-17
2.7 Overal Equipment Effectivenes (OEE) ......................................... II-17
2.7.1 Availability Ratio .............................................................. II-18
2.7.2 Performance efficiency ...................................................... II-20
2.7.3 Quality Ratio..................................................................... II-21
2.8 Diagram Sebab Akibat .................................................................. II-23

BAB III METODOLOGI PENELITIAN

3.1 Metodologi Penelitian....................................................................... III-1
3.2 Tahapan penelitian ........................................................................... III-3
1. Studi pustaka.................................................................................. III-3
2. Studi lapangan ............................................................................... III-3
3. Identifikasi masalah ....................................................................... III-4
4. Menetapkan batasan masalah ....................................................... III-4
5. Perumusan masalah dan tujuan penelitian ..................................... III-4
6. Pengumpulan data .......................................................................... III-4
3.3 Pengolahan data ................................................................................ III-5
1.Overall Equipment Evectiveness .................................................... III-6
2. Six Big Losses ............................................................................... III-7
3.4 Penelitian Terdahulu ....................................................................... III-10

BAB IV PENGUMPULAN DAN PENGOLAHAN DATA

4.1 Profil Perusahaan .............................................................................. IV-1
4.1.1 Sejarah perusahaan .................................................................... IV-1

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 4.2 Pengumpulan Data ........................................................................... IV-3
a. Data waktu downtime................................................................... IV-4
b. Data planing downtime ................................................................ IV-5
c. Data waktu set up ......................................................................... IV-6
d. Ideal Cycle Time dan Actual Cycle Time ..................................... IV-7
e. Data Produksi ............................................................................... IV-7
4.3 Pengolahan data ................................................................................ IV-9
1. Perhitungan Overall equipment effectiveness (OEE) ...................... IV-9
a. Perhitungan Avilability ................................................................ IV-9
b. Perhitungan Performance Effeciency ........................................ IV-12
c. Perhitungan Quality rate ............................................................ IV-15
d. Perhitungan nilai Overall equipment effectivenes ..................... IV-17
2. Perhitungan nilai Six Big Loss ........................................................ IV-20
a. Perhitngan Equipment failure (breakdown losses) .................... IV-20
b. Perhitungan set up and adjustment losses ................................. IV-21
c. Indling and minor stoppages losses ........................................... IV-23
d. Reduce speed losses ................................................................... IV-24
e. Quality defect and rework .......................................................... IV-25
f. Yield or scrap loss (starup losses).............................................. IV-27

BAB V ANALISA DAN BAHASAN

5.1 Analisa perhitungan Overall Equipment Effectiveness ( OEE) ......... V-1
5.2 Benchmark nilai Overall Equipment Evectiveness ............................ V-3
5.3 Analisa perhitungan six big loss ....................................................... V-4
5.4 Analisa Diagram Sebab akibat/ Tulang ikan .................................... V-5
5.5 Rencana Perbaikan........................................................................... V-10

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BAB VI KESIMPULAN DAN SARAN
6.1 Kesimpulan ....................................................................................... IV-1
6.2 Saran ................................................................................................ IV-3

DAFTAR PUSTAKA

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