FOR WHITE

BATCHING
PRE SCOURING
DRYING
HEAT SET
DYEING
CHECKING
REBATCHING
SHEARING
SINGEING
ROPE SCOURING
DRYING
SEMI FINISHED INSPECTION
SHEARING
DAMPING
CONTI PRESSING
TMT/KD
 FINISHING DEPT.
Finishing department is the place where final treatment is done to the
fabric.

It includes washing, drying and application of some chemical and

mechanical treatment to the fabric to make it aesthetically appealing
and add features to the fabric.

The finishing dept. at Raymond Chhindwara has three section, i.e., grey
room, wet section and dry section.

Finishing dept. at Raymond Chhindwara is equipped with modern

machinery for washing, scouring, singeing, processing etc.
SPINNING
 WEAVING
Weaving is the term used in relation to produce fabric by interlacing
two different series of yarns known as warp and weft. Warp ends are
placed longitudinal whereas weft are horizontally placed. Weaving
process is commenced by dividing warp into two different sheets in
opposite direction and then inserting weft into the shed. By interlacing
it into the shed fabric is produced.

There are total 112 looms, which includes 34 Picanol Gamma, 56

Nuovo Pignone (NP) and 22 Picanol Gammax looms.
The total output of this department is 23000 meters per day.
The machines are running with speed of in between 450-530 rpm.
 SPINNING

Ring farme

Ring spinning is a method of spinning fibre to make a yarn. Ring

spinning is a continuous process . In ring spinning, the roving is first
attenuaed by using drawing rollers, then spun and wound around a
rotating spindle which in its turn is contained with in an independently
ring flyer.

Objectives of ring frame

To produce single yarn of required twist and count as per the

instruction from ppo.
To produce good quality of yarn.
To make ring cops means of building mechanism.
The rubbing and roving frame bobbins are brought to ring frame dept
the roving is converted into yarn by drafting and twisting.
All the three types of yarn made in ring frame.
ex:- Normal Yarn, Sarrow Yarn , Sarrow Lycra Yarn
The processes carried out in finishing dept are :

Mending: To remove defects like knots formed during weaving.

Batching: shortening each beam of fabric according to shades.
Singeing: The fabric is exposed to flames and made to pass through it.
Pre scouring: Extraction of dust and other particles.
Drying: Fabric is dried in a chamber of temp 1 70’C.
Heat set: Fabric is passed through a heated chamber of temp 185-190C.
Rope scouring: Scouring is done in rope form.
Softening: To remove the harshness of fabric by adding softeners like
silicon in the solution.
Pressing: It is done to remove wrinkles and make the fabric smoother.
Decatising: To remove excess of lustre and prepare the fabric for
pressing and cutting.
Polyester converter section

Filament is fed to a converter and is cut into staple form as per

requirement of wool fiber length.
After converter, three passages of Gilling are given for doubling
and drafting, then making slivers more parallel and even.

Objective of the polyester converter machine

Convert filament to staple fibre.

converts staple fibre aœording to wool fibre length.
Parallelization the fibre.
Gilling machine
Types of gill boxes

Open gill box (single fallers)

Intersecting gill box (multiple fallers)

Objective of gilling m/c

Parallelization of fibres.
Reduction in weight per unit length of sliver.
To prepare a sliver of required wrapping for further processing.
To lay the sliver into can.
 DYEING
In requirement there are many type of product dyeing done here.

Fiber dyeing
The bale comes from the RMG department.
Fiber and compressed with the stamping machine by ãpplying
the water.
Dye solution and other required chemical come in to the rn/c
automatic.
After this material goes to RF dryer for 100% drying.
Dried materials are going to P/V spinning department for further
processing.
 RECOMBING
The recombining department delivers tops to P/V and Worsted
spinning departments in full quantity at required time. The
minimum cost meeting all quantity parameters. The department
is responsible for the conversion of the dyed and grey tops to
recombed tops.

Objective Of The Department

Blending of the fibre like Wool viscose, polyester, Lenin silk, etc.
Removal of short fibre and undesired element like slubs, neps,
and pin point.
Removal of entanglement at the time of dyeing.
Weaving section is divided into two sections.

Warping
Weaving
Warping: The yarns which are coming from double yarn room are going
for winding for preparing required amount of package.

Three primary process of weaving.

Shedding- The process of separating the warp yarn into two layers by
raising the harness to form an open area between two sets of warps an
known as shed.
Picking- The process of inserting the filling yarn through the shed by the
means of the shuttle less while the shed is opening.
Beating- The process of pushing the filling yarn into the already woven
fabric at a point known as the fell and done by the reed.
Manufacturer - N.S.C
Model no - GC14/TT11.
Material - loo % polyester
Input - filament polyester
Output - polyester top
Denier use - 1.5d,2d,2.5d,3d
Staple length of fibre - 75-85mm
Can content - 1200m
 AUTO WINDING
SECTION
Objective of auto winding

Removal of objectionable yarn faults such as thick, thin place and

neps, to improve the yarn quality and subsequently reduce yam
breakage in further processing.
Rewinding of ring frame cops to a larger package, which is useful for
further processing.
Auto-leveller sensor is attached which’ removes the shorts term
variation and medium term variation
Online sensor passed through which gives signal for removal of fault
in the yam
 Use of chemical in
Dyeing
Lyogen DFT - Levelling agent
Bileaux T - Dispersing Agent
Solidogen FRI - Dye fixing agent
Lycol WPN - Dye fixing agent
Dilation POE - Wool protecting agent
Lanasyn P - Antistatic of yarn
Belfasin GT - Washing of polyester
Caustic soda - To maintain pH as add acid
Formic Acid - Levelling agent polyester
Sandogen PESI - Carrier
 DYEING
Dyeing is the process where the textile material is dyed with the
use of different dyes to give that particular colour and shade for
the good appearance of that material. The dyeing department is
to deliver dyed fiber to recombining department, P/V department,
mending department or finishing department in required shade at
required time.

Various type blend dyeing done here

Polyester/wool blend
Polyester/viscose blend
All wool
 DYEING
Cheese dyeing they are making special type of package in the
winding section
Package due to the better penetration of the dye solution.
Density is 0.35-0.75 gm/cc
Feed to the vertical dyeing machine
completion of dyeing process the material comes out and goes to
cheese hydro extractor for dyeing. After this material goes to RE
dryer for 100% dying .These dried material are going to warping
section future processing
 SPINNING
ROVING
This is the final stage before the spinning.
Roving is actually a light twisting operation to hold the
Slubbers intract

Objectives of roving

To produce wrapping (wt/unit length) as per requirement.

To produce a package suitable for subsequent machine.
To make uniform length in each package as per requirement of next
machine for proper run-out.
It removes unevenness of yarn for further process.
Doubling section
Ply winding: assembly of two yarns are wound parallel as per
requirement such as solid to make the feed package for TFO
machine.
Two or one twister: to insert the required twist in required
direction (s/z).
 SPINNING
Factors for promoting good spinning

Count of yarn

Position of spindle rate

Correct type travellers.

Satisfactory spindle speed.

 GREY COMBING
SECTION
CARDING MACHINE

Carding is the process to remove the small particles , short,

naps etc from the marerial for obtaining good quality of
yarn.
In this dept. procures the raw material from the RMG dept.
Gray combing is done for grey fiber prior to dyeing.
Objective of cardind machine
Individualization of fiber.
Removal of trash and dust.
Removal of short fiber and nap.
 DYEING
Place dyeing

The fabric is concerned the dyeing process is bath process or by two

bath process.

Wool/viscose component is dyed in the jigger dyeing m/c.

Polyester fabric dye in jet dyeing HTHP dyeing machine.

The dyeing of polyester material is done on the basis of the HTHP

dyeing method.

After dyeing ropr opener machine use to open width the fabric.

Dried in the stanter machine.

Dyeing of pet is done at 130 degree centigrade wool at 90 degree

centigrade and viscose at 60-70 degree centigrade.

Different type of dye are use.

Disperse dye.

Vat dye.

Reactive dye etc.

RECOMBING
 GILLING MACHINE
Name of manufacture - N.S.C

Input Carding - sliver

Output - wool tow

Production - 180-240kg/hr

Doublings - 8-10

Defect in gilling

Inadequate pressure on roller

Broken pins or improper density

Improper feelers

Improper Gilling
COMBING
The main objective of combing is the removal of shorter fibers called
the noils. This process is continued in the ‘combing’opration.

Objective of combing m/c

To remove short fibers from the material

To remove all vegetable matter

To straighten and parallelize the fiber

To remove the neps

To lay the silver into cans

 DYEING
Top dyeing

Tops come from the grey combing

Loaded into vertical HTHP dyeing machine

Required chemical come into the m/c automatically after giving

instruction from the controller room

Dyeing and the other treatment period depends upon the shade or light
shade

Wool dyeing they are use metal component and acid dye

Polyester they are using disperse dye

After complete the process method comes out and goes hydro
extractor for dyeing

The material goes to RF dryer for 100% drying

Average approx 1760 shade (TOP dyeing)

Light shade 4 hours

Medium shade 4.5 hours

Dark shade 5 hours

 PROCESS FLOW
CHART
Source of raw Length wise Blending Pre-combing
material Dyeing
Defelter Defelter Gilling - 1
Source of raw

Post combing Pre-combing Pre-combing

Combing
Gilling - 1
Gilling - 3 Gilling - 2

Post combing Deliver To

Bump Press
Gilling - 2 Spinning