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KENR6929-00

April 2007

Specifications
4012-46A Industrial Engine
S12 (Engine)

This document has been printed from SPI². Not for Resale
i01658146

Important Safety Information


Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also
have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows:


Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
Operations that may cause product damage are identified by “NOTICE” labels on the product and in
this publication.
Perkins cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. If a tool,
procedure, work method or operating technique that is not specifically recommended by Perkins
is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that
the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Perkins dealers have the most current information available.

When replacement parts are required for this


product Perkins recommends using Perkins
replacement parts or parts with equivalent
specifications including, but not limited to, phys-
ical dimensions, type, strength and material.

Failure to heed this warning can lead to prema-


ture failures, product damage, personal injury or
death.

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KENR6929 3
Table of Contents

Table of Contents
Specifications Section
Engine Design ..................................................... 4
Fuel Injector .......................................................... 4
Fuel Transfer Pump (Lift Pump) ............................ 5
Fuel Filter Base .................................................... 6
Valve Mechanism ................................................. 6
Valve Mechanism Cover ...................................... 6
Cylinder Head Valves ........................................... 7
Cylinder Head ...................................................... 7
Turbocharger ....................................................... 8
Inlet Manifold ....................................................... 9
Aftercooler ........................................................... 9
Exhaust Manifold ................................................. 10
Exhaust Elbow ..................................................... 10
Camshaft ............................................................. 10
Camshaft Bearings .............................................. 12
Engine Oil Filter Base .......................................... 12
Engine Oil Cooler ................................................. 12
Engine Oil Pump .................................................. 13
Engine Oil Pan ..................................................... 15
Crankcase Breather (If equipped) ......................... 16
Water Lines ........................................................... 16
Water Temperature Regulator .............................. 17
Water Pump ......................................................... 17
Cylinder Block ...................................................... 19
Cylinder Liner ....................................................... 20
Crankshaft ........................................................... 20
Vibration Damper and Pulley ............................... 22
Connecting Rod Bearing Journal ......................... 23
Main Bearing Journal ............................................ 23
Connecting Rod ................................................... 23
Piston and Rings .................................................. 24
Piston Cooling Jet ................................................. 25
Housing (Front) ..................................................... 26
Gear Group (Front) ............................................... 26
Flywheel ............................................................... 27
Flywheel Housing ................................................ 27
Flywheel Housing Cover ...................................... 28
Alternator ............................................................. 28
Electric Starting Motor ......................................... 29

Index Section
Index ..................................................................... 30

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4 KENR6929
Specifications Section

Specifications Section i02640408

Fuel Injector
i02638494

Engine Design

g01210840
Illustration 1
4012-46A Engine model
(X) Inlet valves
(Y) Exhaust valves

Table 1

4012-46A Engine Specifications


Cycle 4 Stroke
Number of
12 Illustration 2
g01324534
Cylinders
Typical example
Configuration Vee-form
Bore 160 mm (6.299 inch) (1) Tighten the nozzle nut to the following
torque. .................................. 205 N·m (151 lb ft)
Stroke 190 mm (7.480 inch)
Displacement 45.84 L (2797.328 in3) Note: The thickness of the washer for the injector is
2 ± 0.1 mm (0.0787 ± 0.0039 inch).
Compression
13.6:1
Ratio
Rotation
Counterclockwise
(flywheel end)
Firing Order 1A-6B-5A-2B-3A-4B-6A-1B-2A-
5B-4A-3B
Inlet Valve Lash
0.40 mm (0.016 inch)
(Cold)
Exhaust Valve
0.40 mm (0.016 inch)
Lash (Cold)

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KENR6929 5
Specifications Section

i02638496

Fuel Transfer Pump


(Lift Pump)

g01324536
Illustration 3
Typical example

(2) Tighten the capscrew to the following


torque. ...................................... 95 N·m (70 lb ft)

g01280509
Illustration 4
Typical example
(1) Connection
(2) Fuel lift pump
(3) Fuel line
(4) Nuts
(5) Fuel priming pump

(1) Tighten the connection to the following


torque. ...................................... 50 N·m (37 lb ft)

(4) Tighten the nuts to the following torque. .. 25 N·m


(18 lb ft)

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6 KENR6929
Specifications Section

i02639373 (1) Tighten the locknuts to the following


torque. ...................................... 50 N·m (37 lb ft)
Fuel Filter Base
(2) Diameter of the rocker arm
bore .................................. 40.000 to 40.025 mm
(1.5748 to 1.5758 inch)

(3) Tighten the locknut to the following


torque. ...................................... 70 N·m (51 lb ft)

(4) Tighten the locknut to the following


torque. ...................................... 35 N·m (26 lb ft)

(5) Diameter of the rocker


shaft .................................. 39.950 to 39.975 mm
(1.5728 to 1.5738 inch)

Clearance between the rocker arm bores and the


rocker shaft ................................. 0.025 to 0.075 mm
(0.0010 to 0.0030 inch)

g01323548
Illustration 5
i02638499
Typical example
Valve Mechanism Cover
(1) Tighten the setscrews to the following
torque. ...................................... 56 N·m (41 lb ft)

(2) Tighten the connections to the following


torque. ...................................... 50 N·m (37 lb ft)

i02638910

Valve Mechanism

g01322998
Illustration 7
Typical example

(1) Tighten the nuts to the following


torque. .................................... 122 N·m (90 lb ft)

Tighten the nuts to the additional


amount. ................................................... 90 degrees

Illustration 6
g01323632 (2) Tighten the screws to the following
Typical example
torque. ........................................ 4 N·m (35 lb in)

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KENR6929 7
Specifications Section

(3) Tighten the capscrews in the sequence that (2) Valve stem diameter ...... 11.0109 to 11.0236 mm
is shown in illustration 8 to the following (0.4335 to 0.4340 inch)
torque. ...................................... 70 N·m (52 lb ft)
(3) Diameter of the valve
guide .................................. 11.092 to 11.118 mm
(0.4367 to 0.4377 inch)

Clearance
Maximum worn clearance of the valve stem and
the valve guide ............... 0.20 mm (0.0079 inch)
The service limit for the valve stem .... 0.109 mm
(0.0043 inch)
The service limit for the valve guide ... 0.066 mm
(0.0026 inch)

(3) Length of valve ..................... 169.5 to 170.0 mm


(6.6732 to 6.6929 inch)

(4) Valve head ............................ 52.00 to 52.12 mm


(2.0472 to 2.0520 inch)

i02639449

Illustration 8
g01323527 Cylinder Head

i02639553

Cylinder Head Valves

The valve spring may be used on the inlet valve


or the exhaust valve. When the valve springs are
replaced the valve springs must be replaced in pairs.

Table 2

The minimum load for The length of the installed


the valve spring valve spring
400 N (90 lb) 42.54 mm (1.6748 inch)

g01295090
Illustration 10
g01296347 Typical example
Illustration 9
Typical example Tighten the cylinder head bolts in the sequence that
is shown in illustration 10. Tighten the cylinder head
(1) Valve face angle ................ 30.0 to 30.5 degrees bolts. Refer to table 3 for the correct torques.

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8 KENR6929
Specifications Section

Table 3
Sequence Torque
1 Finger tight
2 135 N·m (100 lb ft)
3 270 N·m (200 lb ft)
4 540 N·m (400 lb ft)
5 718 N·m (530 lb ft)

i02638516

Turbocharger

g01323038
Illustration 11
Typical example

(1) Tighten the bolts to the following torque. .. 50 N·m


(37 lb ft)

(2) Tighten the allen head screws to the following


torque. ...................................... 70 N·m (52 lb ft)

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KENR6929 9
Specifications Section

i02650571 i02639936

Inlet Manifold Aftercooler

g01331032 g01301904
Illustration 12 Illustration 13
Typical example Typical example

(1) Tighten the fasteners to the following (1) Tighten the bolts to the following torque. .. 28 N·m
torque. ...................................... 50 N·m (37 lb ft) (21 lb ft)

g01324109
Illustration 14
Typical example

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10 KENR6929
Specifications Section

Tighten the fasteners (2), (3) and (4) to the following i02737552
torque. ............................................. 56 N·m (41 lb ft)
Exhaust Elbow
i02649884

Exhaust Manifold

g01339084
Illustration 16
Typical example

g01330301 (1) Tighten the nuts to the following


Illustration 15
torque. .................................. 163 N·m (120 lb ft)
Typical example

(1) Tighten the fasteners to the following i02640407


torque. ...................................... 70 N·m (52 lb ft)
Camshaft

End play of a camshaft ................... 0.10 to 0.25 mm


(0.0039 to 0.0098 inch)

Maximum permissible end play of a worn


camshaft ................................ 0.30 mm (0.0118 inch)

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KENR6929 11
Specifications Section

g01328574
Illustration 17
Typical example

(1) Diameter of the camshaft Note: The arms (4) are shimmed in order to allow an
journal ............................... 91.933 to 91.960 mm end play of 0.15 to 0.2 mm (0.0059 to 0.0079 inch).
(3.6194 to 3.6205 inch)

Maximum worn clearance of bearing


journal ................................. 0.254 mm (0.0100 inch)

(2) The height of the inlet and the exhaust


lobes ... 78.58 ± 0.25 mm (3.0937 ± 0.0098 inch)

(3) The height of the lobe for fuel


injection ................................... 78.88 ± 0.25 mm
(3.1055 ± 0.0098 inch)

Camshaft Followers

g01331616
Illustration 19
Typical example

(5) Tighten the setscrews to the following


torque. ...................................... 28 N·m (21 lb ft)

(6) Tighten the capscrews to the following


torque. ...................................... 85 N·m (70 lb ft)

g01324578
Illustration 18
Typical example

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12 KENR6929
Specifications Section

i02647498 i02638916

Camshaft Bearings Engine Oil Filter Base

g01323501
Illustration 21
Typical example

(1) Tighten the fasteners to the following


torque. ...................................... 50 N·m (37 lb ft)

g01296480
Illustration 20 i02640405
Typical example
Engine Oil Cooler
The diameter of the installed camshaft
bearing .................................... 92.060 to 92.143 mm
(3.6244 to 3.6277 inch)

The maximum worn clearance of the camshaft


bearing .................................. 0.25 mm (0.0098 inch)

g01301061
Illustration 22
Typical example

(1) Tighten the setscrews to the following


torque. ...................................... 50 N·m (37 lb ft)

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KENR6929 13
Specifications Section

(2) Tighten the setscrews to the following


torque. ...................................... 50 N·m (37 lb ft)

g01324527
Illustration 23
Typical example

(3) Tighten the setscrews to the following


torque. ...................................... 50 N·m (37 lb ft) Illustration 24
g01296785

Typical example
(4) Tighten the setscrews to the following
torque. ...................................... 50 N·m (37 lb ft) (1) Maximum clearance of the outer rotor to the
body .............................. 0.127 mm (0.0050 inch)
i02640406
(2) Maximum clearance of the outer rotor to the
Engine Oil Pump body .............................. 0.178 mm (0.0070 inch)

Type ............................. Gear-driven differential rotor

Number of lobes
Inner rotor ......................................................... 4
Outer rotor ........................................................ 5

g01296788
Illustration 25
Typical example

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14 KENR6929
Specifications Section

Place a straight edge across the rotors. Use a feeler


gauge (3). Measure the gap between the rotors and
the end face of the oil pump body. Refer to illustration
25.

Thickness of the joint for the oil pump


cover ..... 0.229 to 0.254 mm (0.0090 to 0.0100 inch)

Under compression, the joint for the pump cover may


be 0.05 to 0.08 mm (0.0020 to 0.0031 inch). This will
occur when the bolts are secured.

g01331065
Illustration 27
Typical example

(7) Tighten the fasteners to the following


torque. ...................................... 50 N·m (37 lb ft)

g01324560
Illustration 26

The end play of the rotors on the drive shaft (6) to


the pump body (4) and the pump cover (5) should be
0.08 to 0.15 mm (0.0031 to 0.0059 inch).

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KENR6929 15
Specifications Section

i02639987

Engine Oil Pan

g01331029
Illustration 28
Typical example

(1) Tighten the fasteners to the following


torque. ...................................... 54 N·m (37 lb ft)

(2) Tighten the drain plugs to the following


torque. ...................................... 68 N·m (50 lb ft)

Tighten the gland nut (not shown) for the dipstick to


the following torque. ........................ 18 N·m (13 lb ft)

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16 KENR6929
Specifications Section

i02664972 i02737554

Crankcase Breather Water Lines


(If equipped)

Open Breather

g01339087
Illustration 30
Typical example

Tighten the bolts to the following torque. ....... 50 N·m


g01224945 (37 lb ft)
Illustration 29
Typical example
(1) Wing nut
(2) Cover
(3) Filter elements
(4) Breather body
(5) Dowel

Tighten the wing nut (1) finger tight.

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KENR6929 17
Specifications Section

i02638741 i02638784

Water Temperature Regulator Water Pump

g01339093
Illustration 32
Typical example

(1) Tighten the nut to the following torque. .. 230 N·m


(170 lb ft)

g01240519
Illustration 31
Typical example
(1) Outlet hose
(2) Cover
(3) Joint
(4) Water temperature regulator
(5) Housing
(6) Setscrew
(7) Nut

(7) Nut
Tighten the nuts that fasten the cover to the
following torque. ....................... 50 N·m (37 lb ft)

(4) Water temperature regulator


Opening temperature ................ 71 °C (159.8 °F)
Full opening temperature ............. 85 °C (185 °F)

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18 KENR6929
Specifications Section

g01339094
Illustration 33
Typical example

(2) Tighten the setscrews to the following


torque. ...................................... 50 N·m (37 lb ft)

(3) Tighten the setscrews to the following


torque. ...................................... 25 N·m (18 lb ft)

(4) Tighten the nut to the following torque. .... 50 N·m


(37 lb ft)

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KENR6929 19
Specifications Section

i02639937

Cylinder Block

g01331034
Illustration 34
Typical example
(1) A bank (2) B bank

Use the following procedure in order to install the 2. Install main bearing caps.
main bearing cap bolts.
Note: Ensure that the number on the main bearing
1. Apply clean engine oil to the threads of the main cap is positioned toward the corresponding number
bearing cap bolts. on the cylinder block. Ensure that numbers match.

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20 KENR6929
Specifications Section

3. Install the side capscrews finger tight. 5. Tighten the side capscrews to a torque of 168 N·m
(124 lb ft). Tighten the side capscrews in the
sequence that is shown in illustration 36.

i02664977

Cylinder Liner

g01309554
Illustration 35

4. Tighten the cap bolts to the torque values in table


4. Tighten the cap bolts in the sequence that is
shown in illustration 35.

Table 4

Sequence Torque
1 Finger tight
g01339110
2 135 N·m (100 lb ft) Illustration 37

3 271 N·m (200 lb ft) The dimension (1) relative to the face of the
4 542 N·m (400 lb ft) crankcase and the ring groove is 2.07 to 2.20 mm
(0.0815 to 0.0866 inch).
5 786 N·m (580 lb ft)
Cylinder liner bore ............... 160.000 to 160.025 mm
(6.2992 to 6.3002 inch)

i02640404

Crankshaft

Maximum permissible temperature of the gear for


installation on the crankshaft ........... 250 °C (482 °F)

g01324084
Illustration 36

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KENR6929 21
Specifications Section

g01331061
Illustration 38
Typical example

(1) Diameter of main bearing


journal ........................... 140.032 to 140.052 mm
(5.5131 to 5.5138 inch)

Clearance between a new bearing and the


journal ... 0.080 to 0.157 mm (0.0031 to 0.0062 inch)

Maximum permissible clearance between the bearing


and journal .......................... 0.240 mm (0.0094 inch)

Diameter of main bearing


bore ..................................... 140.132 to 140.189 mm
(5.5170 to 5.5192 inch)

Crankshaft end play ........................ 0.13 to 0.51 mm


(0.0051 to 0.0201 inch)

The maximum permissible end play with used


bearings ................................ 0.55 mm (0.0217 inch)

Refer to Specifications, “Connecting Rod Bearing


Journal” and Specifications, “Main Bearing Journal”
for more information about the crankshaft journals.

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22 KENR6929
Specifications Section

i02640432

Vibration Damper and Pulley

g01330286
Illustration 39
Typical example
(1) Locking screw (4) Stub shaft (7) Damper
(2) Pulley assembly (5) Bolt (8) Crankshaft adapter
(3) Capscrew (6) Retaining plate (9) Bolt

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KENR6929 23
Specifications Section

i02638541

Main Bearing Journal

The diameter of the main bearing


journal ................................. 140.032 to 140.052 mm
(5.5131 to 5.5138 inch)

Undersize bearing shell ...... 0.254 mm (0.0100 inch)

Undersize bearing shell ...... 0.508 mm (0.0200 inch)

Clearance between the new bearing and the


journal ... 0.080 to 0.157 mm (0.0031 to 0.0062 inch)

Maximum permissible clearance between the bearing


and the journal ...................... 0.240 mm (0.001 inch)
g01344595
Illustration 40
i02639972
Tighten the capscrews (3) and the bolts (9) in the
sequence that is shown in illustration 40. Connecting Rod
(1) Tighten the locking screws to the following
torque. ..................................... 115 N·m (85 lb ft)

(3) Tighten the capscrews to the following Note: Lubricate the threads of the setscrews with
torque. .................................. 340 N·m (250 lb ft) clean engine oil before installation.
(5) Tighten the bolts to the following
torque. .................................. 340 N·m (250 lb ft)

(9) Tighten the bolts to the following


torque. .................................. 340 N·m (250 lb ft)

i02638531

Connecting Rod Bearing


Journal

The diameter of the connecting rod bearing


journal .................................. 117.993 to 118.013 mm
(4.6454 to 4.6462 inch)

Undersize bearing shell ...... 0.254 mm (0.0100 inch)

Undersize bearing shell ...... 0.508 mm (0.0200 inch)

Clearance between the new bearing and the


journal ... 0.073 to 0.151 mm (0.0029 to 0.0059 inch)

Maximum permissible clearance between the bearing g01331045


and the journal .................... 0.203 mm (0.0080 inch) Illustration 41
Typical example

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24 KENR6929
Specifications Section

(1) Tighten the setscrews to the following i02638556


torque. ..................................... 111 N·m (82 lb ft)
Piston and Rings
Tighten the setscrews (1) for the connecting rod for
an additional 60 degrees.

Bore of the small end bearing for the connecting


rod ..... 63.551 to 63.576 mm (2.5020 to 2.5030 inch)

Clearance for the small end


bearing .. 0.051 to 0.084 mm (0.0020 to 0.0033 inch)

Maximum worn clearance for the small end


bearing .................................. 0.15 mm (0.0059 inch)

g01323086
Illustration 43
g01309214
Illustration 42 Typical example

The bores in the connecting rod must be (1) Top compression ring
square. Distance (Y) should be 127 ± 0.127 mm
(5.0000 ± 0.0050 inch). Refer to illustration 42. The shape of the top compression
ring .................................................... rectangular
Width of top compression ring ................ 3.5 mm
(0.1378 inch)
Ring gap ..................................... 0.5 to 0.75 mm
(0.0197 to 0.0295 inch)

Note: When you install a new top compression ring,


make sure that the word “TOP” is facing the top of
the piston.

(2) Intermediate compression ring


The shape of the intermediate compression
ring ....................................... Internal bevel in the
bottom edge with a tapered face
Width of intermediate compression
ring .. 3.475 to 3.490 mm (0.1368 to 0.1374 inch)

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KENR6929 25
Specifications Section

The clearance between a new intermediate i02640429


compression ring and the piston groove in a new
piston .... 0.06 to 0.1 mm (0.0024 to 0.0039 inch) Piston Cooling Jet
Ring gap ................................... 0.75 to 1.00 mm
(0.0295 to 0.0394 inch)

Note: When you install a new intermediate


compression ring, make sure that the word “TOP” is
facing the top of the piston.

(3) The oil control ring


Width of oil control ring ......... 5.975 to 5.990 mm
(0.2352 to 0.2358 inch)
The clearance between a new oil control ring and
the groove in a new piston ........ 0.05 to 0.09 mm
(0.0020 to 0.0035 inch)
Ring gap ................................... 0.50 to 0.75 mm
(0.0197 to 0.0295 inch)

Note: The oil control ring is a two-piece ring that is


spring loaded. A pin is used in order to hold both
ends of the spring of the oil control ring in position.
The ends of the spring of the oil control ring must be
installed opposite the end gap of the oil control ring.

Note: Ensure that the ring end gaps of the piston g01331646
Illustration 44
rings are spaced 120 degrees from each other.
Typical example

Piston (1) Tighten the setscrew to the following


torque. ...................................... 27 N·m (20 lb ft)
Width of top groove in the piston .................. 3.5 mm
(0.1378 inch)

Width of second groove in new


piston .... 3.550 to 3.575 mm (0.1398 to 0.1407 inch)

Width of third groove in new


piston .... 6.040 to 6.065 mm (0.2378 to 0.2388 inch)

Piston pin
Diameter of a new piston
pin ..................................... 63.492 to 63.500 mm
(2.4997 to 2.5000 inch)

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26 KENR6929
Specifications Section

i02650574 i02638882

Housing (Front) Gear Group (Front)

g01331462
Illustration 45
Typical example

(1) Tighten the fasteners to the following


torque. ...................................... 50 N·m (37 lb ft)

g01339529
Illustration 46
Gear Train
(1) Idler gears
(2) Camshaft gear
(3) Crankshaft gear
(4) Oil Pump Gear

(1) Idler gear and hub


Tighten the setscrews for the idler gear to the
following torque. ....................... 50 N·m (37 lb ft)
Inside diameter of idler gear
bearings ............................ 77.826 to 77.862 mm
(3.0640 to 3.0654 inch)
Outside diameter of idler gear
hub .................................... 77.705 to 77.737 mm
(3.0592 to 3.0605 inch)
Clearance of idler gear bearing on
hub .. 0.089 to 0.157 mm (0.0035 to 0.0062 inch)
Idler gear end play ................ 0.152 to 0.254 mm
(0.0060 to 0.0100 inch)
Maximum permissible end play .............. 0.3 mm
(0.0118 inch)

This document has been printed from SPI². Not for Resale
KENR6929 27
Specifications Section

(2) Camshaft gear


Tighten the setscrews for the camshaft gear to
the following torque. .............. 150 N·m (110 lb ft)

(3) Crankshaft gear


Bore diameter of crankshaft gear
........ 120.46 ± 0.015 mm (4.7425 ± 0.0006 inch)
Outside diameter of crankshaft
hub .................................... 120.57 to 120.59 mm
(4.7468 to 4.7476 inch)
Interference of gear on
crankshaft ............................. 0.095 to 0.145 mm
(0.0037 to 0.0057 inch)

Backlash values
Backlash between the idler gear (1) and the oil
pump gear (4) ....................... 0.125 to 0.375 mm
(0.0049 to 0.0148 inch) g01323002
Illustration 47
Backlash between the oil pump gear (4) and the
crankshaft gear (3) ............... 0.125 to 0.375 mm
i02638503
(0.0049 to 0.0148 inch)
Backlash between the idler gear (1) and the
Flywheel Housing
crankshaft gear (3) ............... 0.125 to 0.375 mm
(0.0049 to 0.0148 inch)
Backlash between the camshaft gear (2) and the
idler gear (1) ......................... 0.125 to 0.375 mm
(0.0049 to 0.0148 inch)

i02638501

Flywheel

Heat the flywheel ring gear to the following


temperature. .................................... 250 °C (482 °F)

Note: Do not use an oxyacetylene torch to heat the


flywheel ring gear.

Tighten the fasteners. Refer to table 5 for the correct


torque values. Refer to illustration 47 for the correct
torque sequence.

Table 5
Stage Torque
1 Finger tight
2 135 N·m (100 lb ft)
3 337 N·m (250 lb ft) g01323004
Illustration 48
Typical example

(1) Tighten the setscrews to a torque of 50 N·m


(37 lb ft).

This document has been printed from SPI². Not for Resale
28 KENR6929
Specifications Section

i02737557

Flywheel Housing Cover

g01239310
Illustration 50

Apply 15.6 N (3.5 lb) of pressure at point (X).

The total deflection should not exceed 1.5 mm


(0.0591 inch).

g01339112
Illustration 49
Typical example

(1) Bolt
Tighten the three bolts on the cover to the
following torque. ................... 244 N·m (180 lb ft)
g01324591
Illustration 51
i02640103
Typical example
Alternator
(1) Tighten the grub screws to the following
torque. ...................................... 20 N·m (15 lb ft)

24 volt output
The output of the alternator .................... 30 Amp

g01324611
Illustration 52
Typical example

Tighten the fasteners (2) and (4) to the following


torque. ............................................. 50 N·m (37 lb ft)

This document has been printed from SPI². Not for Resale
KENR6929 29
Specifications Section

(3) Tighten the setscrew to the following


torque. ...................................... 28 N·m (21 lb ft)

i02639546

Electric Starting Motor

g01323733
Illustration 53
Typical example

(1) Tighten the fasteners to the following


torque. ...................................... 95 N·m (70 lb ft)

Rated voltage ................................................ 24 volts

This document has been printed from SPI². Not for Resale
30 KENR6929
Index Section

Index
A M

Aftercooler ............................................................. 9 Main Bearing Journal............................................. 23


Alternator ............................................................... 28

P
C
Piston and Rings ................................................... 24
Camshaft ............................................................... 10 Piston ................................................................. 25
Camshaft Followers ........................................... 11 Piston Cooling Jet.................................................. 25
Camshaft Bearings ................................................ 12
Connecting Rod..................................................... 23
Connecting Rod Bearing Journal........................... 23 S
Crankcase Breather (If equipped) ......................... 16
Open Breather ................................................... 16 Specifications Section ........................................... 4
Crankshaft ............................................................ 20
Cylinder Block........................................................ 19
Cylinder Head........................................................ 7 T
Cylinder Head Valves ............................................ 7
Cylinder Liner ........................................................ 20 Table of Contents................................................... 3
Turbocharger ......................................................... 8

E
V
Electric Starting Motor ........................................... 29
Engine Design ....................................................... 4 Valve Mechanism .................................................. 6
Engine Oil Cooler .................................................. 12 Valve Mechanism Cover........................................ 6
Engine Oil Filter Base............................................ 12 Vibration Damper and Pulley................................. 22
Engine Oil Pan....................................................... 15
Engine Oil Pump.................................................... 13
Exhaust Elbow....................................................... 10 W
Exhaust Manifold ................................................... 10
Water Lines ........................................................... 16
Water Pump........................................................... 17
F Water Temperature Regulator ............................... 17

Flywheel ................................................................ 27
Flywheel Housing .................................................. 27
Flywheel Housing Cover........................................ 28
Fuel Filter Base ..................................................... 6
Fuel Injector........................................................... 4
Fuel Transfer Pump (Lift Pump) ............................ 5

Gear Group (Front)................................................ 26

Housing (Front)...................................................... 26

Important Safety Information ................................. 2


Inlet Manifold ......................................................... 9

This document has been printed from SPI². Not for Resale
KENR6929 31
Index Section

This document has been printed from SPI². Not for Resale
Copyright © 2007 Perkins Engines Company Limited
All Rights Reserved Printed in U K
This document has been printed from SPI². Not for Resale