https://doi.org/10.1007/s11696-019-00743-8
ORIGINAL PAPER
Received: 23 January 2019 / Accepted: 8 March 2019 / Published online: 14 March 2019
© Institute of Chemistry, Slovak Academy of Sciences 2019
Abstract
Multimodal chromatography adsorbents are novel materials with promising properties for downstream processing of thera-
peutic glycoproteins. This work analyzes the properties of a salt-tolerant membrane, Sartobind STIC, for the purification of
recombinant human erythropoietin (rhEPO) produced by human embryonic kidney cells. Batch adsorption experiments were
carried out to determine equilibrium properties of the membrane as a function of pH and NaCl concentration. It was found
that the membrane adsorbs strongly both rhEPO and impurity proteins but the selectivity of binding is low independent of
process conditions. Since the membrane demonstrated strong salt tolerance, flow experiments were designed to elucidate
the effect of elution conditions on the bound proteins desorption. These experiments have revealed irreversible character
of protein adsorption on the multimodal adsorbent probably caused by protein unfolding on the hydrophobic groups of the
adsorbent. The recovery degree was especially low in case of rhEPO with the maximum at about 45% even when solutions
of kosmotropic agents were used as desorbents.
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1806 Chemical Papers (2019) 73:1805–1811
cultivation broth. Subsequent operations typically comprise solution and bovine serum albumin were purchased from
membrane separations where low-molecular compounds and Sigma-Aldrich (St. Louis, USA). Fetal calf serum (FCS)
very large proteins are removed. The intermediate product was obtained from HyClone (Logan, Utah, USA). Human
is, thus, a desalted concentrated protein solution. EPO antibody from mouse IgG2A, clone AE7A5, used as
Protein purification is, in general, carried out using chro- the primary antibody was obtained from Bio-Rad (Hercules,
matographic processes usually classified as capture, interme- California, USA). Salts and other chemicals used for buffer
diate purification and polishing steps. Affinity, ion-exchange, preparation were obtained from Mikrochem (Pezinok, Slo-
hydrophobic interaction, and size-exclusion chromatography vakia). The rhEPO stock solution (concentration of 5 μg/
are the most common types of separation units employed in ml) was prepared in the phosphate-buffered saline (PBS, pH
rhEPO purification (Hu et al. 2004; Adamíkova et al. 2019). 7.2). Standard solutions were prepared by diluting the stock
The most frequently used type is anion-exchange chromatog- solution with EX-CELL 293.
raphy that is used both as a capture step and an intermediate The used 96-well high-binding polystyrene microtiter
purification step (Hu et al. 2004; Bandi et al. 2017). plates and well polystyrene microtiter plates were obtained
Besides conventional anion exchangers with a quater- from Greiner Bio-One (Frickenhausen, Germany). Poly-
nary amine or DEAE functional group, multimodal anion ethersulphone syringe filters with the pore size of 0.22 µm
exchangers have recently been applied (Koticha et al. 2011; were obtained from AZ Chrom (Bratislava, Slovakia). The
Bandi et al. 2017). Their advantage is that they are salt tol- tangential flow filtration module Sartocon cassette with the
erant; so, their application eliminates desalting steps from molecular weight cut-off (MWCO) of 10 kDa and the salt-
the purification train. They maintain rather high adsorp- tolerant interaction chromatography membrane Sartobind
tion capacity at the salt concentrations as high as 500 mM STIC were kindly donated by Sartorius Stedim Biotech
(Champagne et al. 2013). Almost all commercial multimodal (Göttingen, Germany). The membrane porosity and thick-
anion exchangers for protein separation are in particle form. ness were 0.8 and 0.275 mm, respectively. The thickness of
An exception is Sartobind STIC, a novel membrane adsor- membranes was determined using a contact thickness gauge
bent based on a backbone from regenerated cellulose with from MTS Systems (Cary, NY, USA).
a primary amine ligand. It was designed to allow high flow
velocities without separation efficiency loss (Frau et al. rhEPO production
2013). A Sartobind STIC membrane has recently exhibited
very good performance in the purification of adenovirus type rhEPO was produced by cultivation of human embryonic
5 and retro virus-like particles (Nestola et al. 2015). kidney cells 293 (HEK 293) transfected with the eukary-
The objective of this work was to investigate the separa- otic expression vector carrying the gene for EPO under
tion potential of a multimodal salt-tolerant anion-exchange the control of a CMV promoter in EX-CELL 293 (Molnár
membrane for the purification of rhEPO from a partially et al. 2019). The cells were removed from the cultivation
purified cultivation broth free of microbial contaminants, medium by centrifugation (3000g/20 min). The super-
large biological macromolecules and low-molecular impuri- natant was then microfiltered through a 0.45-µm filter to
ties. Batch adsorption experiments were designed to investi- remove solid particles. Ultrafiltration using TFF modules
gate the effect of process conditions such as pH, buffer type, with MWCO = 10 kDa was used to concentrate the filtrate
and salt concentration on the rhEPO binding capacity and approximately tenfold. Finally, a buffer exchange step was
selectivity of the membrane adsorbent. Finally, the adsorp- performed by diafiltration. The product was stored in a
tion/desorption experiments were carried out in a laboratory 50-mM citrate–phosphate buffer with pH 6. Total protein
membrane flow module to examine the elution conditions for concentration in the concentrate was 1.5 mg/ml.
rhEPO separation from protein byproducts.
Quantification of rhEPO by indirect ELISA
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Chemical Papers (2019) 73:1805–1811 1807
measurements at 490 nm using a microplate reader ELx808 rhEPO and impurity protein binding capacity, qEPO and
(BioTek, USA). Analysis details are given in our recent qIMP , respectively, were obtained from the following equation:
paper (Molnár et al. 2019). ( eq )
Vsol c0i − ci
Total protein assays qi = , (1)
Vm
Protein concentration in the samples was measured by the where subscript i represents rhEPO or impurity proteins,
standard BCA protocol (Sorensen 1986) using 96-well Vsol , rhEPO concentrate volume, and Vm membrane volume.
plates. A calibration curve was prepared using BSA stand- The corresponding distribution coefficients, kEPO and kIMP ,
ards in the concentration range of 0.02–1 mg/ml. A 25-μl were then calculated from Eq. (2),
sample was pipetted into each well and 200 μl of BCA work-
ing reagent (BCA and 0.4% C uSO4 solutions in 50:1 ratio) qi
ki = . (2)
was added. Samples were incubated at 37 °C for 30 min. Eq
ci
Absorbance was measured at 562 nm. Since an interfer-
ence of l-arginine with a component of the BCA assay was The relation between rhEPO and impurity proteins binding
observed, the total protein concentration in arginine-contain- was quantified through selectivity S (Eq. 3),
ing samples was measured by the standard Bradford protocol
kEPO
using 96-well plates. In this assay, 5 μl of the sample was S= . (3)
kIMP
pipetted into each well and 250 μl of Bradford reagent was
added. After 5 min of incubation at ambient temperature,
Flow experiments
absorbance was measured at 590 nm.
Flow experiments were carried out using a fast protein liquid
Batch experiments
chromatography (FPLC) system ÄKTA Purifier (GE Health-
care, Uppsala, Sweden). UV absorbance detection was carried
Adsorption equilibrium experiments were carried out in the
out at the wavelength of 280 nm. The measurements were per-
batch mode. To investigate the influence of pH on rhEPO
formed for one-layer membrane configuration (68 mm2 fron-
adsorption, three different buffers with the concentration
tal area) using the membrane holder Swinnex 13 (Sigma, St.
of 20 mM were used; namely acetate (pH 5 and pH 5.5),
Louis, Missouri, USA). Dead volume of the chromatographic
bis–tris (pH 6, pH 6.5 and pH 7) and tris buffer (pH 7.5, pH
system was calculated from the residence time of a 2% ace-
8 and pH 9). The effect of salt concentration was examined
tone. Prior to the measurements, the membranes were washed
using NaCl in the concentration range from 0 to 500 mM.
with 50 BV of redistilled water and equilibrated with 50 BV
Membrane samples with the frontal area of 1.57 cm2 and bed
of the binding buffer (20 mM bis–tris buffer with pH 6). The
volume (BV) of 0.0432 cm3 were first properly washed with
membrane bed was loaded with 1 ml of rhEPO concentrate.
redistilled water to remove glycerol. They were then equili-
Washing was performed with the binding buffer in the extent
brated with a protein-free binding buffer. Excess amount of
of minimally 100 BV. Elution was carried out either using
the equilibration buffer was removed from the pre-wetted
NaCl gradient or in isocratic mode for different desorbents.
membrane surface with laboratory filter paper. Membranes
All experiments were conducted at the flow rate of 1 ml/min.
prepared in this way were immersed into test tubes con-
rhEPO and impurity protein recovery was calculated from the
taining 2 ml of the rhEPO concentrate. The total protein
following equation:
and rhEPO concentrations in the rhEPO concentrate were:
c0PR = 1.59 ± 0.04 mg/ml and c0EPO = 0.093 ± 0.009 mg/ mADS
ml. The corresponding impurity protein concentration, Ri = i
(100%), (4)
c0IMP = 1.50 ± 0.04 mg/ml, was determined as the difference mDES
i
of the two aforementioned values.
The test tubes were sealed and stirred in horizontal posi- where mADS
i
, mDES
i
represent mass of adsorbed and desorbed
tion at 24 °C for at least for 24 h to reach equilibrium. Equili- rhEPO or impurity proteins. The masses were evaluated
brated solutions were filtered through PES syringe filters from the balance of feed and outlet stream composition.
(pore size of 0.22 µm). Final concentrations of total proteins
and rhEPO in the solution, cEPO and cPR , respectively, were
Eq Eq
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1808 Chemical Papers (2019) 73:1805–1811
400 ficients were still around 50, higher salt concentrations had
to be considered to achieve efficient elution.
300
Application of higher NaCl concentrations was then
200 investigated in flow adsorption/desorption experiments.
Several elution strategies were designed. One such strategy
100 with NaCl stepwise gradient from 0 to 2 M is presented in
Fig. 4 where also the UV signal course corresponding to
0
5 5.5 6 6.5 7 7.5 8 9 the concentration of eluted proteins is shown. A significant
pH portion of proteins was eluted during washing (sample 1).
B2 Each increase of salt concentration resulted in a jump in the
protein concentration followed by a gradual slow decrease
characteristic for favorable isotherms.
A single elution peak was observed when the NaCl con-
Selecvity [-]
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Chemical Papers (2019) 73:1805–1811 1809
A 500 A40 1
2
400
UV signal [mAU]
30
2
300
20 3 1
4
200
10 5 6 7 8 9 10 11
100
0 0
0 20 40 60 80
0
0 100 200 300 400 500 Retenon volume [ml]
NaCl concentraon [mM]
B7
6
B 500
400
4
300 3
2
200
1
100 0
feed 1 2 3 4 5 6 7 8 9 10 11
Sample
0
0 100 200 300 400 500
NaCl concentraon [mM] Fig. 4 Flow separation experiment at pH 6 with NaCl stepwise gra-
dient elution and rhEPO concentrate loading of 1 ml. a Solid line
C 500 represents the UV absorbance, red-dashed line NaCl concentration
Distribuon coefficient [-]
200
200 2
100
0 150
0 100 200 300 400 500
NaCl concentraon [mM]
100 1
0 0
0 5 10 15 20 25 30
Retenon volume [ml]
1
Irreversible protein adsorption has rarely been reported
for ion exchangers (Hunter and Carta 2000). On the con-
trary, it is very common for hydrophobic interaction chro-
matography adsorbents. Millitzer et al. (2005) demonstrated
0 that one portion of the protein was bound reversibly and the
0 100 200 300 400 500
NaCl concentraon [mM] other one irreversibly. Ueberbacher et al. (2008) supported
the phenomenon of irreversible binding also by attenuated
Fig. 3 Combined effect of NaCl concentration and pH on rhEPO total reflectance Fourier transform infrared spectroscopy
selectivity. pH 6 (gray), pH 7 (stripes) and pH 8 (black) measurements of protein unfolding. Deitcher et al. (2010),
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1810 Chemical Papers (2019) 73:1805–1811
Table 1 rhEPO and impurity protein recoveries in individual flow These quantities were obtained from batch adsorption exper-
experiments iments. It was found that both components had high distribu-
Run Desorbent REPO [%] RIMP [%] tion coefficients in the broad pH range applied. It was found
that Sartobind STIC does not have good rhEPO selectivity.
1 2 M NaCl, bis–tris 20 mM, pH 6 42 68
Low selectivity was obtained in further batch experiments
2 2 M NaCl, bis–tris 20 mM, pH 9 48 78
focused on the investigation of the effect of NaCl concentra-
3 2 M NaCl, phosphate 20 mM, pH 6 20 68
tion. These experiments demonstrated strong salt tolerance
4 2 M NaCl, acetate 20 mM, pH 5 47 75
of the membrane adsorbent although the adsorption capac-
5 2 M NaCl, acetate 200 mM, pH 5 45 69
ity decreased monotonously with the NaCl concentration.
6 1 M Arginine, bis–tris 20 mM, pH 6 43 73
Nonetheless, it was evident that compared to common ion
7 2 M (NH4)2SO4, bis–tris 20 mM, pH 6 44 72
exchangers used for protein purification, very high NaCl
8 2 M (NH4)2SO4, bis–tris 200 mM, pH 6 45 63
concentration has to be used to elute bound proteins.
Flow experiments were then carried out to find suitable
elution conditions for rhEPO purification. The effect of the
however, used several techniques and declared that the irre- chromatographic mode (isocratic and gradient), pH, and
versibility is often only apparent and slow protein folding buffer type was investigated. It was found that a major part
takes place. It is, therefore, reasonable to hypothesize that of rhEPO and a smaller part of impurity proteins were irre-
hydrophobic interactions are also responsible for the irre- versibly bound to the multimodal adsorbent. This can be
versible binding of rhEPO and impurity proteins on a mul- explained by protein unfolding on the hydrophobic groups
timodal membrane adsorbent. of the adsorbent. Unfolded proteins were not recovered
The irreversible and slowly reversible adsorption is incon- even when a solution of kosmotropic agents, ammonium
venient in protein purification. Since rhEPO was bound sulfate and arginine was used as the desorbent. The incom-
enormously strongly and NaCl elution was found inefficient plete recovery of rhEPO makes the investigated multimodal
(Table 1), the final part of this work dealt with the search of adsorbent not suitable for process application. The observed
suitable desorption conditions. Since protein unfolding is behavior can have more general implications for the applica-
affected by process conditions, the effect of pH 5–9, buffer tion of multimodal adsorbents in protein purification.
type (bis tris, phosphate, acetate) and kosmotropic agents
(ammonium sulfate and arginine) was examined (Table 1). Acknowledgements This work was supported by the Grants from the
Agency of the Ministry of Education, Science, Research and Sport of
Flow experiments were carried out and the results of rhEPO
the Slovak Republic for Structural Funds of EU (Grant number: ITMS
and impurity protein recovery are given in Table 1. The 26240220071), the Slovak Research and Development Agency (Grant
results show that complete recovery was not achieved for number: APVV-14-0474), and the Slovak Grant Agency for Science
any of these components. The rhEPO recovery was usually (Grant number: VEGA 1/0573/17). Dr. Mária Bartošová from the Insti-
tute of Virology of the Slovak Academy of Sciences is kindly acknowl-
around 45% and impurity protein recovery was between
edged for providing the supernatant of the HEK cultivation medium.
60 and 80%. Incomplete recovery of impurity proteins is
not a problem here, since the membrane adsorbents are not
Compliance with ethical standards
reused. On the contrary, the significant loss of rhEPO makes
this multimodal adsorbent unsuitable for the purification of Conflict of interest On behalf of all authors, the corresponding author
rhEPO from the mammalian cell cultivation medium. states that there is no conflict of interest.
Conclusions
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