ETBPNMTPL R-LNG PIPELINE FROM RAMANATHAPURAM

TO TUTICORIN ( 18"OD-143KM )

WELDING PROCEDURE QUALIFICATIONS TEST RECORD

Document No.: -QAP/01
Exhibit-A
Date : 05.12.2018

Project : Laying of 18” OD 143 KM(approx) cross R-LNG Pipe line

from Ramanthapuram to Tuticorin Receiving Terminal
and Associated combined station works of
ETBPNMTPL Project
Name of Contractor : AL-MUASER PETROLEUM SERVICES PVT.LTD.

A. Tested At:
(Site name) : RTPL PROJECT, Chennai
WPS No. : 01
Welder ID : W-01 and W-02
Welding in positions : 5G

B. All-weld Tensile Test:

Material : API 5L Gr X70 :
Pre -heat temp : 50ºC
Inter pass Temperature : 150ºC to 250ºC
Visual examination : Acc
Radiographic examination results : Acc
Tensile test results
Tensile Nature of
Identification Tensile load Strenght Fracture Remarks
No. N/mm2
KN

API-T1. 210.50 639.46 Brocken at Base Metal

API-T2. 213.00 636.04 Brocken at Base Metal
Reduced Tensile-1. 157.00 644.18 Brocken at Base Metal
Reduced Tensile-2. 157.00 633.26 Brocken at Base Metal

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 ETBPNMTPL R-LNG PIPELINE FROM
RAMANATHAPURAM TO TUTICORIN ( 18"OD-143KM )

C) Impact Test Results

Test
Temperature : - 30ºC Notch in : 2.00mm
Type of
Specimens : V Notch 45ºAngle Size of
(Impd, Charpy) specimens : 10x10x55mm

Specimen
No. 1 2 3 4 Average

Weld Area (. 72 52 62

2. 86 62

3. 62 62

4. 60 62

D) Chemical Analysis Results

Electrode Size used : 3.2mm

Batch No: : 15736236

%C %S %P %Si %MN %Cr %Ni %Mo

0.160 0.0200 0.029 0.182 0.540 0.0110 0.0020 <0.0020

E) Fillet Weld Test Results : Found Satisfactory

Welding Positions : Vertical (3G)

Base Materials : IS-2062 Gr-B
Size of electrode used : 3.2mm

For Contractor

For IOCL
Signature:

Name & Design:

Page 2 of 2
 ANNEXURE-1

PIPELINES DIVISION

STRESS RELIEF HEAT TREATMENT PROCEDURE SPECIFICATION

Document No.: -QAP/01
Exhibit-B (Page 1 of 1)
Date : ______________
Project :
Name of Contractor :
Ref. Of Contract :
Name of the Head-treater : ______________________________________________
Name of the Project: ______________________________________________
Specification Reference No. _____________________________________________
1.General Details : 2. Furnace Details:
Name of the Type of Heating: Gas / Oil / Electric Resistance/
Equipment: Induction (Tick mark)
Name of
Assembly /Part: _____________ Capacity (size) : ____________________________
Assembly Part: _____________ Maximum Temp. °C ________________________
Drawing No. : ______________ Measurement _______________________
Atmosphere Control ____________________________________________________ 2.
Heat Treatment Cycle Details:
Charging Temp. °C ______________________________________________________ Rate
of heating, °C. /Hr __________________________________________________
Soaking Temp., °C ______________________________________________________
Soaking Time, hrs. ______________________________________________________
Rate of Cooling, °C/Hr. ___________________________________________________
Mode of Cooling ________________________________________________________
3.Other details, if any:___________________________________________________

Note : Material test certificates & Assembly/Part Drawing /documents shall be

furnished along with the specifications:

For Contractor For IOCL

Signature:
Name & Design:

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CONSTRUCTION MANUAL-MAINLINE
 ANNEXURE-1

PIPELINES DIVISION

STANDARD WELDING PROCEDURE SPECIFICATION

(For ………… Welding of ……………… Pipe and Fittings)
Document No.: -QAP/01
Exhibit-C (Page 1 of 2)
Date : ______________
Project :
Name of Contractor :
Ref. Of Contract :
A) Process & type ………………………………………. (Details of special machines)
B) Material …………………………………………………………(Pipes to which the
procedure applied, grade of steel, type of pipe, Reference Specification).
C) Diameter and Wall Thickness …………………………… (Series of diameter
and thickness to which procedure is applicable)
D) Joint Design …………………………………………………………………………………
E) Filler Metal and Number of Beads ………………………………………………………
F) Electrical or Flame Characteristics ………………………………………………….…
G) Position…………………………………………………………………………………..
H) Direction Welding ………………………………………………(Uphill, Downhill, Mixed)
I) Number of Welders………………………………………………………………………
J) Time lapse between passes……………………………………………………………
K) Type of Line up Clamp…………………………………………………………………
L) Removal of Line-up Clamp……………………………………………………(Minimum
percentage of welding carried out before removal of clamps)
M) Cleaning…………………………………………………………………………………...
N) Preheat, Stress Relief ……………………………………………………………………
O) Shielding Gas and Flow Rate ……………………………………………………….….
P) Shielding Flux ……………………………………………………………………………
Q) Speed of Travel ……………………………………………………………………..…..
R) Sketches and Tabulations (to be attached) ……………………………………….
S) Wire -speed (rate of wire speed and variation range…………………………………….
T) Minimum no. of passes which must be completed before
discontinuing weld………………………………………

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 ANNEXURE-1

PIPELINES DIVISION

Document No.: -QAP/01

Exhibit-C (Page 2 of 2)
Date : ___________

F) Minimum no. of welders required for the first pass, second & filling and finishing.
a. Tested …………………….. Welder……………………..
b. Approved……. …………… Welding Supdt.…………………….
c . Adopted………………………Chief Engineer.

For Contractor For IOCL

Signature:
Name & Design:
Date:

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CONSTRUCTION MANUAL-MAINLINE
 ANNEXURE-1

PIPELINES DIVISION

WELDER QUALIFICATION TEST

(COUPON TEST REPORT)
Document No.: -QAP/01
Exhibit-D (Page 1 of 2)
Date : ______________
Project :
Name of Contractor :
Ref. Of Contract :
Test No. ……….Location ………………………………………………………………..…
Date …………State………Roll Weld ……………..Fixed position weld ………………..….

Welder ……………………………………..Remark ………………………………………...

Welding time ……………………………..Time of day …………M.Temp………..F……...
Weather condition ……………………………………………………………………….…
Windbreak used …………………Voltage. …………………………Amperage ………..
Type of welding machine ………………………………..Size ……………………………..
Filler metal ………………………………………………………………………………………
Size of reinforcement…………………………………………………………………………..
Pipe type and Grade ………………………………………………………………………….
Wall thickness ………………………………………..Dia. (OD)…………………………....
_____________________________________________________________________
1 2 3 4 5 6 7
Bead No. ……………………………………………………………………………………..…
Size of Electrode ……………………………………………………………………………….
No., of Electrode………………………………………………………………………………..
1 2 3 4 5 6 7
Coupon stenciled ……………………………………………………………………………....
Original
Dimension of plate …………………………………………………………………………...
Orig. area of plate
In square inch ………………………………………………………………………………....
Maximum load ……………………………………………………………………………….
Tensile S/in. plate area ……………………………………………………………………....
Fracture Location ……………………………………………………………………………

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CONSTRUCTION MANUAL-MAINLINE
 ANNEXURE-

PIPELINES DIVISION

Document No.: -QAP/01

Exhibit-D (Page 2 of 2)
Date: ______________

Procedure Qualifying Test Qualified

Welder Line Test Disqualified

Max. tensile………………..Min. tensile …………………………….Avg. tensile……………

Remarks of tensile strength test ……………………………………………………………….
1 ……………………………………………………………………………………………….
2 ……………………………………………………………………………………………….
3 ……………………………………………………………………………………………….
4 ……………………………………………………………………………………………….
Remarks on Bend Tests
1 ……………………………………………………………………………………………….
2 ……………………………………………………………………………………………….
3 ……………………………………………………………………………………………….
4 ……………………………………………………………………………………………….
Remarks on Nick Break Tests
1 ……………………………………………………………………………………………….
2 ……………………………………………………………………………………………….
3 ……………………………………………………………………………………………….
4 ……………………………………………………………………………………………….
Other tests…………………….

Supervised by ……………….
Test made at ………………..
Tested by ……………………

For Contractor For IOCL

Signature:
Name & Design:
Date:

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CONSTRUCTION MANUAL-MAINLINE
 ANNEXURE-1

PIPELINES DIVISION

WELDER’S IDENTIFICATION CARD

Document No.: -QAP/01

Exhibit-E (Page 1 of 1)
Date : ______________

Project :
Name of Contractor :
Ref. Of Contract :

Name :
Identification :
Date of testing :

Valid Unit :
Approval of Welding :
Welding Position :
Material group
 Diameter
Wall thickness
Type of welding consumable

Approved by: Employer’s Signature

with seal

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CONSTRUCTION MANUAL